This document is the repair manual contents page for Case IH DX23 and DX26 tractors. It lists the sections and chapters contained within the repair manual, including the engine, transmission, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided at the beginning for operating, servicing and repairing the tractors. Specifications, dimensions, torque values and other technical information is also included. The document provides an overview of the complete contents and organization of the repair manual.
This document is the repair manual contents page for Case IH DX23 and DX26 tractors. It lists the sections and chapters contained within the repair manual, including the engine, transmission, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided at the beginning for servicing and operating the tractors. The document also includes specifications, dimensions, torque values, and other technical information for the DX23 and DX26 models.
New holland tc29 da tractor service repair manualfdjsuekskefmm
This document is a repair manual for CNH America LLC tractors TC29DA and TC33DA. It contains sections covering general information, engine, clutch, transmission, axles, differentials, hydraulics, brakes, steering, wheels/tires, electrical systems, and the platform. Safety guidelines are provided for personal safety, machine operation, servicing, and driving the tractor.
New holland ts100 a tractor service repair manualufjjjskekemme
This document is a service manual that provides instructions for separating and removing various components of TS-A series tractors, including the front axle, engine, transmission, and cab. It lists torque specifications and required special tools for each job. The document consists of 6 chapters that describe procedures for separating the front axle from the engine, separating the engine from the transmission, separating the entire drivetrain from the rear axle, removing the engine, removing the transmission, and removing the cab. Diagrams and step-by-step instructions are provided to guide technicians through each removal and reinstallation process.
New holland tm120 tractor service repair manualufjjsjkfkmsem
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures outlined.
New holland tc21 da tractor service repair manualufjdfjjkskemme
This document is the contents page for the repair manual for New Holland TC21DA and TC24DA tractors. It lists the sections and chapters contained within the repair manual, including the engine systems, transmission systems, brakes, hydraulics, electrical system, and safety information. The document provides an overview of the organization and contents of the complete repair manual.
New holland tc45 a tractor service repair manualjjdjfkkskemme
This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
The document is a repair manual for DX31 and DX34 tractors. It contains sections covering the engine, transmission, brakes, hydraulics, electrical systems, and other components. Safety precautions are outlined, including warnings about working on pressurized systems, hot surfaces, and components containing asbestos. Proper servicing and operation of the tractor are discussed.
New holland tc31 da tractor service repair manualdfjjkskemsme
This document is a repair manual for TC31DA and TC34DA tractors. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided, including warnings about working on pressurized systems, hot surfaces, and components containing asbestos. Proper servicing and operation of the tractor are emphasized to prevent accidents.
This document is the repair manual contents page for Case IH DX23 and DX26 tractors. It lists the sections and chapters contained within the repair manual, including the engine, transmission, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided at the beginning for servicing and operating the tractors. The document also includes specifications, dimensions, torque values, and other technical information for the DX23 and DX26 models.
New holland tc29 da tractor service repair manualfdjsuekskefmm
This document is a repair manual for CNH America LLC tractors TC29DA and TC33DA. It contains sections covering general information, engine, clutch, transmission, axles, differentials, hydraulics, brakes, steering, wheels/tires, electrical systems, and the platform. Safety guidelines are provided for personal safety, machine operation, servicing, and driving the tractor.
New holland ts100 a tractor service repair manualufjjjskekemme
This document is a service manual that provides instructions for separating and removing various components of TS-A series tractors, including the front axle, engine, transmission, and cab. It lists torque specifications and required special tools for each job. The document consists of 6 chapters that describe procedures for separating the front axle from the engine, separating the engine from the transmission, separating the entire drivetrain from the rear axle, removing the engine, removing the transmission, and removing the cab. Diagrams and step-by-step instructions are provided to guide technicians through each removal and reinstallation process.
New holland tm120 tractor service repair manualufjjsjkfkmsem
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures outlined.
New holland tc21 da tractor service repair manualufjdfjjkskemme
This document is the contents page for the repair manual for New Holland TC21DA and TC24DA tractors. It lists the sections and chapters contained within the repair manual, including the engine systems, transmission systems, brakes, hydraulics, electrical system, and safety information. The document provides an overview of the organization and contents of the complete repair manual.
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This document is the contents page for a repair manual for New Holland TC35A, TC35DA, TC40A, TC40DA, TC45A, and TC45DA tractors. It lists the sections and chapters contained within the repair manual, including the engine, clutch, transmission, driveline, front and rear axles, brakes, hydraulic system, steering, climate control, electrical systems, and platform. The document provides an overview of the complete contents and organization of the repair manual.
The document is a repair manual for DX31 and DX34 tractors. It contains sections covering the engine, transmission, brakes, hydraulics, electrical systems, and other components. Safety precautions are outlined, including warnings about working on pressurized systems, hot surfaces, and components containing asbestos. Proper servicing and operation of the tractor are discussed.
New holland tc31 da tractor service repair manualdfjjkskemsme
This document is a repair manual for TC31DA and TC34DA tractors. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided, including warnings about working on pressurized systems, hot surfaces, and components containing asbestos. Proper servicing and operation of the tractor are emphasized to prevent accidents.
New holland tc33 da tractor service repair manualfdjsuekskefmm
This document is a repair manual for CNH America LLC tractors TC29DA and TC33DA. It contains sections covering general information, engine, clutch, transmission, axles, differentials, hydraulics, brakes, steering, wheels/tires, electrical systems, and the platform. Safety guidelines are provided for personal safety, machine operation, servicing, driving, PTO operation, and ROPS safety frames. Specifications, dimensions, lubrication details, and maintenance procedures are also included.
Case ih dx34 tractor service repair manualfjsjekksemm
The document is a repair manual for DX31 and DX34 tractors. It contains sections covering various tractor systems and components including the engine, transmission, brakes, hydraulics, electrical system, and platform. Safety precautions are provided at the beginning regarding personal safety, machine safety, and operating, servicing and driving the tractor safely.
Case ih dx34 tractor service repair manualfjskekmsemmwe
The document is a repair manual for DX31 and DX34 tractors. It contains sections covering various tractor systems and components including the engine, transmission, brakes, hydraulics, electrical system, and platform. Safety precautions are outlined at the beginning regarding personal safety, machine safety, servicing the tractor, operating the tractor, and driving the tractor. The manual also includes information on safety decals, specifications, maintenance, and international symbols.
Case ih dx31 tractor service repair manualjjskefkskemik
The document is a repair manual for DX31 and DX34 tractors. It contains sections covering various tractor systems and components including the engine, transmission, brakes, hydraulics, electrical system, and platform. Safety precautions are provided at the beginning regarding personal safety, machine safety, and operating, servicing and driving the tractor safely.
Case ih dx31 tractor service repair manualfjsjjefskekmem
This document is the repair manual contents page for Case IH DX31 and DX34 tractors. It lists 14 sections that are included in the repair manual, such as the engine, transmission, brakes, hydraulics, and electrical systems. It provides the page numbers for the start of each section. The document also includes introductory information about safety precautions, operating instructions, specifications, and maintenance for the tractors.
Case ih dx31 tractor service repair manualfjjskksekmemm
This document is the repair manual contents page for Case IH DX31 and DX34 tractors. It lists 14 sections that are included in the repair manual, such as the engine, transmission, brakes, hydraulics, and electrical systems. It provides the page numbers for the start of each section. The document also includes general safety information for working on and operating the tractors.
New holland tc34 da tractor service repair manualdfjjkskemsme
This document is a repair manual for TC31DA and TC34DA tractors. It contains sections covering various tractor systems and components including the engine, transmission, brakes, hydraulics, electrical system, and more. Safety precautions are provided at the beginning for operating, servicing and maintaining the tractor safely. Dimensional specifications and maintenance/lubrication information are also included.
Case ih dx29 tractor service repair manualjjskefkskemik
The document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers HBA010001 and above. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, wheels/tires, electrical systems, and platform of the tractors. The sections are organized by system and provide information to service and repair the components. Safety precautions are outlined at the beginning for personal safety while working on the tractors.
Case ih dx33 tractor service repair manualfjsjekksemm
The document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers HBA010001 and above. It contains sections covering the engine, clutch, transmission, front and rear axles, brakes, hydraulics, steering, wheels, electrical systems, and other components. Safety precautions are provided throughout, warning of dangers such as hot or pressurized systems, moving parts, and working on equipment without proper training or while the engine is running.
Case ih dx33 tractor service repair manualfjjskksekmemm
This document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers HBA010001 and above. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, wheels/tires, electrical systems, and platform of the tractors. Safety precautions are provided at the beginning regarding personal safety, machine safety, and servicing the tractors.
Case ih dx29 tractor service repair manualfhsjjefksekme
This document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers HBA010001 and above. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, electrical systems, and other components. Safety precautions are provided throughout relating to servicing procedures, fuel, PTO operation, and other tasks.
This document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers HBA010001 and above. It contains sections covering the engine, transmission, axles, brakes, hydraulics, steering, wheels/tires, electrical systems, and platform of the tractors. Safety precautions are provided at the beginning regarding personal safety, machine safety, and servicing the tractors.
Case ih dx29 tractor service repair manualfjsjjefskekmem
This document is a repair manual for Case IH DX29 and DX33 tractors with PIN numbers at or above HBA010001. It contains sections covering various tractor systems and components including the engine, transmission, axles, brakes, hydraulics, steering, electrical system, and platform. Safety precautions are provided at the beginning relating to personal safety, machine safety, and servicing the tractor.
Case ih dx55 tractor service repair manualfusjejfjskekme
This document is the repair manual for Case IH DX48 and DX55 tractors. It contains sections covering the engine, transmission, driveline, axles, brakes, hydraulics, steering, wheels/tires, electrical system, and platform. Safety precautions and general information are provided, such as lubrication guidelines, specifications, and dimensions. The manual instructs technicians on properly servicing and repairing components according to OEM specifications.
Case ih dx48 tractor service repair manualfujsjefkskemm
The document is a repair manual for Case IH DX48 and DX55 tractors. It contains sections covering the engine, transmission, brakes, hydraulics, steering and other systems. Safety precautions are provided, including wearing a seatbelt and roll bar, checking for leaks and high pressure fluids, and avoiding smoke and flames when refueling. Maintenance instructions advise cleaning safety decals, relieving pressure before disconnecting hydraulic lines, and taking precautions if working with asbestos components.
The document is a repair manual for Case IH DX48 and DX55 tractors. It contains sections covering the engine, transmission, drivetrain, brakes, hydraulics, steering, wheels/tires, electrical systems, and other components. Safety precautions are provided at the beginning relating to operating, servicing and maintaining the tractors safely. The manual also includes specifications, diagrams, lubrication information and maintenance schedules.
New holland tc24 da tractor service repair manualufjdfjjkskemme
This document is the contents page for the repair manual for New Holland TC21DA and TC24DA tractors. It lists the sections and chapters contained within the repair manual, including the engine systems, transmission systems, brakes, hydraulics, electrical system, and safety information. The document provides an overview of the organization and contents of the complete repair manual.
This document contains safety information and instructions for operating a tractor. It discusses precautionary statements regarding personal safety, machine safety, and safety procedures for servicing the tractor. Specific safety instructions are provided for operating the tractor, driving the tractor, using the PTO, and operating other tractor components. It also includes information on safety decals and their locations on the tractor.
This document contains safety information and instructions for operating a tractor. It discusses precautionary statements regarding personal safety, machine safety, and safety procedures for servicing the tractor. Specific safety instructions are provided for operating the tractor, driving the tractor, using the PTO, and operating other tractor components. It also includes information on safety decals and their locations on the tractor.
New holland t2330 tractor service repair manualufjdfjjkskemme
This document contains safety information for operating a tractor. It discusses precautionary statements regarding personal safety, machine safety, and safe operating practices. Specific safety instructions are provided for servicing the tractor, driving the tractor, using the PTO, and refueling. Hazard warnings and proper safety procedures are outlined to prevent accidents and injury when working with the tractor.
Yamaha outboard z200 neto, z200tr service repair manual x 100101 fjsjekksemm
This document is a service manual that contains:
1. A table of contents listing chapters covering general information, specifications, inspections, fuel system, power unit, and electrical systems.
2. The first chapter provides identification information, safety guidelines for working, and an overview of special tools needed for maintenance and repairs.
3. Detailed instructions and specifications for periodic maintenance, troubleshooting, repairs and replacing components are provided in subsequent chapters.
This document provides a service manual for various parts of a lift truck, including:
1. The frame, which consists of a main frame and other weldments that connect components like the overhead guard, battery compartment, seat, and pedals.
2. Covers for components like the instrument panel and control valves that can be removed for access.
3. An overhead guard that attaches to the frame and cowl to protect the operator from falling objects.
4. Display panels on the right side of the steering column that provide information for different electrical systems like SEM, SCR, and AC controls.
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3. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-4
SAFETY
PRECAUTIONARY STATEMENTS
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help
prevent accidents, read and take the following precautions before operating this equipment. Equipment should
be operated only by those who are responsible and instructed to do so.
Carefully review the procedures given in this manual with all operators. It is important that all operators be familiar
with and Follow safety precautions.
THE TRACTOR
1. Read the Operator’s Manual carefully before
using the tractor. Lack of operating knowledge
can lead to accidents.
2. Use an approved roll bar and seat belt for safe
operation. Overturning a tractor without a roll bar
can result in death or injury. If your tractor is not
equipped with a roll bar and seat belt, see your
Case IH Dealer.
3. Always use the seat belt. The only instance when
the seat belt should not be used is if the roll bar
has been removed from the tractor.
4. If a front end loader is to be installed, always use
a FOPS (Falling Object Protective Structure)
canopy to avoid injury from falling objects.
5. Use the handholds and step plates when getting
on and off the tractor to prevent falls. Keep steps
and platform cleared of mud and debris.
6. Do not permit anyone but the operator to ride on
the tractor. There is no safe place for extra riders.
7. Keep all safety decals clean of dirt and grime,
and replace all missing, illegible, or damaged
safety decals. See the list of decals in the Decal
section of this manual.
SERVICING THE TRACTOR
1. The cooling system operates under pressure
which is controlled by the radiator cap. It is
dangerous to remove the cap while the system is
hot. Always turn the cap slowly to the first stop
and allow pressure to escape before removing
the cap entirely.
2. Keep any type of open flame away from the
tractor and do not smoke while refueling. Wait for
the engine to cool before refueling.
3. Keep the tractor and equipment, particularly
brakes and steering, maintained in a reliable and
satisfactory condition to ensure your safety and
comply with legal requirements.
4. Keep open flame or cold weather starting aids
away from the battery to prevent fires or
explosions. Use jumper cables according to
instructions to prevent sparks which could cause
explosion.
5. Stop the engine before performing any service
on the tractor.
6. Escaping hydraulic/diesel fluid under pressure
can penetrate the skin causing serious injury. If
fluid is injected into the skin, obtain medical
attention immediately or gangrene may result.
• DO NOT use your hand to check for leaks.
Use a piece of cardboard or paper to search
for leaks.
• Stop the engine and relieve pressure before
connecting or disconnecting lines.
• Tighten all connections before starting the
engine or pressurizing lines.
7. Do not modify or permit anyone else to modify or
alter this tractor or any of its components or
functions without first consulting a Case IH
Dealer.
8. The fuel oil in the injection system is under high
pressure and can penetrate the skin. Unqualified
persons should not remove or attempt to adjust
a pump, injector, nozzle, or any other part of the
fuel injection system. Failure to follow these
instructions can result in serious injury.
9. Continuous long-term contact with used engine
oil may cause skin cancer. Avoid prolonged
contact with used engine oil. Wash skin promptly
with soap and water.
4. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-5
10. Some components of your tractor, such as
gaskets and friction surfaces (brake linings,
clutch linings, etc.) may contain asbestos.
Breathing asbestos dust is dangerous to your
health. You are advised to have any mainte-
nance or repair on such components carried out
by an authorized Case IH Dealer. However, if
service operations are to be undertaken on parts
that contain asbestos, the essential precautions
listed below must be observed:
• Work out of doors or in a well ventilated area.
• Dust found on the tractor or produced during
work on the tractor should be removed by
extraction, not by blowing.
• Dust waste should be dampened, placed in
a sealed container, and marked to ensure
safe disposal.
• If any cutting, drilling, etc. is attempted on
materials containing asbestos, the item
should be dampened and only hand tools or
low speed power tools used.
OPERATING THE TRACTOR
1. Before starting the tractor, apply the parking
brake, place the PTO lever in the “OFF” position,
the lift control lever in the down position, the
remote control valve levers in the neutral
position, and the transmission in neutral.
2. Always sit in the tractor seat when starting the
engine or operating controls. Do not start the
engine or operate controls while standing beside
the tractor.
3. Do not bypass the neutral start switches. Consult
your Case IH Dealer if your neutral start controls
malfunction. Use jumper cables only in the
recommended manner. Improper use can result
in tractor runaway.
4. Avoid accidental contact with the gear shift lever
while the engine is running, as this can cause
unexpected tractor movement.
5. Before getting off the tractor, disengage the PTO,
turn the engine off, and apply the parking brake.
Never get off the tractor while it is in motion.
6. Do not park the tractor on a steep incline.
7. Do not operate the tractor engine in an enclosed
building without adequate ventilation. Exhaust
fumes can cause death or illness.
8. If the power steering or engine ceases operating,
stop the tractor immediately.
9. Pull only from the drawbar or the lower link
drawbar in the down position. Use only a drawbar
pin that locks in place. Pulling from the tractor
rear axle or any point above the axle may cause
the tractor to upset.
10. If the front end of the tractor tends to rise when
heavy implements are attached to the three-
point hitch, install front end or front wheel
weights. Do not operate the tractor with a light
front end.
11. Always set the hydraulic selector lever in position
control when attaching or transporting equip-
ment. Ensure hydraulic couplers are properly
mounted and will disconnect safely in case of
accidental detachment of implement.
12. Do not leave equipment in the raised position.
13. Use the flasher/turn signal lights and SMV signs
when traveling on public roads both day and
night (unless prohibited by law).
14. When operating at night, adjust lights to prevent
blinding oncoming drivers.
DRIVING THE TRACTOR
1. Watch where you are going, especially at row
ends, on roads, around trees and low hanging
obstacles.
2. To avoid upsets, drive the tractor with care and at
a safe speed. Use extra caution when operating
over rough ground, when crossing ditches or
slopes, and when turning corners.
3. To provide two-wheel braking, lock tractor brake
pedals together when transporting on roads.
4. Do not coast or free wheel down hills. Use the
same gear when going downhill as is used when
going uphill.
5. Any towed vehicle with a total weight exceeding
that of the towing tractor should be equipped with
brakes for safe operation.
6. If the tractor becomes stuck or the tires become
frozen to the ground, back up the tractor to
prevent upset.
7. Always check overhead clearance, especially
when transporting the tractor.
8. When operating at night, adjust lights to prevent
blinding oncoming drivers.
5. SECTION 00 -- GENERAL INFORMATION -- CHAPTER 1
00-6
OPERATING THE PTO
1. When operating PTO driven equipment, shut off
the engine and wait until the PTO stops before
getting off the tractor and disconnecting the
equipment.
2. Do not wear loose clothing when operating the
power take-off or when near rotating equipment.
3. When operating stationary PTO driven equip-
ment, always place both gear shift levers in
neutral, apply the tractor parking brake, and
block the rear wheels front and back.
4. To avoid injury, do not clean, adjust, unclog, or
service PTO driven equipment when the tractor
engine is running.
5. Ensure the PTO master shield is installed at all
times. Always replace the PTO shield cap when
the PTO is not in use.
DIESEL FUEL
1. UNDER NO CIRCUMSTANCES should gaso-
line, alcohol, or blended fuels be added to diesel
fuel. These combinations can create an
increased fire or explosive hazard. Such blends
are more explosive than pure gasoline in a
closed container such as a fuel tank. DO NOT
USE THESE BLENDS.
2. Never remove the fuel cap or refuel with the
engine running or hot.
3. Do not smoke while refueling or when standing
near fuel.
4. Maintain control of the fuel filler pipe nozzle when
filling the tank.
5. Do not fill the fuel tank to capacity. Allow room for
expansion.
6. Wipe up spilled fuel immediately.
7. Always tighten the fuel tank cap securely.
8. If the original fuel tank cap is lost, replace it with
a Case IH approved cap. A non-approved,
proprietary cap may not be safe.
9. Keep equipment clean and properly maintained.
10. Do not drive equipment near open fires.
11. Never use fuel for cleaning purposes.
12. Arrange fuel purchases so that winter grade fuels
are not held over and used in the spring.
SAFETY FRAME (ROPS)
Your Case IH tractor is equipped with a safety frame.
It must be maintained in a serviceable condition. Be
careful when driving through doorways or working in
confined spaces with low headroom.
UNDER NO CIRCUMSTANCES should you:
• modify, drill, or alter the safety frame in any way.
Doing so may render you liable to legal
prosecution.
• attempt to straighten or weld any part of the main
frame or retaining brackets which have suffered
damage. Doing so may weaken the structure and
endanger your safety.
• secure any parts on the main frame or attach
your safety frame with anything other than the
special high tensile bolts and nuts specified.
• attach chains or ropes to the main frame for
pulling purposes.
• take unnecessary risks even though your safety
frame affords you the maximum protection
possible.
WHEN YOU SEE THIS SYMBOL
IT MEANS:
ATTENTION!
BECOME ALERT!
YOUR SAFETY IS INVOLVED!
11. SECTION 10 -- ENGINE -- CHAPTER 1
10-6
SPECIFICATIONS
Op. 10 000
GENERAL
Tractor Model DX23 DX26
PTO H.P. (at engine rated speed)
w/9x3
w/HST
18.6
17.4
NA
19.7
Engine Model S773 S773L
Number of Cylinders 3 3
Bore x Stroke 77 x 72 mm
(3.03 x 2.83 in.)
77 x 81 mm
(3.03 x 3.19 in.)
Displacement 1.005 L, 1005 cc
(61.3 cu. in.)
1.131 L, 1.131 cc
(69.0 cu. in.)
Compression Ratio 24.5:1 23.5:1
Rated Speed (rpm) 2850 2850
Muffler In the hood In the hood
Firing Order 1 - 2 - 3 1 - 2 - 3
Low Idle Speed (rpm) 1100 - 1200 1100 - 1200
High Idle Speed (rpm) 3000 - 3050 3000 - 3050
Cylinder Arrangement In-line Vertical In-line Vertical
Valve Arrangement Overhead Overhead
Compression Pressure
@ 200 rpm (cylinder speed)
Variation between cylinders
427 ± 70 psi
70 psi
427 ± 70 psi
70 psi
CYLINDER HEAD
Tractor Model DX23 DX26
Head Warp
Standard
Maximum
0.05 mm (0.002 in.)
0.12 mm (0.005 in.)
0.05 mm (0.002 in.)
0.12 mm (0.005 in.)
Valve Seat Width
Standard
Maximum
1.7 - 2.1 mm
(0.067 - 0.082 in.)
2.5 mm (0.098 in.)
1.7 - 2.1 mm
(0.067 - 0.082 in.)
2.5 mm (0.098 in.)
Valve Seat Sink
Standard
Maximum
0.85 - 1.15 mm
(0.0334 - 0.0453 in.)
1.8 mm (0.0708 in.)
0.85 - 1.15 mm
(0.0334 - 0.0453 in.)
1.8 mm (0.0708 in.)
Valve Angle 45_ 45_
Piston to Valve
Clearance
1.0 mm (0.039 in.) @
Piston TDC
(Minimum 0.8 mm
[0.031 in.])
1.0 mm (0.039 in.) @
Piston TDC
(Minimum 0.8 mm
[0.031 in.])
12. SECTION 10 -- ENGINE -- CHAPTER 1
10-17
50051552/50051553
2
CYLINDER HEAD AND VALVE TRAIN
COMPONENTS
The cylinder head incorporates the valve assem-
blies, rocker arms, rocker shaft, push rods, lifters,
and pre-combustion chambers. The air intake
manifold is incorporated into the left hand side of the
valve cover assembly. The exhaust manifold is
bolted on the left-hand side of the cylinder head. The
cylinder heads have integral valve guides. Standard
size valves only are used. Figure 2 provides a
cut-away front and side view of an engine.
A pre-combustion chamber is located between the
injector assembly and the combustion chamber of the
cylinder and provides an area for initial ignition of the
fuel for improved starting. A glow plug located in the
head extends into the pre-combustion chamber and,
when energized, pre-heats the fuel-air mixture for
improved fuel ignition under cold weather conditions.
CYLINDER BLOCK ASSEMBLY
The cylinder block assembly contains the pistons,
connecting rods, crankshaft, timing gears, and
engine oil pump. The engine crankshaft is supported
by four main bearings. The front main bearing is a full
circle bearing positioned in a bore in the front of the
block. The second, third, and fourth main bearings
are split liners located in holders bolted to the block.
The camshaft is supported by two ball bearings one
located on each end of the block. The engines utilize
a straight connecting rod and a three ring piston.
13. SECTION 10 -- ENGINE -- CHAPTER 1
10-18
50051554
3
A breather valve is located on the valve cover
between the air intake manifold and the valve room.
The valve is opened when the crankcase (blow by
gas) pressure increases to approximately 25 mm Aq.
Once the valve is open, blow by gas passes into the
intake manifold, and is burned with the aspirated air.
14. SECTION 10 -- ENGINE -- CHAPTER 1
10-25
OVERHAUL -- ENGINE
ENGINE PREPARATION
Disassembly
1. Open the radiator drain, 1, and drain and remove
the radiator assembly. See “Radiator Removal”
discussed later in this section.
1
50051555
4
2. Disconnect the electrical connector, 1, for the
head lamps.
1
50051556
5
3. Remove the clip pins, 1, from the hood support,
2, and damper, 3, and gradually slide to the left
and remove the hood.
2
50051557
1
1
3
6
15. SECTION 10 -- ENGINE -- CHAPTER 1
10-26
4. Remove the air cleaner assembly, 1, along with
the air cleaner hoses. 1
50051558
7
5. Remove the two capscrews, 1, and remove the
air cleaner mounting bracket, 2.
12
50051570
8
6. Remove the exhaust muffler and manifold
assembly, 1.
1
20051548
9
16. SECTION 10 -- ENGINE -- CHAPTER 1
10-27
50051559
3
2
1
10
FUEL INJECTOR AND GLOW PLUG
Removal
1. Clean all dirt and oil from the injectors and
surrounding areas.
2. Disconnect the fuel lines, 1, from the injectors
and cap all openings.
3. Remove the three glow plugs, 2.
4. Disconnect the return line to the fuel tank from
the number three injector.
5. Remove the injector assemblies, 3.
NOTE: Be sure to remove the injector sealing
washer from the injector bore, if not removed with the
injector.
OIL PRESSURE SWITCH
Removal
1. Disconnect and remove the oil pressure switch,
1.
50051560
1
11
17. SECTION 10 -- ENGINE -- CHAPTER 1
10-28
TEMPERATURE SENDING SWITCH AND
ALTERNATOR
Removal
1. Remove the temperature sending switch, 1, from
the front of the cylinder head.
2. Loosen the alternator mounting bolts, 2, and
remove the V-belt, 3, from the drive pulley.
3. Disconnect the wires from the back of the
alternator.
4. Remove the alternator mounting bolts and
remove the alternator, 4.
1
4
3
2
2
12
FAN, WATER PUMP, AND EXTERNAL OIL
TUBE
Removal
1. Remove the fan and water pump assembly. See
“Water Pump and Thermostat Removal” dis-
cussed later in this section.
2. Remove the external oil transfer tube banjo bolts,
1, from the front of the cylinder head and the side
of the cylinder block and remove the external oil
transfer tube.
1
1
13
VALVE COVER
Removal
1. Remove the valve cover, 1, and gasket.
1
50051561
14
18. SECTION 10 -- ENGINE -- CHAPTER 1
10-29
ROCKER SHAFT AND PUSH ROD
Removal
1. Remove the valve rocker arms, shaft, rocker arm
supports and springs, as an assembly, 1.
2. Remove the push rods, 2.
NOTE: Be sure to keep the valve components in
separately marked containers for re-assembly in
their original position.
1
2
50051562
15
CYLINDER HEAD
Removal
1. To remove the cylinder head, remove the cylinder
head bolts, 1, by alternately loosening a half turn
at a time to prevent warping the head.
1
16
VALVE TAPPET
Removal
1. Remove the valve tappets, 1, from the machined
bore in the cylinder block.
NOTE: Be sure to keep the valve components in
separately marked containers for re-assembly in
their original position.
1
17
19. SECTION 10 -- ENGINE -- CHAPTER 1
10-30
FUEL SHUT-OFF SOLENOID
Removal
1. Remove the wire connector, 1, and unscrew the
fuel shut-off solenoid, 2.
10040637
1
2
3
18
ENGINE TIMING GEAR COVER
Removal
1. Drain the engine crankcase oil into a suitable
container.
2. Remove the nut, 1, and remove the pulley, 2,
from the crankshaft, 3.
3. Disconnect the throttle control cable, 3, from the
governor lever, Figure 18.
1
2
3
10040638
19
4. Remove the injection pump mounting bolts and
raise the injection pump enough to remove the
spring pin, 1, and separate the governor link from
the control rack.
1
20
20. SECTION 10 -- ENGINE -- CHAPTER 1
10-31
5. Drain the hydraulic oil from the transmission into
a suitable container.
6. Disconnect oil lines from the hydraulic pump and
the power steering pump.
7. Remove the hydraulic pump, 1, the power
steering pump, 2, and the diverter valve, 3, from
the engine.
8. Cap or plug any openings.
21
350020373
21
9. Remove the retaining bolts, 1, and lift the front
cover, 2, and gasket, 3, off the locating dowels.
3
2
1
22
21. SECTION 10 -- ENGINE -- CHAPTER 1
10-32
TIMING GEARS AND CAMSHAFT
Removal
1. Remove the retaining ring, 1, and remove the
idler gear and oil pump assembly, 2. 1
2
23
2. Remove the two bolts securing the keeper plate,
1. One bolt must be accessed using the access
hole, 2, in the cam gear.
3. Slide the camshaft and gear out of the camshaft
bore.
2
120051550
24
OIL SUMP
Removal
1. Remove the oil sump retainer bolts, 1.
2. Remove the oil sump and discard gasket.
1
25
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23. SECTION 10 -- ENGINE -- CHAPTER 1
10-33
OIL SUCTION PIPE AND STRAINER
Removal
1. Remove the two retaining bolts, 1.
2. Remove the oil strainer, 2, and rotate the oil
suction pipe, 3, out of it’s bore.
2
3
1
26
CONNECTING RODS, BEARINGS, AND
PISTON
Removal
1. Remove the bolts, 1, retaining the three
connecting rod caps, 2.
2. Remove the connecting rod caps with lower half
of the connecting rod bearing.
2
1
27
3. If necessary, remove any ridge from the top of the
cylinder bores using a suitable ridge reamer.
4. Push the piston and connecting rod out of the
cylinder block.
5. Replace the connecting rod caps to the piston
assembly it was removed from. Keep together in
cylinder sequence.
28
24. SECTION 10 -- ENGINE -- CHAPTER 1
10-34
FLYWHEEL
Removal
1. Loosen the flywheel retaining bolts, 1.
2. Using a brass drift and hammer, tap the end of
the crankshaft, 2, to loosen the flywheel, 3, from
the shaft.
3. Remove the retaining bolts, lock washers, and
flywheel from the crankshaft.
23
1
29
BACKPLATE AND OIL SEAL
Removal
1. Remove the backplate retaining bolts and
remove the backplate.
2. Remove the rear oil seal, 1.
1
30
CRANKSHAFT AND MAIN BEARINGS
Removal
1. Remove the crankshaft bearing holder retaining
bolts, 1.
2. Slide the crankshaft and main bearing assembly
through the rear of the engine.
1
31
25. SECTION 10 -- ENGINE -- CHAPTER 1
10-35
Op. 18 110
CYLINDER HEAD
Disassembly
1. Clean the cylinder head and remove any carbon
deposits from around the heads.
2. Use a valve spring compressor and remove the
valve spring retainer locks, 1, spring, 2, and
spring retainer, 3, from each valve, 4.
3. Remove the valves and place the valve
components together in separately marked
containers for re-assembly in their original
position.
Inspection
1. Clean all carbon deposits from the combustion
chamber and valve ports using a wire brush and
scraper.
2. Clean all dirt and residue from the gasket surface
using care not to scratch or nick the machined
surface.
3. Clean the cylinder head in solvent and air dry.
4. Inspect the head for cracks in the following areas:
• Valve ports
• Valve seats
• Pre-chamber
5. Inspect the gasket surfaces for scratches or
nicks, which could cause leakage.
6. Examine the core hole plugs for rust or signs of
leakage. If a plug shows signs of damaging rust
or leakage, replace all plugs in the head.
2
3
1
4
32
7. Using a straight edge, 1, and a feeler gauge, 2,
check the cylinder head for warpage lengthwise,
crosswise, and diagonally. Resurface or replace
the head if the warpage is greater than 0.12 mm
(0.005 in.).
NOTE: If resurfacing requires removal of more than
0.50 mm (0.020 in.) material replace the head.
8. Inspect the pre-chamber for carbon deposits and
looseness. Remove any carbon deposits found.
If the pre-chamber is found to be loose, the
cylinder head is warped and must be replaced.
1
2
33
26. SECTION 10 -- ENGINE -- CHAPTER 1
10-36
VALVE SEATS
Inspection
Examine the valve seat and reface the seat if
damaged. Valve seat grinding requires that the seat
be ground to a specific width and positioned to
contact the valve face at a specified point. A valve
that extends too deep into the combustion chamber
will result in valve burning, and if the valve is
recessed too deep into the head it will cause a rapid
build-up of carbon deposits.
1
2
3
34
1. Correct Valve Seat Width - 1.7 - 2.1 mm (0.067 -
0.0826 in.) - Seat must strike center of valve face
2. Correct Valve Head Margin - 0.775 - 1.075 mm
(0.0305 - 0.042 in.)
3. Angle of Valve Seat - 45_
1. Check the seat for surface defects. Use a 45_
stone if necessary to reface. Grind away only
enough material to provide a smooth even seat.
2. Check the seat width. If necessary, use a 15_
stone to lower the seat contact point and a 75_
stone to raise the seat contact point.
NOTE: Refacing the seat should always be
coordinated with refacing the valve to assure a
compression tight fit.
150° 3
90° 1
30° 2
0.5 MM
(0.020 IN.)
MIN.
35
1. Seat angle - 45° Stone
2. Lower Seat Location - 15° Stone
3. Raise Seat Location - 75° Stone