This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufjjsjefkksemm
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and seals. Cleanliness is important during disassembly and assembly. The assembly procedure describes 24 steps that include installing seals, springs, discs, and adjusting clearances using tools like link brackets, seal installers, and torque wrenches. Proper lifting equipment is required due to component weights up to 612kg.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufjjsjefkksemm
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and seals. Cleanliness is important during disassembly and assembly. The assembly procedure describes 24 steps that include installing seals, springs, discs, and adjusting clearances using tools like link brackets, seal installers, and torque wrenches. Proper lifting equipment is required due to component weights up to 612kg.
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
Caterpillar Cat 336D L Excavator (Prefix PPN) Service Repair Manual (PPN00001...fuusejkddmmd3e
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components.
4. Cleanliness is emphasized as important during both disassembly and assembly to prevent dirt from damaging internal parts.
Caterpillar Cat 336D L Excavator (Prefix M3N) Service Repair Manual (M3N00001...fuusejkddmmd3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and lifting out the swing gear and bearing assembly which weighs approximately 280 kg. Cleaning and inspection of parts is recommended before reassembly.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
The document provides instructions for disassembling a 330F LN excavator travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, housing assembly, brake piston, friction discs, and pistons. Detailed illustrations accompany each step to show how to remove parts and what tools are required. Safety notices are included throughout to warn of spring forces, pressurized air, and other hazards during disassembly.
This document provides instructions for disassembling and assembling the final drive of an excavator. The disassembly procedure involves using various tools to remove over 30 individual parts in a specific sequence. The assembly procedure similarly involves installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Special tools and techniques like applying threadlocker and leak testing are required to properly reassemble the final drive.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to align the front cover and tighten bolts.
4. Install a new front seal, crankshaft pulley, and fan if equipped.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...fuusejkddmmd3e
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...fuusejkddmmd3e
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly procedure then consists of 27 steps to dismantle the various components of the travel motor, including removing the head, brake piston, barrel assembly, cam plate, and other internal parts. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
The document provides instructions for installing and removing an engine oil pump, water pump, and water temperature regulator on a Caterpillar 330D2 excavator. The oil pump installation involves cleaning components, installing various parts in sequence using specific tools and torques. The water pump removal requires draining coolant and removing hoses and bolts. Its installation aligns parts using guide studs and torques bolts in a given order. Removing the temperature regulator involves draining coolant and disconnecting hoses.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care when handling components and contain any fluids.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fuusejkddmmd3e
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The document provides instructions for removing and installing various engine components on Caterpillar 336D2 excavators, including:
1) Removing and installing the engine oil filter and oil filter base.
2) Removing and installing the engine oil cooler.
3) Removing and installing the air cleaner assembly.
4) Removing and installing the turbocharger.
5) Removing and installing the water temperature regulator.
Detailed steps and illustrations are provided for each procedure.
This document provides instructions for disassembling a travel motor. It lists 27 steps to remove parts like the head, springs, pistons, bearings and seals. Tools required include bolts, nuts, retaining ring pliers, a bearing puller, and various adapters and eyebolts for safely removing parts with spring tension. Detailed illustrations accompany each step to ensure correct part identification and procedure. Safety notices warn of potential for parts propelled by springs and instruct wearing protective equipment.
Caterpillar Cat 336D L Excavator (Prefix PPN) Service Repair Manual (PPN00001...fuusejkddmmd3e
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components.
4. Cleanliness is emphasized as important during both disassembly and assembly to prevent dirt from damaging internal parts.
Caterpillar Cat 336D L Excavator (Prefix M3N) Service Repair Manual (M3N00001...fuusejkddmmd3e
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. It describes cleaning grease from the swing gear and bearing, marking them for alignment during reinstallation, attaching lifting tools, using a hydraulic torque wrench to remove bolts and spacers, and lifting out the swing gear and bearing assembly which weighs approximately 280 kg. Cleaning and inspection of parts is recommended before reassembly.
This document provides instructions for removing the swing gear and bearing from an excavator undercarriage frame. The procedure involves removing all grease, marking the swing gear and bearing and frame for alignment, attaching lifting tools, and using a hydraulic torque wrench to remove bolts and spacers. The swing gear and bearing assembly weighs approximately 280 kg and must be lifted carefully after the bolts are removed.
The document provides instructions for disassembling a 330F LN excavator travel motor. It lists 28 steps to completely disassemble the travel motor, removing components like the head, housing assembly, brake piston, friction discs, and pistons. Detailed illustrations accompany each step to show how to remove parts and what tools are required. Safety notices are included throughout to warn of spring forces, pressurized air, and other hazards during disassembly.
This document provides instructions for disassembling and assembling the final drive of an excavator. The disassembly procedure involves using various tools to remove over 30 individual parts in a specific sequence. The assembly procedure similarly involves installing the parts in reverse order and adjusting the bearing preload using shims to achieve the proper clearance. Special tools and techniques like applying threadlocker and leak testing are required to properly reassemble the final drive.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to position the front cover and hand tighten bolts.
4. Align the front cover and tighten the bolts. Install a new front seal. Reinstall the pulley, fan if equipped.
This document provides instructions for disassembling and assembling a final drive for 330F and 330F LN excavators. The disassembly procedure involves using various tools to remove 37 individual parts from the final drive assembly, including gears, shafts, housings, seals and bearings. The assembly procedure instructs putting the final drive back together in reverse order and adjusting the bearing preload using shims to achieve the proper clearance.
This document provides instructions for removing and installing a front cover on a 330F excavator engine. The key steps are:
1. Remove the crankshaft pulley, fan if equipped, and front seal from the front cover.
2. Remove bolts from the front cover and housing, and remove the front cover and gasket.
3. Clean the front cover, housing, and install a new gasket. Use guide studs to align the front cover and tighten bolts.
4. Install a new front seal, crankshaft pulley, and fan if equipped.
Caterpillar Cat 330D2 L Excavator (Prefix FEX) Service Repair Manual (FEX0000...fuusejkddmmd3e
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
Caterpillar Cat 330D2 L Excavator (Prefix HER) Service Repair Manual (HER0000...fuusejkddmmd3e
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D2 L Excavator (Prefix EBP) Service Repair Manual (EBP0000...fuusejkddmmd3e
The document provides instructions for disassembling an excavator travel motor. It begins by having the technician remove the travel motor from the excavator. The disassembly procedure then consists of 27 steps to dismantle the various components of the travel motor, including removing the head, brake piston, barrel assembly, cam plate, and other internal parts. Detailed illustrations accompany each step to show how to properly disassemble the travel motor.
The document provides instructions for installing and removing an engine oil pump, water pump, and water temperature regulator on a Caterpillar 330D2 excavator. The oil pump installation involves cleaning components, installing various parts in sequence using specific tools and torques. The water pump removal requires draining coolant and removing hoses and bolts. Its installation aligns parts using guide studs and torques bolts in a given order. Removing the temperature regulator involves draining coolant and disconnecting hoses.
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps: 1) marking the final drive parts for reassembly; 2) removing the final drive cover and internal parts like gears, washers, seals and shafts; 3) disassembling the carrier assembly and planetary gears; 4) removing the ring gear and separating the motor and sprocket housings; and 5) taking out the coupling gear and shims. Cleanliness is important to prevent dirt ingress, and tools are needed to remove securing pins, rings, bolts and separate connected parts. Weights of individual parts are also provided.
The document provides instructions for disassembling an excavator travel motor. It is a 27 step process that includes removing the motor head, brake piston, barrel assembly, cam plate, and other internal components. Special tools are required to properly support and disassemble the motor. Technicians are advised to take care when handling components and contain any fluids.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools across 35 steps to reinstall the parts in reverse order and adjust bearing preload using shims. Proper cleaning, lubrication and torque specifications are noted throughout.
Caterpillar Cat 330D L Excavator (Prefix NBD) Service Repair Manual (NBD00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on excavator models 330D and 330D L. The procedure involves 32 steps and requires various tools. Key steps include removing the final drive cover, gears, carrier assembly, planetary gear assembly, and housing components. Disassembly of the planetary gear assembly requires pressing out shafts and removing washers, bearings, and gears. Cleanliness is important during disassembly to prevent dirt from entering internal mechanisms.
Caterpillar Cat 330D L Excavator (Prefix JLP) Service Repair Manual (JLP00001...fuusejkddmmd3e
This document provides disassembly instructions for a final drive on an excavator. It begins by having the technician mark the final drive for alignment and then remove the final drive and travel motor. Over 30 steps are then outlined to disassemble the various components of the final drive. This includes removing gears, carriers, shafts, seals and other parts using specialized tools. Cleanliness is emphasized throughout the process to prevent dirt from entering the mechanism.
Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual (R2D00001...fuusejkddmmd3e
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 330D L excavator with a C9 engine. The summary is:
The rear gear group removal procedure involves using tools to remove retaining bolts, bushings, adapters, bearings, gears and covers. Installation requires matching dimensions and orientations when pressing in new bearings and reinstalling components.
To remove the flywheel, bolts are first removed 180 degrees apart using a guide stud before lifting the flywheel off. Installation involves heating and pressing in a ring gear, lifting the flywheel into place using guide studs, and torquing bolts to the specified value
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i07035127
Service Brake (Wheel Spindle) - Assemble
SMCS - 4002-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7574 Link Bracket 2
C
7/16 IN - 14 NC × 6 Guide Studs 3
7/16 IN - 14 NC Nuts 3
7/16 IN Washers 3
D
169-0503 Installation Kit 1
1U-8698 Duo-Cone Seal Installer As 1
E — Loctite 263 -
F SAE 30 -
G 5P-8678 Punch 1
H
8W-0789 Retainer Used on 120K 1
9D-3075 Retainer Used on 12K, 140K, and 160K 1
J 6V-7030 Micrometer Depth Gauge Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint
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120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine(...
2020/11/12
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g00925109
1. Lower the temperature of cup (19) to install bearing cup (19) in cover (7).
2. Install O-ring seal (18). Lubricate O-ring seal (18) lightly with the lubricant that is being
sealed.
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4. Illustration 2 g00924449
3. Install D-ring seals (17) on piston (16). Lubricate D-ring seals (17) lightly with the lubricant
that is being sealed.
Illustration 3 g00925439
4. Install Tooling (C) on piston (16) and pull piston (16) into housing (10) evenly.
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5. 5. Remove Tooling (C).
Illustration 4 g00924445
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Install springs (15A), the washers, and bolts (15). Tighten bolts (15) to a torque of
40 ± 7 N·m (30 ± 5 lb ft). Install O-ring seal (14). Lubricate O-ring seal (14) lightly with the
lubricant that is being sealed.
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6. Illustration 5 g00924443
7. Lower the temperature of bearing cup (13A) to install bearing cup (13A) in housing (10).
8. Use Tooling (D) to install Duo-Cone seal (13) in housing (10). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
Illustration 6 g00924442
9. Use Tooling (D) to install Duo-Cone seal (12) on wheel spindle (5A). Refer to Disassembly
and Assembly, "Duo-Cone Conventional Seals - Install".
10. Raise the temperature of bearing cone (11). Install bearing cone (11) on wheel spindle (5A).
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7. Illustration 7 g00924441
11. Install Tooling (B) and a suitable lifting device on housing (10). Position housing (10) on
wheel spindle (5A). The weight of housing (10) is approximately 77 kg (170 lb).
Illustration 8 g00924440
12. Apply Tooling (F) to discs (9) and friction discs. Install discs (9) and friction discs in
housing (10).
13. Install hub (8).
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8. Illustration 9 g00924439
14. Attach Tooling (B) and a suitable lifting device to cover (7). Install cover (7) on housing
(10). The weight of cover (7) is approximately 45 kg (100 lb).
Illustration 10 g00924435
15. Install bolts (6).
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9. Illustration 11 g00924433
16. Install bearing cone (5) on wheel spindle (5A).
Illustration 12 g06191359
Shown is the pattern for a 12K, 140K, and 160K, the diameter of the dashed circle is 55 mm (2.165 inch)
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10. Illustration 13 g06186593
Shown is the pattern for a 120K, the diameter of the dashed circle is 52 mm (2.047 inch).
Illustration 14 g00924431
17. If necessary scribe a circle onto retainer (3). Refer to Illustration 12 if working on a 12K,
140K, or 160K and refer to Illustration 13 if working on a 120K. Drill three evenly spaced
6.4 mm (0.25 inch) diameter holes into retainer (3).
Note: Once the bearing adjustment is complete, the modified retainer can be reused.
18. Measure and record the thickness of retainer (3) .
19. Install sprocket (4). Install retainer (3). Do not use shims. Install bolts (2) finger tight
against retainer (3). Tighten bolts (2) to the seating torque of 80 N·m (59 lb ft). Repeat until
bolts (2) no longer move. Rotate the housing three full revolutions. Bolts (2) will have to be
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11. tightened to 80 N·m (59 lb ft) several times. After each tightening sequence rotate, the
housing three full revolutions until the bolt torque has equalized at 80 N·m (59 lb ft).
20. Loosen bolts (2) and retighten finger tight against retainer (3). Rotate the housing three full
revolutions.
21. Tighten bolts (2) to a torque of 20 N·m (177 lb in). Repeat until bolts (2) no longer move.
Rotate the housing three full revolutions. Bolts (2) will have to be tightened to 20 N·m
(177 lb in) several times. After each tightening sequence, rotate the housing three full
revolutions until the bolt torque has equalized at 20 N·m (177 lb in).
Illustration 15 g06197119
22. Using Tooling (J) to obtain measurement from the face of retainer (3) to the face of the
wheel spindle. Subtract the thickness of retainer (3) calculated in Step 18. To calculate the
total required shim thickness, add the preload adjustment factor in Table 2.
23. Remove bolts (2) and retainer (3). Assemble and install the shim pack calculated in Step 22.
Position retainer (3). Apply Tooling (E) to bolts (2). Install bolts (2) and tighten to the final
torque specified in Table 2.
Table 2
Machines Preload Adjusting Factor Final Torque
120K 0.159 mm (0.0063 inch) 130 ± 7 N·m (96 ± 5 lb ft)
12K, 140K, 140K2, 160K 0.035 mm (0.0013 inch) 260 ± 14 N·m (192 ± 10 lb ft)
24. Tighten tooling (G) in the drain port of the housing.
Note: Do not exceed the air pressure of the machine in the following steps.
25. Apply air pressure to the inlet port to move the piston. Check for air leaks past the seals.
26. Use tooling (G) to produce a mark on the piston that is 2.3 ± 0.8 mm (−.09 ± 0.03 inch).
Note: The mark can be used later to determine the wear of the brake pack.
27. Release all air pressure from the brake. Remove the punch assembly. Ensure that there is
sealant in the threads of the drain plug and then tighten the drain plug to the drain port.
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12. Illustration 16 g00924430
28. Remove Tooling (A) from spindle assembly (1).
End By:
a. Install the service brake and the wheel spindle. Refer to Disassembly and Assembly,
"Service Brake (Wheel Spindle) - Install" for the machine that is being serviced.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:03 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03662629
Service Brake (Wheel Spindle) - Install
SMCS - 4002-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 3
B 7M-7456 Bearing Mount Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01964979
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14. 1. Attach Tooling (A), as shown. Attach a suitable lifting device to Tooling (A). Attach a
suitable lifting device around service brake (7).
2. Install service brake (7). The weight of service brake (7) is approximately 250 kg (550 lb).
Install bolts (6). Apply Tooling (B) to the threads of bolts (6). Tighten bolts (6) to a torque
of 120 ± 20 N·m (89 ± 15 lb ft).
Illustration 2 g01964970
3. Install bolts (5). Apply Tooling (B) to the threads of bolt (5). Tighten bolts (5) to a torque of
120 ± 20 N·m (89 ± 15 lb ft). Install tube assembly (4).
Illustration 3 g00923694
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15. 4. Install guard (3) and install bolts (2).
5. Remove the suitable blocking under tandem (1).
End By:
a. Install the drive chains. Refer to Disassembly and Assembly, "Drive Chain - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:58 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03361130
Tandem and Cover - Remove and Install
SMCS - 4064-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
Start By:
a. Remove the drive chains. Refer to the Disassembly and Assembly , "Drive Chain -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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17. Illustration 1 g00999910
1. Install Tooling (A) on tandem housing assembly (1). Install Tooling (B) on the brake and
wheel spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A)
and Tooling (B). The weight of the tandem housing assembly (1) is approximately 612 kg
(1350 lb).
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18. Illustration 2 g01741521
2. Disconnect hose assembly (3).
3. Remove bolts (4). Remove tandem housing assembly (1). The weight of tandem housing
assembly (1) is approximately 612 kg (1350 lb).
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19. Illustration 3 g01106890
4. Remove bolts (8), cover (7), and gasket (6).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
D 155-0695 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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20. Illustration 4 g01106890
1. Install gasket (6) and cover (7).
2. Install bolts (8). Tighten bolts (8) to a torque of 27 ± 7 N·m (20 ± 5 lb ft).
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21. Illustration 5 g01741546
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22. Illustration 6 g00999910
3. Install Tooling (A) on tandem housing (1). Install Tooling (B) on the brake and wheel
spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A) and
Tooling (B).
4. Install tandem housing assembly (1). The weight of tandem housing assembly (1) is
approximately 612 kg (1350 lb).
5. Apply Tooling (D) to bolts (4). Install bolts (4). For the 140K, tighten bolts (4) to a torque
of 240 ± 40 N·m (177 ± 30 lb ft).
6. Connect hose assembly (3).
End By:
a. Install the drive chains. Refer to the Disassembly and Assembly manual, "Drive Chain -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:26:54 UTC+0800 2020
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05077309
Drive Sprocket - Remove and Install
SMCS - 4072-010
Removal Procedure
Start By:
A. Remove the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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25. Illustration 1 g01060649
1. Remove bolt (1) and lock (2) . Remove nut (3) . Remove sprocket (4) . Remove sprocket
(5) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-4204 Wrench 1
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26. Illustration 2 g01060649
1. Install sprocket (5) . Install sprocket (4) and install nut (3) hand tight.
Note: Assemble so the teeth on both sprockets are not aligned (out of phase) with each
other.
2. Tighten the nut while you rotate the shaft. Use a soft faced hammer to tap the sprockets
while you tighten the nut.
3. Tighten nut (3) to a torque of 11.3 ± 1.13 N·m (100 ± 10 lb in).
4. Loosen nut (3) by one locking position and tap the sprockets to ensure that the bearings are
fully seated.
5. Tighten nut (3) in order to achieve a rolling torque of 3.95 ± 1.13 N·m (35 ± 10 lb in) above
the seal drag.
6. If nut (3) is in a locking position, install lock (2) and install bolt (1) .
Note: Bolt (1) must be replaced with a new bolt.
7. If nut (3) is not in a locking position, tighten nut (3) to the next locking position. With nut
(3) in the locking position, install lock (2) , and install bolt (1) .
End By: Install the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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