This document provides disassembly instructions for the transmission of a 140H motor grader in 3 sentences or less:
The transmission disassembly procedure is outlined in 28 steps, removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons using various tools to separate pieces and compress assemblies. Detailed illustrations accompany each step to ensure correct disassembly and identification of parts for reassembly. Safety precautions are noted such as using lifting devices to handle heavy shaft assemblies.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix rae) service repair manual (rae0000...hhfjksekmm
This document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, and housing. Precautions are given to properly support heavy parts, avoid damage, and prevent contamination. Tools required are also listed.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjejfksemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 962 h wheel loader (prefix mal) service repair manual (mal000...udjjjsjekkdm
The document provides instructions for separating the torque converter from the transmission and output transfer gears of a 962H wheel loader. It is a 3-part process:
1. Remove the torque converter, transmission, and output transfer gears as a unit from the vehicle.
2. Attach lifting brackets and carefully separate the torque converter from the transmission and output transfer gears.
3. Finish disassembling the individual components of the torque converter for inspection or replacement of parts. Cleanliness is important during disassembly and reassembly to prevent contamination.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...fjsekdmmeed
This document provides repair instructions for a 325D L excavator transmission. It outlines 33 steps to disassemble and reassemble the transmission components. Key parts include the main housing, motor housing, bearings, seals, gears, carriers, plugs, and cover. The instructions emphasize cleanliness and applying anti-seize compound to parts during assembly. Precise measurements and shimming are required to set bearing preload.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 345 d l excavator (prefix pbt) service repair manual (pbt0000...hhfjksekmm
This document provides disassembly and assembly instructions for the swing drive of a 345D L excavator. It details 32 steps to disassemble the swing drive components including removing the carrier assembly, sun gear, ring gear, and bearings. It also lists the required tools. The assembly section notes the importance of cleanliness and lists 13 tools needed for reassembling the swing drive components.
Caterpillar cat 345 d l excavator (prefix rae) service repair manual (rae0000...hhfjksekmm
This document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, and housing. Precautions are given to properly support heavy parts, avoid damage, and prevent contamination. Tools required are also listed.
Caterpillar cat 120 h motor grader (prefix alz) service repair manual (alz000...fusjejfksemem
This document provides disassembly instructions for the transmission of a 120H motor grader. It lists over 40 steps to fully disassemble the transmission, involving the removal of components like seals, shafts, gears, plates, sensors and more. Many components need to be removed together or special tools are required due to the components' interconnecting nature and weight. Safety precautions are provided due to stored spring energies in some components. The detailed instructions include illustrations to clearly show each step.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
Caterpillar cat 962 h wheel loader (prefix mal) service repair manual (mal000...udjjjsjekkdm
The document provides instructions for separating the torque converter from the transmission and output transfer gears of a 962H wheel loader. It is a 3-part process:
1. Remove the torque converter, transmission, and output transfer gears as a unit from the vehicle.
2. Attach lifting brackets and carefully separate the torque converter from the transmission and output transfer gears.
3. Finish disassembling the individual components of the torque converter for inspection or replacement of parts. Cleanliness is important during disassembly and reassembly to prevent contamination.
Caterpillar cat 325 d l excavator (prefix nac) service repair manual (nac0000...fjsekdmmeed
This document provides repair instructions for a 325D L excavator transmission. It outlines 33 steps to disassemble and reassemble the transmission components. Key parts include the main housing, motor housing, bearings, seals, gears, carriers, plugs, and cover. The instructions emphasize cleanliness and applying anti-seize compound to parts during assembly. Precise measurements and shimming are required to set bearing preload.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 938 f wheel loader (prefix 7sn) service repair manual (7sn000...hhfjksekmm
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes in detail how to separate the transmission from the torque converter using various tools. It then outlines the step-by-step process to disassemble the transmission, including removing shafts, gears, seals, plates and other components. Precautions are noted regarding weights of parts and ensuring components are properly marked for reassembly.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...jfksekmmdme
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. It outlines 32 steps to fully disassemble the final drive assembly, including removing gears, shafts, housings, seals, and other internal components. Cleanliness is emphasized to prevent dirt contamination during disassembly. Various specialty tools are listed that are required to remove retaining rings, pins, and other secured pieces. The document provides illustrations and detailed instructions for each step in the disassembly process.
Caterpillar cat 324 d excavator (prefix mnd) service repair manual (mnd00001 ...fjskekdmmem
The document provides instructions for disassembling the final drive of a 324D excavator. It lists required tools and 33 steps to completely disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, sun gears, and housing components. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...jfksekmmdme
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by listing the required tools. The procedure then details 32 steps to fully disassemble the final drive. These steps include removing gears, shafts, seals, housings, and other components. Special tools and multiple people are required for removing some heavier parts. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar Cat 140H Motor Grader (Prefix APM) Service Repair Manual (APM0000...fujskkmdmdm
This document provides disassembly instructions for the transmission of a 140H motor grader. It lists over 40 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly.
Caterpillar cat 140 h motor grader (prefix apm) service repair manual (apm000...udfjjdfjkksekm
This document provides disassembly instructions for the transmission of a 140H motor grader. It lists over 30 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, pistons, clutches, and bearings. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The transmission contains complex internal components that must be disassembled carefully and in the correct order to facilitate reassembly.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...ze6074xunong
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 30 steps to remove components such as the transmission case assembly, shaft assemblies, gear assemblies, pistons, clutches, seals and bearings. Detailed illustrations accompany each step. Special tools are required to separate parts and compress components. Care must be taken when lifting heavy assemblies and relieving pressure on compressed parts.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8usejkdmmd8i
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, pistons, clutches and other parts. Detailed illustrations accompany each step. Special tools are required to properly separate parts and compress components during disassembly. The transmission contains high precision parts that must be removed and reinstalled carefully in the correct order and orientation.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8seodkdmdmed3
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches, and pistons. Special tools are required to separate parts and compress components. Detailed illustrations accompany each step to ensure correct disassembly. Safety precautions are mentioned to handle heavy parts carefully using lifting devices. The transmission must be completely disassembled to access all parts for repair or replacement.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...hean57759707
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches and pistons. Special tools are required for pressing, pulling and compressing components. Parts must be removed in a specific sequence and reinstalled in the reverse order. Detailed illustrations accompany each step to ensure correct disassembly and future reassembly. Weights of components are provided to safely handle parts during removal.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fujskekkdm8ik
This document provides disassembly instructions for a 12H motor grader transmission. It involves removing over 40 components in a specific sequence, including transmission covers, shaft assemblies, gears, bearings, seals, pistons, clutches and other internal parts. Detailed illustrations and specialized tools are referenced to correctly disassemble the transmission.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fiksemdmdme3
This document provides disassembly instructions for a 12H motor grader transmission. It outlines removing various transmission components including the transmission case assembly, seal carriers, shaft assemblies, clutches, pistons, and bearings. Over 30 steps are described to fully disassemble the transmission and identify individual parts for assembly purposes. Required tools include link brackets, forcing screws, fixtures, pullers, threaded rods, nuts, and other hardware.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists over 40 steps to fully disassemble the transmission, removing components like shafts, gears, seals, bearings, clutches and pistons. Detailed illustrations accompany each step. Required specialty tools are also listed to correctly complete the disassembly process.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...ze6074xunong
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists the required tools and presents a step-by-step process to disassemble the transmission case assembly, transmission cover assembly, and various internal components like shaft assemblies, gear assemblies, pistons, seals, and clutches. Detailed illustrations accompany each step to show how to position and secure the components using the specified tools. The goal is to fully disassemble the transmission into its core sub-assemblies and individual parts for maintenance or repair.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists the required tools and presents a step-by-step process to disassemble the transmission components. This includes removing the transmission case from the cover, then extracting the shafts, gears, seals, bearings, clutches and other internal parts. Detailed illustrations accompany each step to show how the specialized tools are used to properly disassemble the transmission.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...hean57759707
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists over 40 steps to completely disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, bearings, seals, pistons, clutches, and other internal parts. Detailed illustrations accompany each step to show how to position the transmission and which tools to use for removing each component. The goal is to break the transmission down into all of its individual parts for maintenance or repair.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2LR) Service Repair Manual Instan...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 12H ES motor grader. It lists over 40 steps to completely disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The transmission contains complex internal components that must be disassembled carefully and in the correct order according to the provided instructions.
Caterpillar cat 938 f wheel loader (prefix 7sn) service repair manual (7sn000...hhfjksekmm
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes in detail how to separate the transmission from the torque converter using various tools. It then outlines the step-by-step process to disassemble the transmission, including removing shafts, gears, seals, plates and other components. Precautions are noted regarding weights of parts and ensuring components are properly marked for reassembly.
Caterpillar cat 314 e cr excavator (prefix gmd) service repair manual (gmd000...jfdskekdmme
This document provides instructions for disassembling various components of a 314E CR excavator, including the final drive, travel motor, counterbalance valve, and travel motor. It lists the required tools and outlines a step-by-step process for safely removing each part, noting precautions for releasing pressures and contained fluids. Detailed illustrations accompany each step to ensure correct reassembly.
Caterpillar cat 325 d l excavator (prefix dbh) service repair manual (dbh0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a multi-step process to disassemble the final drive. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms.
Caterpillar cat 324 d ln excavator (prefix sym) service repair manual (sym000...jfksekmmdme
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. It outlines 32 steps to fully disassemble the final drive assembly, including removing gears, shafts, housings, seals, and other internal components. Cleanliness is emphasized to prevent dirt contamination during disassembly. Various specialty tools are listed that are required to remove retaining rings, pins, and other secured pieces. The document provides illustrations and detailed instructions for each step in the disassembly process.
Caterpillar cat 324 d excavator (prefix mnd) service repair manual (mnd00001 ...fjskekdmmem
The document provides instructions for disassembling the final drive of a 324D excavator. It lists required tools and 33 steps to completely disassemble the final drive. Key steps include removing the cover, carrier assembly, planetary gears, sun gears, and housing components. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar cat 345 c excavator (prefix wde) service repair manual (wde00001 ...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C excavator. The disassembly procedure involves removing 28 parts in 28 steps, including removing the final drive cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure involves installing 29 parts in 29 steps in the reverse order, adjusting bearing preload using shims, and applying anti-seize compound and thread lock to ensure proper assembly. Tools such as retaining ring pliers, eyebolts, and a transmission stand are required.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...jfksekmmdme
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by listing the required tools. The procedure then details 32 steps to fully disassemble the final drive. These steps include removing gears, shafts, seals, housings, and other components. Special tools and multiple people are required for removing some heavier parts. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat d11 t track type tractor (prefix ama) service repair manual (...fjjsjeskkekem
This document provides instructions for disassembling and assembling the torque converter of a Caterpillar D11T track-type tractor. It lists 50 steps for disassembly, removing components like retaining rings, planetary carriers, gears, seals, and bearings. It then lists 50 steps for assembly, adding components like bearings, seals, housings, and fasteners in the reverse order of disassembly. Special tools are listed and safety notices are provided about thoroughly cleaning the hydraulic system.
Caterpillar Cat 140H Motor Grader (Prefix APM) Service Repair Manual (APM0000...fujskkmdmdm
This document provides disassembly instructions for the transmission of a 140H motor grader. It lists over 40 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly.
Caterpillar cat 140 h motor grader (prefix apm) service repair manual (apm000...udfjjdfjkksekm
This document provides disassembly instructions for the transmission of a 140H motor grader. It lists over 30 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, pistons, clutches, and bearings. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The transmission contains complex internal components that must be disassembled carefully and in the correct order to facilitate reassembly.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...ze6074xunong
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 30 steps to remove components such as the transmission case assembly, shaft assemblies, gear assemblies, pistons, clutches, seals and bearings. Detailed illustrations accompany each step. Special tools are required to separate parts and compress components. Care must be taken when lifting heavy assemblies and relieving pressure on compressed parts.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8usejkdmmd8i
This document provides instructions for disassembling the transmission of a 12H NA motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, pistons, clutches and other parts. Detailed illustrations accompany each step. Special tools are required to properly separate parts and compress components during disassembly. The transmission contains high precision parts that must be removed and reinstalled carefully in the correct order and orientation.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...f8seodkdmdmed3
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches, and pistons. Special tools are required to separate parts and compress components. Detailed illustrations accompany each step to ensure correct disassembly. Safety precautions are mentioned to handle heavy parts carefully using lifting devices. The transmission must be completely disassembled to access all parts for repair or replacement.
Caterpillar Cat 12H NA MOTOR GRADER (Prefix 8MN) Service Repair Manual Instan...hean57759707
This document provides instructions to disassemble a transmission for a 12H motor grader. It lists over 40 steps to remove components such as seals, shafts, gears, bearings, clutches and pistons. Special tools are required for pressing, pulling and compressing components. Parts must be removed in a specific sequence and reinstalled in the reverse order. Detailed illustrations accompany each step to ensure correct disassembly and future reassembly. Weights of components are provided to safely handle parts during removal.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fujskekkdm8ik
This document provides disassembly instructions for a 12H motor grader transmission. It involves removing over 40 components in a specific sequence, including transmission covers, shaft assemblies, gears, bearings, seals, pistons, clutches and other internal parts. Detailed illustrations and specialized tools are referenced to correctly disassemble the transmission.
Caterpillar Cat 12H Motor Grader (Prefix AMZ) Service Repair Manual Instant D...fiksemdmdme3
This document provides disassembly instructions for a 12H motor grader transmission. It outlines removing various transmission components including the transmission case assembly, seal carriers, shaft assemblies, clutches, pistons, and bearings. Over 30 steps are described to fully disassemble the transmission and identify individual parts for assembly purposes. Required tools include link brackets, forcing screws, fixtures, pullers, threaded rods, nuts, and other hardware.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists over 40 steps to fully disassemble the transmission, removing components like shafts, gears, seals, bearings, clutches and pistons. Detailed illustrations accompany each step. Required specialty tools are also listed to correctly complete the disassembly process.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...ze6074xunong
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists the required tools and presents a step-by-step process to disassemble the transmission case assembly, transmission cover assembly, and various internal components like shaft assemblies, gear assemblies, pistons, seals, and clutches. Detailed illustrations accompany each step to show how to position and secure the components using the specified tools. The goal is to fully disassemble the transmission into its core sub-assemblies and individual parts for maintenance or repair.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...f8seodkdmdmed3
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists the required tools and presents a step-by-step process to disassemble the transmission components. This includes removing the transmission case from the cover, then extracting the shafts, gears, seals, bearings, clutches and other internal parts. Detailed illustrations accompany each step to show how the specialized tools are used to properly disassemble the transmission.
Caterpillar Cat 12K Motor Grader (Prefix JJA) Service Repair Manual Instant D...hean57759707
This document provides disassembly instructions for the transmission of a 12K motor grader. It lists over 40 steps to completely disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, bearings, seals, pistons, clutches, and other internal parts. Detailed illustrations accompany each step to show how to position the transmission and which tools to use for removing each component. The goal is to break the transmission down into all of its individual parts for maintenance or repair.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2LR) Service Repair Manual Instan...f8usejkdmmd8i
This document provides disassembly instructions for the transmission of a 12H ES motor grader. It lists over 40 steps to completely disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The transmission contains complex internal components that must be disassembled carefully and in the correct order according to the provided instructions.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2LR) Service Repair Manual Instan...f8seodkdmdmed3
This document provides disassembly instructions for a 12H ES motor grader transmission. It outlines 33 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, pistons, seals, and clutches. Various tools are required, and illustrations are provided to show how to position the transmission parts and tools. The goal is to break the transmission down into all its individual parts to allow for inspection and replacement of any worn parts.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2LR) Service Repair Manual Instan...ze6074xunong
This document provides disassembly instructions for a 12H ES motor grader transmission. It outlines 33 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, pistons, clutches, seals and bearings. Detailed illustrations accompany each step and required specialty tools are listed. The goal is to separate all individual parts for maintenance or replacement.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2LR) Service Repair Manual Instan...hean57759707
This document provides disassembly instructions for the transmission of a 12H ES motor grader. It lists over 40 steps to completely disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, seals, bearings, clutches, and pistons. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The transmission contains complex internal components that must be disassembled carefully and in the correct order according to this manual.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2GS) Service Repair Manual Instan...f8seodkdmdmed3
This document provides disassembly instructions for a 12H ES motor grader transmission. It outlines 53 steps to fully disassemble the transmission. This includes removing components like the transmission case assembly, shaft assemblies, gear assemblies, pistons, clutches, seals and bearings. Many specialized tools are required to properly compress, separate and remove the various transmission components. Detailed illustrations are provided to identify each part and guide the disassembly process.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2GS) Service Repair Manual Instan...ze6074xunong
This document provides disassembly instructions for a 12H ES motor grader transmission. It outlines 53 steps to fully disassemble the transmission. This includes removing components like the transmission case assembly, shaft assemblies, gears, pistons, seals, and clutches. Many specialized tools are required to compress, separate, and remove the various transmission components in the proper sequence. Photos and illustrations are provided to identify each part and aid in the disassembly process.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2GS) Service Repair Manual Instan...f8usejkdmmd8i
This document provides disassembly instructions for a 12H ES motor grader transmission. It outlines 33 steps to fully disassemble the transmission, including removing components like the transmission case assembly, shaft assemblies, gears, pistons, clutches, seals and bearings. Detailed illustrations accompany each step and special tools are required to properly separate parts and compress components during disassembly. The goal is to break the transmission down into all individual parts for inspection or replacement.
Caterpillar Cat 12H ES MOTOR GRADER (Prefix 2GS) Service Repair Manual Instan...hean57759707
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 140H MOTOR GRADER APM
Configuration: 140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine
Disassembly and Assembly
12H, 140H and 160H Motor Graders Power Train
Media Number -RENR4108-16 Publication Date -01/06/2018 Date Updated -26/06/2018
i01973878
Transmission - Disassemble
SMCS - 3002-015; 3030-015; 3159-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 154-6181 Forcing Screw 2
C 6V-5221 Bolt 1
D 4C-8156 Fixture 1
E 6V-3918 Bolt 1
F 4C-8157 Fixture 2
G 1U-6405 Three Jaw Puller 1
H 1U-6341 Threaded Rod 1
J 5P-7970 Nut 1
K 9U-7479 Compressing Tube 1
L 5B-0637 High Idle Nut 1
5F-7353 Washer 1
1B-4207 Full Nut 2
5F-7369 Puller Leg 2
3H-0465 Push-Puller Plate 2
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3. 5F-7366 Screw 1
5P-4808 Cap 2
1U-9895 Crossblock 1
M
9S-9151 Block 2
1B-4206 Nut 4
8B-7552 Bolt 2
N 1U-6343 Threaded Rod 1
P 6V-8149 Nut 1
Q 2P-8312 Pliers 1
R
1P-2326 Screw 1
1P-2325 Head 1
3H-0462 Bolt and Nut 4
8H-0709 Strap 4
5F-7373 Jaw 3
S 3E-3882 Eyebolt 1
Start By:
a. Remove the transmission control valve. Refer to Disassembly and Assembly, "Transmission
Control Valve - Remove".
b. Remove the parking brake. Refer to Disassembly and Assembly, "Parking Brake -
Remove".
c. Remove the transmission speed sensor.
d. Remove the transmission oil pump. Refer to Disassembly and Assembly, "Gear Pump
(Transmission Charging and Scavenge) - Remove".
e. Remove the transmission magnetic screen base. Refer to Disassembly and Assembly,
"Magnetic Screen - Remove and Install".
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4. Illustration 1 g00623100
1. Place transmission (1) level on the floor.
2. Remove 12 bolts (2), four covers, and the O-ring seals from transmission case assembly (3).
3. Remove 41 bolts (4) from the transmission case assembly (3).
Illustration 2 g00623105
Note: Identify the location of seal carrier (5) in the transmission case assembly (3) for
assembly purposes.
4. Remove two bolts (6) from seal carrier (5).
5. Install Tooling (A) (not shown) in seal carrier (5). Remove seal carrier (5) and the three ring
seals from the transmission case assembly bore (7).
6. Repeat Step 4 through Step 5 on the three remaining seal carriers (5).
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5. Illustration 3 g00623108
7. Remove seal rings (9) from seal carrier (5).
8. Remove three or four seals (8) from seal carrier (5).
9. Remove spring pin (10) from seal carrier (5).
10. Repeat Step 7 and Step 9 for the remaining three seal carriers (5).
Illustration 4 g00623110
11. Install Tooling (B) in the transmission case assembly (3). Tighten Tooling (B) evenly to
separate transmission case assembly (3) from transmission cover assembly (11).
12. Attach Tooling (A) to transmission case assembly (3). Position a lifting device to Tooling
(A). Secure the lifting device to a hoist. Slowly raise the transmission case assembly (3)
from the transmission cover assembly (11). Be careful not to bind the transmission case
assembly (3) during separation.
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6. Illustration 5 g00623113
13. Remove three bolts (12) from tube assembly (13). Remove tube assembly (13) from the
transmission cover assembly (11).
14. Remove the O-ring seal from tube assembly (13).
Illustration 6 g00849491
Note: First/Third shaft assembly (14) and High/Low shaft assembly (15) must be removed
together.
15. Install Tooling (D) on First/Third shaft assembly (14) and High/Low shaft assembly (15).
Use Tooling (C) and Tooling (E) in order to hold Tooling (D) on First/Third shaft assembly
(14) and High/Low shaft assembly (15), as shown. First/Third shaft assembly (14) and
High/Low shaft assembly (15) must be removed together.
16. Attach a suitable lifting device to Tooling (D). Carefully remove First/Third shaft assembly
(14) and High/Low shaft assembly (15) from the transmission cover assembly (11). The
weight of the two shaft assemblies is 177 kg (390 lb).
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7. Illustration 7 g00623117
17. Place First/Third shaft assembly (14) and High/Low shaft assembly (15) on Tooling (F) or
on blocks and remove Tooling (D). Carefully separate First/Third shaft assembly (14) and
High/Low shaft assembly (15). The weight of each shaft assembly is 89 kg (195 lb).
Illustration 8 g00623120
Illustration 9 g00849492
Note: Place High/Low shaft (15) in a modified work bench or on blocks. Modify a
substantial workbench by cutting a 116.0 ± 2.0 mm (4.60 ± 0.08 inch) clearance hole in the
top of the bench.
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8. Illustration 10 g00623124
Illustration 11 g00623126
Note: Do not attach Tooling (G) to rotor (17). If pressure is applied to rotor (17) with
Tooling (G), rotor (17) will brake. Attach the Tooling (G) to gear assembly (18).
18. With High/Low shaft assembly (15) on the modified work bench or on blocks, use Tooling
(G) in order to remove race and bearing (16), rotor (17), gear assembly (18), and two sleeve
bearings (not shown) from High/Low shaft assembly (15). Press fit Bearing (16) and rotor
(17) on High/Low shaft assembly (15).
19. Remove bearing (16), rotor (17), thrust disc (19), and gear assembly (18) from High/Low
shaft assembly (15). Attach Tooling (G) to gear assembly (18). Do not attach Tooling (G) to
rotor (17).
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9. Illustration 12 g00623129
20. Remove thrust disc (20) and the washer from High/Low shaft assembly (15).
Illustration 13 g00623131
21. Install Tooling (H) and Tooling (K) on High/Low shaft assembly (15) and clutch assembly
(21). Tighten Tool (J) on Tooling (H) (not shown) in order to compress clutch assembly
(21). Remove two half rings (22) and two lock rings (23) from the High/Low shaft assembly
(15).
22. Carefully loosen Tool (J) on Tooling (H) in order to relieve pressure from clutch assembly
(21). Remove Tooling (K) and Tooling (H) from High/Low shaft assembly (15) and clutch
assembly (21). The clutch assembly (21) is made up of five clutch plates, six friction discs,
and the hub assembly. Identify the position of the clutch assembly (21) for assembly
purposes.
Illustration 14 g00623132
23. Remove wave spring (25) from High/Low shaft assembly (15).
24. Remove piston (24) from High/Low shaft assembly (15).
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10. Illustration 15 g00623134
25. Remove seal extension ring (27) and seal ring (26) from piston (22).
Illustration 16 g00623138
26. Position High/Low shaft assembly (15), as shown. Place High/Low shaft (15) in the
modified work bench, or on blocks. The weight of High/Low shaft assembly (15) is 50 kg
(110 lb).
27. Install Tooling (L) and Tooling (M) on High/Low shaft assembly (15) and inner bearing
(28). Remove inner bearing (28) from High/Low shaft assembly (15). Remove two thrust
discs (29), two bearing sleeves, and gear assembly (30) from High/Low shaft assembly (15).
Illustration 17 g00623141
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11. 28. Remove thrust disc (31) and the washer from High/Low shaft assembly (15).
Illustration 18 g00623145
Note: Tooling (K) is the old style tool that is now modified. Tooling (K) (new style tool)
works without being modified. Tooling (K) may need to be modified so the hole in the top
of the tube will have clearance for Tooling (N).
29. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (15) and clutch assembly
(32). Tighten Tooling (P) on Tooling (N) in order to compress clutch assembly (32).
Remove two half rings (33) and two lock rings (34) from the High/Low shaft assembly (15).
30. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from clutch
assembly (32). Remove Tooling (K) and Tooling (N) from High/Low shaft assembly (15)
and clutch assembly (32). The clutch assembly (32) is made up of eight clutch plates, seven
friction discs, and the hub assembly. Identify the position of the clutch assembly (32) for
assembly purposes.
Illustration 19 g00623148
Note: Tooling (K) is the old style tool that must be modified. Tooling (K) (new style tool)
works without being modified. Tooling (K) may need to be modified so the hole in the top
of the tube will have clearance for Tooling (N).
31. Install Tooling (N) and Tooling (K) on High/Low shaft assembly (15) and balance piston
(35). Tighten Tooling (P) on Tooling (N) in order to compress balance piston (35).
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12. 32. Use Tooling (Q) in order to remove retaining ring (36) from High/Low shaft assembly (15).
33. Carefully loosen Tooling (P) on Tooling (N) in order to relieve pressure from balance piston
(35). Remove Tooling (K) and Tooling (N) in order to relieve pressure from High/Low shaft
assembly (15) and balance piston (35).
Illustration 20 g00623149
34. Remove balance piston (35) and seal extension ring (37) from High/Low shaft assembly
(15).
35. Remove 15 springs (38) from piston (39).
36. Remove piston (39), the seal extension ring (not shown), and a ring seal (not shown) from
High/Low shaft assembly (15).
Illustration 21 g00623150
37. Remove seal ring (40) and seal extension ring (41) from piston (39).
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13. Illustration 22 g00623152
38. Place First/Third shaft assembly (14) on the modified work bench or on blocks. Use Tooling
(F) in order to remove race and bearing (42), thrust disc (not shown), and gear assembly
(43) from First/Third shaft assembly (14).
Illustration 23 g00623154
39. Remove thrust disc (44) and gear assembly (45) from First/Third shaft assembly (14).
Illustration 24 g00623240
40. Remove sleeve bearing (not shown), thrust disc (46) and washer (47) from First/Third shaft
assembly (14).
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14. Illustration 25 g00623241
41. Install Tooling (H) and Tooling (K) on First/Third shaft assembly (14) and clutch assembly
(48). Tighten Tooling (K) on Tooling (H) in order to compress clutch assembly (48).
Remove two half rings (49) and two lock rings (50) from First/Third shaft assembly (14).
42. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (48). Remove Tooling (K) and Tooling (H) from First/Third shaft assembly (14)
and clutch assembly (48). As you remove clutch assembly (48) from First/Third shaft
assembly (14), identify the positions of the five clutch plates, the six friction disc, and the
hub assembly for assembly purposes.
Illustration 26 g00623242
43. Remove wave spring (51) from First/Third shaft assembly (14).
44. Remove piston (52) from First/Third shaft assembly (14).
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15. Illustration 27 g00623245
45. Remove seal extension ring (53) and seal ring (54) from piston (52).
Illustration 28 g00623247
46. Position First/Third shaft assembly (14), as shown. Place First/Third shaft assembly (14) in
the modified work bench, or on blocks. The weight of First/Third shaft assembly (14) is
55 kg (120 lb).
47. Remove the seal ring (not shown) from First/Third shaft assembly (14).
48. Use Tooling (R) in order to remove inner bearing (55), thrust disc (not shown), gear (56),
and thrust disc (not shown).
49. Remove gear assembly (57), the bearing sleeve (not shown), the thrust disc, and the washer
(not shown) from First/Third shaft assembly (14).
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16. Illustration 29 g00623248
50. Install Tooling (K) and Tooling (H) on First/Third shaft assembly (14) and clutch assembly
(58). Tighten Tooling (J) on Tooling (H) in order to compress clutch assembly (58).
Remove two half rings (59) and two lock rings (60) from the First/Third shaft assembly
(14).
51. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (58). Remove Tooling (H) and Tooling (K) from First/Third shaft assembly (14)
and clutch assembly (58). As you remove clutch assembly (58) from First/Third shaft
assembly (14), identify the position of the three clutch plates, four friction disc, and the hub
assembly for assembly purposes.
Illustration 30 g00623249
52. Remove wave spring (61) from First/Third shaft assembly (14).
53. Remove piston (62) from First/Third shaft assembly (14).
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17. Illustration 31 g00623250
54. Remove seal extension ring (63) and seal ring (64) from piston (62).
Illustration 32 g00623252
Illustration 33 g00623253
55. Use Tooling (R) in order to remove inner bearing (66) and gear (67) from input shaft
assembly (65). This is necessary at this time in order to remove the remaining two shaft
assemblies.
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18. Illustration 34 g01024451
56. Install Tooling (S) and remove Reverse/Second shaft assembly (68) from the transmission
cover assembly (11). The weight of Reverse/Second shaft assembly (68) is 64 kg (140 lb).
Illustration 35 g00623257
57. Place Reverse/Second shaft assembly (68) on the modified work bench, or on blocks.
58. Use Tooling (R) in order to remove race and bearing (69), spacer (70), and gear (71) from
Reverse/Second shaft assembly (68).
Illustration 36 g00623258
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your reading. Please Click
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20. 59. Remove spacer (72) and thrust disc (not shown) from Reverse/Second shaft assembly (68).
60. Remove gear assembly (73), the sleeve bearing (not shown), the thrust disc (not shown),
and the washer (not shown) from Reverse/Second shaft assembly (68).
Illustration 37 g00623259
61. Install Tooling (K) and Tooling (H) on Reverse/Second shaft assembly (68) and clutch
assembly (74). Tighten Tooling (J) on Tooling (H) in order to compress clutch assembly
(74). Remove two half rings (75) and two lock rings (76) from Reverse/Second shaft
assembly (68).
62. Carefully loosen Tooling (J) on Tooling (H) in order to relieve pressure from clutch
assembly (74). Remove Tooling (H) and Tooling (K) from Reverse/Second shaft assembly
(68) and clutch assembly (74). As you remove clutch assembly (74) from Reverse/Second
shaft assembly (68), identify the positions of the three clutch plates, four friction disc and
the hub assembly for assembly purposes.
Illustration 38 g00623260
63. Remove wave spring (77) from Reverse/Second shaft assembly (68).
64. Remove piston (78) from Reverse/Second shaft assembly (68).
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21. Illustration 39 g00623261
65. Remove seal ring (80) and seal extension ring (79) from piston (78).
Illustration 40 g00623263
66. Position Reverse/Second shaft assembly (68), as shown. The weight of Reverse/Second
shaft assembly (68) is 41 kg (90 lb).
67. Place Reverse/Second shaft assembly (68) on the modified work bench, or on blocks.
68. Install Tooling (L) and Tooling (M) on gear assembly (82) and Reverse/Second shaft
assembly (68).
69. Remove inner bearing (81), the thrust race (not shown), the two thrust discs (not shown),
and gear assembly (82) from Reverse/Second shaft assembly (68).
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22. Illustration 41 g00623264
70. Remove roller bearing (83) from Reverse/Second shaft assembly (68).
71. Remove thrust disc and washer (84) from Reverse/Second shaft assembly (68).
Illustration 42 g00623265
72. Use a second person in order to compress clutch assembly (85).
73. Remove two half rings (86) from Reverse/Second shaft assembly (68). Release the pressure
from clutch assembly (85) slowly, until the spring (89) underneath clutch assembly (85) is
extended and relaxed.
Illustration 43 g00623269
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23. 74. Remove hub assembly (87) from Reverse/Second shaft assembly (68).
75. Remove spring (89) from Reverse/Second shaft assembly (68).
76. As you remove clutch plates (88) and friction discs (90), identify the locations of clutch
plates (88) and friction discs (90) for installation purposes. Remove six clutch plates (88)
and seven friction disc (90) from Reverse/Second shaft assembly (68).
Illustration 44 g00623270
77. Remove valve assembly (91) from Reverse/Second shaft assembly (68).
78. Remove piston (92) from Reverse/Second shaft assembly (68).
Illustration 45 g00623276
79. Remove seal ring (93) and (94) from piston (92).
80. Remove the cup plug (not shown) from Reverse/Second shaft assembly (68).
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