This document is a service manual that provides specifications and repair/maintenance instructions for the CX160D and CX180D crawler excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, and other components. The manual includes detailed part numbers, diagrams, and step-by-step guidance for technicians. Safety precautions are emphasized throughout for personal safety and to prevent machine damage.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx160 d lc version tier 4b (final) crawler excavator service repair manu...ujjdfjkkskemme
This service manual section provides specifications and descriptions for the engine and related systems on the CX160D excavator. It details the engine model and main specifications, cooling system specifications, electrical system specifications, engine identification process, and an overview of the engine components and control systems, including the electronic control system, cylinder components, crankshaft, EGR system, fuel system, and preheat system.
Case cx160 d lc version tier 4b (final) crawler excavator service repair manualufjjjsefkskem
This service manual section provides specifications and descriptions for the engine on a Case CX160D excavator. It details the engine components and systems, including the electronic control system, cylinder block, piston, cylinder head, crankshaft, EGR system, fuel system, and preheat system. Identification information and maintenance instructions are also provided.
Case cx130 c crawler excavator service repair manualfusjefjjskekmem
This document is a service manual for the CX130C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, dozer blade and arm, and platform cab bodywork and decals. The manual provides repair and maintenance instructions for qualified dealership personnel and warns that only approved parts should be used for servicing.
Case cx240 c crawler excavator service repair manualfujsjefjskkem
The document is a service manual that provides maintenance and repair information for the CX240C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, and the cab/bodywork. The engine section provides specifications and descriptions of the engine components, cooling system, electrical system, and identification information. It describes the electronic engine control and components like the cylinder block, heads, crankshaft, and common rail fuel injection system.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
Case cx250 c crawler excavator service repair manualhfjsjekfksmem
This document is a service manual for the CX250C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the cab, bodywork and decals. Safety is emphasized, with a notice that all repair and maintenance work must be carried out by qualified dealership personnel only. The manual provides instructions and procedures to service the excavator safely and properly.
Case cx210 d crawler excavator service repair manualfsjefjskekmm
This document provides service information for the CX210D Crawler Excavator, including:
1) An overview of the engine specifications and systems such as cooling, fuel, electrical, and emissions control systems.
2) Descriptions of the engine components including the cylinder block, cylinder liner, piston, cylinder head, crankshaft, and EGR system.
3) Identification information for the engine number and static descriptions of key engine features.
Case cx500 c tier iii crawler excavator service repair manualfsjefjskekmm
The document is a service manual section that provides specifications for the CX490C and CX500C excavator engine. It includes detailed specifications for the engine, cooling system, lubrication system, electrical system, starter, glow plug, and special tools. The engine is a Tier 3 compliant Isuzu 6UZ1 diesel with a displacement of 9.839L and maximum output of 270kW at 2000 RPM.
Case cx160 d lc version tier 4b (final) crawler excavator service repair manu...ujjdfjkkskemme
This service manual section provides specifications and descriptions for the engine and related systems on the CX160D excavator. It details the engine model and main specifications, cooling system specifications, electrical system specifications, engine identification process, and an overview of the engine components and control systems, including the electronic control system, cylinder components, crankshaft, EGR system, fuel system, and preheat system.
Case cx160 d lc version tier 4b (final) crawler excavator service repair manualufjjjsefkskem
This service manual section provides specifications and descriptions for the engine on a Case CX160D excavator. It details the engine components and systems, including the electronic control system, cylinder block, piston, cylinder head, crankshaft, EGR system, fuel system, and preheat system. Identification information and maintenance instructions are also provided.
Case cx130 c crawler excavator service repair manualfusjefjjskekmem
This document is a service manual for the CX130C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, dozer blade and arm, and platform cab bodywork and decals. The manual provides repair and maintenance instructions for qualified dealership personnel and warns that only approved parts should be used for servicing.
Case cx240 c crawler excavator service repair manualfujsjefjskkem
The document is a service manual that provides maintenance and repair information for the CX240C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms/dippers/buckets, and the cab/bodywork. The engine section provides specifications and descriptions of the engine components, cooling system, electrical system, and identification information. It describes the electronic engine control and components like the cylinder block, heads, crankshaft, and common rail fuel injection system.
Case cx210 c crawler excavator service repair manualdfujsjefjkskemm
This document is a service manual for a CX210C crawler excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms dippers and buckets, and the platform, cab, bodywork and decals. Each section contains multiple subsections that provide detailed instructions and part numbers for repair and maintenance of specific components. The introduction emphasizes the importance of qualified dealership personnel strictly following the procedures in the manual and using approved parts for any repair or maintenance work.
Case cx250 c crawler excavator service repair manualhfjsjekfksmem
This document is a service manual for the CX250C Crawler Excavator. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, cab climate control, electrical systems, booms, dippers, buckets, and the cab, bodywork and decals. Safety is emphasized, with a notice that all repair and maintenance work must be carried out by qualified dealership personnel only. The manual provides instructions and procedures to service the excavator safely and properly.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx45 gxh45 tractor service ...dfujsjefjkskemm
This document provides parts information for components of Mistral GX tractors, including names, part numbers, and other identifying information. It lists over 100 individual part items, noting replacement times/intervals and other specifications like size variations in some cases. Images are included with part numbers and reference designations for the various tractor components.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 165 tractor service repair...dfujsjefjkskemm
This document provides a parts list and exploded diagrams for an Iveco G-MAX diesel engine. It includes over 100 individual part numbers, references, and diagrams labeled by system (e.g. engine, head, pump). Notes provide information on replacements, page references, and markets/applications for some parts.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 135 tractor service repair...dfujsjefjkskemm
This document provides parts information for an Iveco engine. It includes lists of parts with reference numbers and descriptions. The parts are grouped by engine system, such as the cylinder head, camshaft, fuel system, and other areas. Shim sizes and replacement part designations are also provided for some items.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 125 tractor service repair...dfujsjefjkskemm
This document provides parts information for an engine. It includes over 100 parts listed with reference numbers, descriptions and part numbers. It also includes information on applicable engine models and markets. Replacement parts are indicated and some parts have specifications listed. Page reference numbers are provided to link to additional part information.
Mc cormick gm series tier 2 (2003 2008) - rs11 - gm45 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and assembly diagrams for components of a GM Series Tier 2 tractor from 2003-2008. It includes over 100 individual part numbers with corresponding descriptions, quantities, and reference images. Replacement codes are provided to indicate if a part requires replacement or overhaul. Sizes, material types, and other specifications are listed for many parts. The document provides detailed exploded views and component lists for the engine, transmission, and other mechanical systems of the tractor.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm50 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for components of agricultural tractors. It includes identification numbers, descriptions, quantities, and other details for engine blocks, gaskets, studs, plugs, bolts, rings, pistons, shafts, gears, bearings, valves, springs, and other internal combustion engine parts. Replacement part options and specifications are provided along with reference to tractor models and years.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm40 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for engine components. It includes identification numbers, part names, quantities, and other details for items like blocks, gaskets, pistons, valves, covers, and more. Replacement part options are indicated as well as specifications like size variations. The parts are associated with GM tractor engines from 1998-2003.
Komatsu pw160 7 k hydraulic excavator service repair manual (sn k40001 and up)dfujsjefjkskemm
This document provides instructions for removing and installing various engine components on a Komatsu PW160-7K wheel loader, including the governor motor assembly, starting motor assembly, fuel injection pump assembly, engine front seal, and engine rear seal. The summary highlights the key steps:
1. Disconnect negative battery terminal before removing components.
2. For governor motor removal, disconnect rod and electrical connectors and remove three securing bolts. Installation is the reverse.
3. For starting motor removal, disconnect two wires and remove two mounting bolts. Installation is the reverse.
4. For fuel injection pump removal, disconnect linkages, remove access cap and retaining nut, and pull pump gear loose
Komatsu pw140 7 hydraulic excavator service repair manual (sn h55051 and up)dfujsjefjkskemm
This shop manual provides information for servicing and repair of the Komatsu PW140-7 wheel loader. It contains sections on structure and function, maintenance standards, testing and troubleshooting procedures, disassembly and assembly instructions. The manual covers the SAA4D107E-1 engine installed on the PW140-7 and refers technicians to the separate 107 Series Engine Shop Manual for engine-specific details. Safety precautions are outlined to ensure safe operation when working on the machine.
Komatsu pc1800 6 hydraulic excavator service repair manual (sn 10002 and up)dfujsjefjkskemm
This shop manual provides instructions for repairing and maintaining a Komatsu PC1800-6 excavator. It begins with safety precautions and then covers the machine's structure and functions, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and additional diagrams and specifications. The manual is divided into sections for general information, components, testing, disassembly, maintenance standards, and other resources like diagrams. Technicians are advised to carefully follow the manual's instructions and safety notices to properly service the equipment.
- The document is a shop manual for the PC400LC-7L hydraulic excavator, providing technical information for operations performed in a service workshop.
- It details specifications, component weights, fuel/coolant/lubricant requirements, structure and function of components, testing/adjusting/troubleshooting procedures, and disassembly/assembly instructions.
- The manual aims to improve repair quality by giving an accurate understanding of the excavator and showing the correct repair methods.
Komatsu pc250 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
Komatsu pc220 lc 6 hydraulic excavator service repair manual sn a82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc210 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc200 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 3.5 km/h. The document also provides the machine's weight, ground pressure, track dimensions, and other assembly details.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
John deere 8235 r tractors service repair technical manual (tm110319)dfujsjefjkskemm
This document provides instructions for removing a transmission from TM110319 tractors. It describes disconnecting various lines, hoses, wiring and other components to fully separate the transmission from the engine and mid-frame. Key steps include using a splitting stand to support the engine and mid-frame while removing cap screws, then carefully rolling the front of the tractor forward to allow removal of the transmission using a lifting fixture. Precautions are noted to properly support the tractor and avoid collapsing the splitting stand during the process.
John deere 6600 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
John deere 6506 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
John deere 6400 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
Mc cormick gx series tier 1 (2002 2004) - rp80 - gx45 gxh45 tractor service ...dfujsjefjkskemm
This document provides parts information for components of Mistral GX tractors, including names, part numbers, and other identifying information. It lists over 100 individual part items, noting replacement times/intervals and other specifications like size variations in some cases. Images are included with part numbers and reference designations for the various tractor components.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 165 tractor service repair...dfujsjefjkskemm
This document provides a parts list and exploded diagrams for an Iveco G-MAX diesel engine. It includes over 100 individual part numbers, references, and diagrams labeled by system (e.g. engine, head, pump). Notes provide information on replacements, page references, and markets/applications for some parts.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 135 tractor service repair...dfujsjefjkskemm
This document provides parts information for an Iveco engine. It includes lists of parts with reference numbers and descriptions. The parts are grouped by engine system, such as the cylinder head, camshaft, fuel system, and other areas. Shim sizes and replacement part designations are also provided for some items.
Mc cormick g max iveco tier 3 (2007-2012) - rp74 - 125 tractor service repair...dfujsjefjkskemm
This document provides parts information for an engine. It includes over 100 parts listed with reference numbers, descriptions and part numbers. It also includes information on applicable engine models and markets. Replacement parts are indicated and some parts have specifications listed. Page reference numbers are provided to link to additional part information.
Mc cormick gm series tier 2 (2003 2008) - rs11 - gm45 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and assembly diagrams for components of a GM Series Tier 2 tractor from 2003-2008. It includes over 100 individual part numbers with corresponding descriptions, quantities, and reference images. Replacement codes are provided to indicate if a part requires replacement or overhaul. Sizes, material types, and other specifications are listed for many parts. The document provides detailed exploded views and component lists for the engine, transmission, and other mechanical systems of the tractor.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm50 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for components of agricultural tractors. It includes identification numbers, descriptions, quantities, and other details for engine blocks, gaskets, studs, plugs, bolts, rings, pistons, shafts, gears, bearings, valves, springs, and other internal combustion engine parts. Replacement part options and specifications are provided along with reference to tractor models and years.
Mc cormick gm series tier 1 (1998 2003) - rs10 - gm40 tractor service repair ...dfujsjefjkskemm
This document contains parts lists and technical specifications for engine components. It includes identification numbers, part names, quantities, and other details for items like blocks, gaskets, pistons, valves, covers, and more. Replacement part options are indicated as well as specifications like size variations. The parts are associated with GM tractor engines from 1998-2003.
Komatsu pw160 7 k hydraulic excavator service repair manual (sn k40001 and up)dfujsjefjkskemm
This document provides instructions for removing and installing various engine components on a Komatsu PW160-7K wheel loader, including the governor motor assembly, starting motor assembly, fuel injection pump assembly, engine front seal, and engine rear seal. The summary highlights the key steps:
1. Disconnect negative battery terminal before removing components.
2. For governor motor removal, disconnect rod and electrical connectors and remove three securing bolts. Installation is the reverse.
3. For starting motor removal, disconnect two wires and remove two mounting bolts. Installation is the reverse.
4. For fuel injection pump removal, disconnect linkages, remove access cap and retaining nut, and pull pump gear loose
Komatsu pw140 7 hydraulic excavator service repair manual (sn h55051 and up)dfujsjefjkskemm
This shop manual provides information for servicing and repair of the Komatsu PW140-7 wheel loader. It contains sections on structure and function, maintenance standards, testing and troubleshooting procedures, disassembly and assembly instructions. The manual covers the SAA4D107E-1 engine installed on the PW140-7 and refers technicians to the separate 107 Series Engine Shop Manual for engine-specific details. Safety precautions are outlined to ensure safe operation when working on the machine.
Komatsu pc1800 6 hydraulic excavator service repair manual (sn 10002 and up)dfujsjefjkskemm
This shop manual provides instructions for repairing and maintaining a Komatsu PC1800-6 excavator. It begins with safety precautions and then covers the machine's structure and functions, testing and adjusting procedures, disassembly and assembly instructions, maintenance standards, and additional diagrams and specifications. The manual is divided into sections for general information, components, testing, disassembly, maintenance standards, and other resources like diagrams. Technicians are advised to carefully follow the manual's instructions and safety notices to properly service the equipment.
- The document is a shop manual for the PC400LC-7L hydraulic excavator, providing technical information for operations performed in a service workshop.
- It details specifications, component weights, fuel/coolant/lubricant requirements, structure and function of components, testing/adjusting/troubleshooting procedures, and disassembly/assembly instructions.
- The manual aims to improve repair quality by giving an accurate understanding of the excavator and showing the correct repair methods.
Komatsu pc250 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document is a shop manual for Komatsu hydraulic excavators models PC200-6, PC200LC-6, PC210LC-6, PC220LC-6, and PC250LC-6. The manual provides technical information for maintenance and repair work. It includes sections on general specifications, structure and function of components, testing and adjustment procedures, disassembly and assembly instructions, and maintenance standards for parts. The manual aims to improve repair quality by giving technicians accurate understanding and instructions for working on the excavators safely and correctly.
Komatsu pc220 lc 6 hydraulic excavator service repair manual sn a82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc210 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
Komatsu pc200 lc 6 hydraulic excavator service repair manual sna82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 3.5 km/h. The document also provides the machine's weight, ground pressure, track dimensions, and other assembly details.
Komatsu pc200 6 hydraulic excavator service repair manual sn a82001 and updfujsjefjkskemm
This document provides specifications for the Komatsu PC200-6 and PC200LC-6 hydraulic excavators, including operating weight, dimensions, performance capabilities, and other technical details. Key specifications listed include a 0.8 m3 bucket capacity, maximum digging depths of 6.62 meters, maximum digging reaches of 9.88 meters, and travel speeds up to 4 km/h. Component weights, fuel/coolant types, and maintenance standards are also outlined.
John deere 8235 r tractors service repair technical manual (tm110319)dfujsjefjkskemm
This document provides instructions for removing a transmission from TM110319 tractors. It describes disconnecting various lines, hoses, wiring and other components to fully separate the transmission from the engine and mid-frame. Key steps include using a splitting stand to support the engine and mid-frame while removing cap screws, then carefully rolling the front of the tractor forward to allow removal of the transmission using a lifting fixture. Precautions are noted to properly support the tractor and avoid collapsing the splitting stand during the process.
John deere 6600 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
John deere 6506 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the cone point on differentials for 6100 to 6600 tractors. It involves measuring specific dimensions, calculating the required spacer washer thickness, and selecting the appropriate washers. The final section lists some special tools needed for tasks like tilting the cab, supporting the tractor during wheel removal, and removing/installing shafts.
John deere 6400 tractors service repair technical manual (tm4493)dfujsjefjkskemm
This document provides instructions for adjusting the shift mechanism on tm4493 tractors from 6100 to 6600 models. It involves the following steps:
1. Place the shifter shafts in the neutral position.
2. Adjust the shifter forks using threaded pins until they are centered in relation to the shift collars.
3. Move the shifter forks to all positions and ensure smooth shifting without binding or overlap between positions. Tighten locknuts on threaded pins to complete the adjustment.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
7. INTRODUCTION
Foreword - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The manufacturer reserves the right to make improvements in design and changes in specifications at any time without
notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and
illustrative material herein are as accurate as known at time of publication but are subject to change without notice.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47996196 20/05/2016
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Safety rules – General information
Cleaning
Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings)
After cleaning, dry well, and inject oil in all parts.
Also inject oil into the bearings after drying.
Inspection
When disassembling parts, check all the parts.
If there are any worn or damaged parts, replace them.
Inspect carefully to prevent initial breakdowns.
Bearing
Replace any loose bearings.
Air dry bearings before installing them.
Needle bearing
When inserting needle bearings, be very careful not to damage them.
Apply grease to the section where the needle bearing will be inserted.
Gear
Check that there is no wear and no damage.
Oil seal, O-ring, gasket
Always install new oil seals, O-rings, and gaskets.
Apply grease to sections where oil seals and O-rings will be inserted.
Shaft
Check that there is no wear and no damage.
Check the bearings and check for damaged oil seals on the shaft.
Service parts
Install CASE CONSTRUCTION genuine service parts.
When placing an order, check the parts catalog. It contains the CASE CONSTRUCTION genuine part numbers.
Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty.
Lubricants (fuel, hydraulic oil)
Use the oil from the specified company or specified in the operator's manual or service Manual.
Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.
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10. INTRODUCTION
Safety rules – Personal safety
WARNING:
This symbol indicates a precaution.
It gives information concerning the safety of the operator and those in the surroundings.
Read and understand these precautions thoroughly before performing the work.
Always comply with warnings and precautions so as to avoid any accidents.
This section covers information related to overall safety.
Check whether all warning labels are in place.
Additional labels can be ordered from Service Parts.
WARNING:
Read the operator's manual to gain a thorough understanding of machine control operations.
WARNING:
Perform any machine operations from the seating position.
Any other method may cause severe injuries.
WARNING:
Only the one operator is to ride on the machine. No one else is to ride on it.
WARNING:
Check the safety messages in the operator's manual before starting the engine.
Check all the warning labels on the machine.
Check that no one is within the machine’s operating range.
Check the operating methods in a safe location before starting the actual work.
Understand the machine operations well, then operate in compliance with all service-related laws and regulations.
The operator's manual can be purchased at your CASE CONSTRUCTION dealer.
WARNING:
Working with sloppy clothes or clothes with which safety cannot be ensured leads to damage to the machine
and injury to the operator.
Always wear clothes that ensures safety.
In order to work more safely, it is recommended to wear additional safety equipment.
Helmet, safety shoes, ear protection, goggles, work clothes, and gloves
WARNING:
Pay careful attention when working with the engine running.
WARNING:
Check hydraulic equipment.
Work according to the procedure.
Do not change the procedure.
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12. Engine - Engine and crankcase
Engine - General specification
Engine main specifications
Item Engine model AR-4JJ1X
Type
Diesel/4-cycle/water-cooled, inline 4 cylinder
OHC
Shape of combustion chamber Direct injection type
Cylinder liner type Dry type
Cylinder bore x stroke 95.4 mm (3.76 in) x 104.9 mm (4.13 in)
Displacement 2.999 L (183 in³)
Compression ratio 17.5
Compression pressure 3 MPa (435 psi) 200 RPM
Idling speed 800 RPM
Intake 0.15 mm (0.006 in) While cool
Valve clearance
Exhaust 0.15 mm (0.006 in) While cool
Ignition method Compression ignition
Injection order 1, 3, 4, 2
Lubrication system
Lubrication type Compression type
Oil pump type Gear type
Lubrication oil amount 15 L (4 US gal)
Oil filter type Full-flow filter (Cartridge type)
Oil cooling type Built-in type, water cooling
Cooling system
Cooling type Water cooling
Radiator type Corrugated fin (Pressure type)
Water pump type Centrifugal type, belt type
Thermostat type Wax type unit
Coolant capacity 14.5 L (3.8 US gal)
Fuel system
Injection pump type Electronic control common rail (fuel rail) type
Governor type Electronic type
Timer type Electronic type
Injection nozzle type Multi-hole type 8 holes
Charging system
Generator type AC type
Output 24 V 50 A
Regulator type IC
Starter system
Starter type Reduction type
Output 24 V 4.0 kW
Preheat system type Glow plug
Glow plug standard voltage/current 23 V 3.8 A
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13. Engine - Engine and crankcase
Cooling system main specifications
Item Specifications
Water pump Centrifugal impeller method
Pulley ratio 1.03
Thermostat Wax pellet type
Full open temperature 95 °C (203 °F)
Electrical system main specifications
Generator
Item Data
Isuzu parts number 8980921122
Nominal output 24 V/ 50 A
Rated speed 5000 RPM
Regulator type IC type
Regulated voltage 28 - 29 V
Weight 9.1 kg (20.1 lb)
Starter
Type (Manufacturer) Hitachi
Voltage 24 V
Output 4 kW (5.4 Hp)Rated
Time 30 s
No. of pinion gears 11
Direction of rotation (toward pinion) Clockwise
Weight (approx.) 6.3 kg (13.9 lb)
Current/voltage 120 A or less/ 24 V
No-load characteristics
Speed 3500 RPM or more
Current/voltage 250 A/ 18.6 V
Torque 13.2 N·m (9.74 lb ft) or moreLoad characteristics
Speed 1590 RPM or more
Current/voltage 1100 A or less/ 10 V
Locking characteristics
Torque 47 N·m (34.67 lb ft) or more
Glow plug
Preheat device model Glow plug
Glow plug rated voltage/current 23 V / 3.5 A
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14. Engine - Engine and crankcase
Engine - Identification
SMIL15CEX8993FB 1
1. Engine number stamping
2. Engine model stamping
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15. Engine - Engine and crankcase
Engine - Static description
Engine electronic control
The control provided by the control unit applies to the range from injection to air intake and exhaust, including fuel
injection quantity, injection timing, air intake restriction, EGR, and idling speed.
Cylinder block
The cylinder block is made of cast iron, and it has an equal center distance for each bore and a high rigidity, and the
center of the crankshaft matches the center of the block.
Piston
The piston is a strut cast thermal flow piston made of aluminum alloy, and the combustion chamber is the round
re-entrant type.
Cylinder head
The cylinder head is made of cast iron and has four valves per cylinder. The angle tightening method has been
adopted for the cylinder head bolt to further improve its reliability and durability.
Crankshaft
The crankshaft is not fit to be reused, as it has tufftride treatment applied. In case of any defects, replace with a new
one.
EGR system
The EGR system is controlled by the engine control module (ECM) according to various data, including the water
temperature, engine speed, and engine load, to recirculate the exhaust gas for purification. The primary components
are the EGR valve, EGR cooler, and various sensors.
Connecting rod cap bolt
The angle tightening method has been adopted for the connecting rod cap bolt to further improve its reliability and
durability.
Common rail type electronic control injection system
The common rail type electronically controlled injection system consists of a fuel supply pump that sets the target
pressure of high-pressure fuel to supply the fuel, a common rail to measure high-pressure fuel, and a fuel injector
to emit a fine spray of fuel. Each of these is controlled by the ECM based on various signals to control the injection
timing and injection amount in accordance with the driving condition.
Fuel injector
An 8-hole nozzle has been adopted for the fuel injector, and fuel injection quantity or injection timing is adjusted by
opening and closing the electromagnetic valve of injector head.
The ECM corrects the differences in fuel injection quantity between fuel injectors based on the ID code data in the
memory. The ID code data must be recorded in ECM when adjusting fuel injector.
Fuel filter with sedimenter
The fuel filter with sedimenter makes use of the difference in specific gravity of diesel oil and water to removes water
and notifies the operator through an indicator when the water reaches its full capacity.
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16. Engine - Engine and crankcase
Preheat system
The preheat system consists of ECM, glow relay, glow plug, and glow indicator lamp. To help start the engine at low
coolant temperature, the preheat system is activated when engine coolant temperature is low.
Lubricating system
It uses the full flow bypass oil filter, and cools the piston with water-cooled oil cooler and oil jet.
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17. Engine - Engine and crankcase
Engine - Prepare
WARNING
Escaping fluid!
Hydraulic fluid or diesel fuel leaking under pressure can penetrate the skin and cause infection or
other injury. To prevent personal injury: Relieve all pressure before disconnecting fluid lines or per-
forming work on the hydraulic system. Before applying pressure, make sure all connections are tight
and all components are in good condition. Never use your hand to check for suspected leaks under
pressure. Use a piece of cardboard or wood for this purpose. If injured by leaking fluid, see your
doctor immediately.
Failure to comply could result in death or serious injury.
W0178A
WARNING
Avoid injury!
Shut off the engine, remove the key, and make sure all motion is stopped before servicing the machine.
Failure to comply could result in death or serious injury.
W1128A
WARNING
Crushing hazard!
The lifting systems must be operated by qualified personnel who are aware of the correct procedures
to follow. Make sure all lifting equipment is in good condition, and all hooks are equipped with safety
latches.
Failure to comply could result in death or serious injury.
W0256A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A
NOTICE: Keep away from flames.
NOTICE: The air conditioner circuit is filled with high pressure gas, gas may spray out dangerously when loosening
lines.
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18. Engine - Engine and crankcase
Items to prepare:
• Wrenches [ 7 mm, 10 mm, 13 mm, 17 mm, 19 mm,
36 mm ]
• Box wrench [ 24 mm]
• Shackle (with the required lifting capacity) x 2
• Wire rope (with the required breaking load)
• Lifting equipment (with the required lifting capacity)
• Pliers
• Marking pen
• Cap
• Plug
• Rag
• Cleaning fluid
• Wood plank, etc.
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19. Engine - Engine and crankcase
Engine - Remove
1. Remove the 2 bolts (1) to remove the battery cover (2).
SMIL15CEX4657AB 1
2. Remove the bolt (1) with a wrench [ 17 mm] to remove
the negative battery cable (2).
• Secure the terminal and harness in order to prevent
them from touching the frame or other parts when
they have been removed.
Moreover, protect them with rubber caps etc. to pre-
vent sparks.
• Bolt tightening torque: 10.6 - 13.0 N·m (7.8 - 9.6 lb
ft)
SMIL15CEX6714AB 2
3. Remove the counterweight. (For details, See " Coun-
terweight - Remove (39.140) and Counterweight - In-
stall (39.140)").
4. Remove the SCR (For details, See " Selective Cat-
alytic Reduction (SCR) muffler and catalyst - Re-
move (10.500)” and “ Selective Catalytic Reduction
(SCR) muffler and catalyst - Install (10.500)”).
5. Remove the pump. (For details, See " Pump - Remove
(35.106) and Pump - Install (35.106)").
6. Remove the 4 bolts (1) with a wrench [ 19 mm] to re-
move the bracket (2).
SMIL15CEX4460AB 3
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20. Engine - Engine and crankcase
7. Loosen the hose band to disconnect the rubber hoses
(1) and (2) from the air cleaner.
Loosen the hose bands (3) and (4) with a wrench [
7 mm] to disconnect the intercooler hose (on high tem-
perature side) (5) and the hose from the air cleaner (6).
• Band (3) tightening torque: 8.8 - 9.8 N·m (6.5 - 7.2 lb
ft)
• Band (4) tightening torque: 6.3 - 7.3 N·m (4.6 - 5.4 lb
ft)
SMIL15CEX6715AB 4
8. Loosen the hose band (1) to disconnect the intercooler
hose (on low temperature side) (2).
• Hose band (1) tightening torque: 8.8 - 9.8 N·m (6.5
- 7.2 lb ft)
NOTE: The arrow indicates the left side of the vehicle.
SMIL15CEX4462AB 5
9. Remove the bolts (1) (2) with a wrench to remove the
fan shroud (3).
LPIL12CX00144BB 6
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21. Engine - Engine and crankcase
10. Remove the bolt (1) with a wrench to remove the fan
guard (2).
LPIL12CX00145AB 7
11. Loosen the 2 hose bands (1) of the radiator with a
wrench [ 7 mm] to disconnect the upper hose (2) and
the lower hose (3).
• Attach caps to each location of the radiator and
hoses to prevent the entry of water, dust, and dirt.
• Completely drain coolant before removing the radi-
ator hose.
• Band (1) tightening torque: 4.9 - 5.9 N·m (3.6 -
4.4 lb ft)
SMIL15CEX4463BB 8
12. Remove the 2 bolts (1) with a wrench [ 13 mm] to
remove the connector bracket (2).
SMIL15CEX4464AB 9
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22. Engine - Engine and crankcase
13. Remove the bolt with a wrench [ 13 mm] to remove the
2 clamps (1), and then disconnect the 5 connectors
(2).
• Wrap the disconnected connectors with a plastic
sheet after bundling them.
• Bolt tightening torque: 21.6 - 37.2 N·m (15.9 -
27.4 lb ft)
SMIL15CEX4465AB 10
14. Disconnect the connector (1) of the air conditioner
compressor.
SMIL15CEX4466AB 11
15. Remove the bolt (1) with a wrench [ 13 mm] to remove
the terminal cap (2).
Remove the wiring (3) (4) from the starter with a
wrench.
Remove the bolt (5) with a wrench [ 17 mm ] to remove
the wiring (6) from the frame.
SMIL15CEX4467AB 12
16. Remove the bolts (1) with a wrench [ 10 mm].
Remove the connector (2) of the alternator.
Remove the harness (3) from the alternator.
SMIL15CEX4468AB 13
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23. Engine - Engine and crankcase
17. Remove the 2 bolts (1) of lines with a wrench [ 13 mm]
to disconnect the lines (2) (3) of the compressor.
• Make sure that the piping (2) on the lowpressure
(suction) side is removed first.
• Attach caps and plugs to each location of the com-
pressor and piping to prevent the entry of water,
dust, and dirt.
• Bolt (1) tightening torque: 20.0 - 25.0 N·m (14.8 -
18.4 lb ft)
SMIL15CEX4469AB 14
18. Loosen the 2 hose bands (1) to disconnect the heater
hoses (2) (3) .
• Attach caps and plugs to the engine and the hoses
to prevent the entry of water, dust, and dirt.
NOTE: The arrows indicate the left side of the vehicle.
SMIL15CEX4470BB 15
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24. Engine - Engine and crankcase
19. Prepare a waste oil can (1) .
• Drain engine oil in advance to remove the hose for
engine oil.
• Disconnect the 2 engine oil remote hoses (1) with
a wrench [ 36 mm ].
• Apply marking to each location of the engine and
hoses so as to match connections at assembling.
• Attach caps and plugs to each location of the en-
gine and hoses to prevent the entry of water, dust,
and dirt.
• Wash each location of the engine and hoses by
blowing parts cleaner so as to prevent adhering dirt
at connections and not to damage them.
• Tightening torque: 54.1 - 63.9 N·m (39.9 - 47.1 lb
ft)
NOTE: The arrow indicates the front side of the vehicle.
SMIL15CEX4471BB 16
20. Remove the hose bands (1) to disconnect the fuel
hoses (2) and (3).
• Attach caps and plugs to the engine and the hoses
to prevent the entry of water, dust, and dirt.
SMIL15CEX4472AB 17
21. Loosen the hose bands (1) to disconnect the cooling
hoses (2) (3).
SMIL15CEX4473AB 18
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25. Engine - Engine and crankcase
22. Attach the 2 shackles (1), and secure the engine main
unit with wire ropes (2) and a liftcrane.
SMIL15CEX4474AB 19
23. Remove the 4 bolts (1) of the mount with a box wrench
[ 24 mm].
• Bolt tightening torque: 264.9 - 313.9 N·m (195.4 -
231.5 lb ft).
NOTE: The arrows indicate the front side of the vehicle.
SMIL15CEX4475BB 20
24. Lift the engine main unit with wire ropes (1) and a
liftcrane.
• Before lifting, be sure to check that hoses and con-
nectors are all disconnected.
• Make sure that the area is safe, and then place the
engine on wood planks.
• Fully secure the engine so that it may not topple.
SMIL15CEX4476AB 21
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Engine - Engine and crankcase
Engine - Install
1. To install the engine, perform the reverse of the removal
procedure.
When installing each bolt, tighten them to the specified
torque.
For bolts for which the torque is not specified, see
Torque – Bolt and nut ().
After installing the engine, resupply coolant and engine
oil, perform fuel line air bleeding, and perform filling for
the air-conditioner gas.
For details, see the individual explanations for each
procedure.
2. Run the engine at no-load idling and check for any wa-
ter or oil leaks.
3. Attach the hydraulic pump, covers, and counterweight.
For details, see the individual explanations for each
procedure.
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28. Engine - Engine and crankcase
Engine - Check - Engine oil
WARNING
Burn hazard!
Do not handle any service fluid (engine coolant, engine oil, hydraulic oil, etc.) at temperatures that
exceed 49 °C (120 °F). Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330B
NOTICE: The engine should be in a horizontal position.
NOTICE: Wait at least 5 min before starting the engine and after stopping the engine.
Engine oil inspection
1. Remove the oil level gauge from the oil level gauge
guide tube.
NOTE: Wipe off the engine oil remaining on the oil level
gauge.
2. Install the oil level gauge to the oil level gauge guide
tube.
3. Remove the oil level gauge from the oil level gauge
guide tube.
4. Inspect the engine oil.
NOTE: Check the engine oil remaining on the oil level
gauge to inspect the engine oil level.
1. MAX
2. MIN
3. Acceptable oil amount
4. Requires replenishment
NOTE: If the oil level is under the lower limit, add engine
oil. Replace the engine oil if engine oil is dirty.
LPIL12CX009 1
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29. Engine - Engine and crankcase
Engine - Test - Engine oil
Sampling of engine oil
1. Open the side door (1).
At this time, make sure to apply the lock (2).
SMIL15CEX4477AB 1
2. Place a sampling container under the sampling port (1).
3. Open the valve (2) to drain a proper amount of oil.
4. Close the valve (2) to check that there is no leakage.
5. If necessary, add the same amount of oil as the drained
oil.
SMIL15CEX6716AB 2
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30. Engine - Engine and crankcase
Engine - Compression test
NOTE: Warm up the engine.
1. Remove the glow plug from the cylinder head assem-
bly.
NOTE: Remove all the glow plugs.
2. Remove the injector harness connectors (1) from the
lower cover.
SMIL14CEX5667AB 1
3. Install the special tool on the cylinder head assembly.
Special tool: Compression gauge adapter (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3445AA 2
Special tool: Compression gauge (adapter) (Refer
to Cylinder head - Special tools (10.101))
SMIL14CEX3446AA 3
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31. Engine - Engine and crankcase
4. Insert the compression gauge adapter (2) into the glow
plug installation hole to install the compression gauge
(1).
SMIL14CEX3447BB 4
5. To measure the compression pressure proceed as fol-
lows:
• Turn the starter and read the compression pressure
when the compression gauge indicator is stable at
about 200 RPM.
• Measure the compression pressure for all cylinders.
Standard value: 2840 - 3240 kPa (412 - 470 psi) .
Limit value: 1960 kPa (284 psi).
Difference between each cylinder: 294 kPa
(43 psi)
NOTE: Be careful of the streaming air blowing out from the
glow plug hole while rotating.
NOTE: If the key switch is turned ON with the injector har-
ness connector removed, the ECM judges that it is a mal-
function and a diagnostic trouble code is set. Be sure to
clear DTCs after the inspection is complete.
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