The document provides assembly and disassembly instructions for a piston motor (hydraulic fan) and gear motor (hydraulic fan) used in a Caterpillar 160M 3 motor grader. It details 38 steps for piston motor assembly requiring various tools. It also details 7 steps for gear motor disassembly and 7 steps for assembly, requiring retaining ring pliers. The instructions include illustrations and specify tightening bolts to 140 N·m.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 3 MOTOR GRADER N9L
Configuration: 160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i07527645
Piston Motor (Hydraulic Fan) - Assemble - Reversing
SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN; 5058-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
437-3776 Fixture As. 1
1U-9129 Adapter Plate 1
1U-5750 Engine Stand 1
C 8H-0663 Puller 1
Illustration 1 g06340131
1. Install the O-ring seal and fitting (57).
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3. 2. Install the O-ring seal and plug (58).
Illustration 2 g06340129
3. Install the O-ring seal and fitting (55).
4. Install the O-ring seal and speed sensor (56)
Illustration 3 g06340126
5. Install bearings (54).
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4. Illustration 4 g06340125
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
6. Install seal group (53), spring (52), spring (51), and seat (47) onto piston (46).
Illustration 5 g06340123
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5. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
7. Install piston (46) onto swashplate (48).
8. Install pin (50) and retaining ring (49).
Illustration 6 g06340120
9. Raise seat (47) and tilt piston (46) inward to install swashplate (48).
10. Install guides (45) into housing (30).
Illustration 7 g06349448
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6. Illustration 8 g06349443
11. Use Tooling (C) and a suitable press to install bearing (44) onto shaft assembly (42).
12. Install retaining ring (43) onto shaft assembly (42).
Illustration 9 g06340105
13. Use a soft faced hammer to install shaft assembly (42).
14. Install retaining ring (41).
Illustration 10 g06349447
15. Install lip seal (40).
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7. Illustration 11 g06340004
16. Install washer (37) and retaining ring (36).
17. Install dust cover (39) and retaining ring (38).
Illustration 12 g06339985
18. Install pins (35) into barrel assembly (31).
Illustration 13 g06339831
19. Install retainer guide (34), retainer (33), and pistons (32) into barrel assembly (31).
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8. Illustration 14 g06339822
20. Rotate housing (30) 90 degrees and Install barrel assembly (31).
Illustration 15 g06339820
21. Install gasket (29) onto housing (30).
Illustration 16 g06339811
22. Install bearing (28) and control plate (27) onto head assembly (12).
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9. Illustration 17 g06339808
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
23. Install head assembly (12) and bolts (26).
Illustration 18 g06339805
24. Install the O-ring seals and fittings (25).
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10. Illustration 19 g06339784
Illustration 20 g06339780
25. Install O-ring seal (24) onto fitting (22).
26. Install filter (23) and fitting (22)
Illustration 21 g06339760
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11. Illustration 22 g06339757
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
27. Install O-ring seal (19), spring (20), and relief valve (21) into plug (18).
28. Install plug (18), the O-ring seal, and fitting (17).
Illustration 23 g06339755
29. Install the O-ring seal and plug (16).
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12. Illustration 24 g06339742
Illustration 25 g06339751
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
30. Install O-ring seal (13) onto plug (11).
31. Install ball (15), spring (14), and plug (11) into head assembly (12).
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13. Illustration 26 g06339728
32. Install the O-ring seals and plugs (10).
Illustration 27 g06339713
33. Install O-ring seal (5).
34. Install back up rings (8) and (9). Install O-ring seals (6) and (7).
Illustration 28 g06339706
35. Install cartridge (4).
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14. Illustration 29 g06339696
36. Install solenoid (2), the washer, and nut (3).
Illustration 30 g06340138
37. Install hose (1).
38. Remove the fan motor from Tooling (A) or secure workbench.
End By:
a. Install the piston motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 25 10:40:07 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 3 MOTOR GRADER N9L
Configuration: 160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i05494153
Gear Motor (Hydraulic Fan) - Disassemble
SMCS - 1386-015-GT; 5061-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
Start By:
a. Remove the gear motor.
Illustration 1 g01317549
1. Remove dust cap (1).
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16. Illustration 2 g01317550
2. Remove bolts (2) and head (3).
Illustration 3 g01317552
3. Remove O-ring seal (4).
Illustration 4 g01317554
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17. Illustration 5 g01317564
4. Remove bearing (5), gears (6), and bearing (7).
5. Remove seal (8) from bearing (6) and bearing (7).
Illustration 6 g01317606
6. Use Tooling (A) in order to remove retaining ring (9).
7. Remove lip seal (10) and lip seal (11).
Wed Dec 25 10:41:02 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 160M 3 MOTOR GRADER N9L
Configuration: 160M Series 3 Motor Grader N9L00001-UP (MACHINE) POWERED BY C9.3 Engine
Disassembly and Assembly
12M Series 3, 140M Series 3 and 160M Series 3 Motor Graders Machine Systems
Media Number -UENR3488-02 Publication Date -01/09/2018 Date Updated -24/09/2018
i05494173
Gear Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-GT; 5061-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1857 Retaining Ring Pliers 1
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19. Illustration 1 g01317606
1. Install lip seal (10) and lip seal (11).
2. Use Tooling (A) in order to install retaining ring (9).
Illustration 2 g01317564
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20. Illustration 3 g01317554
3. Install seal (8) onto bearing (6) and bearing (7).
4. Install bearing (7), gears (6), and bearing (5).
Illustration 4 g01317552
5. Install O-ring seal (4).
Illustration 5 g01317550
6. Install head (3) and bolts (2).Tighten bolts (2) to a torque of 140 N·m (103 lb ft).
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 6 g01317549
7. Install dust cap (1).
End By:
a. Install the gear motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Dec 25 10:41:58 UTC+0800 2019
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