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Jcb isuzu engine au 4 le2 bv-4le2 service repair manualfjjskekkmemm
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Jcb dieselmax engine (sa sc build) service repair manualfjjskekkmemm
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
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2. SERVICE MANUAL
MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP
, MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120
Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP ,
MAXXUM 130 EP , MAXXUM 130 Multicontroller EP , MAXXUM 140 EP ,
MAXXUM 140 Multicontroller EP , MAXXUM CVT 110 , MAXXUM CVT 120 ,
MAXXUM CVT 130
47665857 26/02/2014
EN
3. Link Product / Engine
Product Market Product Engine
MAXXUM CVT 110 International Region F4DFE413C*A
MAXXUM CVT 120 International Region F4DFE413B*A
MAXXUM CVT 130 International Region F4DFE413A*A
MAXXUM 110 EP International Region F4DFE413E*A
MAXXUM 110 Multicontroller EP International Region F4DFE413C*A
MAXXUM 115 EP International Region F4DFE613F*A
MAXXUM 115 Multicontroller EP International Region F4DFE613F*A
MAXXUM 120 EP International Region F4DFE413D*A
MAXXUM 120 Multicontroller EP International Region F4DFE413B*A
MAXXUM 125 EP International Region F4DFE613E*A
MAXXUM 125 Multicontroller EP International Region F4DFE613E*A
MAXXUM 130 EP International Region F4DFE413C*A
MAXXUM 130 Multicontroller EP International Region F4DFE413A*A
MAXXUM 140 EP International Region F4DFE6132*A
MAXXUM 140 Multicontroller EP International Region F4DFE6132*A
47665857 26/02/2014
10. INTRODUCTION
Foreword
IMPORTANT INFORMATION
All repair and maintenance works listed in this manual must be carried out only by staff belonging to the CASE IH
Service network, strictly complying with the instructions given and using, whenever required, the special tools.
Anyone who carries out the above operations without complying with the prescriptions shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional or
local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the Manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the Manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the Manufacturer.
No reproduction, though partial of text and illustrations allowed.
47665857 26/02/2014
3
11. INTRODUCTION
Foreword - How to use and navigate through this manual
This manual has been produced by a new technical information system. This new system is designed to deliver
technical information electronically through web delivery (eTIM), DVD, and paper manuals. A coding system called
SAP has been developed to link the technical information to other Product Support functions, e.g., Warranty.
Technical information is written to support the maintenance and service of the functions or systems on a customer's
machine. When a customer has a concern on their machine it is usually because a function or system on their ma-
chine is not working at all, is not working efficiently, or is not responding correctly to their commands. When you refer
to the technical information in this manual to resolve that customer's concern, you will find all the information classified
using the SAP coding, according to the functions or systems on that machine. Once you have located the technical
information for that function or system, you will then find all the mechanical, electrical or hydraulic devices, compo-
nents, assemblies, and sub assemblies for that function or system. You will also find all the types of information that
have been written for that function or system: the technical data (specifications), the functional data (how it works),
the diagnostic data (fault codes and troubleshooting), and the service data (remove, install adjust, etc.).
By integrating SAP coding into technical information, you will be able to search and retrieve just the right piece of
technical information you need to resolve that customer's concern on his machine. This is made possible by attaching
3 categories to each piece of technical information during the authoring process.
The first category is the Location, the second category is the Information Type and the third category is the Product:
• LOCATION - the component or function on the machine, that the piece of technical information is going to describe
(e.g., Fuel tank).
• INFORMATION TYPE - the piece of technical information that has been written for a particular component or func-
tion on the machine (e.g., Capacity would be a type of Technical Data describing the amount of fuel held by the fuel
tank).
• PRODUCT - the model for which the piece of technical information is written.
Every piece of technical information will have those three categories attached to it. You will be able to use any combi-
nation of those categories to find the right piece of technical information you need to resolve that customer's concern
on their machine.
That information could be:
• the procedure for how to remove the cylinder head
• a table of specifications for a hydraulic pump
• a fault code
• a troubleshooting table
• a special tool
47665857 26/02/2014
4
12. SERVICE MANUAL
Engine
MAXXUM 110 EP , MAXXUM 110 Multicontroller EP , MAXXUM 115 EP
, MAXXUM 115 Multicontroller EP , MAXXUM 120 EP , MAXXUM 120
Multicontroller EP , MAXXUM 125 EP , MAXXUM 125 Multicontroller EP ,
MAXXUM 130 EP , MAXXUM 130 Multicontroller EP , MAXXUM 140 EP ,
MAXXUM 140 Multicontroller EP , MAXXUM CVT 110 , MAXXUM CVT 120 ,
MAXXUM CVT 130
47665857 26/02/2014
10
13. Engine - Engine and crankcase
Engine - Disconnect
MAXXUM 115 EP INT
MAXXUM 115 Multicontroller EP INT
MAXXUM 125 EP INT
MAXXUM 125 Multicontroller EP INT
MAXXUM 140 EP INT
MAXXUM 140 Multicontroller EP INT
Prior operation:
Discharge the Air conditioning system, for further information refer to Air conditioning - Discharging (50.200)
Prior operation:
Disconnect battery, for further information refer to Battery - Disconnect (55.302)
Prior operation:
Drain the engine coolant system, for further information refer to Engine cooling system - Drain fluid (10.400)
Prior operation:
Remove the selective catalytic reduction (SRC) muffler, for further information refer to Selective Catalytic Reduction
(SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Remove the selective catalytic reduction (SRC) coolant control valve, for further information refer to Coolant control
valve - Remove (10.500)
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
1. Using suitable lifting equipment support the front
weights.
BAIL08CVT011AVA 1
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14. Engine - Engine and crankcase
2. Disconnect and remove the front weights from the
weight carrier.
BAIL08CVT012AVA 2
3. Disconnect the radar electrical connector and remove
the radar (if fitted).
BAIL10CVT358AVA 3
4. Remove the flywheel speed sensor.
BAIS06CCM087AVA 4
5. Disconnect the engine harness electrical connectors.
BAIL12APH142AVA 5
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15. Engine - Engine and crankcase
6. Detach the cab heater return pipe.
BAIL07APH121AVA 6
7. Disconnect the oil cooler supply pipes.
BAIL12APH143AVA 7
8. Disconnect the oil cooler supply and return pipes (1).
Remove the oil cooler pipes (2).
BAIL12APH144AVA 8
9. Disconnect the heater supply hose from the rear of the
engine cylinder head.
BAIL12APH145AVA 9
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16. Engine - Engine and crankcase
10. Remove the starter motor heat shield.
BAIL12APH146AVA 10
11. Remove the starter motor cover.
BAIL10CVT361AVA 11
12. Disconnect the starter motor electrical connector.
BAIL10CVT363AVA 12
13. Disconnect the positive terminal (1), negative terminal
(2) relay and bracket (3) and position to one side.
BAIL12APH147AVA 13
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17. Engine - Engine and crankcase
14. Disconnect the starter motor negative cables.
BAIL10CVT364AVA 14
15. Detach the alternator wiring harness electrical con-
nector from the bracket (1) and detach the wiring har-
ness (2).
BAIL10CVT365AVA 15
16. Disconnect the alternator electrical connectors.
BAIL10CVT366AVA 16
17. Disconnect the brake fluid reservoir electrical connec-
tor (1) and detach the brake fluid reservoir (2) and po-
sition it to one side.
BAIL10CVT367AVA 17
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18. Engine - Engine and crankcase
18. Remove the front brake retaining bracket (1) and re-
move the front brake pipe (2).
BAIL12APH148AVA 18
19. Disconnect the A/C pipe from the A/C compressor.
NOTE: Install blanking plugs/caps to all openings to pre-
vent dirt ingress.
BAIL10CVT368AVA 19
20. Disconnect the high pressure A/C pipe (1).
Disconnect the low pressure switch electrical connec-
tor (2).
BAIL12APH149AVA 20
21. Disconnect the charge air cooler intake pipe.
BAIL12APH150AVA 21
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19. Engine - Engine and crankcase
22. Detach the A/C pipes and position it to one side.
BAIL12APH151AVA 22
23. Disconnect the steering hoses.
NOTE: Mark the hoses to aid installation.
BAIL07APH105AVB 23
24. Disconnect the fuel supply line from the pre-filter/wa-
ter trap.
BAIL12APH152AVA 24
25. Disconnect the fuel return line (1).
Disconnect the flywheel electrical connector (2).
BAIL12APH153AVA 25
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20. Engine - Engine and crankcase
26. Cut the cable ties.
BAIL12APH154AVA 26
27. Cut the starter motor wiring harness cable ties.
BAIL12APH155AVA 27
28. Disconnect the engine earth connector.
BAIL10CVT433AVA 28
29. Disconnect the diff lock supply pipe (1) and pneumatic
brake supply pipe (2).
Remove the pipe retaining bracket (3) and remove the
pipes.
BAIL07APH379AVA 29
NOTE: Repeat the operation on both sides of the vehicle.
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21. Engine - Engine and crankcase
30.
Vehicles with standard front axle
31. Remove the front wheel drive shaft guard and drive
shaft.
NOTE: The type of drive shaft fitted is dependant on type
of front axle installed.
BSD1959A 30
32. Remove the drive shaft flange, where fitted.
BSD1917A 31
Vehicles with suspended front axle
33. Remove the front wheel drive shaft guard.
BAIL12APH156AVA 32
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22. Engine - Engine and crankcase
34. Remove the circlip (1).
Slide the drive shaft sleeve (2).
BAIL12APH182AVA 33
35. Disconnect the drive shaft bearing carrier.
BAIL12APH158AVA 34
All vehicles
36. Using the tractor splitting equipment 380040228 In-
stall the larger wheeled part of the splitting equipment
under the front weight carrier.
BAIL12APH159AVA 35
37. Position the static part of the splitting equipment under
the transmission and secure to the transmission.
Install the smaller wheeled part of the splitting equip-
ment under the engine.
BAIL12APH160AVA 36
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23. Engine - Engine and crankcase
38. Connect the two pieces of the wheeled splitting gear
together with the alignment bar.
BAIL12APH161AVA 37
39. Support the rear of the vehicle.
BAIL07APH145AVA 38
40. Remove the left-hand side engine to transmission se-
curing bolts.
NOTE: Repeat this step for the right-hand side.
BAIL07APH146BVA 39
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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click on the link above,
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25. Engine - Engine and crankcase
41. Remove the centre engine to transmission securing
bolt (2). Remove the top left-hand engine to transmis-
sion securing bolt (1).
NOTE: Repeat this step for the right-hand side.
BAIL07APH147AVA 40
42. Separate the engine from the transmission.
BAIL12APH161AVA 41
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26. Engine - Engine and crankcase
Engine - Connect
MAXXUM 115 EP INT
MAXXUM 115 Multicontroller EP INT
MAXXUM 125 EP INT
MAXXUM 125 Multicontroller EP INT
MAXXUM 140 EP INT
MAXXUM 140 Multicontroller EP INT
WARNING
Heavy objects!
Lift and handle all heavy components using lift-
ing equipment with adequate capacity. Always
support units or parts with suitable slings or
hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or seri-
ous injury.
W0398A
WARNING
Avoid injury!
Handle all parts carefully. Do not place your
hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this
manual, including protective goggles, gloves,
and safety footwear.
Failure to comply could result in death or seri-
ous injury.
W0208A
All vehicles
1. Thoroughly clean the engine to transmission mating
surfaces and apply a bead of sealant.
2. Align the front support and engine assembly to the
transmission and relocate.
Tighten to 285-315 Nm ( 210-232 lb ft).
BAIL12APH161AVA 1
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27. Engine - Engine and crankcase
3. Install the centre engine to transmission securing bolt
(2). Install the top left hand engine to transmission se-
curing bolt (1). Tighten to 285-315 Nm ( 210-232 lb ft).
NOTE: Repeat this step for the right-hand side.
BAIL07APH147AVA 2
4. Install the left-hand side engine to transmission secur-
ing bolts.
NOTE: Repeat this step for the right-hand side.
BAIL07APH146BVA 3
5. Remove the support from the rear of the vehicle.
BAIL07APH145AVA 4
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