This document provides instructions for removing and installing a cylinder head and lifter group on a 205B Excavator with a 3114 engine. It describes removing components like the inlet manifold and exhaust manifold before removing the cylinder head bolts and head. For installation, it details cleaning surfaces, installing a new gasket, lubricating and tightening the bolts in a specific sequence. It also provides warnings to contain fluids and keep parts clean. The lifter group removal process includes removing cover bolts and shafts to take out lifters.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. When removing the cylinder head, a lifting device should be used and bolts removed carefully. For installation, the mating surfaces must be cleaned and a new gasket used. Bolts should be lubricated and tightened in a specific sequence and torque. Removing other components like the exhaust manifold is listed as the final step.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fuusejkddmmd3e
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing bolts and carefully lifting the head off. It then details 12 steps to install the cylinder head, such as cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence. The summary also notes the document provides guidance on reusable parts and tools needed.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...dujkdksmdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. When removing the cylinder head, a lifting device is used and bolts are removed carefully. For installation, the mating surfaces are cleaned and a new gasket is used. The cylinder head bolts are tightened in a specific sequence and torque pattern. Removal of the lifter group is also described which requires first removing the rocker shaft and pushrods.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...jdksmmdmdd
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing bolts and carefully lifting the head off. It then details 12 steps to install the cylinder head, such as cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence. The summary also notes the document provides guidance on determining if parts can be reused.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off the cylinder block and removing the gasket. Reinstallation involves cleaning surfaces, installing a new gasket, lubricating bolts, and tightening bolts in a specific sequence and torque.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. When removing the cylinder head, a lifting device should be used and bolts removed carefully. For installation, the mating surfaces must be cleaned and a new gasket used. Bolts should be lubricated and tightened in a specific sequence and torque. Removing other components like the exhaust manifold is listed as the final step.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fuusejkddmmd3e
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing bolts and carefully lifting the head off. It then details 12 steps to install the cylinder head, such as cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence. The summary also notes the document provides guidance on reusable parts and tools needed.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...dujkdksmdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. When removing the cylinder head, a lifting device is used and bolts are removed carefully. For installation, the mating surfaces are cleaned and a new gasket is used. The cylinder head bolts are tightened in a specific sequence and torque pattern. Removal of the lifter group is also described which requires first removing the rocker shaft and pushrods.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...jdksmmdmdd
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing bolts and carefully lifting the head off. It then details 12 steps to install the cylinder head, such as cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence. The summary also notes the document provides guidance on determining if parts can be reused.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off the cylinder block and removing the gasket. Reinstallation involves cleaning surfaces, installing a new gasket, lubricating bolts, and tightening bolts in a specific sequence and torque.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
Caterpillar cat 325 l excavator (prefix 3 ll) service repair manual (3ll00001...diskkdkdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing other components first. It then outlines 11 steps to install the cylinder head, including cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence and torque. The document also provides instructions for removing and installing the lifter group.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fujkse9didkke3
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolting on the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalling the removed components completes the installation.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolting on the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalling the removed components completes the installation.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fjkdksmmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...orrf0370383
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
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Similar to Caterpillar Cat 205B EXCAVATOR (Prefix 5ZF) Service Repair Manual Instant Download.pdf
Caterpillar cat 325 l excavator (prefix 3 ll) service repair manual (3ll00001...diskkdkdmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines 7 steps to remove the cylinder head, which include removing other components first. It then outlines 11 steps to install the cylinder head, including cleaning surfaces, installing a new gasket, lubricating and tightening bolts in a specific sequence and torque. The document also provides instructions for removing and installing the lifter group.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fujkse9didkke3
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolting on the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalling the removed components completes the installation.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolting on the cylinder head, and tightening the bolts in a specific sequence and torque. Reinstalling the removed components completes the installation.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...fjkdksmmdm
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
The document provides instructions for removing and installing a cylinder head on an excavator model 325 LN powered by a 3116 engine. It outlines a multi-step process including removing other engine components first like the fuel filter base and governor. It describes lifting the cylinder head off with a device, removing bolts and gasket, and installing a new gasket. It details cleaning and lubricating surfaces, torquing bolts in a specific sequence, and reinstalling other components after installing the cylinder head.
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
Caterpillar Cat 325 L EXCAVATOR (Prefix 3LL) Service Repair Manual (3LL00001 ...orrf0370383
The document provides instructions for removing and installing a cylinder head on a 325 LN excavator powered by a 3116 engine. It describes removing components like the fuel filter base, governor, fuel linkage, and manifolds before removing the cylinder head bolts and gasket. It then describes cleaning surfaces, installing a new gasket, bolts, and tightening the bolts in a specific sequence. Reinstalling involves reattaching removed components.
Similar to Caterpillar Cat 205B EXCAVATOR (Prefix 5ZF) Service Repair Manual Instant Download.pdf (8)
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Ma...f8usejkdmmd8i
The document is a service repair manual that provides instructions for removing and installing components like the sprocket, final drive, and travel motor on a 305.5 Mini Hydraulic Excavator. It includes detailed removal and installation procedures with illustrations and lists required tools. Procedures include draining fluids, removing bolts and covers, disconnecting hoses, and lifting out heavy components. Disassembly steps describe removing gears, bearings, springs, and other internal parts.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TTN) Service Repair Man...f8usejkdmmd8i
The document provides instructions for servicing a 304E Mini Hydraulic Excavator. It describes procedures for removing and installing the sprocket and removing the final drive and travel motor. The final drive and travel motor are then disassembled by removing gears, bearings, seals, springs, and other internal components using the specified tools. Detailed illustrations accompany each step.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...f8usejkdmmd8i
This document provides instructions for installing and removing the governor and camshaft, and fuel injection pump on a 303.5E2CR Mini Hydraulic Excavator. It includes illustrations and step-by-step instructions for disassembling, cleaning, and reassembling these components. The instructions note to keep all parts clean and free of contaminants to prevent premature wear.
Caterpillar Cat 301.6C and 301.8C Mini Hydraulic Excavator (Prefix JSB) Servi...f8usejkdmmd8i
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01935828
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
b. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
c. Remove the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection
Control Linkage - Remove".
d. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
e. Remove the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing - Remove and Install".
f. Remove the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold -
Remove".
g. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
Illustration 1 g01007597
Typical example
1. Attach a suitable lifting device to the cylinder head.
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4. Illustration 2 g00654709
2. Remove bolts (1) and (2) that hold the cylinder head to the cylinder block. Carefully remove
the cylinder head from the cylinder block. The cylinder head for the 3116 engine weighs
approximately 85 kg (187 lb).
Illustration 3 g00611342
3. Remove cylinder head gasket (3).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i04147334
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on the reusability of the cylinder head, refer to Guideline For Reusable
Parts And Salvage Operations, SEBF8218, "Specifications for Cylinder Head Assemblies 3114,
3116, and 3126 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8162,
"Procedure to Measure and Salvage Cylinder Head Assemblies and Related Components".
1. Thoroughly clean the mating surfaces of the cylinder head and the cylinder block.
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6. Illustration 1 g00611342
Typical example
2. Install a new cylinder head gasket (3) .
Note: For information on the cylinder head gasket for 3116 engines, refer to Special
Instruction, SEHS9395, "3116 Cylinder Head Gasket Usage".
Illustration 2 g01007597
Typical example
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to
install the cylinder head.
3. Attach a suitable lifting device to the cylinder head. Position the cylinder head assembly
onto the dowels in the cylinder block. Lower the cylinder head onto the cylinder block.
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7. Illustration 3 g00654709
4. Inspect the condition of cylinder head bolts (1) and (2) . For information on the reusability
of the bolts, refer to Guideline For Reusable Parts And Salvage Operations, SEBF8301,
"Inspection and Reuse of Critical Fasteners Used in All Engines". Replace cylinder head
bolts (1) and (2) , if necessary.
5. Lubricate cylinder head bolts (1) and (2) and both sides of the washers with Tooling (A) .
Install cylinder head bolts (1) and (2) . Follow Step 6 for the correct tightening procedure.
Illustration 4 g00641677
3114 Cylinder head
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8. Illustration 5 g00611358
6. Tighten the cylinder head bolts according to the following procedure:
7. Tighten bolts (1) through bolt (14) in a numerical sequence to a torque of 300 ± 15 N·m
(221 ± 11 lb ft).
8. Loosen bolts (1) through bolt (14) to a torque of 0 N·m.
9. Tighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
10. Retighten bolts (1) through bolt (14) again in a numerical sequence to a torque of 130 ± 15
N·m (96 ± 11 lb ft).
11. Turn bolts (1) through bolt (14) by numerical sequence an additional 90° (1/4 turn).
12. Tighten bolt (15) through bolt (20) in a numerical sequence to a torque of 55 ± 7 N·m (41 ±
5 lb ft).
End By:
a. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
b. Install the inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
c. Install the water temperature regulator housing. Refer to Disassembly and Assembly,
"Water Temperature Regulator Housing- Remove and Install".
d. Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
e. Install the fuel control linkage. Refer to Disassembly and Assembly, "Fuel Injection Control
Linkage - Install".
f. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
g. Install the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base - Remove
and Install".
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930413
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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10. Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 1 g00747310
1. Remove bolts (1) from cover (2).
2. Carefully remove cover (2) and the gasket.
Note: It may be necessary to remove the governor in order to remove the cover at the front
of the engine.
Illustration 2 g00629677
3. Remove bolts (4), lifter shaft (5), and lifters (3) from cover (2).
Installation Procedure
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11. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of components of the lifter group, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8264, "Camshaft Roller Followers Used in 3114
and 3116 Engines" and Guideline For Reusable Parts And Salvage Operations, SEBF8067,
"Slipper Followers and Camshaft Roller Followers".
Illustration 3 g00629677
1. Position lifters (3) and lifter shaft (5) on cover (2). Install bolts (4).
Illustration 4 g00747310
2. Position the gasket and cover (2) on the engine.
3. Install bolts (1) in cover (2).
End By:
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12. a. Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:26:29 UTC+0800 2021
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930426
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Start By:
a. Remove the governor. Refer to Disassembly and Assembly, "Governor - Remove".
b. Remove the side covers. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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14. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Note: The air compressor was removed in order to accommodate the engine repair stand.
Note: It is not necessary to remove the cylinder head for removal of the camshaft.
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. Install the timing
bolt in the flywheel. This is for timing during installation.
Illustration 1 g01007643
Typical example
2. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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15. Illustration 2 g01007645
3. Remove bolts (4) and camshaft retainer plate (6).
4. Remove camshaft gear (5) and camshaft (3) from the cylinder block.
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:27:25 UTC+0800 2021
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01936378
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For information on reusability of the camshaft, refer to Guideline For Reusable Parts And
Salvage Operations, SEBF8097, "Camshaft Measurement", Guideline For Reusable Parts And
Salvage Operations, SEBF8146, "Visual Inspection of Camshafts", and Guideline For Reusable
Parts And Salvage Operations, SEBF8251, "Specifications for Measurement of Camshafts in
3114/3116 Engines". For information on reusability of the camshaft gear, refer to Guideline For
Reusable Parts And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Lubricate the camshaft and the camshaft bearings with clean engine oil.
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17. Illustration 1 g01007645
2. Carefully install camshaft (3) and camshaft gear (5) in the engine.
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
Illustration 2 g01007643
Typical example
3. Ensure that timing mark (1) on the camshaft gear is aligned with timing mark (2) on the
idler gear.
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18. 4. Install camshaft retainer plate (6) and bolts (4).
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
b. Install the side cover. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
c. Install the governor. Refer to Disassembly and Assembly, "Governor - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:28:21 UTC+0800 2021
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01171077
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00611152
NOTICE
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20. Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
2. Place the camshaft and camshaft gear (1) in a suitable press. Press the camshaft from
camshaft gear (1).
Installation Procedure
Note: For information on reusability of the camshaft gear, refer to Guideline For Reusable Parts
And Salvage Operations, SEBF8045, "Timing Gears for All Engines".
Illustration 2 g00611152
1. Heat the camshaft gear to a maximum temperature of 315 °C (600 °F).
2. Align the key in the camshaft with the groove (keyway) in the camshaft gear.
3. Install the camshaft gear on the end of the camshaft.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:29:17 UTC+0800 2021
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i02183087
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/4
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22. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly
purposes.
1. Use Tooling (A) to remove the camshaft bearings from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 1 g01104577
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24. Illustration 2 g01104579
1. Use Tooling (A) to install all of the camshaft bearings except for the front bearing. Orient
oil hole (1) in each bearing so that oil hole (1) is located at the top of the bore.
2. Use Tooling (A) to install the front camshaft bearing. Align oil hole (1) in the front
camshaft bearing with the oil hole in the cylinder block. Locate joint (2) in the front
camshaft bearing in the proper position.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:30:12 UTC+0800 2021
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01572486
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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26. Illustration 1 g00596538
Note: Drain engine oil into a suitable container for disposal.
1. Remove bolts (1) and the washers that hold engine oil pan (2) to the cylinder block.
2. Remove engine oil pan (2) and the gasket. Use a rubber mallet to tap lightly on engine oil
pan (2) if it is necessary.
Note: Do not pry on the engine oil pan.
Installation Procedure
1. Clean the mating surfaces of the engine oil pan and the cylinder block.
Note: Do not put liquid gasket material on the oil pan gasket or on the gasket surface of the
engine oil pan.
2. Put the gasket and the engine oil pan (2) in position on the cylinder block. Install bolts (1)
and washers.
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27. Illustration 2 g00596576
Typical drawing (6 cylinder engine)
3. Tighten four bolts (3). Start with bolt (4) and tighten the remaining bolts in a
counterclockwise sequence.
4. Tighten bolts to a torque of 31 ± 3 N·m (23 ± 2 lb ft).
5. Fill the crankcase with engine oil to the proper level. Refer to Operation and Maintenance
Manual, "Refill Capacities".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jan 8 09:31:08 UTC+0800 2021
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01930590
Engine Balancer Shaft - Remove and Install
SMCS - 1220-010-JF
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
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29. Dispose of all fluids according to local regulations and mandates.
Note: The Balancer shafts are used on the 3114 Engines.
Illustration 1 g00596194
314 engine
1. Remove oil tube assembly (1).
2. Remove bolts (2) and the washers that hold the balancer group in position.
3. Remove the balancer group and the engine oil pump as a unit.
Installation Procedure
Illustration 2 g00596364
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30. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
31. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Turn the engine in the counterclockwise direction and place the number one piston at the
top center (TC) of the compression stroke. Install the timing bolt in the flywheel housing.
2. Align the timing marks on the balancer gears (3) with oil holes (4) in the engine oil pump.
Position the balancer group in the cylinder block. Install the washers and bolts (2).
Illustration 3 g00596194
3. Check the condition of the O-ring seals in oil tube assembly (1). Replace the O-ring seal, if
necessary.
4. Remove the timing bolt from the flywheel housing.
End By:
a. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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Fri Jan 8 09:32:04 UTC+0800 2021
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32. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 205B EXCAVATOR 5ZF
Configuration: 205B EXCAVATOR - TRACK TYPE 5ZF00001-UP (MACHINE) POWERED BY 3114 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01411264
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine balancer shaft on the 3114 engines only. Refer to Disassembly and
Assembly, "Engine Balancer Shaft - Remove and Install".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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