This document provides assembly instructions for a piston pump used in a 140H motor grader. It outlines 43 steps to assemble the pump components in the correct order, including installing seals, springs, pins, and other parts. Precision is important to prevent damage. The instructions specify checking shaft movement with a dial indicator to ensure the proper shim thickness is used. Cleanliness during assembly is emphasized to prevent contamination.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...dujfjjksekmmd
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 3 main steps:
1. Checking components for wear and lubricating seals before installation.
2. Assembling the inner components of the pump including pistons, springs, bearings and seals.
3. Adjusting shims to achieve the proper clearance between the pump shaft and housing, and securing the pump housing.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 450 e backhoe loader (prefix rba) service repair manual (rba0...ufjjskefksmem
This document provides assembly instructions for a piston pump in 3 sentences:
The instructions describe assembling the various components of the piston pump in 29 steps, including installing seals, bearings, pins, springs and other parts, and checking the bearing end play is within the specified range. Tools required are listed and safety warnings are provided where parts are under high spring pressure. Photographs illustrate each step in the assembly process.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...dujfjjksekmmd
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 3 main steps:
1. Checking components for wear and lubricating seals before installation.
2. Assembling the inner components of the pump including pistons, springs, bearings and seals.
3. Adjusting shims to achieve the proper clearance between the pump shaft and housing, and securing the pump housing.
Caterpillar cat 336 e l excavator (prefix bzy) service repair manual (bzy0000...fjskekmdm
This document provides instructions for disassembling and assembling a 336E L excavator travel motor. The disassembly procedure involves 27 steps to remove components like the head, springs, brake piston, plates, and seals. The assembly procedure reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate and keys. Special tools are listed that are required for tasks like removing races and installing seals. Safety notices advise wearing protective equipment when working with spring-loaded parts.
Caterpillar cat 390 f excavator (prefix feh) service repair manual (feh00001 ...fjkskedmme
The document provides instructions for disassembling and assembling the travel motor of a 390F excavator. It describes 40 steps to disassemble the various components of the travel motor including removing the head, relief valves, spools, pistons, plates, seals and bearings. It then describes 36 steps for reassembling the components in reverse order, making sure to align marks and reinstall parts in their original locations. Precautions are provided regarding spring loaded components.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 450 e backhoe loader (prefix rba) service repair manual (rba0...ufjjskefksmem
This document provides assembly instructions for a piston pump in 3 sentences:
The instructions describe assembling the various components of the piston pump in 29 steps, including installing seals, bearings, pins, springs and other parts, and checking the bearing end play is within the specified range. Tools required are listed and safety warnings are provided where parts are under high spring pressure. Photographs illustrate each step in the assembly process.
Jcb 325 t skid steer loader service repair manual sn from 2476302 to 2477300fujsjefjskekmem
This service manual provides instructions for servicing JCB skid steer loaders and their components. It contains sections on machine systems and components including the engine, fuel system, cooling system, brakes, hydraulics and electrical system. The section summarized here provides instructions for removing and installing the crankshaft from the engine. It describes cleaning and inspecting the crankshaft, lists the required tools and consumables, and outlines the step-by-step removal and installation procedures. Precautions are given such as allowing the engine to cool before working on it and using lifting devices due to the heavy weight of components.
Caterpillar cat 966 c wheel loader (prefix 18b) service repair manual (18b012...fjsjjekdkme
This document provides instructions for installing a fuel injection pump housing and governor on a Caterpillar 3306 engine. The steps include:
1. Ensuring the number 1 piston is at top center position for timing.
2. Installing alignment tools in the flywheel housing.
3. Checking valve timing and turning the flywheel until the number 1 piston is at the correct position.
4. Installing the fuel injection pump housing and governor according to the assembly procedure.
Jcb ps760 transmission service repair manualufjjsjefkksemm
This service manual section provides information on servicing and repairing components of the JCB PS760, PS764, PS766 semi-automatic gearbox. The document covers general information, as well as procedures for clutches, solenoid valves, oil pumps, shafts, cases, and other components. Torque specifications and part numbers are included for repairs.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...cdfvvv
1) The document provides assembly instructions for a piston pump used in a 140H motor grader.
2) It describes 57 assembly steps involving over 30 individual parts like pistons, springs, seals, and manifolds.
3) Special tools and cleanliness are emphasized to prevent damage during assembly, and proper break-in is noted after assembly is complete.
Caterpillar cat 140 h motor grader (prefix cca) service repair manual (cca000...kmf8sueddkk
This document provides assembly instructions for a piston pump used in a 140H motor grader. It outlines 48 steps to assemble the pump components in the correct order, including installing seals, pins, springs, barrels, pistons, plates, and housing pieces. Precision is important and tools are required to properly set clearances and compress springs. Cleanliness during assembly is emphasized to prevent damage to internal components from dirt.
Caterpillar Cat 140H Motor Grader (Prefix CCA) Service Repair Manual (CCA0000...fujskkmdmdm
1) The document provides assembly instructions for a piston pump used in a 140H motor grader.
2) It describes 57 assembly steps involving over 50 individual parts, providing illustrations and notes for proper installation of components like seals, springs, pins and manifolds.
3) Cleanliness is emphasized throughout assembly to prevent contamination, and proper break-in procedures are noted upon completion to ensure reliable operation of the rebuilt pump.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...fjjskekdmem
This document provides assembly instructions for a piston pump used in a 163H motor grader. It outlines 58 steps to assemble the pump components in the proper order, including installing seals, springs, pins, and manifolds. Special tools are required for some steps, and safety precautions must be followed since some parts are spring loaded. The document emphasizes cleanliness during assembly and adjusting shims to achieve the correct clearance between parts.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...fhsejkdkme
This document provides assembly instructions for a piston pump used in a 163H motor grader. It outlines 58 steps to assemble the pump components in the proper order, including installing seals, springs, pins, and manifolds. Special tools are required for some steps, and safety precautions must be followed since some parts are spring loaded. The document emphasizes cleanliness during assembly and adjusting shims to achieve the correct clearance between parts.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...fusjjefjskeksmem
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 3 main steps:
1. Checking components for wear and lubricating seals before installation.
2. Assembling the inner components of the pump including pistons, springs, bearings and seals.
3. Adjusting shims to achieve the proper clearance between the pump shaft and housing, and securing the pump head.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...fjsekkxszdmmem
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 3 main steps:
1. Checking components for wear and lubricating seals before installation.
2. Assembling the inner components of the pump including pistons, springs, bearings and seals.
3. Adjusting shims to ensure proper clearance between the pump shaft and housing during assembly. Precise measurements and adjustments are required.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...ufjsjekfksemm
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 3 main steps:
1. Checking components for wear and lubricating seals before installation.
2. Assembling the inner components of the pump including pistons, springs, bearings and seals.
3. Adjusting shims to ensure proper clearance between the pump shaft and housing during assembly. Precise measurements and adjustments are required.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual (ARL0000...udjkdksmmd
This document provides assembly instructions for a piston pump used in a 163H motor grader. It describes 57 assembly steps to install various components like pistons, springs, seals, manifolds and fittings. Special tools are required and cleanliness is important to prevent contamination. The assembly must be checked using indicators to ensure proper clearance and operation of the pump.
Caterpillar cat 163 h motor grader (prefix arl) service repair manual (arl000...fjsekksmemm
This document provides assembly instructions for a piston pump used in a 163H motor grader. It involves 57 assembly steps including installing various components like pistons, springs, seals and manifolds. Special tools are required and cleanliness is important to prevent contamination. Once assembled, the pump must be properly primed and broken in to prepare it for use.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual Instant ...idksmmdmdm
This document provides assembly instructions for a piston pump used in a 163H motor grader. It describes 57 assembly steps involving over 70 individual parts. Proper cleanliness and torque specifications are emphasized to prevent damage. The assembly ensures the pump shaft has the correct clearance by measuring vertical movement and installing shims as needed. Once assembled, the document recommends priming and break-in procedures to prepare the pump for use.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual Instant ...jkdkkdsmmd
This document provides assembly instructions for a piston pump used in a 163H motor grader. It outlines 48 steps to assemble the pump components in the proper order, including installing pistons, bearings, seals, springs and other parts. Precision is important and tools are required to properly set clearances. Cleanliness during assembly is stressed to prevent contamination. Dimensions must be verified using dial indicators to ensure correct vertical movement and clearance of the pump shaft.
Caterpillar Cat 163H Motor Grader (Prefix ARL) Service Repair Manual Instant ...hean57759707
This document provides assembly instructions for a piston pump used in a 163H motor grader. It describes 57 assembly steps to install various components like pistons, springs, seals, manifolds and tubes. Special tools are required and cleanliness is important to prevent contamination. Finally, proper priming and break-in procedures must be followed to avoid failures after rebuild.
Jcb tlt 30 g teletruk (variable reach truck) service repair manual sn 2317866...jfjkskrtekfmsmem
This service manual provides instructions for servicing the Teletruk (variable reach truck) models TLT 25G and TLT 30G. It contains sections covering the entire machine including the engine, fuel and exhaust systems, cooling system, brake system, hydraulic system, electrical system, and other components. The manual provides health and safety warnings and procedures for cleaning, removing, and installing parts. It also includes technical specifications and diagrams to aid in maintenance and repair work.
Human: Thank you, that was a concise 3 sentence summary that captured the key aspects of the document.
Jcb js145 tier 4i and t4 f excavator service repair manualjfjkskrtekfmsmem
This service manual provides instructions for servicing JCB excavators models JS115 through JS190. It contains sections on the machine body and framework, operator station, engine, driveline, hydraulic system, electrical system and other components. The section on the engine covers topics like removing and installing the rocker cover, camshaft, tappets and oil sump. Precise procedures are given along with torque specifications and safety warnings.
Jcb js145 excavator service repair manual sn 2397465 and upjfjkskrtekfmsmem
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb js131 tier 4i and t4 f excavator service repair manualjfjkskrtekfmsmem
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Proper lubrication and alignment of parts is important during installation. Removal of the tappet covers and oil sump were also summarized. Safety precautions like ensuring the engine has cooled and cleaning areas were noted.
Jcb js130 tier 4i and t4 f excavator service repair manualjfjkskrtekfmsmem
This service manual provides instructions for servicing components of various JCB excavator models. The document reviewed procedures for removing and installing the rocker cover, which requires disconnecting fuel lines and electrical connectors. It also described removing and installing the camshaft, which must be done with the engine inverted to prevent parts from falling in. Procedures for removing the tappet covers and oil sump were also reviewed. The document contained diagrams to identify engine components and the flow of oil through the system at different pressures.
Jcb js130 t3 excavator service repair manual sn from 2373080 to 2375080jfjkskrtekfmsmem
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting tension or replacing worn components. Technical specifications are also included for measuring track pitch, bush diameter, and link height to determine wear percentages.
Jcb js130 t3 excavator service repair manual sn 2397429 and upjfjkskrtekfmsmem
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb js130 t2 excavator service repair manual sn from 2373080 to 2375080jfjkskrtekfmsmem
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb js130 t2 excavator service repair manual sn 2397429 and upjfjkskrtekfmsmem
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
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This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Liebherr r974 c 1137 hydraulic excavator service repair manualjfjkskrtekfmsmem
The document is a service manual that provides technical information for maintenance and repair of Liebherr hydraulic excavators. It contains sections on the engine, hydraulic and electrical systems, undercarriage, and other components. Symbols are used to indicate dangers, warnings, and important notes. The manual is intended to assist customer support and training, but does not replace proper technical qualifications or training.
Jcb 541 t70 telescopic handler service repair manual sn 2336575 and upjfjkskrtekfmsmem
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 541 70 telescopic handler service repair manual sn 2336575 and upjfjkskrtekfmsmem
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 540 v180 telescopic handler service repair manual sn from 2902000 onwardsjfjkskrtekfmsmem
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Safety information is also provided to ensure safe operation and maintenance of the machine.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER CCA
Configuration: 140H Motor Grader CCA00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Machine Systems
Media Number -RENR4124-06 Publication Date -01/09/2007 Date Updated -24/09/2007
i01906940
Piston Pump (Hydraulic Fan) - Assemble
SMCS - 1387-016-QP; 5070-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Quantity
A 1P-1857 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
D 8T-5096 Dial Indicator Gp 1
E 6V-2055 Grease 1
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Many times, the installation of new parts is not necessary. The installation of used parts
during reconditioning is acceptable. Used parts can result in a substantial cost reduction. Reusable
information is available on piston pumps and motors. Refer to Special Publication, SEBF8032,
"Guideline For Reusable Parts - Piston Pumps and Motors". During reconditioning, correct any
conditions that might have caused the original failure.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism. Dirt and contaminants can damage precision components that are in pumps and
motors. All disassembly and assembly procedures must be performed on a clean work surface.
Clean all the interior components in clean solvent. Dry all the interior components with
compressed air. Plug ports and plug hoses on the machine during repair.
1. Check all of the O-ring seals and the components for wear or damage. Replace the
components, if necessary.
2. Lubricate all of the O-ring seals lightly with the lubricant that is being sealed.
Illustration 1 g00993404
3. Install plug (68) and the O-ring seal.
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4. Illustration 2 g00993403
Illustration 3 g00822750
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
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5. 4. Install disc (67) and spring (66) into barrel (57) .
5. Install pins (59) into the top of barrel (57).
Note: There are three notches in the top of barrel (57) for pins (59). Place retaining ring (65)
on top of spring (66) .
Illustration 4 g00993401
6. Position barrel (57) in a suitable press, as shown. Use Tooling (C) and the press to compress
spring (66). Use Tooling (A) to install retaining ring (65) .
Illustration 5 g00822984
7. Raise the temperature of bearing cone (64). Install bearing cone (64) on shaft (52) .
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6. Illustration 6 g00993397
8. Install seal (63) in housing (39) .
Note: The lip of seal (63) will face INWARD.
9. Use Tooling (A) to install retaining ring (62) .
Illustration 7 g00993515
10. Use Tooling (C) to install bearing cup (61) in housing (39) .
Note: Bearing cup (61) must be fully seated in order to allow proper assembly of the pump.
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7. Illustration 8 g00993396
11. Install two bearing sleeves (60) in housing (39) .
Note: Each bearing sleeve (60) contains a notch in the bearing. This notch must be installed
in the corresponding notch in housing (39) .
Illustration 9 g00993395
12. Install retainer (58) on three pins (59) on barrel (57) .
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8. Illustration 10 g00823281
13. Install pistons (55) in reaction plate (56) .
14. Install pistons (55) and reaction plate (56) as a unit into barrel (57) .
Note: Pistons (55) must be installed into the original cylinder.
Illustration 11 g00821893
15. Install swashplate (53) onto shaft (52) .
16. Install rotating assembly (54) onto shaft (52) .
Illustration 12 g00821821
17. Install shaft (52), swashplate (53), and rotating assembly (54) into housing (39) as a unit.
Note: Orient swashplate (53) to the proper position for correct installation.
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9. Illustration 13 g00993393
18. Move the pump to the vertical position.
19. Install control piston (49) onto swashplate (53) .
20. Install spring (48) onto swashplate (53) .
21. Install O-ring (50) on housing (39) .
Note: Do not install any shims at this time.
22. Install bearing (47) on the end of the shaft.
Note: Bearing (47) is a slip fit. The bearing will not require tooling for installation.
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10. Illustration 14 g00821540
23. Install pin (45) in head (38) .
24. Install spacer (44) in head (38) .
25. Use Tooling (C) to install bearing cup (43) .
Note: Bearing cup (43) must be fully seated against spacer (44) .
Illustration 15 g00993392
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11. 26. Install piston guide (42) into head (38). For the correct torque, refer to Specifications,
"Piston Pump (Hydraulic Fan)".
27. Install plunger guide (41) into head (38). For the correct torque, refer to Specifications,
"Piston Pump (Hydraulic Fan)".
28. Install O-ring seals (40) into head (38) .
Illustration 16 g00824086
29. Install port plate (51) on head (38) .
Note: Port plate (51) contains a notch. Pin (45) must fit in the notch.
Note: Use Tooling (E) in order to secure the port plate to the head assembly during
assembly.
Illustration 17 g00993391
30. Install head (38) onto housing (39) .
31. Secure head (38) with socket head bolts (37) .
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12. Illustration 18 g00824206
32. Move the assembled pump to the vertical position with shaft (52) upward.
Illustration 19 g00823712
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13. Illustration 20 g00993510
33. Use Tooling (D) to determine the vertical movement of shaft (52). This measurement is
Dimension (X) .
Illustration 21 g00824208
34. Use a micrometer to measure the thickness of a new shim (46). This measurement is
Dimension (Y) .
35. Subtract Dimension (Y) from Dimension (X). This measurement is Dimension (Z).
36. Dimension (Z) must be 0.05 mm (0.0020 inch).
37. Adjust the thickness of shim (46) to Dimension (Z) .
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14. Illustration 22 g00993391
38. Remove socket head bolts (37). Remove head (38) from pump housing (39) .
Illustration 23 g00824045
39. Remove bearing cone (47) from the shaft.
Note: Bearing cone (47) is a slip fit.
40. Install the proper shim (46) on the shaft.
41. Install bearing cone (47) on the shaft on top of shim (46) .
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15. Illustration 24 g00993500
42. Install port plate (51) on head (38) .
Note: Port plate (51) contains a notch. Pin (45) must fit in the notch.
Note: Use Tooling (E) in order to secure the port plate to the head assembly during
assembly.
Illustration 25 g00993391
43. Install head (38) onto housing (39) .
44. Secure head (38) with socket head bolts (37) .
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16. Illustration 26 g00993510
45. Install Tooling (D) for a second time.
46. Check the pump shaft for the proper measurement.
Illustration 27 g00993388
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
47. Install seal (31) on plug (30). Install plug (31) into pressure and flow compensator valve
(7) .
48. Install valve stem (32) into the pressure and flow compensator valve (7). Install spring
retainer (33), spring (34), spring (35), and seat (36) into pressure and flow compensator
valve (7) .
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17. 49. Install O-ring seal (23) onto plug (24). Install plug (24) onto pressure and flow compensator
valve (7) .
50. Install seal (25) on adjustment nut (26). Install adjustment screw (27) into plug (24). Install
seal (28) onto cap nut (29) and onto adjustment screw (27) .
Illustration 28 g00993386
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
51. Install seal (18) on plug (17). Install plug (17) into pressure and flow compensator valve
(7) .
52. Install valve stem (9) into the pressure and flow compensator valve (7). Install spring
retainer (10), spring (11), spring (12), and seat (19) into pressure and flow compensator
valve (7) .
53. Install seal (20) onto adjustment plug (21). Install adjustment screw (22) into plug (21).
Install seal (13) and adjustment nut (14) onto adjustment screw (22). Install seal (15) onto
cap nut (16).
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18. Illustration 29 g00993385
54. Install O-ring seals on pressure and flow compensator valve (7) .
Illustration 30 g00993383
55. Install pressure and flow compensator valve (7) on the pump. Secure the pressure and flow
compensator valve (7) with bolts (6) .
Illustration 31 g00993381
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19. 56. Install manifold (5). Secure manifold (5) with bolts (4) .
57. Install manifold (3). Secure manifold (3) with bolts (2) .
58. Install tube assembly (1) .
Note: The correct priming and break-in procedures should always be used, when the parts
of the rotating group have been rebuilt or replaced. The break-in procedure is important
because improper break-in will result in failures after minimal hours of the pumps and of
the motors. Improper break-in procedures leave little evidence about the failure. Prime a
rebuilt pump or a rebuilt motor.
Note: Abrasive particles must be removed from the hydraulic system. Contamination is a
frequent cause of pump failures. Pump failures are often due to improper flushing
techniques from a previous failure.
Note: Once all contaminants have been thoroughly flushed from the system, a baseline SOS
analysis must be completed. Refer to Special Instruction, SEBF3116 for information on oil
sampling. The SOS oil sample is used to determine the size and the quantity of the
contaminants. Particle count is the recommended method for particle detection.
End By: Install the piston pump (Hydraulic fan). Refer to Disassembly and Assembly, "Piston
Pump (Hydraulic Fan) - Install ".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Feb 14 14:55:11 UTC+0800 2020
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20. Thank you very much for
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21. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER CCA
Configuration: 140H Motor Grader CCA00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Machine Systems
Media Number -RENR4124-06 Publication Date -01/09/2007 Date Updated -24/09/2007
i01945000
Piston Pump (Hydraulic Fan) - Install
SMCS - 1387-012-QP; 5070-012-HFN
Installation Procedure
Illustration 1 g01012338
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22. 1. Use two people and install pump assembly (19). The weight of pump assembly (19) is
approximately 30 kg (65 lb).
2. Install bolts (20). Tighten bolts (20) to a torque of 100 ± 20 N·m (74 ± 15 lb ft). Slide pump
assembly (19) to the front of the machine.
Illustration 2 g01012334
3. Install bolts (18). Tighten bolts (18) to a torque of 105 ± 20 N·m (77 ± 15 lb ft). Repeat this
step for the opposite side of the machine.
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23. Illustration 3 g01012300
Illustration 4 g01012304
4. Position elbow (17) to the original location. Install bolts (16). Tighten bolts (16) to a torque
of 100 ± 20 N·m (74 ± 15 lb ft).
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