This document provides sections and page numbers for an agricultural tractor repair manual. It covers MXU Value and Limited Series and Maxxum Value and Pro Series tractors from model years 100-140. The document lists general safety precautions and warnings to prevent accidents during maintenance and repair. It also provides specifications, dimensions, and torque values for tractor components.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih maxxum pro series 130 tractor service repair manualfusjejfkskeme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 125 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 130 tractor service repair manualdfujsejfskekem
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 135 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu value series 125 tractor service repair manualdufjsfjkskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih maxxum pro series 140 tractor service repair manualfusjejfkskeme
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 100 tractor service repair manualfusjfjskekme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU models.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih maxxum pro series 115 tractor service repair manualfujsjefksekmfm
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU model numbers.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih maxxum pro series 130 tractor service repair manualfusjejfkskeme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 125 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 130 tractor service repair manualdfujsejfskekem
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using MXU specifications.
- Details on updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
Case ih mxu limited series 135 tractor service repair manualdfujsejfskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu value series 125 tractor service repair manualdufjsfjkskekem
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih maxxum pro series 140 tractor service repair manualfusjejfkskeme
This document provides safety information and specifications for MXU Value and Limited Series tractors and Maxxum Value and Pro Series tractors. It contains warnings about following safety precautions when working on the tractors to avoid injury. The document lists dimensions and specifications for the different tractor models. It also provides the minimum tightening torques that should be used for hardware.
Case ih mxu limited series 100 tractor service repair manualfusjfjskekme
This document provides information for repair manuals regarding MXU Value and Limited Series and MAXXUM Value and Pro Series tractors. It includes:
- An overview of the manual sections for various tractor systems and components.
- Notification that some Maxxum models are covered using the corresponding MXU models.
- Details about updated controller identification codes and the new location of the diagnostic connector for Maxxum tractors.
- Safety and precautionary statements to follow when working on the tractors.
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Yale c875 glp25 vxp lift truck service repair manualfjsefksemmm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped).
- Contact an HVAC technician to extract refrigerant from air conditioning systems prior to cab removal.
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2. The instructions specify removing the left and right side doors, disconnecting gas springs, and lifting doors away from hinges.
3. Additional steps include contacting an HVAC technician to extract refrigerant if the cab includes air conditioning, and disconnecting quick connect fittings on heater hoses inside the cab.
Yale b888 erp13 vc lift truck service repair manualfjsefksemmm
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1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
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New holland w110 tc wheel loader service repair manualfjsefksemmm
This document provides safety instructions and precautions for operating a wheel loader. It outlines rules regarding starting and operating the machine, such as ensuring all safety devices are in place, wearing proper protective equipment, and avoiding carrying passengers. It emphasizes the importance of checking slopes and terrain before operation and going slowly on inclines. The document also covers stopping procedures like lowering attachments safely and applying the parking brake. Operators are advised to thoroughly read and follow all safety rules and precautions.
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Kubota rck60 b 23bx-eu tractor service repair manualfjsefksemmm
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Kioti daedong dk55 tractor service repair manualfjsefksemmm
This document contains operation and maintenance instructions for a tractor. It includes:
1. Identification and safety information for the tractor.
2. Specifications for lubricants, fuels, and maintenance schedules. Inspections are to be done daily, every 50 hours of use, every 100 hours, and so on up to every 2 years.
3. Detailed chapters covering the engine, clutch, transmission system, and other components. These chapters describe features, troubleshooting steps, specifications, and procedures for disassembly, inspection, and maintenance.
Kioti daedong ck30 tractor service repair manualfjsefksemmm
This document contains operation and maintenance instructions for a tractor. It includes sections on safety, identification and dimensions of the tractor, general precautions for assembly and maintenance, specifications, lubrication requirements, tightening torques, and a maintenance schedule. The maintenance schedule includes daily, 50 hour, 100 hour, 200 hour, 400 hour, 600 hour, 800 hour, yearly, and bi-yearly checks. Additional sections provide details on tires, implement limitations, the engine system, clutch, and transmission.
Kioti daedong ck25 tractor service repair manualfjsefksemmm
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Daewoo doosan solar 220 ll forestry machine parts catalogue manualfjsefksemmm
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Kawasaki 85 z7 wheel loader parts catalogue manualfjsefksemmm
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Yanmar 4 jh4 hte marine diesel engine service repair manualfjsefksemmm
This document is the service manual for Yanmar JH4 series marine engines. It contains safety information and procedures for proper maintenance and repair. The manual instructs technicians to carefully follow procedures to ensure quality service and recommends the use of special tools. It provides tables of contents, introduction, sections on safety, service information, maintenance, engine systems, troubleshooting, and service standards.
Yamaha outboard 40 veo, 40er service repair manual l 842362 fjsefksemmm
This document provides a service manual for 40V, 50H outboard motors. It includes an index listing chapters on general information, specifications, periodic inspection and adjustment, fuel system, power unit, lower unit, bracket unit, electrical system, and trouble analysis. The general information chapter covers identification, safety practices, special tools, measuring tools, and removal/installation tools. It provides guidance on safety, maintenance, and the use of proper tools when servicing these outboard motors.
Yale c875 glp25 vxp lift truck service repair manualfjsefksemmm
The document provides service manual contents and procedures for removing an operator cab from various lift truck models. It contains the following key points:
- The operator cab is a separate unit that can be removed as a complete module from the frame.
- Steps include tilting the steering column, sliding the seat forward, disconnecting battery and air filter hoses, draining coolant and removing radiator cap, disconnecting heater hoses and refrigerant lines (if equipped).
- Contact an HVAC technician to extract refrigerant from air conditioning systems prior to cab removal.
Yale b909 gdp80 vx lift truck service repair manualfjsefksemmm
1. The document provides service information for removing an operator cab from various lift truck models, including disconnecting battery, air filter hose, radiator cap, heater hoses, and refrigerant lines.
2. The instructions specify removing the left and right side doors, disconnecting gas springs, and lifting doors away from hinges.
3. Additional steps include contacting an HVAC technician to extract refrigerant if the cab includes air conditioning, and disconnecting quick connect fittings on heater hoses inside the cab.
Yale b888 erp13 vc lift truck service repair manualfjsefksemmm
This document provides service information for replacing the front window panel on several lift truck models. It describes removing the front window by taking out mounting hardware, washers, nuts, and bolts. For some models it also describes removing light brackets. The instructions specify cleaning and inspecting the window and components before reinstalling with new seals and hardware. Safety warnings are provided regarding working on electrical systems and using safety glass for any replacement windows.
Yale b875 glp20 vx lift truck service repair manualfjsefksemmm
This document provides a service manual for GLP/GDP20VX, GLP/GDP25VX, GLP/GDP30VX, GLP/GDP35VX lift trucks. It contains sections on frame components, engine repair, transmissions, axles, hydraulics, electrical systems, and more. The frame includes the counterweight, fuel tank, hydraulic tank, and mounts for the overhead guard, hood, and cowl. Procedures are provided for removing and replacing components like the counterweight, hood, floor plates and side covers to access parts. Safety precautions are noted for when putting the truck on blocks for maintenance.
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This document provides a service manual for the ERC070-120HG lift truck models. It contains sections on various parts of the lift truck including the frame, motors, axles, steering components, brakes, hydraulics, controls, batteries, masts, cylinders and electrical systems. Procedures are provided for removing and installing the overhead guard. The document also includes specifications for battery size and compartment dimensions for each model.
Yale (d875) gtp070 vx lift truck service repair manualfjsefksemmm
The document provides instructions for removing an operator cab from a forklift. Key steps include:
1. Tilting the steering column up, sliding the seat forward, opening rear doors/windows, and disconnecting the battery.
2. Disconnecting air filter hoses, removing radiator covers, and draining coolant lines.
3. For models with air conditioning, extracting refrigerant and disconnecting AC lines.
4. Disconnecting wiring harnesses, heater lines, gas springs and removing door assemblies. The cab can then be lifted off as a complete unit.
Perkins 4000 series 4016 61 trg industrial engine (s16 engine) service repair...fjsefksemmm
This document provides instructions for disassembling and assembling various components of a 4016-61 TRG Industrial Engine. It begins with important safety information, warning that improper operation, maintenance or repair can be dangerous. The document provides detailed step-by-step instructions and diagrams for removing and installing components like the fuel system, turbocharger, cylinder head, pistons, crankshaft, and other parts. Safety precautions are emphasized throughout.
Perkins 1600 series industrial engine ( xgd ) service repair manualfjsefksemmm
This document provides troubleshooting information for 1600 series industrial engines. It contains important safety information and warns of potential hazards. The document is divided into sections covering electronic troubleshooting, diagnostic trouble codes, functional tests, and an index. Safety precautions are marked and procedures are given to minimize risk of damage to electronic components during welding.
Perkins 400 series 402 d 403d 404d industrial engine (model gn) service repai...fjsefksemmm
This document provides instructions for disassembling and assembling various components of Perkins 402D-403D-404D industrial diesel engines, including removal and installation procedures for items like the fuel filter base, fuel transfer pump, fuel lines, fuel injection pump, turbocharger, valves, pistons, bearings, and other parts. Safety warnings are provided to prevent injury when performing maintenance on these engines.
New holland w110 tc wheel loader service repair manualfjsefksemmm
This document provides safety instructions and precautions for operating a wheel loader. It outlines rules regarding starting and operating the machine, such as ensuring all safety devices are in place, wearing proper protective equipment, and avoiding carrying passengers. It emphasizes the importance of checking slopes and terrain before operation and going slowly on inclines. The document also covers stopping procedures like lowering attachments safely and applying the parking brake. Operators are advised to thoroughly read and follow all safety rules and precautions.
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Kubota rck60 b 23bx-eu tractor service repair manualfjsefksemmm
This document provides a workshop manual for tractors, rotary mowers, and front loaders. It contains sections on identification, precautions, lubricants, tightening torques, maintenance checklists, special tools, tires, and implement limitations. The precautions section emphasizes safely handling electrical parts and wiring, including disconnecting negative battery terminals first, securely clamping wiring, avoiding damage, and checking for loose connections annually.
Kioti daedong dk55 tractor service repair manualfjsefksemmm
This document contains operation and maintenance instructions for a tractor. It includes:
1. Identification and safety information for the tractor.
2. Specifications for lubricants, fuels, and maintenance schedules. Inspections are to be done daily, every 50 hours of use, every 100 hours, and so on up to every 2 years.
3. Detailed chapters covering the engine, clutch, transmission system, and other components. These chapters describe features, troubleshooting steps, specifications, and procedures for disassembly, inspection, and maintenance.
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Kioti daedong ck25 tractor service repair manualfjsefksemmm
- The document provides safety instructions and tips for working on tractors, including proper safety gear, work area preparation, battery and hydraulic system handling, use of appropriate tools, and prevention of fires, scalding, and exposure to hazardous materials. It emphasizes that most accidents can be avoided by following basic safety regulations and instructions. Readers are warned to never perform work without fully understanding the tractor systems to avoid injury.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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2. 2
Some sections of this Repair Manual have been revised to include the New Maxxum Value
and Pro Series Models 110, 115, 120, 125, 130, and 140.
Please note the following to locate new Maxxum Tractor Model Repair information:
For complete engine repair information for the new Maxxum Series Tractors use
Engine Repair Manual # 87661796.
Most all repairs can be carried out by following the Tractor’s systems and specific product
configurations in the repair manual. Example; 16 x16 Transmission, Air Conditioning and
MXU Value Series Closed Center Hydraulic System.
“MXU Value Series” Repair Information also applies to the New Maxxum Value Series
Models.
Where Specific Maxxum Tractor Models are not identified use the following MXU to Maxxum
cross reference:
Maxxum Tractor Models Use MXU tractor Model
Maxxum 110 MXU 110
Maxxum 115 MXU 115
Maxxum 120 MXU 110
Maxxum 125 MXU 125
Maxxum 130 MXU 130
Maxxum 140 MXU 135
4. CONTROLLER FUNCTIONS
Electronic Module
Model/Type 24x24 16x16 24x24
16x16
12x12 24x24
16x16
Function DA(DR) DB(DS) DD(DU) GA EDC7
(EDC16)
Rear PTO n n n
Differential Lock n n n
Four Wheel Drive n n n
Engine Control (vehicle side) n n
Auto Headland Turn
Sequence (HTS)
n n
Electronic Draft Control n n
Front Suspension n
Front PTO n
Front Lift n
Electro-Hydraulic Remotes n
Transmission 24x24 n
Transmission 16x16 n
Engine Control (engine side) n
The controller type is identified by a code which is
attached to each module. The code, for example,
’DB/DS’ identifies it as the module used on a tractor
with a 16x16 transmission controlling those
functions highlighted in the table above.
All the modules on the tractor are linked by the CAN
harness and this also links in the instrument cluster,
gear display (16x16 only) and diagnostic connector.
Refer to the system diagrams in Section 55,
Chapter 1 of this repair manual for full controller
details and inter connectivity.
DIAGNOSTIC CONNECTORS
(ADDITIONAL “C” PILLAR LOCATION)
A single diagnostic port, 2, located behind the trim
under the transmission control levers, or on the right
hand “C” pillar, 1, to interrogate all of the controllers
is incorporated into the wiring harness. With the aid
of special service tool 380000843, the port can be
used to gain access to the on-board H-menu
diagnostics, see Section 55, Chapter 1 of this
Repair Manual for full details, to download software
or to connect in more specialized diagnostic
equipment such as the E.S.T. (Electronic Service
Tool).
C277
6. 2 SECTION 00 -- GENERAL -- CHAPTER 1
GENERAL INSTRUCTIONS
IMPORTANT NOTICE
All maintenance and repair operations described in this manual should be carried out exclusively by authorised
workshops. All instructions should be carefully observed and special equipment where indicated should be used.
Anyone who carries out service operations described without carefully observing these instructions will be
directly responsible for any damage caused.
NOTES FOR EQUIPMENT
Equipment shown in this manual is:
-- designed expressly for use on these tractors;
-- necessary to make a reliable repair;
-- accurately built and strictly tested to offer efficient and long--lasting working life.
NOTICES
The words “front”, “rear”, “right hand”, and “left hand” refer to the different parts as seen from the operator’s seat
oriented to the normal direction of movement of the tractor.
7. SECTION 00 -- GENERAL -- CHAPTER 1 3
PRECAUTIONARY
STATEMENTS
PERSONAL SAFETY
Throughout this manual and on machine decals, you will find precautionary statements (“DANGER”,
“WARNING”, and “CAUTION”) followed by specific instructions. These precautions are intended for the personal
safety of you and those working with you. Please take the time to read them.
DANGER
This word “DANGER” indicates an immediate hazardous situation that, if not avoided, will result in death or
serious injury. The color associated with Danger is RED.
WARNING
This word “WARNING” indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury. The color associated with Warning is ORANGE.
CAUTION
This word “CAUTION” indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is
YELLOW.
FAILURE TO FOLLOW THE “DANGER”, “WARNING”, AND “CAUTION” INSTRUCTIONS MAY RESULT IN
SERIOUS BODILY INJURY OR DEATH.
MACHINE SAFETY
The precautionary statement (“IMPORTANT”) is followed by specific instructions. This statement is intended for
machine safety.
IMPORTANT: IMPORTANT: The word “IMPORTANT” is used to inform the reader of something he needs to
know to prevent minor machine damage if a certain procedure is not followed.
INFORMATION
NOTE: NOTE: Instructions used to identify and present supplementary information.
8. 4 SECTION 00 -- GENERAL -- CHAPTER 1
IMPORTANT WARNINGS
The machine is designed and produced exclusively
for agricultural use.
All other use will be considered to be contrary to the
use specified by CNH AMERICA LLC, who cannot be
held liable for damage to property or the machine, or
for personal injuries which may result.
Persons who risk improper use will therefore assume
the responsibility for any consequences arising from
such use.
Compliance with the instructions for use,
maintenance and repairs described in this manual,
are the essential preconditions for use specified by
CNH AMERICA LLC.
The machine must only be used, serviced or repaired
by personnel trained in the relevant working methods
and safety regulations and who have been
authorized to work on the machine.
The user must also observe the rules concerning
general safety and accident prevention, including the
Highway Code when driving on public highways.
Any arbitrary modifications made to this machine will
release CNH AMERICA LLC from any liability
resulting from damage or injury.
CNH AMERICA LLC and all its distribution
organizations, inclusive of, but not restrict to,
national, regional or local distributors, cannot be held
liable for damage resulting from the malfunction of
parts and/or components not approved by CNH
AMERICA LLC.
Under no circumstances will a guarantee be issued
for products made or sold by CNH AMERICA LLC
that are damaged as a result of the malfunction of
parts and/or components not approved by CNH
AMERICA LLC.
TO PREVENT ACCIDENTS
Most accidents and personal injuries taking place in
workshops are due from non-observance of some
essential rules and safety precautions.
The possibility that an accident might occur with any
type of machines should not be disregarded, no
matter how well the machine in question was
designed and built.
A wise and careful service technician is the best
precautions against accidents.
Careful observance of this basic precaution would be
enough to avoid many severe accidents.
DANGER
Never carry out any cleaning, lubrication or
maintenance operations when the engine is running.
9. SECTION 00 -- GENERAL -- CHAPTER 1 5
SAFETY RULES
Generalities
• Carefully follow specified repair and
maintenance procedures.
• Do not wear rings, wristwatches, jewels,
unbuttoned or flapping clothing such as ties, torn
clothes, scarves, open jackets or shirts with open
zips which could get caught on moving parts. Use
approved safety clothing such as anti--slipping
footwear, gloves, safety goggles, helmets, etc.
• Wear safety glasses with side guards when
cleaning parts using compressed air.
• Damaged or frayed wires and chains are
unreliable. Do not use them for lifting or towing.
• Wear suitable protection such as approved eye
protection, helmets, special clothing, gloves and
footwear whenever welding. All persons
standing in the vicinity of the welding process
should wear approved eye protection. NEVER
LOOK AT THE WELDING ARC IF YOUR EYES
ARE NOT SUITABLY PROTECTED.
• Never carry out any repair on the machine if
someone is sitting on the operator’s seat, except
if they are qualified operators assisting in the
operation to be carried out.
• Never operate the machine or use attachments
from a place other than sitting at the operator’s
seat or at the side of the machine when operating
the fender switches.
• Never carry out any operation on the machine
when the engine is running, except when
specifically indicated. Stop the engine and
ensure that all pressure is relieved from hydraulic
circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations should be
carried out with the greatest care and attention.
• Disconnect the batteries and label all controls to
warn that the tractor is being serviced. Block the
machine and all equipment which should be
raised.
• Never check or fill fuel tanks or batteries, nor use
starting liquid if you are smoking or near open
flames as such fluids are flammable.
• The fuel filling gun should always remain in
contact with the filler neck. Maintain this contact
until the fuel stops flowing into the tank to avoid
possible sparks due to static electricity build--up.
• To transfer a failed tractor, use a trailer or a low
loading platform trolley if available.
• To load and unload the machine from the
transportation means, select a flat area providing
a firm support to the trailer or truck wheels. Firmly
tie the machine to the truck or trailer platform and
block wheels as required by the transporter.
• Always use lifting equipment of appropriate
capacity to lift or move heavy components.
• Chains should always be safely fastened.
Ensure that fastening device is strong enough to
hold the load foreseen. No persons should stand
near the fastening point.
• The working area should be always kept CLEAN
and DRY. Immediately clean any spillage of
water or oil.
• Never use gasoline, diesel oil or other flammable
liquids as cleaning agents. Use non--flammable
non--toxic proprietary solvents.
• Do not pile up grease or oil soaked rags, as they
constitute a great fire hazard. Always place them
into a metal container.
10. 6 SECTION 00 -- GENERAL -- CHAPTER 1
START UP
• Never run the engine in confined spaces which
are not equipped with adequate ventilation for
exhaust gas extraction.
• Never bring your head, body, arms, legs, feet,
hands, fingers near fans or rotating belts.
ENGINE
• Always loosen the radiator cap very slowly
before removing it to allow pressure in the
system to dissipate. Coolant should be topped up
only when the engine is stopped.
• Do not fill up fuel tank when the engine is running.
• Never adjust the fuel injection pump when the
tractor is moving.
• Never lubricate the tractor when the engine is
running.
ELECTRICAL SYSTEMS
• If it is necessary to use auxiliary batteries, cables
must be connected at both sides as follows: (+)
to (+) and (--) to (--). Avoid short--circuiting the
terminals. GAS RELEASED FROM BATTERIES
IS HIGHLY FLAMMABLE. During charging,
leave the battery compartment uncovered to
improve ventilation. Avoid sparks or flames near
the battery area. Do no smoke.
• Do not charge batteries in confined spaces.
• Always disconnect the batteries before
performing any type of service on the electrical
system.
HYDRAULIC SYSTEMS
• Some fluid coming out from a very small port can
be almost invisible and be strong enough to
penetrate the skin. For this reason, NEVER USE
YOUR HANDS TO CHECK FOR LEAKS, but use
a piece of cardboard or a piece of wood for this
purpose. If any fluid is injected into the skin, seek
medical aid immediately. Lack of immediate
medical attention may result in serious infections
or dermatitis.
• Always take system pressure readings using the
appropriate gauges.
WHEELS AND TYRES
• Check that the tyres are correctly inflated at the
pressure specified by the manufacturer.
Periodically check for possible damage to the
rims and tyres.
• Stay at the tyre side when inflating.
• Check the pressure only when the tractor is
unloaded and tyres are cold to avoid wrong
readings due to over--pressure.
• Never cut, nor weld a rim with the inflated tyre
assembled.
• To remove the wheels, block both front and rear
tractor wheels. Raise the tractor and install safe
and stable supports under the tractor in
accordance with regulations in force.
• Deflate the tyre before removing any object
caught into the tyre tread.
• Never inflate tyres using flammable gases as
they may originate explosions and cause injuries
to bystanders.
REMOVAL AND INSTALLATION
• Lift and handle all heavy components using lifting
equipment of adequate capacity. Ensure that
parts are supported by appropriate slings and
hooks. Use lifting eyes provided to this purpose.
Take care of the persons near the loads to be
lifted.
12. 2 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
TIGHTENING TORQUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
380000569 Tractor splitting kit.
380000500 Engine support brackets (with
380000569).
380000844 Engine support adaptor plate (with
380000500).
13. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 3
OVERHAUL
SEPARATING FRONT AXLE AND FRONT
SUPPORT FROM THE ENGINE
Op. 10 001
Removal
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no--one is in the vicinity of the load
to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
2
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
3
4. Loosen the hose clamps (1), remove the pipe
clamp retaining bolt (2) and remove the air cooler
outlet pipe.
4
14. 4 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
5. Loosen the pipe clamp (1), hose clamp (2) and
remove the air cooler inlet pipe.
5
6. Loosen the clamp (1) and remove the air cleaner
inlet.
6
Tractors with Air Conditioning
7. Remove the receiver dryer retaining screws from
the retaining bracket.
7
8. Slide out the air conditioning condenser from the
radiator and reposition with the hoses still
attached.
8
15. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 5
All Tractors
9. Loosen the hose clamps (1) and disconnect the
coolant hoses from the radiator.
10. Remove the radiator support (2).
9
11. Loosen the hose clamp (1) and disconnect the
coolant hose.
10
12. Loosen the coolant hose clamp (1) and
disconnect the coolant hose connecting the cab
heater to the radiator.
11
13. Disconnect the steering sensor electrical
connector (if fitted).
12
16. 6 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
14. Detach the driveline oil cooler supply and return
pipes from the retaining clamps.
13
15. Disconnect the steering cylinder supply and
return pipes (1).
16. Disconnect the differential lock oil supply pipe (2)
(if fitted).
14
Tractors with Standard Front Axle
17. Remove the four wheel driveshaft guard.
18. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel drive shaft.
15
19. Remove the four wheel driveshaft and the central
support.
16
17. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 7
All Tractors
20. Position the splitting kit (1) 380000569 beneath
the tractor.
21. Use the supports (2), in the the splitting kit to
support the engine on the splitting stand.
17
22. Position wooden wedges (1) between the front
axle and the front support. These prevent
articulation of the axle.
18
23. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
WARNING
Always ensure the support is adequately supported
and will remain stable when seperated from the
engine. Failure to provide adequate support may
cause the assembly to be unstable with possible
personal injury if the support tips forwards or
backwards.
24. Remove the front support retaining bolts and
separate the front support from the engine.
19
25. Support the assembly on axle stands at the front
and the rear of the support.
20
18. 8 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
Installation
NOTE: If a new front support or the engine oil pan has
been removed and replaced during overhaul it is
necessary to recalculate the new shim thickness to
be installed (refer to front axle to support shim
thickness calculation in this chapter).
1. Make sure the shims (1) are re--positioned in the
same location as when removed.
21
2. Make sure the wooden wedges (1) are between
the front axle and the front support. These
prevent articulation of the axle.
3. Using a spreader bar and suitable chains or
slings, attach the front and rear of the support
assembly to a moveable overhead hoist.
22
4. Align the front support to the engine and install
the front support to engine retaining bolts.
Tighten to the specified torque value.
23
5. Remove the supports (2) and the splitting kit (1).
24
19. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 9
Tractors with Standard Front Axle
6. Install the four wheel driveshaft and the central
support.
25
7. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
8. Install the four wheel driveshaft guard.
26
All Tractors
9. Connect the steering cylinder supply and return
pipes (1).
10. Connect the differential lock oil supply pipe (2) (if
fitted).
27
11. Attach the driveline oil cooler supply and return
pipes to the retaining clamps.
28
20. 10 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
12. Connect the steering sensor electrical connector
(if fitted).
29
13. Connect the coolant hose and tighten the hose
clamp (1).
30
14. Connect the coolant hose connecting the cab
heater to the radiator and tighten the hose clamp
(1).
31
15. Connect the coolant hoses to the radiator and
tighten the hose clamps (1).
16. Install the radiator support (2).
32
21. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 11
Tractors with Air Conditioning
17. Slide the air conditioning condensor on to the
radiator
33
18. Install the receiver dryer retaining screws to the
retaining bracket.
34
All Tractors
19. Install the air intake pipe and tighten the clamp
(1).
35
20. Install the air cooler inlet pipe. Tighten the pipe
clamp (1) and the hose clamp (2).
36
22. 12 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1
21. Install the air cooler outlet pipe. Tighten the hose
clamps (1) and install the pipe clamp retaining
bolt (2).
37
22. Using a suitable sling, connect the front weights
to a hoist and install the front weights (if fitted).
38
23. Connect the battery negative cable (1) and install
the battery cover.
24. Refill the cooling system (refer to cooling system
refill in the cooling chapter of the engine section).
25. Refill the driveline with the correct specification
oil.
39
23. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 1 13
FRONT AXLE TO SUPPORT SHIM
THICKNESS CALCULATION
1. Install a 4.5 mm yellow shim (1) part number
82026240 onto each of the engine mounting
studs.
40
2. Align the front support to the engine and install
the four upper retaining bolts. Tighten to the
specified torque value.
41
3. Using feeler gauges measure space between
each shim and the front support.
42
25. 2 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
TIGHTENING TORQUES
1
SPECIAL TOOLS
CAUTION
The operations described in this section can only be
carried out with the ESSENTIAL tools indicated by
an (X). To work safely and efficiently and obtain the
best results, it is also necessary to use the
recommended specific tools listed below and certain
other tools, which are to be made according to the
drawings included in this manual.
List of specific tools required for the various
operations described in this section.
380000569 Tractor splitting kit.
380000500 Engine support brackets (with
380000569).
380000844 Engine support adaptor plate (with
380000500).
Locally Fabricated Tools:
Cab Jacking Tool x2 (Tractors with standard cab)
2
26. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 3
OVERHAUL
ENGINE AND FRONT SUPPORT FROM THE
TRANSMISSION
Removal
DANGER
Lift and handle all heavy components using lifting
equipment of appropriate lifting capacity. Ensure that
units or parts are supported by suitable slings or
hooks. Ensure that no--one is in the vicinity of the load
to be lifted.
1. Drain the cooling system (refer to cooling system
drain in the cooling chapter of the engine
section).
2. Remove the battery cover and disconnect the
battery negative cable (1).
3
3. Using a suitable sling, connect the front weights
to a hoist and remove the front weights (if fitted).
4
4. Disconnect the exhaust manifold from the
turbocharger (1). Remove the exhaust support
retaining bolts (2) and remove the exhaust
manifold.
5
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28. 4 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
5. Loosen the hose clamp (1) and disconnect the
coolant hose connecting the cab heater to the
radiator.
6
6. Disconnect the battery positive cable (1) from the
starter motor.
7
NOTE: Note the position of the driveline oil cooler
hoses.
7. Loosen the hose clamps (1) and disconnect the
driveline oil cooler hoses.
8. Disconnect the tractor performance monitor
radar electrical connector (2) (if fitted).
8
9. Disconnect the engine harness electrical
connectors.
9
29. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 5
10. Disconnect the cab heater coolant hose (1).
11. Disconnect the air conditioning hoses (2) and (3).
10
NOTE: Note the position of the steering cylinder oil
supply hoses.
12. Disconnect the steering cylinder oil supply hoses
(1) and (2).
11
Tractors with Mechanical Fuel Injection Pump
13. Loosen the retaining nut (1) and detach the
throttle cable from the fuel injection pump (2).
12
All Tractors
14. Disconnect the brake fluid lines (1), (2) and (3)
from the brake fluid reservoir.
13
30. 6 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
15. Disconnect the fuel supply and fuel return lines
(1) from the fuel tank level sender.
14
16. Disconnect the differential lock oil supply pipe (1)
15
17. Remove the retaining screw (1) and detach the
flywheel speed sensor (if fitted).
16
Tractors with Standard Cab
18. Loosen the cab front mounting bolt while holding
the nut (1) under the cab floor. Remove the bolt
and washers. Repeat this step for the left hand
side of the cab.
17
31. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 7
19. Using locally fabricated tool (1), raise the cab
evenly.
18
Tractors with Standard Front Axle
20. Remove the four wheel driveshaft guard.
21. Expand the circlip (1) and slide the circlip (1) and
sleeve (2) along the four wheel driveshaft.
19
22. Remove the four wheel driveshaft and the central
support.
20
32. 8 SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2
All Tractors
21
23. Position splitting kit (4) 380000569 underneath
the tractor.
24. Use the supports (3), in the splitting kit to support
the transmission on the splitting stand.
25. Remove the engine to transmission lower
retaining bolts.
26. Remove two rear oil pan retaining bolts from the
left hand side. Repeat this step for the right hand
side.
27. Install the adaptor plate (1) 380000844 and the
engine support brackets (2) 380000500 between
the engine and the wheeled splitting trolley.
33. SECTION 01 -- SEPARATING THE TRACTOR -- CHAPTER 2 9
28. Position wooden wedges (1) between the front
axle and the front support. These prevent
articulation of the front axle.
22
29. Check that all necessary hoses tubes and
electrical connectors have been disconnected. It
may be necessary to disconnect additional items
due to other optional equipment that has been
installed on the tractor.
30. Re--check that the engine and transmission are
safely supported on the splitting stand. Remove
the engine to transmission retaining bolts.
31. Remove the front support and engine from the
transmission.
23