This document provides instructions for removing and installing the tandem and cover on a 120K Series 2 Motor Grader. It lists the required tools and describes the steps, which include removing drive chains, installing lifting brackets, and using a lever puller hoist to lift the tandem housing assembly and brake/wheel spindle housing. Cleanliness is emphasized when disassembling and reassembling parts.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufjjsjefkksemm
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and seals. Cleanliness is important during disassembly and assembly. The assembly procedure describes 24 steps that include installing seals, springs, discs, and adjusting clearances using tools like link brackets, seal installers, and torque wrenches. Proper lifting equipment is required due to component weights up to 612kg.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujkfdkkmsmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process involves draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The assembly process orients parts and aligns passages before tightening.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...onyvzcwadtu05
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...f8ioseoodkmmd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ujdjksmdmdm
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...jnnfnjsdnnd
The document provides instructions for removing and installing the final drive, steering planetary, and brake on a D7R II track-type tractor. The removal process includes draining the oil, removing covers, axles, and bolts. Special tools are required to lift the heavy assembly. Reinstallation requires cleaning seals, applying oil, and torquing bolts to the specified values. The overall process ensures the components are properly disassembled and reassembled.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
Caterpillar cat 120 h motor grader (prefix 124) service repair manual (124000...ufjjsjefkksemm
This document provides the procedure for servicing the service brake and wheel spindle of a 120H motor grader. It involves removing and installing various components like the tandem housing assembly, cover, bolts, and seals. Cleanliness is important during disassembly and assembly. The assembly procedure describes 24 steps that include installing seals, springs, discs, and adjusting clearances using tools like link brackets, seal installers, and torque wrenches. Proper lifting equipment is required due to component weights up to 612kg.
JCB 2DX Backhoe Loader Service Repair Manual Instant Download.pdfrishang96299
This service manual provides instructions for servicing the backhoe loader model 2DX. It contains 15 sections covering various systems of the machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, and electrical systems. The excerpt focuses on servicing instructions for the engine, including safety procedures, technical specifications, operating instructions, and steps to drain and fill oil, clean parts, check oil levels, and remove and install engine components.
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive must be disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components must be cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear, and sprocket in their original positions.
3. Precise measurements and torque specifications must be followed to set bearing preload and install retaining rings and bolts correctly.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...rishang96299
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals and other internal parts. Precautions are included to properly handle springs and ensure correct positioning of parts during assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and provides step-by-step instructions and illustrations for removing and installing each component of the travel motor. The components include the head, port plate, bearings, brake piston, seals, plates, discs, shaft, races, cam plate, piston assemblies, seals, cover, and more. Precautions are provided regarding spring force and proper placement of parts.
Caterpillar Cat 324E L Excavator (Prefix LDG) Service Repair Manual Instant D...rishang96299
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and include lubricating mating surfaces.
Caterpillar Cat 324E L Excavator (Prefix KTE) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process is described in 27 steps and involves removing components like the motor head, brake piston, rotating assembly, seals, and bearings. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools required include retaining ring pliers, drivers, pullers, and press equipment. Cautions are provided about spring loading and containing fluids during repair work.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring proper positioning of parts. Tools required are also listed.
The document provides instructions for disassembling the final drive of an excavator. Key steps include:
1. Marking the final drive for alignment and securing it to a repair stand.
2. Removing bolts and lifting devices to extract the cover and internal gears and shafts.
3. Using retaining ring pliers and presses to separate additional components like carriers.
4. Hammering out pins to dismantle planetary gear sets from within the carriers.
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure reverses the disassembly steps in 15 illustrated steps and provides notes on cleaning, applying thread lock compound and lubricant, and ensuring parts are returned to their original positions.
Caterpillar Cat 324D L Excavator (Prefix TRH) Service Repair Manual Instant D...rishang96299
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring proper positioning of parts. Tools required are also listed.
Caterpillar Cat 324D L Excavator (Prefix SYM) Service Repair Manual Instant D...rishang96299
This document provides disassembly instructions for the final drive of an excavator model 324D L and 324D LN. The 31 step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are listed that are required, and safety notes about cleanliness and part markings for reassembly are provided. Detailed illustrations accompany each step to show how to disassemble the various parts of the final drive.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...rishang96299
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations later. Various components like covers, gears and carriers are removed using lifting devices due to their significant weights ranging from 30-312 kg.
JCB 2DX Backhoe Loader Service Repair Manual Instant Download.pdfrishang96299
This service manual provides instructions for servicing the backhoe loader model 2DX. It contains 15 sections covering various systems of the machine including the engine, fuel system, cooling system, brakes, steering, hydraulics, and electrical systems. The excerpt focuses on servicing instructions for the engine, including safety procedures, technical specifications, operating instructions, and steps to drain and fill oil, clean parts, check oil levels, and remove and install engine components.
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive must be disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components must be cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear, and sprocket in their original positions.
3. Precise measurements and torque specifications must be followed to set bearing preload and install retaining rings and bolts correctly.
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. A new cylinder head gasket is installed when reinstalling the cylinder head. Precautions are given to contain fluids and keep parts clean from contaminants.
Caterpillar Cat 325B L Excavator (Prefix 5BS) Service Repair Manual Instant D...rishang96299
This document provides instructions for removing and installing a cylinder head on a 325B L excavator powered by a 3116 engine. The removal procedure involves removing several other components first, like the fuel filter base and injectors. To remove the cylinder head, lifting devices are attached and bolts holding it to the cylinder block are removed. When installing, the mating surfaces are cleaned and a new cylinder head gasket is used. Torque values and cleaning contaminants are emphasized.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals and other internal parts. Precautions are included to properly handle springs and ensure correct positioning of parts during assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and provides step-by-step instructions and illustrations for removing and installing each component of the travel motor. The components include the head, port plate, bearings, brake piston, seals, plates, discs, shaft, races, cam plate, piston assemblies, seals, cover, and more. Precautions are provided regarding spring force and proper placement of parts.
Caterpillar Cat 324E L Excavator (Prefix LDG) Service Repair Manual Instant D...rishang96299
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and include lubricating mating surfaces.
Caterpillar Cat 324E L Excavator (Prefix KTE) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
Caterpillar Cat 324E L Excavator (Prefix JCZ) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process is described in 27 steps and involves removing components like the motor head, brake piston, rotating assembly, seals, and bearings. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts. Tools required include retaining ring pliers, drivers, pullers, and press equipment. Cautions are provided about spring loading and containing fluids during repair work.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components or parts under spring force.
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process involves removing 28 components from the travel motor including the head, brake piston, plates, springs and seals. The assembly process reverses the disassembly steps and includes lubricating components and ensuring proper alignment of parts like the cam plate keys and piston marks. Special tools are required for tasks like removing races and seals.
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring proper positioning of parts. Tools required are also listed.
The document provides instructions for disassembling the final drive of an excavator. Key steps include:
1. Marking the final drive for alignment and securing it to a repair stand.
2. Removing bolts and lifting devices to extract the cover and internal gears and shafts.
3. Using retaining ring pliers and presses to separate additional components like carriers.
4. Hammering out pins to dismantle planetary gear sets from within the carriers.
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure reverses the disassembly steps in 15 illustrated steps and provides notes on cleaning, applying thread lock compound and lubricant, and ensuring parts are returned to their original positions.
Caterpillar Cat 324D L Excavator (Prefix TRH) Service Repair Manual Instant D...rishang96299
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring proper positioning of parts. Tools required are also listed.
Caterpillar Cat 324D L Excavator (Prefix SYM) Service Repair Manual Instant D...rishang96299
This document provides disassembly instructions for the final drive of an excavator model 324D L and 324D LN. The 31 step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are listed that are required, and safety notes about cleanliness and part markings for reassembly are provided. Detailed illustrations accompany each step to show how to disassemble the various parts of the final drive.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...rishang96299
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations later. Various components like covers, gears and carriers are removed using lifting devices due to their significant weights ranging from 30-312 kg.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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2. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i07035127
Service Brake (Wheel Spindle) - Assemble
SMCS - 4002-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7574 Link Bracket 2
C
7/16 IN - 14 NC × 6 Guide Studs 3
7/16 IN - 14 NC Nuts 3
7/16 IN Washers 3
D
169-0503 Installation Kit 1
1U-8698 Duo-Cone Seal Installer As 1
E — Loctite 263 -
F SAE 30 -
G 5P-8678 Punch 1
H
8W-0789 Retainer Used on 120K 1
9D-3075 Retainer Used on 12K, 140K, and 160K 1
J 6V-7030 Micrometer Depth Gauge Gp 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint
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3. may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g00925109
1. Lower the temperature of cup (19) to install bearing cup (19) in cover (7).
2. Install O-ring seal (18). Lubricate O-ring seal (18) lightly with the lubricant that is being
sealed.
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4. Illustration 2 g00924449
3. Install D-ring seals (17) on piston (16). Lubricate D-ring seals (17) lightly with the lubricant
that is being sealed.
Illustration 3 g00925439
4. Install Tooling (C) on piston (16) and pull piston (16) into housing (10) evenly.
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5. 5. Remove Tooling (C).
Illustration 4 g00924445
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Install springs (15A), the washers, and bolts (15). Tighten bolts (15) to a torque of
40 ± 7 N·m (30 ± 5 lb ft). Install O-ring seal (14). Lubricate O-ring seal (14) lightly with the
lubricant that is being sealed.
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6. Illustration 5 g00924443
7. Lower the temperature of bearing cup (13A) to install bearing cup (13A) in housing (10).
8. Use Tooling (D) to install Duo-Cone seal (13) in housing (10). Refer to Disassembly and
Assembly, "Duo-Cone Conventional Seals - Install".
Illustration 6 g00924442
9. Use Tooling (D) to install Duo-Cone seal (12) on wheel spindle (5A). Refer to Disassembly
and Assembly, "Duo-Cone Conventional Seals - Install".
10. Raise the temperature of bearing cone (11). Install bearing cone (11) on wheel spindle (5A).
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7. Illustration 7 g00924441
11. Install Tooling (B) and a suitable lifting device on housing (10). Position housing (10) on
wheel spindle (5A). The weight of housing (10) is approximately 77 kg (170 lb).
Illustration 8 g00924440
12. Apply Tooling (F) to discs (9) and friction discs. Install discs (9) and friction discs in
housing (10).
13. Install hub (8).
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8. Illustration 9 g00924439
14. Attach Tooling (B) and a suitable lifting device to cover (7). Install cover (7) on housing
(10). The weight of cover (7) is approximately 45 kg (100 lb).
Illustration 10 g00924435
15. Install bolts (6).
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9. Illustration 11 g00924433
16. Install bearing cone (5) on wheel spindle (5A).
Illustration 12 g06191359
Shown is the pattern for a 12K, 140K, and 160K, the diameter of the dashed circle is 55 mm (2.165 inch)
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10. Illustration 13 g06186593
Shown is the pattern for a 120K, the diameter of the dashed circle is 52 mm (2.047 inch).
Illustration 14 g00924431
17. If necessary scribe a circle onto retainer (3). Refer to Illustration 12 if working on a 12K,
140K, or 160K and refer to Illustration 13 if working on a 120K. Drill three evenly spaced
6.4 mm (0.25 inch) diameter holes into retainer (3).
Note: Once the bearing adjustment is complete, the modified retainer can be reused.
18. Measure and record the thickness of retainer (3) .
19. Install sprocket (4). Install retainer (3). Do not use shims. Install bolts (2) finger tight
against retainer (3). Tighten bolts (2) to the seating torque of 80 N·m (59 lb ft). Repeat until
bolts (2) no longer move. Rotate the housing three full revolutions. Bolts (2) will have to be
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11. tightened to 80 N·m (59 lb ft) several times. After each tightening sequence rotate, the
housing three full revolutions until the bolt torque has equalized at 80 N·m (59 lb ft).
20. Loosen bolts (2) and retighten finger tight against retainer (3). Rotate the housing three full
revolutions.
21. Tighten bolts (2) to a torque of 20 N·m (177 lb in). Repeat until bolts (2) no longer move.
Rotate the housing three full revolutions. Bolts (2) will have to be tightened to 20 N·m
(177 lb in) several times. After each tightening sequence, rotate the housing three full
revolutions until the bolt torque has equalized at 20 N·m (177 lb in).
Illustration 15 g06197119
22. Using Tooling (J) to obtain measurement from the face of retainer (3) to the face of the
wheel spindle. Subtract the thickness of retainer (3) calculated in Step 18. To calculate the
total required shim thickness, add the preload adjustment factor in Table 2.
23. Remove bolts (2) and retainer (3). Assemble and install the shim pack calculated in Step 22.
Position retainer (3). Apply Tooling (E) to bolts (2). Install bolts (2) and tighten to the final
torque specified in Table 2.
Table 2
Machines Preload Adjusting Factor Final Torque
120K 0.159 mm (0.0063 inch) 130 ± 7 N·m (96 ± 5 lb ft)
12K, 140K, 140K2, 160K 0.035 mm (0.0013 inch) 260 ± 14 N·m (192 ± 10 lb ft)
24. Tighten tooling (G) in the drain port of the housing.
Note: Do not exceed the air pressure of the machine in the following steps.
25. Apply air pressure to the inlet port to move the piston. Check for air leaks past the seals.
26. Use tooling (G) to produce a mark on the piston that is 2.3 ± 0.8 mm (−.09 ± 0.03 inch).
Note: The mark can be used later to determine the wear of the brake pack.
27. Release all air pressure from the brake. Remove the punch assembly. Ensure that there is
sealant in the threads of the drain plug and then tighten the drain plug to the drain port.
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12. Illustration 16 g00924430
28. Remove Tooling (A) from spindle assembly (1).
End By:
a. Install the service brake and the wheel spindle. Refer to Disassembly and Assembly,
"Service Brake (Wheel Spindle) - Install" for the machine that is being serviced.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:03 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03662629
Service Brake (Wheel Spindle) - Install
SMCS - 4002-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 3
B 7M-7456 Bearing Mount Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Illustration 1 g01964979
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14. 1. Attach Tooling (A), as shown. Attach a suitable lifting device to Tooling (A). Attach a
suitable lifting device around service brake (7).
2. Install service brake (7). The weight of service brake (7) is approximately 250 kg (550 lb).
Install bolts (6). Apply Tooling (B) to the threads of bolts (6). Tighten bolts (6) to a torque
of 120 ± 20 N·m (89 ± 15 lb ft).
Illustration 2 g01964970
3. Install bolts (5). Apply Tooling (B) to the threads of bolt (5). Tighten bolts (5) to a torque of
120 ± 20 N·m (89 ± 15 lb ft). Install tube assembly (4).
Illustration 3 g00923694
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15. 4. Install guard (3) and install bolts (2).
5. Remove the suitable blocking under tandem (1).
End By:
a. Install the drive chains. Refer to Disassembly and Assembly, "Drive Chain - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:25:58 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i03361130
Tandem and Cover - Remove and Install
SMCS - 4064-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
Start By:
a. Remove the drive chains. Refer to the Disassembly and Assembly , "Drive Chain -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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17. Illustration 1 g00999910
1. Install Tooling (A) on tandem housing assembly (1). Install Tooling (B) on the brake and
wheel spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A)
and Tooling (B). The weight of the tandem housing assembly (1) is approximately 612 kg
(1350 lb).
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18. Illustration 2 g01741521
2. Disconnect hose assembly (3).
3. Remove bolts (4). Remove tandem housing assembly (1). The weight of tandem housing
assembly (1) is approximately 612 kg (1350 lb).
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19. Illustration 3 g01106890
4. Remove bolts (8), cover (7), and gasket (6).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 138-7576 Link Bracket 2
C 1U-9199 Lever Puller Hoist 1
D 155-0695 Thread Lock Compound 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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20. Illustration 4 g01106890
1. Install gasket (6) and cover (7).
2. Install bolts (8). Tighten bolts (8) to a torque of 27 ± 7 N·m (20 ± 5 lb ft).
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21. Illustration 5 g01741546
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22. Illustration 6 g00999910
3. Install Tooling (A) on tandem housing (1). Install Tooling (B) on the brake and wheel
spindle housing (2). Attach Tooling (C) and a suitable lifting device to Tooling (A) and
Tooling (B).
4. Install tandem housing assembly (1). The weight of tandem housing assembly (1) is
approximately 612 kg (1350 lb).
5. Apply Tooling (D) to bolts (4). Install bolts (4). For the 140K, tighten bolts (4) to a torque
of 240 ± 40 N·m (177 ± 30 lb ft).
6. Connect hose assembly (3).
End By:
a. Install the drive chains. Refer to the Disassembly and Assembly manual, "Drive Chain -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Nov 12 07:26:54 UTC+0800 2020
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23. Shutdown SIS
Previous Screen
Product: MOTOR GRADER
Model: 120K 2 MOTOR GRADER SZS
Configuration: 120K Series 2 Motor Grader SZS00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
120K and 120K Series 2 Motor Graders Power Train
Media Number -KENR8438-04 Publication Date -01/08/2018 Date Updated -09/08/2018
i05077309
Drive Sprocket - Remove and Install
SMCS - 4072-010
Removal Procedure
Start By:
A. Remove the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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24. Illustration 1 g01060649
1. Remove bolt (1) and lock (2) . Remove nut (3) . Remove sprocket (4) . Remove sprocket
(5) .
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-4204 Wrench 1
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Illustration 2 g01060649
1. Install sprocket (5) . Install sprocket (4) and install nut (3) hand tight.
Note: Assemble so the teeth on both sprockets are not aligned (out of phase) with each
other.
2. Tighten the nut while you rotate the shaft. Use a soft faced hammer to tap the sprockets
while you tighten the nut.
3. Tighten nut (3) to a torque of 11.3 ± 1.13 N·m (100 ± 10 lb in).
4. Loosen nut (3) by one locking position and tap the sprockets to ensure that the bearings are
fully seated.
5. Tighten nut (3) in order to achieve a rolling torque of 3.95 ± 1.13 N·m (35 ± 10 lb in) above
the seal drag.
6. If nut (3) is in a locking position, install lock (2) and install bolt (1) .
Note: Bolt (1) must be replaced with a new bolt.
7. If nut (3) is not in a locking position, tighten nut (3) to the next locking position. With nut
(3) in the locking position, install lock (2) , and install bolt (1) .
End By: Install the tandem and the cover. Refer to Disassembly and Assembly, "Tandem and
Cover - Remove and Install".
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