This document is a service manual for Case IH Axial-Flow combines. It provides specifications and repair instructions for engines, transmissions, axles, hydraulics, brakes, electrical systems, and other components for several models ranging from 7240 to 9240. The manual includes an introduction, table of contents, and sections covering various systems with subsections for specific repairs or replacement of parts.
New holland tj450 tractor service repair manualfjjskewerkskem
- This document contains safety warnings and instructions for servicing agricultural equipment.
- It instructs technicians to turn off the engine, set the parking brake, block the wheels, and remove keys before servicing to prevent injury.
- Warnings advise wearing proper protective equipment like hard hats and gloves, and operating controls only from the operator's seat.
New holland tj375 hd tractor service repair manualfjjskewerkskem
This document contains safety warnings and instructions for servicing agricultural equipment. It advises putting a "Do Not Operate" tag on the key when removing it for service and blocking the wheels before working. Operators are warned to study safety messages, wear proper clothing that won't catch on objects, and operate controls only from the seat. Technicians are told to avoid loose clothing near moving fan belts.
New holland speedrower 200 tier 3 self propelled windrower service repair man...fjjskewerkskem
This document is a service manual for the Speedrower 200 and 240 self-propelled windrowers. It contains information on engine systems, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides part numbers, specifications, and repair/maintenance instructions for technicians servicing these machines. It was published in English by CNH Industrial in April 2017 for windrowers with serial numbers starting with PINYGG677501.
New holland 9884 tractor service repair manualfjjskewerkskem
This document provides instructions for removing, inspecting, and installing components of the air induction system on 84 Series tractors, including the air induction tube, rubber boot, and precleaner. The removal process involves removing shields, the hood, and clamps before separating parts. Inspection checks for cracks, wear, and debris. Installation follows the reverse of removal procedures and ensures a proper seal with tightened clamps.
Massey ferguson 4240 tractors ( k37008) service parts catalogue manual (part...fjjskewerkskem
1. The document provides parts lists and technical specifications for cylinder blocks, crankshafts, pistons, and connecting rods for Massey Ferguson 4225, 4235, and 4240 tractors.
2. It lists over 40 individual parts with part numbers, quantities, descriptions, and additional technical notes for each component.
3. The parts lists are separated into sections for different tractor models and engine configurations, with footnotes providing additional details on part applicability.
Massey ferguson 375 e tractor ( -- p12018) service parts catalogue manual (pa...fjjskewerkskem
This document provides part numbers and descriptions for engine components of a Massey Ferguson 375E tractor, including:
- The crankshaft, connecting rods, pistons, and associated bearings and fasteners. Precise part numbers are given according to the engine serial number and specifications.
- The cylinder block components such as liners, plugs, seals, and housings. Replacements are noted where needed.
- Details on installing the engine, with part numbers for the engine, bearings, bolts, and extensions depending on the engine type and drive configuration. Footnotes provide additional installation instructions.
Massey ferguson 275 tractor service parts catalogue manual (part number cpe275)fjjskewerkskem
This document provides a parts list and associated information for the engine and related components of a Massey Ferguson 275 tractor. It includes lists of parts needed for the engine, cylinder block, timing case, crankshaft, pistons/connecting rods, and balancer unit/oil pump. Part numbers, quantities, descriptions, and additional reference pages are provided for each listed part. Serial number ranges and other technical specifications are also included for some parts.
Massey ferguson 241 tractors (turkey) service parts catalogue manual (part nu...fjjskewerkskem
This document provides parts information for the engine of Massey Ferguson 231S/241 tractors sold in Turkey. It includes two exploded diagram pages showing the engine assembly and lists 22 parts with descriptions and part numbers. A second page lists 13 additional parts for the cylinder block, including liners, plugs, and mounting screws. Footnotes provide additional part number options and specifications.
New holland tj450 tractor service repair manualfjjskewerkskem
- This document contains safety warnings and instructions for servicing agricultural equipment.
- It instructs technicians to turn off the engine, set the parking brake, block the wheels, and remove keys before servicing to prevent injury.
- Warnings advise wearing proper protective equipment like hard hats and gloves, and operating controls only from the operator's seat.
New holland tj375 hd tractor service repair manualfjjskewerkskem
This document contains safety warnings and instructions for servicing agricultural equipment. It advises putting a "Do Not Operate" tag on the key when removing it for service and blocking the wheels before working. Operators are warned to study safety messages, wear proper clothing that won't catch on objects, and operate controls only from the seat. Technicians are told to avoid loose clothing near moving fan belts.
New holland speedrower 200 tier 3 self propelled windrower service repair man...fjjskewerkskem
This document is a service manual for the Speedrower 200 and 240 self-propelled windrowers. It contains information on engine systems, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems. The manual provides part numbers, specifications, and repair/maintenance instructions for technicians servicing these machines. It was published in English by CNH Industrial in April 2017 for windrowers with serial numbers starting with PINYGG677501.
New holland 9884 tractor service repair manualfjjskewerkskem
This document provides instructions for removing, inspecting, and installing components of the air induction system on 84 Series tractors, including the air induction tube, rubber boot, and precleaner. The removal process involves removing shields, the hood, and clamps before separating parts. Inspection checks for cracks, wear, and debris. Installation follows the reverse of removal procedures and ensures a proper seal with tightened clamps.
Massey ferguson 4240 tractors ( k37008) service parts catalogue manual (part...fjjskewerkskem
1. The document provides parts lists and technical specifications for cylinder blocks, crankshafts, pistons, and connecting rods for Massey Ferguson 4225, 4235, and 4240 tractors.
2. It lists over 40 individual parts with part numbers, quantities, descriptions, and additional technical notes for each component.
3. The parts lists are separated into sections for different tractor models and engine configurations, with footnotes providing additional details on part applicability.
Massey ferguson 375 e tractor ( -- p12018) service parts catalogue manual (pa...fjjskewerkskem
This document provides part numbers and descriptions for engine components of a Massey Ferguson 375E tractor, including:
- The crankshaft, connecting rods, pistons, and associated bearings and fasteners. Precise part numbers are given according to the engine serial number and specifications.
- The cylinder block components such as liners, plugs, seals, and housings. Replacements are noted where needed.
- Details on installing the engine, with part numbers for the engine, bearings, bolts, and extensions depending on the engine type and drive configuration. Footnotes provide additional installation instructions.
Massey ferguson 275 tractor service parts catalogue manual (part number cpe275)fjjskewerkskem
This document provides a parts list and associated information for the engine and related components of a Massey Ferguson 275 tractor. It includes lists of parts needed for the engine, cylinder block, timing case, crankshaft, pistons/connecting rods, and balancer unit/oil pump. Part numbers, quantities, descriptions, and additional reference pages are provided for each listed part. Serial number ranges and other technical specifications are also included for some parts.
Massey ferguson 241 tractors (turkey) service parts catalogue manual (part nu...fjjskewerkskem
This document provides parts information for the engine of Massey Ferguson 231S/241 tractors sold in Turkey. It includes two exploded diagram pages showing the engine assembly and lists 22 parts with descriptions and part numbers. A second page lists 13 additional parts for the cylinder block, including liners, plugs, and mounting screws. Footnotes provide additional part number options and specifications.
Massey ferguson 231 s tractors (turkey) service parts catalogue manual (part ...fjjskewerkskem
This document provides parts information for the engine of Massey Ferguson 231S/241 tractors sold in Turkey. It includes two exploded diagram pages showing the engine assembly and lists 22 parts with descriptions and part numbers. A second page lists 13 additional parts for the cylinder block, including liners, plugs, and mounting screws. Footnotes provide additional part number options and specifications.
Caterpillar cat 735 c articulated truck (prefix tfj) service repair manual (t...fjjskewerkskem
The document provides instructions for removing and installing rear drive shafts on a Caterpillar 735C articulated truck. It lists required tools and safety precautions for relieving driveline torque. Steps include stabilizing the machine, raising the front axle to release torque, securing the drive shaft, and removing/installing bolts and universal joints in reverse order. Tightening torques for bolts are also specified.
Caterpillar cat 735 c articulated truck (prefix lfj) service repair manual (l...fjjskewerkskem
The document provides instructions for removing and installing various drive shaft components on a Caterpillar 735C articulated truck, including:
1. Removing and installing the hitch drive shaft bearings in 13 steps.
2. Removing the center drive shaft in 8 steps and reinstalling it.
3. Removing the rear drive shaft in 9 steps and reinstalling it.
4. Removing the output transfer gears and draining the transfer gear oil in preparation for the work.
Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t...fjjskewerkskem
This document provides instructions for removing and installing various drive shafts and bearings on a Caterpillar 735B articulated truck. It describes removing the center drive shaft by lifting it with a suitable lifting device and removing bolts. For the front drive shaft, it instructs releasing driveline torque by lifting the front axle before removing bolts to disconnect it from the front axle and transfer gear. For the hitch drive shaft, it similarly instructs relieving driveline torque before removing bolts to disconnect it from transfer gear and through hitch shaft. It also provides steps for removing and installing hitch drive shaft bearings.
Caterpillar cat 272 d xhp skid steer loader (prefix shy) service repair manua...fjjskewerkskem
The document provides instructions for removing and installing various components of a Caterpillar 272D XHP skid steer loader engine, including:
- Removing and installing the fuel injection pump.
- Removing and installing electronic unit injectors.
- Removing and installing the turbocharger.
- Removing and installing the mass air flow sensor.
- Removing and installing the exhaust gas recirculation valve.
The procedures provide detailed steps and specifications for each component removal and installation.
Caterpillar cat 272 d xhp skid steer loader (prefix etl) service repair manua...fjjskewerkskem
The document provides instructions for removing and installing various engine components on a 272D XHP Skid Steer Loader including the fuel injection pump, electronic unit injectors, turbocharger, and mass air flow pressure sensor. The procedures note required tools and safety precautions, and describe disconnecting fuel lines and electrical connections, loosening mounting hardware, and installing new seals before reinstalling components in the reverse order of removal. Torque specifications are provided for tightening fasteners.
Caterpillar cat 272 c skid steer loader (prefix red) service repair manual (r...fjjskewerkskem
This document provides disassembly instructions for a piston pump on a 272C skid steer loader. It lists 37 steps to completely disassemble the pump, including removing components like the head assembly, piston assemblies, barrel assembly, shaft assembly, and seals. Special care must be taken when removing springs and releasing spring pressure to avoid injury. Required tools include drivers, pliers, and bearing pullers.
Case tr320 tv380 tier 4 a alpha series compact track loader service repair m...fjjskewerkskem
This document is a service manual for CNH Industrial skid steer loaders and compact track loaders with Tier 4 engines. It provides maintenance and repair instructions for the engine, drivetrain, hydraulic and electrical systems, frames, wheels/tracks, climate control, front loader attachments, cab, and decals. Safety precautions are included to prevent personal injury and property damage when servicing the equipment. The manual is intended for use by service technicians and contains detailed technical information sectioned by vehicle system.
Case ih wd1204 tier 3 self propelled windrower service repair manual (pin ygg...fjjskewerkskem
This document is a service manual for a Case IH WD1204 Tier 3 self-propelled windrower that provides instructions for servicing various engine, drivetrain, hydraulic, electrical, and other systems on the machine. The manual includes sections covering the engine and its air cleaners/lines, fuel injection system, cooling system, lubrication system and more. It also covers systems like the front and rear axles, hydrostatic drive, brakes, hydraulics, frames/ballasting, steering, wheels, climate control, and electrical components.
Case ih trident 5550 with sprayer or dry spreader combination applicator serv...fjjskewerkskem
The document provides service instructions for removing and installing the engine on a TridentTM 5550 Combo Applicator. It outlines 36 steps to remove the engine, including disconnecting wiring harnesses, hydraulic and cooling lines. It then provides one step to install the engine by lowering it into place and torquing the mounting bolts.
Case ih steiger 550 tractor service repair manual [zcf100001 ]fjjskewerkskem
This document is a service manual for Steiger tractors that provides information on repairing and maintaining engine, transmission, axle, power take-off, brake, hydraulic, electrical and other systems. It includes sections covering the engine and crankcase, air cleaners and lines, engine cooling system, fan and drive, selective catalytic reduction exhaust treatment and other components. Repair and maintenance instructions are provided at a high level of detail with references to specific components and systems.
Case ih steiger 550 qt tractor service repair manual [zdf100001 ]fjjskewerkskem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih rb565 round baler service repair manual (pin ygn192828 and above)fjjskewerkskem
This document is a service manual for Case IH round balers, models RB455, RB465, and RB565. It contains sections covering the rear axle, power take-off, hydraulic systems, hitches and couplings, frames and ballasting, electrical systems, product feeding, pressing and bale formation, tying/wrapping/twisting, ejection, lubrication, and safety information. The manual provides maintenance and repair instructions for the balers.
Case ih rb465 round baler service repair manual (pin ygn192828 and above)fjjskewerkskem
This document is a service manual for Case IH round balers, models RB455, RB465, and RB565. It contains sections covering the rear axle, power take-off, hydraulic systems, hitches and couplings, frames and ballasting, electrical systems, product feeding, pressing and bale formation, tying/wrapping/twisting, ejection, lubrication, and safety information. The manual provides maintenance and repair instructions for the balers.
Case ih puma 220 cvt tier 4 b (final) tractor service repair manualfjjskewerkskem
Remove the engine as follows:
1. Disconnect the battery ground cable.
2. Disconnect all wiring harness connectors from the engine.
3. Disconnect the fuel lines from the fuel injection pump. Plug the lines to prevent contamination.
4. Disconnect the engine oil cooler lines. Plug the lines to prevent contamination.
5. Disconnect the engine coolant hoses. Plug the hoses to prevent contamination.
6. Disconnect the exhaust pipe from the turbocharger.
7. Disconnect the transmission control linkage from the engine.
8. Attach lifting equipment to the engine lifting eyes and remove the engine from the machine.
Case ih maxxum 150 trator service repair manualfjjskewerkskem
This document is a service manual for Maxxum 135-150-165-180 tractors. It contains specifications, diagrams, removal and installation instructions, and troubleshooting information for the engine, clutch, transmission, driveline, brakes, hydraulics, steering, electrical system, and cab. The manual is divided into multiple volumes and chapters covering different vehicle systems.
Case ih farmall 95 u pro ep tractor service repair manualfjjskewerkskem
This document provides service information for Farmall 95U Pro EP, 105U Pro EP, and 115U Pro EP tractors, including:
- Details on the engine, fuel tanks, intake/exhaust, EGR/DPF system, and fan/drive.
- Information on the clutch, transmission, 4WD system, front/rear axles, PTO, brakes/controls, hydraulic systems, steering, wheels, cab climate control, and electrical systems.
- Safety guidelines for working on the equipment and specific component removal/repair instructions.
The manual contains technical specifications and procedures for maintenance and repair of the listed tractor models.
Case ih farmall 65 c tier 4b (final) tractor service repair manualfjjskewerkskem
This document provides a service manual for Case IH Farmall 65C and 75C tractors. It includes an introduction and table of contents, then sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Safety warnings are provided for working on air conditioning systems and general repair operations.
Case ih axial flow 8240 tier 4 b (final) combine service repair manual (from ...fjjskewerkskem
This document is a service manual for Case IH Axial-Flow combines that provides specifications and repair instructions. It covers the engine, transmission, axles, hydraulic and electrical systems, steering, brakes, cab climate control and other components. The manual is intended for technicians repairing Case IH 7240, 8240 and 9240 Axial-Flow combines that meet Tier 4B emissions standards and have model identification numbers within certain ranges.
Case ih axial flow 7240 tier 4 b (final) combine service repair manual (from ...fjjskewerkskem
This document is a service manual for Case IH Axial-Flow combines that provides specifications and repair instructions. It covers the engine, transmission, axles, hydraulic and electrical systems, steering, brakes, cab climate control and other components. The manual is intended for technicians repairing Case IH 7240, 8240 and 9240 Axial-Flow combines that meet Tier 4B emissions standards and have model identification numbers within certain ranges.
Massey ferguson 231 s tractors (turkey) service parts catalogue manual (part ...fjjskewerkskem
This document provides parts information for the engine of Massey Ferguson 231S/241 tractors sold in Turkey. It includes two exploded diagram pages showing the engine assembly and lists 22 parts with descriptions and part numbers. A second page lists 13 additional parts for the cylinder block, including liners, plugs, and mounting screws. Footnotes provide additional part number options and specifications.
Caterpillar cat 735 c articulated truck (prefix tfj) service repair manual (t...fjjskewerkskem
The document provides instructions for removing and installing rear drive shafts on a Caterpillar 735C articulated truck. It lists required tools and safety precautions for relieving driveline torque. Steps include stabilizing the machine, raising the front axle to release torque, securing the drive shaft, and removing/installing bolts and universal joints in reverse order. Tightening torques for bolts are also specified.
Caterpillar cat 735 c articulated truck (prefix lfj) service repair manual (l...fjjskewerkskem
The document provides instructions for removing and installing various drive shaft components on a Caterpillar 735C articulated truck, including:
1. Removing and installing the hitch drive shaft bearings in 13 steps.
2. Removing the center drive shaft in 8 steps and reinstalling it.
3. Removing the rear drive shaft in 9 steps and reinstalling it.
4. Removing the output transfer gears and draining the transfer gear oil in preparation for the work.
Caterpillar cat 735 b articulated truck (prefix t4p) service repair manual (t...fjjskewerkskem
This document provides instructions for removing and installing various drive shafts and bearings on a Caterpillar 735B articulated truck. It describes removing the center drive shaft by lifting it with a suitable lifting device and removing bolts. For the front drive shaft, it instructs releasing driveline torque by lifting the front axle before removing bolts to disconnect it from the front axle and transfer gear. For the hitch drive shaft, it similarly instructs relieving driveline torque before removing bolts to disconnect it from transfer gear and through hitch shaft. It also provides steps for removing and installing hitch drive shaft bearings.
Caterpillar cat 272 d xhp skid steer loader (prefix shy) service repair manua...fjjskewerkskem
The document provides instructions for removing and installing various components of a Caterpillar 272D XHP skid steer loader engine, including:
- Removing and installing the fuel injection pump.
- Removing and installing electronic unit injectors.
- Removing and installing the turbocharger.
- Removing and installing the mass air flow sensor.
- Removing and installing the exhaust gas recirculation valve.
The procedures provide detailed steps and specifications for each component removal and installation.
Caterpillar cat 272 d xhp skid steer loader (prefix etl) service repair manua...fjjskewerkskem
The document provides instructions for removing and installing various engine components on a 272D XHP Skid Steer Loader including the fuel injection pump, electronic unit injectors, turbocharger, and mass air flow pressure sensor. The procedures note required tools and safety precautions, and describe disconnecting fuel lines and electrical connections, loosening mounting hardware, and installing new seals before reinstalling components in the reverse order of removal. Torque specifications are provided for tightening fasteners.
Caterpillar cat 272 c skid steer loader (prefix red) service repair manual (r...fjjskewerkskem
This document provides disassembly instructions for a piston pump on a 272C skid steer loader. It lists 37 steps to completely disassemble the pump, including removing components like the head assembly, piston assemblies, barrel assembly, shaft assembly, and seals. Special care must be taken when removing springs and releasing spring pressure to avoid injury. Required tools include drivers, pliers, and bearing pullers.
Case tr320 tv380 tier 4 a alpha series compact track loader service repair m...fjjskewerkskem
This document is a service manual for CNH Industrial skid steer loaders and compact track loaders with Tier 4 engines. It provides maintenance and repair instructions for the engine, drivetrain, hydraulic and electrical systems, frames, wheels/tracks, climate control, front loader attachments, cab, and decals. Safety precautions are included to prevent personal injury and property damage when servicing the equipment. The manual is intended for use by service technicians and contains detailed technical information sectioned by vehicle system.
Case ih wd1204 tier 3 self propelled windrower service repair manual (pin ygg...fjjskewerkskem
This document is a service manual for a Case IH WD1204 Tier 3 self-propelled windrower that provides instructions for servicing various engine, drivetrain, hydraulic, electrical, and other systems on the machine. The manual includes sections covering the engine and its air cleaners/lines, fuel injection system, cooling system, lubrication system and more. It also covers systems like the front and rear axles, hydrostatic drive, brakes, hydraulics, frames/ballasting, steering, wheels, climate control, and electrical components.
Case ih trident 5550 with sprayer or dry spreader combination applicator serv...fjjskewerkskem
The document provides service instructions for removing and installing the engine on a TridentTM 5550 Combo Applicator. It outlines 36 steps to remove the engine, including disconnecting wiring harnesses, hydraulic and cooling lines. It then provides one step to install the engine by lowering it into place and torquing the mounting bolts.
Case ih steiger 550 tractor service repair manual [zcf100001 ]fjjskewerkskem
This document is a service manual for Steiger tractors that provides information on repairing and maintaining engine, transmission, axle, power take-off, brake, hydraulic, electrical and other systems. It includes sections covering the engine and crankcase, air cleaners and lines, engine cooling system, fan and drive, selective catalytic reduction exhaust treatment and other components. Repair and maintenance instructions are provided at a high level of detail with references to specific components and systems.
Case ih steiger 550 qt tractor service repair manual [zdf100001 ]fjjskewerkskem
This document is a service manual for Steiger tractors that provides information on engine, transmission, axle, power take-off, brakes, hydraulic, hitch, frame, steering, wheel, track, cab climate control, and electrical systems. It contains sections covering removal, repair, and installation procedures for components. Safety rules are provided at the beginning regarding personal safety, machine safety, and general safety when operating the tractors.
Case ih rb565 round baler service repair manual (pin ygn192828 and above)fjjskewerkskem
This document is a service manual for Case IH round balers, models RB455, RB465, and RB565. It contains sections covering the rear axle, power take-off, hydraulic systems, hitches and couplings, frames and ballasting, electrical systems, product feeding, pressing and bale formation, tying/wrapping/twisting, ejection, lubrication, and safety information. The manual provides maintenance and repair instructions for the balers.
Case ih rb465 round baler service repair manual (pin ygn192828 and above)fjjskewerkskem
This document is a service manual for Case IH round balers, models RB455, RB465, and RB565. It contains sections covering the rear axle, power take-off, hydraulic systems, hitches and couplings, frames and ballasting, electrical systems, product feeding, pressing and bale formation, tying/wrapping/twisting, ejection, lubrication, and safety information. The manual provides maintenance and repair instructions for the balers.
Case ih puma 220 cvt tier 4 b (final) tractor service repair manualfjjskewerkskem
Remove the engine as follows:
1. Disconnect the battery ground cable.
2. Disconnect all wiring harness connectors from the engine.
3. Disconnect the fuel lines from the fuel injection pump. Plug the lines to prevent contamination.
4. Disconnect the engine oil cooler lines. Plug the lines to prevent contamination.
5. Disconnect the engine coolant hoses. Plug the hoses to prevent contamination.
6. Disconnect the exhaust pipe from the turbocharger.
7. Disconnect the transmission control linkage from the engine.
8. Attach lifting equipment to the engine lifting eyes and remove the engine from the machine.
Case ih maxxum 150 trator service repair manualfjjskewerkskem
This document is a service manual for Maxxum 135-150-165-180 tractors. It contains specifications, diagrams, removal and installation instructions, and troubleshooting information for the engine, clutch, transmission, driveline, brakes, hydraulics, steering, electrical system, and cab. The manual is divided into multiple volumes and chapters covering different vehicle systems.
Case ih farmall 95 u pro ep tractor service repair manualfjjskewerkskem
This document provides service information for Farmall 95U Pro EP, 105U Pro EP, and 115U Pro EP tractors, including:
- Details on the engine, fuel tanks, intake/exhaust, EGR/DPF system, and fan/drive.
- Information on the clutch, transmission, 4WD system, front/rear axles, PTO, brakes/controls, hydraulic systems, steering, wheels, cab climate control, and electrical systems.
- Safety guidelines for working on the equipment and specific component removal/repair instructions.
The manual contains technical specifications and procedures for maintenance and repair of the listed tractor models.
Case ih farmall 65 c tier 4b (final) tractor service repair manualfjjskewerkskem
This document provides a service manual for Case IH Farmall 65C and 75C tractors. It includes an introduction and table of contents, then sections covering the engine, transmission, axles, hydraulics, electrical systems, and other components. Safety warnings are provided for working on air conditioning systems and general repair operations.
Case ih axial flow 8240 tier 4 b (final) combine service repair manual (from ...fjjskewerkskem
This document is a service manual for Case IH Axial-Flow combines that provides specifications and repair instructions. It covers the engine, transmission, axles, hydraulic and electrical systems, steering, brakes, cab climate control and other components. The manual is intended for technicians repairing Case IH 7240, 8240 and 9240 Axial-Flow combines that meet Tier 4B emissions standards and have model identification numbers within certain ranges.
Case ih axial flow 7240 tier 4 b (final) combine service repair manual (from ...fjjskewerkskem
This document is a service manual for Case IH Axial-Flow combines that provides specifications and repair instructions. It covers the engine, transmission, axles, hydraulic and electrical systems, steering, brakes, cab climate control and other components. The manual is intended for technicians repairing Case IH 7240, 8240 and 9240 Axial-Flow combines that meet Tier 4B emissions standards and have model identification numbers within certain ranges.
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10. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
48144050 25/08/2017
5
11. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. CASE IH
strongly recommends that you return all used batteries to a CASE IH dealer, who will
dispose of the used batteries or recycle the used batteries properly. In some countries,
this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
48144050 25/08/2017
6
12. INTRODUCTION
Safety rules Repair and maintenance
All repair and maintenance works listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given; and using, whenever possible, the special tools.
Anyone who carries out the above operations without complying with the procedures shall be responsible for the
subsequent damages.
The manufacturer and all the organizations of it's distribution chain, including - without limitation - national, regional,
or local dealers, reject any responsibility for damages due to the anomalous behavior of parts and/or components not
approved by the manufacturer himself, including those used for the servicing or repair of the product manufactured
or marketed by the manufacturer. In any case, no warranty is given or attributed on the product manufactured or
marketed by the manufacturer in case of damages due to an anomalous behavior of parts and/or components not
approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, as well as to suit the laws and regulations of different countries.
In case of questions, refer to your Sales and Service Networks.
48144050 25/08/2017
7
15. Engine - Engine and crankcase
Engine - Remove - Cursor 11 and 13
AXIAL-FLOW® 7240 NA
AXIAL-FLOW® 8240 NA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Remove the oil drain hose. See Engine - Remove engine oil drain line and drain valve (10.001)
Prior operation:
Radiator - Drain fluid (10.400)
Prior operation:
Deaeration tank - Remove (10.400)
Prior operation:
Engine hood and panels - Remove (90.100)
Prior operation:
Radiator hoses - Remove (10.400)
Prior operation:
Central wiring harness - Remove (55.100)
Prior operation:
Aftercooler air supply and return lines - Remove air supply tube (10.310)
Prior operation:
Aftercooler air supply and return lines - Remove air return tube (10.310)
Prior operation:
Air cleaner connection between filter and engine - Remove (10.202)
Prior operation:
Connection tube from filter to muffler - Remove (10.202)
Prior operation:
Fan and drive - Remove (10.414)
Prior operation:
Air-conditioning compressor - Remove (50.200)
Prior operation:
Fuel supply lines Low pressure - Remove from the engine (10.210)
Prior operation:
Fuel return lines - Remove from the engine (10.210)
Prior operation:
Exhaust muffler - Remove mixer tube (10.254)
Prior operation:
Exhaust muffler - Remove exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Prior operation:
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA lines - Remove DEF hose bundle from the engine compartment
(10.500)
Prior operation:
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
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16. Engine - Engine and crankcase
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Illustrations are for reference only. It may not be the actual engine.
1. Disengage the battery connect switch (1).
NHIL13AF00586AA 1
2. Attach a suitable lift chain to the front lift eye (1) at the
front of the engine.
NHIL14AF00431AA 2
3. Attach a suitable lift chain to the back lift eye (1) at the
rear of the engine.
NHIL14AF00432AA 3
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17. Engine - Engine and crankcase
4. Connect the lift chain to a suitable lifting device.
5. Raise the lifting device enough to support the engine
during removal of the engine mounting bolts.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the
engine from the combine, approximately 7.0 m (23 ft) from
the floor.
10013136 4
6. From the grain tank side of the engine, loosen the front,
engine mounting bolts (1). Do not remove the mounting
bolts at this time.
7. From the platform side, loosen the front, engine mount-
ing bolts (2). Do not remove the mounting bolts at this
time.
NHIL14AF01001AA 5
8. From the rear of the engine, loosen but do not remove
all the bolts and washers (1) that couple the engine to
the gearbox. There are twelve bolts and washers in
total.
9. For safety reasons to the radiators, place a sheet of
plywood, cut to size, in front of the cooler box for pro-
tection.
10. With the engine securely supported by the lifting de-
vice, remove all of the engine mounting bolts and the
engine to the gearbox coupling bolts that were loos-
ened in the previous steps.
11. Slide the engine towards the cooler box to disengage
the flex plate from the gearbox input shaft.
12. Carefully lift the engine from the frame and remove
from the combine. NHIL14AF01004AA 6
Next operation:
Engine - Install - Cursor 11 and 13 (10.001) .
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18. Engine - Engine and crankcase
Engine - Install - Cursor 11 and 13
AXIAL-FLOW® 7240 NA
AXIAL-FLOW® 8240 NA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine - Remove - Cursor 11 and 13 (10.001)
NOTE: Illustrations are for reference only. It may not be the actual engine.
1. Before installing the engine, apply LOCTITE® SILVER
GRADE ANTI-SEIZE to the input shaft (1) of the gearbox.
83070284 1
2. Attach a suitable chain to the front lift eye (1) at the front
of the engine.
86070259 2
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19. Engine - Engine and crankcase
3. Attach a suitable chain to the back lift eye (1) at the rear
of the engine.
86070260 3
4. Connect the lift chain to a suitable lifting device.
5. Carefully lift the engine above the combine and lower
into position in the frame.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the en-
gine from the combine, approximately 907.2 kg (2000 lb)
from the floor.
10013136 4
6. For safety reasons to the radiator, place a sheet of ply-
wood, cut to size, in front of the radiator for protection.
7. Slide the engine towards the gearbox onto the gear box
input shaft.
8. Align the holes of the gearbox with the engine and hand
start a bolt with a washer (1) on each side of the cou-
pling, going back and forth until all bolts with a washers
are installed.
NHIL14AF01004AA 5
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20. Engine - Engine and crankcase
9. With the engine positioned in the frame, align the front
mounting hole on the grain tank side and install the bolt
with washers (1) into the mount. Do not tighten yet.
10. Align the front mounting hole on the platform side. In-
stall the bolt with washers (1) into the mount.
11. Tighten and torque the front engine mounting bolts to
217 Nm (160.1 lb ft).
12. Tighten and torque the engine gearbox bolts to 41 –
51 Nm (30.2 – 37.6 lb ft).
NHIL14AF01001AA 6
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21. Engine - Engine and crankcase
Next Operations
Central wiring harness - Install (55.100)
Diesel Oxidation Catalyst (DOC) - Install (10.500)
Selective Catalytic Reduction (SCR) muffler and catalyst - Install (10.500)
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA lines - Remove DEF hose bundle from the engine compartment
(10.500)
Deaeration tank - Install (10.400)
Radiator hoses - Install (10.400)
Radiator - Filling (10.400)
Aftercooler air supply and return lines - Install air return tube (10.310)
Aftercooler air supply and return lines - Install air supply tube (10.310)
Exhaust muffler - Install exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Exhaust muffler - Install mixer tube (10.254)
Fuel return lines - Install to the engine (10.210)
Fuel supply lines Low pressure - Install to the engine (10.210)
Fan and drive - Install (10.414)
Air conditioning - Service instruction (50.200)
Air cleaner connection between filter and engine - Install (10.202)
Engine hood and panels - Install (90.100)
13. Engage the battery connect switch (1).
NHIL13AF00586AA 7
14. Disconnect the fuel pump wire connector (1) to disable
the fuel pump (2).
NHIL14AF00745AA 8
15. Check the engine oil level and top off if necessary.
16. Crank the engine over for three ten second intervals.
This will distribute lubricating oil to the engine oper-
ating systems and will allow oil pressure to be built
before starting the engine.
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22. Engine - Engine and crankcase
17. Connect the fuel pump wire connector (1) to the fuel
pump (2) and bleed the air from fuel injection system,
as described in the Operators manual.
18. Start the engine and check all hoses, fittings and
clamps for leaks.
NOTICE: Monitor the instrument warning light bar at all
times during initial engine start up to ensure the engine has
proper oil pressure. Shut down the engine immediately if
oil pressure is not adequate.
19. Ensure all electrical components are working properly.
NHIL14AF00745AA 9
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23. Engine - Engine and crankcase
Engine - Remove - Cursor 16
AXIAL-FLOW® 9240 NA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine hood and panels - Remove (90.100)
Prior operation:
Central wiring harness - Remove (55.100)
Prior operation:
Fan and drive - Remove (10.414)
Prior operation:
Air conditioning - Service instruction (50.200)
Prior operation:
Air intake system - Remove (10.202)
Prior operation:
Fuel supply lines Low pressure - Remove from the engine (10.210)
Prior operation:
Fuel return lines - Remove from the engine (10.210)
Prior operation:
Exhaust muffler - Remove mixer tube (10.254)
Prior operation:
Exhaust muffler - Remove exhaust tube from turbo charger to Diesel Oxidation Catalyst (DOC) (10.254)
Prior operation:
Aftercooler air supply and return lines - Remove air supply tube (10.310)
Prior operation:
Aftercooler air supply and return lines - Remove air return tube (10.310)
Prior operation:
Radiator - Drain fluid (10.400)
Prior operation:
Radiator hoses - Remove (10.400)
Prior operation:
Deaeration tank - Remove (10.400)
Prior operation:
Diesel Exhaust Fluid (DEF)/AdBlue®/ARLA lines - Remove (10.500)
Prior operation:
Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500)
Prior operation:
Diesel Oxidation Catalyst (DOC) - Remove (10.500)
NOTE: Illustrations are for reference only. It may not be the actual engine.
48144050 25/08/2017
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. Engine - Engine and crankcase
1. Disengage the battery connect switch (1).
NHIL13AF00586AA 1
2. Attach a suitable chain to the front lift eye (1) at the front
of the engine.
NHIL14AF00431AA 2
3. Attach a suitable chain to the back lift eye (1) at the rear
of the engine.
86070260 3
4. Connect the lift chain to a suitable lifting device.
5. Raise the lifting device enough to support the engine
during removal of the engine mounting bolts.
NOTE: Illustration is for reference only. It may not be the
actual engine.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the
engine from the combine, approximately 7.0 m (23 ft) from
the floor.
10013136 4
48144050 25/08/2017
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26. Engine - Engine and crankcase
6. From the grain tank side of engine, loosen the front two
engine mounting bolts (1). Do not remove the mounting
bolts at this time.
7. From the platform side, loosen the two front, engine
mounting bolts (2). Do not remove the mounting bolts
at this time.
NHIL14AF01003AA 5
8. Loosen but do not remove all the bolts and washers (1)
that couple the engine to the gearbox. There are twelve
bolts and washers in total.
9. For safety reasons to the radiators, place a sheet of
plywood, cut to size, in front of the cooler box for pro-
tection.
10. With the engine securely supported by the lifting de-
vice, remove all of the engine mounting bolts and the
engine to the gearbox coupling bolts that were loos-
ened in the previous steps.
11. Slide the engine towards the cooler box to disengage
the flex plate from the gearbox input shaft.
12. Carefully lift the engine from the frame and remove
from the combine.
NHIL14AF01005AA 6
Next operation:
Engine - Install - Cursor 16 (10.001) .
48144050 25/08/2017
10.1 [10.001] / 13
27. Engine - Engine and crankcase
Engine - Install - Cursor 16
AXIAL-FLOW® 9240 NA
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
Prior operation:
Engine - Remove - Cursor 16 (10.001)
NOTE: Illustrations are for reference only. It may not be the actual engine.
1. Before installing the engine, apply LOCTITE® SILVER
GRADE ANTI-SEIZE to the input shaft (1) of the gearbox.
83070284 1
2. Attach a suitable chain to the front lift eye (1) at the front
of the engine.
86070259 2
48144050 25/08/2017
10.1 [10.001] / 14
28. Engine - Engine and crankcase
3. Attach a suitable chain to the back lift eye (1) at the rear
of the engine.
86070260 3
4. Connect the lift chain to a suitable lifting device.
5. Carefully lift the engine above the combine and lower
into position in the frame.
NOTE: The lifting device should be rated for at least
907.2 kg (2000 lb). Allow enough clearance to lift the en-
gine from the combine, approximately 907.2 kg (2000 lb)
from the floor.
10013136 4
6. For safety reasons to the radiator, place a sheet of ply-
wood, cut to size, in front of the radiator for protection.
7. Slide the engine towards the gearbox onto the gear box
input shaft.
8. Align the holes of the gearbox with the engine and hand
start a bolt with a washer (1) on each side of the cou-
pling, going back and forth until all bolts with a washer
are installed.
83090610 5
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