This document provides assembly instructions for a piston pump in a 226B3 skid steer loader powered by a C2.2 engine. It outlines 78 steps to assemble internal components like bearings, seals, springs, and plates. Tools required include rulers, pliers, drivers, pullers, guides, grease, and thread lock. Photos illustrate each step, and notes provide warnings and positioning details to correctly install parts in their proper orientation. The final step states to install the fully assembled piston pump per the installation instructions.
This document provides assembly instructions for a piston pump in a Caterpillar 226B3 skid steer loader. It lists 78 steps to assemble components like bearings, seals, pins, springs and plates. Tools required include rulers, pliers, drivers and pullers. Pictures illustrate each step and call out safety when working with spring-loaded parts. The instructions specify tightening torques and note that some parts are marked for correct orientation.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides assembly instructions for a piston pump in a 226B3 skid steer loader. It lists 78 steps to assemble internal components like bearings, seals, springs, and housing pieces. Tools required include rulers, pliers, drivers, pullers, and grease. Proper orientation of dowels, pins, and plates is emphasized. Torque specifications are provided for fittings and valves. The instructions caution that following the steps and wearing protective equipment is important due safety risks from spring-loaded components.
Caterpillar cat 236 d skid steer loader (prefix bgz) service repair manual (b...ekfmsmemqa
This document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 236D skid steer loader. The disassembly process involves removing 34 components including valves, coils, cartridges, seals, bearings, and housings. The assembly process describes installing these 34 components in the reverse order and includes torque specifications for bolts. Tools required include drivers, pullers, retaining ring pliers, and thread lock compound.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
This document provides assembly instructions for a piston pump in a Caterpillar 226B3 skid steer loader. It lists 78 steps to assemble components like bearings, seals, pins, springs and plates. Tools required include rulers, pliers, drivers and pullers. Pictures illustrate each step and call out safety when working with spring-loaded parts. The instructions specify tightening torques and note that some parts are marked for correct orientation.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides assembly instructions for a piston pump in a 226B3 skid steer loader. It lists 78 steps to assemble internal components like bearings, seals, springs, and housing pieces. Tools required include rulers, pliers, drivers, pullers, and grease. Proper orientation of dowels, pins, and plates is emphasized. Torque specifications are provided for fittings and valves. The instructions caution that following the steps and wearing protective equipment is important due safety risks from spring-loaded components.
Caterpillar cat 236 d skid steer loader (prefix bgz) service repair manual (b...ekfmsmemqa
This document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 236D skid steer loader. The disassembly process involves removing 34 components including valves, coils, cartridges, seals, bearings, and housings. The assembly process describes installing these 34 components in the reverse order and includes torque specifications for bolts. Tools required include drivers, pullers, retaining ring pliers, and thread lock compound.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 320 d l excavator (prefix kzf) service repair manual (kzf0000...fkjsekksmem
The document provides instructions for disassembling and assembling a final drive for excavator models 320D and 320D L. It describes 33 steps to disassemble the final drive components including removing bolts, shafts, gears, seals, and bearings. It then describes 32 steps for reassembling the final drive, applying sealant and lubricant, and installing components in reverse order using pressing and lifting tools. Precision is required to determine shim thickness for proper bearing preload.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 323 e l excavator (prefix rap) service repair manual (rap0000...fjskefkemms
The document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes steps to disassemble and remove the final drive components, such as the carrier assembly, ring gears, planetary gears, and seals. It also provides instructions for assembling the final drive, including pressing bearings into place, determining the correct shim thickness, installing seals and pins, and reassembling the carrier assembly. Tools required include lifting devices, presses, seal installers, and other specialized tools. Proper torque values and procedures are specified for reinstalling components.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides assembly instructions for the main hydraulic pump in 3 steps:
1. Install various components such as bearings, seals, pistons, and plates onto the port block and pump housing.
2. Attach the assembled port block and pump to the pump housing and install additional components.
3. Install the completed main hydraulic pump onto the excavator and connect hoses and electrical harnesses. Tighten all bolts to the specified torques and fill the hydraulic system with oil.
Caterpillar cat 430 d backhoe loader (prefix bnk) service repair manual (bnk0...fhsjejfsekkkm
The document provides instructions for assembling and installing the transmission on a 430D backhoe loader. It details assembling the various transmission components like bearings, gears, shafts, and cases. It also describes installing the assembled transmission into the vehicle and making final connections. The transmission assembly involves multiple steps of pressing, heating, and inserting components in the correct order.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 299 c compact track loader (prefix jsp) service repair manual...fusjfjskefksmem
This document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 299C Compact Track Loader. It describes in detail each step for disassembling the pump components such as valves, cartridges, seals, housings and bearings. The assembly process is then described, listing the required tools and showing illustrations for installing each component in reverse order of disassembly. Safety and proper torque specifications are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 326 d2 l excavator (prefix mzh) service repair manual (mzh000...fjsekdmmeed
This document provides instructions for disassembling and assembling the travel motor of an excavator model 326D2 L. The disassembly procedure involves removing 27 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly procedure instructs installing the components in reverse order and notes that all seals and gaskets must be replaced, parts must be thoroughly cleaned, and lubricant applied before assembly. Proper placement of marked components like pistons is emphasized.
This document provides assembly instructions for a piston pump in a Caterpillar 226B3 skid steer loader. It lists 78 steps to assemble components like bearings, seals, pins, springs and plates. Tools required include rulers, pliers, drivers and pullers. Pictures illustrate each step and call out safety when working with spring-loaded parts. The instructions specify tightening torques and note that some parts are marked for correct orientation.
This document provides assembly instructions for a piston pump in a 226B3 skid steer loader powered by a C2.2 engine. It lists 77 steps to assemble the pump along with required tools. Diagrams illustrate each step, showing parts like seals, bearings, springs and other components. Precautions are included to properly assemble spring loaded parts to prevent injury. Tolerances for torque specifications are provided.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It lists 78 steps to assemble various internal components of the pump like bearings, seals, springs, pins and plates. Tools required are also listed. The instructions include illustrations showing the component orientation at each step. It notes to support the pump during installation using a lifting device and pump support tools, as the pump weighs approximately 61 kg. Bolts securing the pump must be tightened to a specified torque.
This document provides installation instructions for a piston pump in a 226B3 skid steer loader. It outlines 78 steps to assemble various internal components of the pump like bearings, seals, springs, and fittings. Tools required are also listed. The pump is then installed on the vehicle and bolted down using adapter brackets. Proper torque specifications are provided for all fasteners. Safety notes warn of potential injury when handling spring loaded parts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
Caterpillar cat 330 d mh excavator (prefix pel) service repair manual (pel000...fjjskekdmme
This document provides installation instructions for a main hydraulic pump on a 330D excavator. It lists 54 steps to assemble various components of the pump such as pistons, bearings, gears, covers, and valves. Tools required include lever pullers, link brackets, and retaining ring pliers. Photos illustrate each step, and torque specifications are provided for fasteners. The overall process installs the pump, connects hoses and wiring, and mounts related components back onto the excavator.
The document provides instructions for assembling and installing the main hydraulic pump on a Caterpillar 313D2 LGP excavator. It details 28 steps for assembling components like the port block, pump, and covers. It then lists 14 steps for installing the assembled pump, connecting hoses and wiring, and filling the hydraulic system. The instructions include illustrations and notes on cleanliness, torque specifications, and safety.
The document provides instructions for assembling and installing the main hydraulic pump on a Caterpillar 313D2 LGP excavator. It details 28 steps for assembling the pump components and reinstalling the pump. Proper cleaning, lubrication, and torque specifications are emphasized to ensure correct assembly. Tools required include an engine stand, retaining ring pliers, and Loctite.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process is reversed to install the RPTO.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 329 d2 l excavator (prefix tmj) service repair manual (tmj000...fkjsekksmem
This document provides instructions for installing an engine oil pump on a C7.1 engine. It describes cleaning and inspecting the oil pump components and installing the cross over tube assembly with new gaskets. It also details reassembling the oil pump if disassembled, ensuring proper dowel pin locations, and installing the oil pump assembly onto the cylinder block using bolts. Finally, it states to install the suction pipe, gasket, and support bracket if applicable.
This document provides instructions for removing and installing engine balancer shaft bearings on 3304B and 3306B engines for Caterpillar built machines:
1. The removal procedure includes using a special tool to pull the six balancer shaft bearings out toward the flywheel end of the engine after removing components like the oil pan and balancer shaft.
2. The installation procedure specifies using the same special tool to install the bearings at precise depths in the cylinder block and checking the bore size after installation.
3. Reinstalling components like the flywheel housing, balancer shaft, and oil pan completes the process.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...fkjsekksmem
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The document provides assembly instructions for the main hydraulic pump in 3 steps:
1. Install various components such as bearings, seals, pistons, and plates onto the port block and pump housing.
2. Attach the assembled port block and pump to the pump housing and install additional components.
3. Install the completed main hydraulic pump onto the excavator and connect hoses and electrical harnesses. Tighten all bolts to the specified torques and fill the hydraulic system with oil.
Caterpillar cat 430 d backhoe loader (prefix bnk) service repair manual (bnk0...fhsjejfsekkkm
The document provides instructions for assembling and installing the transmission on a 430D backhoe loader. It details assembling the various transmission components like bearings, gears, shafts, and cases. It also describes installing the assembled transmission into the vehicle and making final connections. The transmission assembly involves multiple steps of pressing, heating, and inserting components in the correct order.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 299 c compact track loader (prefix jsp) service repair manual...fusjfjskefksmem
This document provides instructions for disassembling and assembling the piston pump (hydrostatic) of a 299C Compact Track Loader. It describes in detail each step for disassembling the pump components such as valves, cartridges, seals, housings and bearings. The assembly process is then described, listing the required tools and showing illustrations for installing each component in reverse order of disassembly. Safety and proper torque specifications are emphasized throughout.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 326 d2 l excavator (prefix mzh) service repair manual (mzh000...fjsekdmmeed
This document provides instructions for disassembling and assembling the travel motor of an excavator model 326D2 L. The disassembly procedure involves removing 27 different components of the travel motor including the head, port plate, springs, brake piston, plates, and seals. The assembly procedure instructs installing the components in reverse order and notes that all seals and gaskets must be replaced, parts must be thoroughly cleaned, and lubricant applied before assembly. Proper placement of marked components like pistons is emphasized.
This document provides assembly instructions for a piston pump in a Caterpillar 226B3 skid steer loader. It lists 78 steps to assemble components like bearings, seals, pins, springs and plates. Tools required include rulers, pliers, drivers and pullers. Pictures illustrate each step and call out safety when working with spring-loaded parts. The instructions specify tightening torques and note that some parts are marked for correct orientation.
This document provides assembly instructions for a piston pump in a 226B3 skid steer loader powered by a C2.2 engine. It lists 77 steps to assemble the pump along with required tools. Diagrams illustrate each step, showing parts like seals, bearings, springs and other components. Precautions are included to properly assemble spring loaded parts to prevent injury. Tolerances for torque specifications are provided.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It lists 78 steps to assemble various internal components of the pump like bearings, seals, springs, pins and plates. Tools required are also listed. The instructions include illustrations showing the component orientation at each step. It notes to support the pump during installation using a lifting device and pump support tools, as the pump weighs approximately 61 kg. Bolts securing the pump must be tightened to a specified torque.
This document provides installation instructions for a piston pump in a 226B3 skid steer loader. It outlines 78 steps to assemble various internal components of the pump like bearings, seals, springs, and fittings. Tools required are also listed. The pump is then installed on the vehicle and bolted down using adapter brackets. Proper torque specifications are provided for all fasteners. Safety notes warn of potential injury when handling spring loaded parts.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
This document provides assembly instructions for a piston pump in a 216B3 skid steer loader. It outlines 78 steps to assemble components like bearings, seals, pins, springs and plates. Special tools are required and parts must be installed in the correct orientation. Measurements taken during disassembly must be matched. The process involves pressing, torquing and installing retaining rings and seals. Finally, the assembled piston pump is installed back into the skid steer loader.
Caterpillar cat 330 d mh excavator (prefix pel) service repair manual (pel000...fjjskekdmme
This document provides installation instructions for a main hydraulic pump on a 330D excavator. It lists 54 steps to assemble various components of the pump such as pistons, bearings, gears, covers, and valves. Tools required include lever pullers, link brackets, and retaining ring pliers. Photos illustrate each step, and torque specifications are provided for fasteners. The overall process installs the pump, connects hoses and wiring, and mounts related components back onto the excavator.
The document provides instructions for assembling and installing the main hydraulic pump on a Caterpillar 313D2 LGP excavator. It details 28 steps for assembling components like the port block, pump, and covers. It then lists 14 steps for installing the assembled pump, connecting hoses and wiring, and filling the hydraulic system. The instructions include illustrations and notes on cleanliness, torque specifications, and safety.
The document provides instructions for assembling and installing the main hydraulic pump on a Caterpillar 313D2 LGP excavator. It details 28 steps for assembling the pump components and reinstalling the pump. Proper cleaning, lubrication, and torque specifications are emphasized to ensure correct assembly. Tools required include an engine stand, retaining ring pliers, and Loctite.
Similar to Caterpillar cat 226 b3 skid steer loader (prefix dxz) service repair manual (dxz00001 and up) (9)
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, bolts, and lifting devices to separate individual parts from each other.
4. Cleaning components and keeping alignment marks to ensure proper reassembly. The document lists over 30 individual steps and provides illustrations for each step.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process is reversed to install the RPTO.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning, inspecting, and installing the crankshaft along with related components like thrust washers, bearing shells and caps. Tolerances and torques are specified to ensure proper installation.
Caterpillar cat 329 d2 l excavator (prefix tmj) service repair manual (tmj000...fkjsekksmem
This document provides instructions for installing an engine oil pump on a C7.1 engine. It describes cleaning and inspecting the oil pump components and installing the cross over tube assembly with new gaskets. It also details reassembling the oil pump if disassembled, ensuring proper dowel pin locations, and installing the oil pump assembly onto the cylinder block using bolts. Finally, it states to install the suction pipe, gasket, and support bracket if applicable.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. These include removing bolts, gears, seals and sleeve bearings from housings, gears and adapters. Special tools and marks are recommended to ensure correct reinstallation. Cleaning and inspection of removed parts is also specified.
Caterpillar cat 329 d ln excavator (prefix ebm) service repair manual (ebm000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and replacing bolts to hold the jets in place.
- Procedures for removing pistons and connecting rods by identifying parts, removing caps and bolts, and pushing components out of the engine block.
Caterpillar cat 329 d l excavator (prefix yfw) service repair manual (yfw0000...fkjsekksmem
The document provides instructions for servicing the transmission of a 329D or 329D L excavator. It involves removing and disassembling the final drive, then cleaning and inspecting parts. Key steps include using various tools to remove gears, shafts, seals, and other components. Precise reassembly requires determining the correct shim thickness to preload bearings and reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout to prevent damage during reassembly.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...fkjsekksmem
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and installing bolts to secure the jets in each cylinder.
- Procedures for removing pistons and connecting rods that include identifying parts, removing caps and bearings, and pushing components from the engine.
Caterpillar cat 320 n track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components on Caterpillar 320, 320L, and 320N track-type excavators, including:
1. Removing and installing inlet and exhaust valve seals from the engine cylinders.
2. Removing the engine oil filter base to access internal engine components.
3. Installing a new engine oil filter base and ensuring proper sealing.
4. Removing the engine oil cooler and associated mounting hardware.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
This document provides instructions for separating a track on a 320D LN excavator. It lists the required tools which include a chain, track block assembly, electric hydraulic pump group, hydraulic pressure gauge, pipe bushings, quick connect couplers, plugs, hoses, track press tool group, double acting cylinder, and track press rollover group. The procedure involves cleaning the exterior of the track thoroughly before disassembly to prevent dirt from entering the internal mechanism when the track is separated.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 320 d2 l excavator (prefix gba) service repair manual (gba000...fkjsekksmem
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine.
Caterpillar cat 320 d2 l excavator (prefix dnp) service repair manual (dnp000...fkjsekksmem
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts and spacers. Inner and outer dust seals are installed in seal grooves on the swing gear and bearing.
The document provides instructions for removing the fuel injector from a Caterpillar 320D2 excavator engine. It lists the required tools which include a fuel injector puller and capping kit. The procedure involves disconnecting fuel lines from the injector, plugging the injector, removing mounting bolts and clamps, and using a puller tool to remove the fuel injector from the engine.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 320 d l excavator (prefix dhk) service repair manual (dhk0000...fkjsekksmem
This document provides instructions for removing and installing the boom cylinder on a 320D and 320D L excavator. It outlines the required tools and safety precautions. The removal process involves releasing hydraulic pressure, removing attachment points, and lifting the cylinder out of place. Reinstallation is the reverse of removal. Torque specifications are provided for correct assembly.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
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2. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 226B3 SKID STEER LOADER DXZ
Configuration: 226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i02362815
Piston Pump (Hydrostatic) - Assemble
SMCS - 5070-016-H7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7289 Ruler 1
B 1P-1861 Retaining Ring Pliers 1
F 1P-0510 Driver Gp 1
G 1P-1854 Retaining Ring Pliers 1
J 1P-1860 Retaining Ring Pliers 1
K 8H-0663 Bearing Puller Gp 1
L 2P-8301 Seal Guide 1
M 6V-2055 Grease 1
N 1U-6395 Grease 1
P 9S-3263 Thread Lock Compound 1
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4. Illustration 4 g00906130
5. Raise the temperature of bearing (65).
6. Use a suitable press and Tooling (K) to install bearing (65).
Illustration 5 g00905698
7. Use Tooling (J) to install retaining ring (64).
Illustration 6 g00905653
8. Install shaft (63).
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5. Illustration 7 g00905582
9. Use Tooling (B) to install retaining ring (62).
Illustration 8 g00905650
10. Dowel (59) must be aligned with the piston pump housing during assembly.
11. Install O-ring seal (58).
Illustration 9 g00905648
12. Install bearing races (56) on pins (57).
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6. Illustration 10 g00905448
Illustration 11 g00973870
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
13. Install pins (53).
14. Install washer (54).
15. Place barrel (50) in a suitable press.
16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52).
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7. Illustration 12 g00905445
17. Install the shims and retainer (51) to barrel (50).
Illustration 13 g01178137
Note: Align the reaction plate assembly with the barrel.
18. Install reaction plate assembly (48) to barrel (49).
Illustration 14 g01178135
19. Install swashplate (47).
20. Install bearing assemblies (45) and (46).
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9. Illustration 18 g01178131
23. Note the orientation of linkage (44).
24. Pin (42A) must be centered in the hole in the pump housing.
25. Install slotted pin (42) so that the slotted pin engages pin (42A).
26. Install the plug and O-ring seal (41).
27. Repeat Step 24 through Step 26 for the other side.
Illustration 19 g01180101
Illustration 20 g01180102
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10. Note: The port plates are marked for assembly. Port plates are not interchangeable.
28. Apply Tooling (M) to port plate (40).
29. Align port plate (40) with the piston pump housing.
30. Install port plate (40).
31. Position linkage (44) in order to connect with actuator (67) during assembly.
32. Assemble the cover to the piston pump housing.
33. Repeat Step 1 through Step 32 for the other end of the piston pump.
Illustration 21 g01180104
34. Apply Tooling (N) to seal (61).
35. Use Tooling (L) to install seal (61).
Illustration 22 g00906796
36. Use Tooling (B) to install retaining ring (60).
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11. Illustration 23 g01178127
37. Install bolts (38) to cover (39).
Illustration 24 g00905224
38. Position stud (36) and nut (37).
39. Use Tooling (A) to measure the distance from stud (36) to nut (37). Set the distance to the
recorded measurement from the disassembly.
Illustration 25 g01180160
40. Install fittings (35).
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12. 41. Install caps (34).
42. Install connector (33).
Illustration 26 g00905035
Note: Align the mark on the housing with the notch in stud (31).
43. Install stud (31) and nut (32). Set the distance to the recorded measurement from the
disassembly.
44. Use Tooling (A) to measure the distance from stud (31) to nut (32). Tighten the nut to a
torque of 30 ± 2 N·m (22 ± 1 lb ft).
45. Repeat Step 43 and Step 44 for the other stud.
Illustration 27 g01178123
46. Install adapter (30).
47. Install fitting (29).
48. Install connectors (28). Tighten the connectors to a torque of 22 ± 1 N·m (16 ± 1 lb ft).
49. Install caps (27).
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13. Illustration 28 g01054370
Illustration 29 g01054368
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: Keepers (21) are marked for assembly. Do not mix keepers (21).
50. Install spacer (25).
51. Install spring retainer (24).
52. Install spring (23).
53. Install spring retainer (22).
54. Install shaft (26).
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14. 55. Place actuator assembly (19) in a suitable press.
56. Install keepers (21).
Illustration 30 g00905018
57. Install O-ring seal (20) on actuator assembly (19).
Illustration 31 g00904933
58. Install actuator assembly (19).
59. Use Tooling (B) to install retaining ring (18).
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15. Illustration 32 g00904930
60. Install O-ring seal (17) to cover (16).
Illustration 33 g00904929
61. Install cover (16).
62. Install nut (15).
63. Install screws (14).
Illustration 34 g01178122
64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the
recorded measurement from the disassembly.
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16. Illustration 35 g00903503
Illustration 36 g00903502
65. Install O-ring seal (10) to plug (8).
66. Install seal (11) to plug (8).
67. Install spring (13).
68. Install shims (12).
69. Install seat (9).
Illustration 37 g00903500
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17. 70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 ± 4 N·m
(52 ± 3 lb ft).
Illustration 38 g00903467
Illustration 39 g00903461
71. Install back up ring (7) to cover (3).
72. Install O-ring seal (6) to cover (3).
73. Note the orientation of spring (5).
74. Install seat (4).
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18. Illustration 40 g00903457
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque
of 160 ± 8 N·m (118 ± 6 lb ft).
76. Repeat Step 71 through Step 75 for the other covers.
Illustration 41 g00903455
77. Install speed sensing valve (2). Tighten the valve to a torque of 50 ± 3 N·m (37 ± 2 lb ft).
78. Install the fittings and connectors (1).
End By:
a. Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Oct 13 18:35:09 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 226B3 SKID STEER LOADER DXZ
Configuration: 226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i07376431
Piston Pump (Hydrostatic) - Install
SMCS - 5070-012-H7
Installation Procedure
Table 1
Required Tool
Tool Part Number Part Description Qty
A 247-4296 Pump Support 1
B 138-7575 Link Bracket 1
C
159-3327(1)
Wrench Adapter 1
387-9124(2)
Wrench Adapter 1
(1)
For use with hex head bolts.
(2)
For use with 12 point head bolts
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Illustration 1 g01053175
1. Use a suitable lifting device, Tooling (B), and Tooling (A) to support piston pump (5).
2. Position piston pump (5). The weight of the piston pump is approximately 61 kg (134 lb).
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22. Illustration 2 g01053307
3. Use Tooling (C) to install bolt (6). Tighten bolts (6) to a torque of 160 ± 30 N·m
(118 ± 22 lb ft).
Note: Refer to Service Magazine, SEPD1272, "A New Bolt Is Used To Fasten The Hystat
Pump To The Engine" for bolt replacement information.
4. Repeat Step 3 for the other side.
5. Remove Tooling (A) and (B) from piston pump (5).
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24. Illustration 4 g01051392
9. Connect hose assemblies (1).
End By:
a. Install the gear pump.
b. Install hydraulic tank.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Oct 13 18:36:08 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: SKID STEER LOADER
Model: 226B3 SKID STEER LOADER DXZ
Configuration: 226B3 Skid Steer Loader DXZ00001-UP (MACHINE) POWERED BY C2.2 Engine
Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-07 Publication Date -01/07/2018 Date Updated -11/07/2018
i02787466
Control Manifold and Solenoid (Parking Brake) - Remove
and Install
SMCS - 5264-010; 5479-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
ZZ
6V-9508 Face Seal Plug (11/16 - 16 THD) 3
6V-9829 Cap Assembly (11/16 - 16 THD) 3
6V-9509 Face Seal Plug (13/16 - 16 THD) 2
6V-9830 Cap Assembly (13/16 - 16 THD) 2
Start By:
a. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic
System Pressure - Release".
b. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
Note: SERVICE DATA: TOOLING (ZZ) WILL NOT BE IDENTIFIED IN
PHOTOGRAPHS IN THE REMOVAL OR THE INSTALLATION. THIS TOOLING IS
SHOWN IN ORDER TO ASSIST THE EXPERIENCED SERVICEMAN.
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26. Personal injury can result from hydraulic oil pressure and hot oil.
Hydraulic oil pressure can remain in the hydraulic system after the
engine has been stopped. Serious injury can be caused if this pressure is
not released before any service is done on the hydraulic system.
Make sure all of the work tools have been lowered to the ground, and
the oil is cool before removing any components or lines. Remove the oil
filler cap only when the engine is stopped, and the filler cap is cool
enough to touch with your bare hand.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps
to prevent fluid loss, and this helps to keep contaminants from entering the system.
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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