This document provides instructions for removing the engine from Case IH Magnum tractors. Key steps include disconnecting electrical and fluid connections, removing components attached to the engine like the air cleaner and diesel oxidation catalyst, and then removing mounting brackets and bolts to separate the engine from the tractor frame. Safety precautions are provided throughout.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...ufjsjekskem
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting batteries, air intake lines, cooling systems, refrigerant lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all auxiliary components, hoses, and wiring is critical to fully removing the engine.
New holland cx8.80 tier 4 b (final) combine service repair manual pin 1957 an...udfjjjskekkem
This document provides service information for New Holland agricultural combines and tractors, including the CR8.90, CR9.90, CR10.90, CX8.80, and CX8.90 models. It contains sections covering the engine, transmission, axles, hydraulics, brakes, electrical systems, attachments, and other components. Safety guidelines are also included to ensure safe repair and maintenance of the equipment.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery and electrical connections, removing air intake components, cooling system components, and DOC/SCR components. Driveshaft, hood support brackets, and mounting brackets must also be removed to separate the engine from the tractor chassis. Proper lifting equipment is required due to the weight of components like the engine and DOC unit.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...ufjjsjefkkekmme
This document is a service manual that provides information on servicing and repairing Case IH Magnum 180, 200, and 220 PST tractors. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Each section includes subsections that describe specific components and systems in detail. The manual also lists fault codes to assist with troubleshooting electrical issues.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document is a service manual that provides information on servicing and repairing Case IH Magnum 180, 200, and 220 PST tractors. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Each section includes subsections that describe specific components and systems in detail. The manual also lists fault codes to assist with troubleshooting electrical issues.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...ufjjsjefkkekmme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjjsjefkskemme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
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This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting batteries, air intake lines, cooling systems, refrigerant lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all auxiliary components, hoses, and wiring is critical to fully removing the engine.
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Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery and electrical connections, removing air intake components, cooling system components, and DOC/SCR components. Driveshaft, hood support brackets, and mounting brackets must also be removed to separate the engine from the tractor chassis. Proper lifting equipment is required due to the weight of components like the engine and DOC unit.
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This document is a service manual that provides information on servicing and repairing Case IH Magnum 180, 200, and 220 PST tractors. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Each section includes subsections that describe specific components and systems in detail. The manual also lists fault codes to assist with troubleshooting electrical issues.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...ufjjskekfmmse
This document is a service manual that provides information on servicing and repairing Case IH Magnum 180, 200, and 220 PST tractors. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Each section includes subsections that describe specific components and systems in detail. The manual also lists fault codes to assist with troubleshooting electrical issues.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...ufjjsjefkkekmme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjjsjefkskemme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsjekfkkseme
This document provides instructions to remove the engine from Case IH Magnum tractors. Key steps include disconnecting battery, air intake lines, cooling system, refrigerant lines, diesel exhaust fluid lines, fuel lines, electrical harnesses, and removing mounting brackets and covers. Proper lifting equipment is required to remove heavy components like the diesel particulate filter. Disconnecting all ancillary systems, electrical connections, and mounting hardware is required before removing the entire engine assembly.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsejfkskefmem
This document is a service manual that provides maintenance and repair information for Case IH Magnum 180, 200, and 220 tractors with Powershift transmissions and Tier 4B engines. It contains sections covering the tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section includes subsections for specific components.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fusjejfkskeme
This document is a service manual that provides maintenance and repair information for Case IH Magnum 180, 200, and 220 tractors with Powershift transmissions and Tier 4B engines. It contains sections covering the tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section includes subsections for specific components.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjefskememaq
This document is a service manual that provides maintenance and repair information for Case IH Magnum 180, 200, and 220 tractors with Powershift transmissions. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes links to specific product and engine combinations for different markets and is intended to assist technicians with servicing these tractors.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fujsjefksekmem
This document is a service manual that provides maintenance and repair information for Case IH Magnum 180, 200, and 220 tractors with Powershift transmissions and Tier 4B engines. It contains sections covering the tractor systems including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section includes subsections for specific components.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fusjfjskekme
This document is a service manual for Case IH Magnum tractors, models 180, 200, and 220, with Powershift transmissions and Tier 4B engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Torque specifications are provided for metric hardware.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fujsjfjkskkem
The document is a service manual that provides instructions for removing engines from Case IH Magnum tractors, including disconnecting various components like air lines, electrical connections, coolant lines, and diesel exhaust components. It lists the specific tractor models and engines covered and provides detailed steps for safely removing each engine while following all safety precautions. The manual is intended to guide qualified service technicians through engine removal and maintenance.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fujsjfjkskkem
The document is a service manual that provides instructions for removing engines from Case IH Magnum tractors, including disconnecting components like the air intake, fuel lines, electrical connections, and coolant lines. It also provides instructions for removing the air cleaner, dosing module, and diesel exhaust catalyst before fully removing the engine. The manual is intended to guide qualified service personnel through repair and maintenance of the tractor models.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fkjsekksmem
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and is intended for qualified service technicians.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjjskkefksme
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) and Tier 4B engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction and table of contents listing over 20 sections that provide information on maintenance, repair, and specifications for the tractor systems.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjskefkemms
This document provides service information for Case IH Magnum tractors, including the Magnum 180, 200, and 220 models with Powershift transmissions. It contains specifications, repair procedures, and other technical details for the engine, transmission, axles, hydraulics, electrical systems, and other components. The document is published by CNH Industrial and copyrighted in 2014.
Case ih magnum 180 powershift transmission (pst) tier 4 b tractor service rep...fjsefksemmm
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) including the Magnum 180, 200, and 220 models. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction, table of contents, and over 50 numbered sections providing specifications, component locations, maintenance procedures, and troubleshooting information.
Case ih magnum 200 powershift transmission (pst) tier 4 b tractor service rep...fjskeksemm
This document provides instructions to remove the engine from a Case IH Magnum tractor. It describes disconnecting various components like the battery, air intake lines, cooling system, and air conditioning system. It then details removing the air cleaner, disconnecting fluid and electrical lines from the dosing module, and removing engine mounting bolts to separate the engine from the tractor.
Case ih magnum 220 powershift transmission (pst) tier 4 b tractor service rep...fjskekxswesemm
This document provides a service manual for Case IH Magnum tractors with Powershift Transmissions (PST) and Tier 4B engines. It contains sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. The manual includes an introduction, table of contents, and over 50 numbered sections providing specifications, diagrams, and procedures for servicing and repairing parts of the tractor.
Hyster n006 (h7.0 ft) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift truck models including:
- Lift capacities and weights for various models ranging from 7,007 to 8,775 kg
- Tire sizes, fuel capacities, fluid capacities, and specifications for engines, transmissions, hydraulics, and other components
- Procedures for removing a drive axle which include draining fluids, removing mounting hardware, and disassembling related systems
Hyster l006 (h6.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle from the lift trucks
Hyster k019 (h10 xm 12 europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and tire sizes. Torque specifications are also provided for components like transmissions, differentials, brakes, steering systems and wheels.
Hyster k019 (h13 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and specifications for items like tires, brakes, steering and wheels. Torque specifications are also provided for components like transmissions, differentials, counterweights and more.
Hyster k019 (h14 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Kion lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, mast speeds, hydraulic system specifications, transmission specifications, and torque specifications for servicing components. The document contains model-specific data for H8-H16XM and H6-H7XM-12EC lift trucks.
Hyster k019 (h16 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Cummins diesel engines and Konecranes lift trucks. It includes counterweight weights, basic truck weights, engine specifications like oil capacities and pressures, transmission specifications, hydraulic system specifications like pump capacities and relief pressures, and tire sizes. Torque specifications are also provided for components like transmissions, differentials, brakes, steering systems and wheels.
Hyster l006 (h7.0 ft europe) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift trucks models H6.0FT, H7.0FT, H8.0FT, and H9.0FT, including:
- Lifting capacities and weights for each model
- Tire sizes, fuel capacities, fluid capacities and specifications for various systems
- Transmission oil pressures and relief pressures for hydraulic and steering systems
- Procedures for removing the drive axle, including draining fluids and removing mounting hardware
Hyster n006 (h6.0 ft) forklift service repair manualfujsefkskemm
This document provides specifications and service information for Hyster lift truck models, including:
- Lift capacities and counterweight weights for various models
- Tire sizes, fuel capacities, fluid capacities, and recommended fluids
- Electrical system specifications including battery, alternator, and spark plug details
- Transmission oil pressures and hydraulic system relief pressures
- Instructions for removing the drive axle, including draining fluids and disconnecting brake lines
The document contains detailed technical information for servicing various components of Hyster lift trucks.
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- Engine specifications for Cummins QSB4.5 and QSB6.7 engines including bore, stroke, oil pressure, governed speed, and more.
- Capacities for engine oil, cooling system, hydraulic tank, transmission, fuel tank, and more.
Hyster k007 (h8 xm 6 europe) forklift service repair manualfujsefkskemm
This document provides specifications for Caterpillar lift trucks including:
1) Counterweight weights ranging from 2900 kg to 7050 kg depending on the lift truck model.
2) Basic truck weights ranging from 9400 kg to 15,400 kg depending on options and tire type.
3) Engine specifications including displacement, compression ratio, oil pressure, and weight for Cummins QSB4.5 and QSB6.7 engines.
4) Capacities for engine oil, cooling system, hydraulic tank, transmission, drive axle, and fuel tank.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
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Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
9. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color
associated with Notice is BLUE.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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10. INTRODUCTION
Safety rules - General maintenance safety
General maintenance safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface.
Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in motion or while
the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operating the
machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do not leave
equipment in a raised position while parked or during service, unless the equipment is securely supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure in this
manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Scalding can result from incorrect removal of coolant caps. Cooling systems operate under pressure. Hot coolant can
spray out if you remove a cap while the system is hot. Allow the system to cool before you remove the cap. When
you remove the cap, turn it slowly to allow pressure to escape before you completely remove the cap.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care
when you service such components. Allow surfaces to cool before you handle or disconnect hot components. Wear
protective equipment when appropriate.
When welding, follow the instructions in the manual. Always disconnect the battery before you weld on the machine.
Always wash your hands after you handle battery components.
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12. Engine - Engine and crankcase
Engine - Remove
Prior operation:
Battery - Disconnect (55.302)
Prior operation:
Air intake lines Air scoop - Remove (10.202)
Prior operation:
Engine cooling system - Remove (10.400)
Prior operation:
Air conditioning - Recover - Refrigerant (50.200)
1. Disconnect the air sensor connector (1) and the
crankcase vent hose (2) from the air cleaner outlet
tube.
RAIL13TR01577AA 1
2. Disengage the clamp and remove the air cleaner outlet
hose (1) from the turbocharger.
RAIL13TR01582AA 2
3. Disengage the clamp at the air cleaner and remove the
air outlet tube.
RAIL13TR01583AA 3
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13. Engine - Engine and crankcase
4. Remove the air cleaner mounting bolts (1) from each
side of the air cleaner bracket (left side shown).
RAIL13TR01585AA 4
5. Remove the air cleaner along with the mounting
bracket.
RAIL13TR01587AA 5
6. Disconnect the Diesel Exhaust Fluid (DEF)/AdBlue®
line (1), the coolant supply and return lines (2) and
the electrical connector (3) from the dosing module.
Squeeze the tabs together and lift the hose straight off
of the fitting.
RAIL13TR01586AA 6
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14. Engine - Engine and crankcase
7. Disengage the clamp (1) from the input side of the
Diesel Exhaust Catalyst (DOC).
RAIL13TR01589AA 7
8. Disengage the clamp (1) from the output side of the
DOC.
RAIL13TR01590AA 8
9. Using proper lifting equipment, secure a strap to the
lifting bracket on the DOC.
RAIL13TR01592AA 9
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15. Engine - Engine and crankcase
10. With tension on the lifting strap, remove the mounting
bracket bolts (1) for the DOC from both sides of the
bracket (left hand side is shown).
RAIL13TR01593AA 10
11. Raise the DOC and remove it from the tractor.
RAIL13TR01596AA 11
12. Remove the four mounting bolts (1) for the window
step. Remove the step.
RAIL13TR01594AA 12
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16. Engine - Engine and crankcase
13. Cut the tie straps on the DEF/AdBlue® system har-
ness. Disconnect the two harness connectors (1).
RAIL13TR01597AA 13
14. Disconnect the 12 V auxiliary connector (1) and the
inlet fuel line from the fuel separator (2).
RAIL13TR01603AA 14
15. Disconnect the two connectors (1) for the front axle
harness.
RAIL13TR01625AA 15
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17. Engine - Engine and crankcase
16. Remove the cab trim panels from both sides of the
cab, (right hand side shown).
RAIL13TR01611AA 16
17. Disconnect and cap the high and low pressure air con-
ditioning lines (1) located under the front of the cab.
RAIL13TR01599AA 17
18. Remove the cover plate from the driveshaft (left hand
side shown).
RAIL13TR01600AA 18
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18. Engine - Engine and crankcase
19. Remove the bolts (1) for the mounting bracket for the
driveshaft cover plate. Disconnect the driveshaft from
the engine.
RAIL13TR01602AA 19
20. Remove the bolts (1) for the mounting bracket for the
air cleaner/DOC from the hood support bracket.
21. Remove the mounting bolts (left hand side shown)
which secure the hood support bracket to front frame
and remove the bracket. Repeat for right hand side.
RAIL13TR01608AA 20
22. Remove the air cleaner/DOC bracket.
RAIL13TR01609AA 21
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19. Engine - Engine and crankcase
23. Disconnect the starter positive (1) and ground (2) ca-
bles.
24. Disconnect the chassis to engine harness connector
(3).
RAIL13TR01613AA 22
25. Disconnect the two hydraulic oil cooler lines (1). Cap
or plug all fittings and lines.
RAIL13TR01615AA 23
26. Disconnect the two coolant hoses (1).
RAIL13TR01616AA 24
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20. Engine - Engine and crankcase
27. Disconnect the vacuum line (1) from the air intake col-
lector elbow.
RAIL13TR01624AA 25
28. Disengage the P-clamp for the vacuum line from the
fly wheel housing.
RAIL13TR01621AA 26
29. Attach appropriate lifting equipment to the front and
rear engine lifting brackets.
RAIL13TR01622AA 27
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21. Engine - Engine and crankcase
30. Remove the two bolts (1) from the isolation clamp for
the front engine mount (right hand side shown).
RAIL13TR01626AA 28
31. Raise the engine from the frame. Check that all har-
nesses and hoses are disconnected. Remove the en-
gine from the frame.
32. Inspect the rear engine mounts for damage and/or
wear. Replace as necessary.
RCPH07CCH166AAB 29
33. Inspect the front engine support (1) and isolation
mount (2) for damage/and or wear. Replace as nec-
essary.
RCPH07CCH040BAB 30
34. Refer to the engine repair manual for information on
supporting the engine during repair.
Next operation:
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22. Engine - Engine and crankcase
Engine - Install
Prior operation:
Engine - Remove (10.001)
NOTICE: Check that all fittings are clean and free of foreign matter during assembly. Use new O-rings and lubricate
them with petroleum jelly prior to installation.
1. Properly support the engine and lower the engine into
the front frame.
RAIL13TR01627AA 1
2. Retain tension on the lifting equipment to align the front
isolation mount clamping bolts. Install the clamp and
bolts. Remove the tension on the lifting equipment.
3. Torque the engine mounting bolts to 59 - 106 N·m (44
- 78 lb ft).
4. Remove the lifting equipment.
RAIL13TR01626AA 2
5. Install the P-clamp (1) for the vacuum line on the fly-
wheel housing.
RAIL13TR01621AA 3
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23. Engine - Engine and crankcase
6. Connect the vacuum line (1) for the air intake collector
elbow.
RAIL13TR01620AA 4
7. Connect the two coolant lines (1)
RAIL13TR01616AA 5
8. Connect the two hydraulic oil cooler lines (1) using new
O-rings.
RAIL13TR01615AA 6
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24. Engine - Engine and crankcase
9. Connect the positive starter cable (1) and the ground
cable (2). Reconnect the chassis to engine harness
connector (3).
RAIL13TR01613AA 7
10. Install the hood support brackets (1) and secure the
brackets to the front frame using the bolts previously
removed.
11. Torque the bolts to 125 - 150 N·m (92 - 111 lb ft).
12. Reinstall the mounting bracket for the air cleaner/
Diesel Oxidation Catalyst (DOC). Secure the bracket
to the hood support bracket with the bolts (2) previ-
ously removed.
RAIL13TR01608AA 8
13. Align the yolk for the driveshaft with the flywheel adap-
tor plate, and install the bolts (1).
14. Torque the 101 - 113 N·m (75 - 83 lb ft).
15. Reinstall the mounting bracket (2) for the driveshaft
cover plate, and secure with the bolts previously re-
moved.
RAIL13TR01602AA 9
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25. Engine - Engine and crankcase
16. Reinstall the driveshaft cover plate and secure with
the bolts previously removed.
RAIL13TR01600AA 10
17. Coat new O-rings for the air conditioning system with
mineral oil, and install the O-rings on the high and low
pressure fittings. Connect the high and low pressure
lines (1).
RAIL13TR01599AA 11
18. Reinstall the cab trim panels.
RAIL13TR01611AA 12
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26. Engine - Engine and crankcase
19. Connect the front axle harness connectors.
RAIL13TR01625AA 13
20. Connect the 12 V auxiliary connector (1) and the fuel
inlet line to the fuel separator (2).
RAIL13TR01603AA 14
21. Connect the connectors (1) for the Selective Catalytic
Reduction (SCR) system.
RAIL13TR01597AA 15
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27. Engine - Engine and crankcase
22. Using proper lifting equipment, lower the DOC into
place.
RAIL13TR01596AA 16
23. Secure the DOC mounting bracket with the bolts (1)
previously removed (left hand side shown).
RAIL13TR01593AA 17
24. Connect the outlet pipe to the DOC, and secure with
the clamp previously removed.
NOTE: The mounting straps around the DOC may need to
be loosened to line up the outlet and inlet pipes.
RAIL13TR01590AA 18
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28. Engine - Engine and crankcase
25. Connect the inlet pipe to the DOC, and secure with
the clamp previously removed.
NOTE: If the mounting straps were loosened, make sure to
tighten the straps after the inlet and outlet pipes are secure.
RAIL13TR01589AA 19
26. Connect the electrical connector (1) and the coolant
lines (2) to the dosing module. Connect the Diesel
Exhaust Fluid (DEF)/AdBlue® line (3) to the dosing
module.
RAIL13TR01586AA 20
27. Install the window step and secure the step with the
bolts (1) previously removed.
RAIL13TR01594AA 21
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29. Thank you very much for
your reading. Please Click
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30. Engine - Engine and crankcase
28. Reinstall the air cleaner along with its mounting
bracket. Secure the bracket to the DOC bracket with
the bolts (1) previously removed. Left hand side is
shown, repeat for right hand side.
RAIL13TR01585AA 22
29. Connect the air cleaner outlet tube (1) between the
turbocharger and the air cleaner (2).
RAIL13TR01583AA 23
30. Connect the air sensor connector (1) and the
crankcase vent hose (2) to the air cleaner outlet tube.
RAIL13TR01578AA 24
31. Check that all connectors and hoses are connected.
Use tie straps to secure loose harnesses and hoses
as required.
Next operation:
Engine cooling system - Install (10.400)
Next operation:
Engine cooling system - Filling (10.400)
Next operation:
Air intake lines Air scoop - Install (10.202)
Next operation:
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31. Engine - Fuel tanks
Fuel tank - Remove
Prior operation:
Diesel Exhaust Fluid (DEF)/AdBlue® tank - Remove (10.500)
1. WARNING
Fuel vapors are explosive and flammable.
Do not smoke while handling fuel. Keep fuel
away from flames or sparks. Shut off engine
and remove key before servicing. Always work
in a well-ventilated area. Clean up spilled fuel
immediately.
Failure to comply could result in death or seri-
ous injury.
W0904A
At the rear of the fuel tank, place a clean suitable con-
tainer under the drain and drain the tank. Repeat for
left hand side tank.
NOTE: Both tanks need to be drained even if only one tank
is being removed.
RAIL13TR01800AA 1
2. Loosen the bolts (1) securing the cover plate for the
crossover tube under the fuel tanks. Remove the cover
plates from the tank that is being removed.
RAIL13TR01795AA 2
3. Disengage the hose clamps, and disconnect the
crossover hoses from the tank.
RAIL13TR01796AA 3
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32. Engine - Fuel tanks
For left hand side tank
4. At the tank holding strap (1), remove the adjustment
nut (2).
RCPH09CCH132AAB 4
5. Remove the bolts and tank hold-down bracket (1).
RAIL13TR01794AA 5
6. Disengage the fuel vent hose clamp and disconnect the
hose (1).
RCPH09CCH131AAB 6
7. Disconnect the fuel supply fitting (1) and the return hose
(2).
RAIL13TR01823AA 7
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33. Engine - Fuel tanks
8. With the help of an assistant, remove the tank from it's
support.
NOTE: The rear tire may have to be moved outward to
remove the tank.
RAIL13TR01822AA 8
Right hand side tank
9. If the right hand side tank needs to be removed, the bat-
tery must be removed, see Battery - Remove (55.302).
10. Disengage the hose clamp (1) for the crossover vent
hose, and disconnect the hose.
RAIL13TR01797AA 9
11. Wrap a lifting strap around the tank and the tank sup-
port bracket.
RAIL13TR01798AA 10
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34. Engine - Fuel tanks
12. Using proper lifting equipment, apply tension on the
lifting strap and remove the four bolts (1) from the front
fuel tank support bracket.
RAIL13TR01799AA 11
13. Remove the four bolts (1) from the rear tank support
bracket.
RAIL13TR01800AA 12
14. Remove the left hand fuel tank along with the support
bracket.
RAIL13TR01801AA 13
Next operation:
Fuel tank - Install (10.216)
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35. Engine - Fuel tanks
Fuel tank - Install
Prior operation:
Battery - Remove (55.302)
Prior operation:
Fuel tank - Remove (10.216)
Right hand side tank
1. Move the fuel tank along with the support bracket into
position.
RAIL13TR01801AA 1
2. Install the four bolts (1) to secure the tank at the rear
mounting bracket.
RAIL13TR01800AA 2
3. Install the four bolts (1) to secure the tank support at
the front mounting bracket.
RAIL13TR01799AA 3
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