- The document provides information on troubleshooting and repair of Tier 3 engines used in CNH grader models, including failures diagnosis, component descriptions, specifications and torque values.
- Engine identification codes, properties, and general specifications are listed to identify the engine model.
- Components of the crankshaft mechanism and cylinder set are described, along with the valve mechanism.
- Diagnostics are provided for common engine issues like failing to start, overheating, lack of power, smoking, knocking, dying, oil pressure problems and excessive fuel consumption.
Case 885 b dhp grader service repair manualufjjskefksmem
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, and mounts for auxiliary devices and the flywheel.
- Connecting rods are forged steel with obliquely angled big ends and caps separated via a fracture splitting method.
Case 845 b dhp grader service repair manualfjjsekkfksmem
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals, an oil pump gear, timing gear, and mount for the engine flywheel. Connecting rods are forged steel with oblique big ends. Pistons have a high turbulence combustion chamber and are cooled from underneath with an oil spray nozzle.
Case 885 b awd grader service repair manualfujsekwsxksmem
This document provides details about the engine components of CASE 667TA engines used in various grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. It provides labeled diagrams highlighting the features of each component such as the cylinders, journals, camshaft mounting, and lubrication passages in the engine block. The crankshaft components like gears, journals, and flywheel mounting are identified. Descriptions of the connecting rods, piston crown design, and piston ring grooves are also included.
Case 885 b dhp grader service repair manualjjfkksmefm
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses for various pulleys and gears. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and cooled underside crown.
Case 865 b awd grader service repair manualfjjsefkskemmm
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
Case 885 b awd grader service repair manualjfksekfmsme
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses for various pulleys and gears. Connecting rods are forged steel with oblique big ends and matched caps. Pistons have a high turbulence combustion chamber and cooled underside.
Case 865 b awd grader service repair manualfjkekfmefmm
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses in gears and pulleys. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and are cooled from underneath with an oil spray nozzle.
Case 885 b dhp grader service repair manualufjjskefksmem
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, and mounts for auxiliary devices and the flywheel.
- Connecting rods are forged steel with obliquely angled big ends and caps separated via a fracture splitting method.
Case 845 b dhp grader service repair manualfjjsekkfksmem
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals, an oil pump gear, timing gear, and mount for the engine flywheel. Connecting rods are forged steel with oblique big ends. Pistons have a high turbulence combustion chamber and are cooled from underneath with an oil spray nozzle.
Case 885 b awd grader service repair manualfujsekwsxksmem
This document provides details about the engine components of CASE 667TA engines used in various grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. It provides labeled diagrams highlighting the features of each component such as the cylinders, journals, camshaft mounting, and lubrication passages in the engine block. The crankshaft components like gears, journals, and flywheel mounting are identified. Descriptions of the connecting rods, piston crown design, and piston ring grooves are also included.
Case 885 b dhp grader service repair manualjjfkksmefm
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses for various pulleys and gears. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and cooled underside crown.
Case 865 b awd grader service repair manualfjjsefkskemmm
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
Case 885 b awd grader service repair manualjfksekfmsme
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses for various pulleys and gears. Connecting rods are forged steel with oblique big ends and matched caps. Pistons have a high turbulence combustion chamber and cooled underside.
Case 865 b awd grader service repair manualfjkekfmefmm
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses in gears and pulleys. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and are cooled from underneath with an oil spray nozzle.
Case 885 b grader service repair manualjfjskeksemmmd
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses in gears and pulleys. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and are cooled from underneath with an oil spray nozzle.
Case 845 b grader service repair manualfjsefkskekmm
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, and mounts for auxiliary devices and the flywheel.
- Connecting rods are forged steel with obliquely angled big ends and caps separated via a fracture splitting method.
Case 865 b vhp grader service repair manualfjskekfmsmem
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
Case 845 b grader service repair manualfjsefkkefmmem
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals and passages for lubricating oil, and presses for various pulleys and gears. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and cooled underside crown.
Case 865 b grader service repair manualfjjskekskemmm
This document provides details about the engine components of 667TA engines used in various Case grader models. It describes the main components including the engine block, crankshaft, connecting rods, pistons, and cylinder head. The engine block is made of cast iron and houses the cylinders, main journals, camshaft bearing mounts, and mounts for other components. The crankshaft has main journals, an oil pump gear, timing gear, and mount for the engine flywheel. Connecting rods are forged steel with oblique big ends and marked caps. Pistons have a high turbulence combustion chamber and cooled underside.
Case 845 b dhp grader service repair manualfjsjekskekmmme
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, connecting rods, and
Case 845 b grader service repair manualfjjsekkksekmm
The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
- The engine block is made of cast iron with cylinders, journals, and mounts for other components. The crankshaft has journals, gears, counterweights, and mounts. Connecting rods are forged steel.
- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
Case 865 b 865b vhp 865b awd grader service repair manual instant downloadufjjskekmdmm
The document provides technical specifications and descriptions of components for a Tier 3 CNH America LLC 667TA engine, including:
- Descriptions of the engine block, cylinder bores, main journals, and mountings.
- Details of the crankshaft, including journals, passages, gears, and seals.
- Specifications for connecting rods, which are forged steel with angled big ends and fracture-fitted caps.
- Diagrams labeling parts like the turbocharger, alternator, water pump, ECU, and fuel filter.
It gives specifications for key engine parts to support service and repair of CNH America LLC 667TA Tier 3 engines used in various grader
Case 845 b 845b dhp grader service repair manual instant downloadufjjskekmdmm
The document provides technical specifications and descriptions of components for a Tier 3 CNH America LLC 667TA engine, including:
- Descriptions of the engine block, cylinder bores, main journals, and mountings.
- Details of the crankshaft, including journals, passages, gears, and seals.
- Specifications for connecting rods, which are forged steel with angled big ends and fracture-fitted caps.
- Diagrams labeling parts like the turbocharger, alternator, water pump, ECU, and fuel filter.
The document gives engineers information about engine parts to aid in maintenance and repair of 667TA engines used in CNH America LLC equipment.
Case 885 b 885b dhp 885b awd grader service repair manual instant downloadufjjskekmdmm
The document provides technical specifications and descriptions of components for a Tier 3 CNH America LLC 667TA engine, including:
- Descriptions of the engine block, cylinder bores, main journals, and mountings.
- Details on the crankshaft, including its construction, journals, passages, gears, and seals.
- Specifications for the connecting rods, noting they are forged steel with angled big ends and a unique fracture splitting cap attachment.
The document gives an overview of key engine parts to support service and repair of CNH America LLC 667TA Tier 3 engines.
Yanmar 6 ly2a stp marine diesel engine service repair manualfjkekfmefmm
This document is a service manual that provides instructions for maintaining marine diesel engines. It contains technical specifications and repair procedures for engine models 6LY2-STE, 6LY2A-STP, and 6LYA-STP. The manual concludes by thanking the reader and providing a link to obtain additional engine information.
Yanmar 6 cxm gte marine diesel engine service repair manualfjkekfmefmm
This service manual provides information for servicing Yanmar Marine Diesel Engines models 6CXM-GTE and 6CXM-GTE2. The manual was revised in November 2005 to add more details about the fuel injection pump system, expanding that section from pages 3-29 to 3-43-24. It aims to help users service and maintain these engine models.
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This document is a service manual for marine diesel engines models 3YM30, 3YM20, and 2YM15 made by Yanmar. It provides information on the history of revisions to the manual, specifications for the engines, recommended fuels, lubricants, and coolants. It also contains sections on inspection and maintenance procedures, troubleshooting, disassembly and reassembly of engine parts, and inspection of basic engine components. The manual is intended to guide mechanics in servicing and repairing these Yanmar marine diesel engines.
This document is a service manual that provides specifications and maintenance procedures for Mercury Marine outboard motors models 45 Jet, 50, 55, 60, 60 Big Foot, 60 SeaPro, and 60 Marathon. It contains sections on powerhead specifications, propeller information, power trim systems, lubrication points, storage procedures, and more. The manual is intended to aid dealers' mechanics and service personnel in servicing these outboard models.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many details about the topic or content of the additional information available through the link.
2007 johnson evinrude outboard 40 hp service repair manualfjkekfmefmm
This document provides an introduction and overview for servicing Evinrude E-TEC outboard motors. It identifies the specific models covered, how to identify model and serial numbers, abbreviations used, emissions compliance information, and descriptions of typical page layouts in the service manual. Safety, legal and technical information is presented to provide proper context and guidelines for work conducted on these outboard engines.
2007 johnson evinrude outboard 15 hp service repair manualfjkekfmefmm
This document provides information on safety warnings and trademarks related to outboard engine repair. It lists numerous safety warnings regarding working with engines, fuel systems, electrical components, and rotating parts. It also lists many registered trademarks owned by various companies that may be referenced in repair manuals.
2003 sea doo gti le international (earthen clay) 6101 service repair manualfjkekfmefmm
This 2003 Shop Manual provides service and repair information for Bombardier Sea-Doo watercraft models. It consists of 18 sections covering topics such as service tools, maintenance, troubleshooting, engine repair, cooling and fuel systems, electrical systems, and technical specifications. Technicians must follow the procedures outlined in the manual, including using the recommended tools and products, to correctly service these watercraft. Adhering to the torque specifications and installing locking devices properly is critical. The manual is an important reference for mechanics working on Bombardier Sea-Doo watercraft.
2003 sea doo gti le (earthen clay) 6102 service repair manualfjkekfmefmm
This document is a 2003 shop manual for Sea-Doo watercraft models. It provides information on service tools, maintenance procedures, troubleshooting, engine and system repairs, and technical specifications. The manual is intended as a guide for technicians to correctly service and repair the 2003 Sea-Doo models and assumes the user has training from Bombardier. It describes the use of proper hand tools and special service tools to perform repairs safely and effectively.
2003 sea doo gti (blue) international 5568 service repair manualfjkekfmefmm
This 2003 Shop Manual provides service and repair information for Bombardier Sea-Doo watercraft models. It consists of 18 sections covering topics such as service tools, maintenance, troubleshooting, engine repair, cooling and fuel systems, electrical systems, and technical specifications. Technicians must follow the procedures outlined in the manual, including using the recommended tools and products, to correctly service these watercraft. Adhering to the torque specifications and installing locking devices properly is critical. The manual is an important reference for mechanics working on Bombardier Sea-Doo watercraft.
2002 sea doo x 20 service repair manualfjkekfmefmm
The document provides a list of mandatory and recommended service tools for servicing Sea-Doo sport boats, including:
- A list of mandatory tools including a tool board, pump gauge tester, engine leak tester kit, digital multimeter, hose pincher, and pliers.
- A list of recommended tools including protective glasses, mechanic gloves, fuel siphon pump, feeler gauges, torque wrench, and tachometer.
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The document provides technical details about CNH America LLC engines, including:
- It describes the main components of the 667TA engines used in various Case grader models, including the turbocharger, alternator, water pump, ECU, and fuel filter.
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- Additional details are given about the cylinder bores, main journals, camshaft bearing mounts, lubrication and cooling passages, and stiffening plate in the engine block. The crankshaft, oil pump gear,
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The document provides technical specifications and descriptions of components for a Tier 3 CNH America LLC 667TA engine, including:
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- A list of mandatory tools including a tool board, pump gauge tester, engine leak tester kit, digital multimeter, hose pincher, and pliers.
- A list of recommended tools including protective glasses, mechanic gloves, fuel siphon pump, feeler gauges, torque wrench, and tachometer.
- The document is the 2001 Shop Manual for Sea-Doo watercraft models. It contains 16 sections covering topics like service tools, maintenance, troubleshooting, engine systems, electrical systems, and more.
- The manual provides exploded views, diagrams, specifications, and step-by-step instructions for repair and maintenance procedures.
- Safety notices, tips, and required tools are called out. Torque specifications and locking devices are emphasized.
1999 sea doo speedster service repair manualfjkekfmefmm
This document provides an overview of the changes to the 1999 shop manual for the Speedster and Speedster SK jet boats. Major changes include new procedures for the 717 engine and the addition of several new service tools and products. The periodic inspection chart and flushing procedure were also revised.
1999 sea doo challenger 1800 service repair manualfjkekfmefmm
This shop manual covers Bombardier jet boats including the Sportster, Sportster 1800, Challenger, and Challenger 1800 models. It consists of 13 sections covering topics such as service tools, maintenance, troubleshooting, engine systems, and more. The manual provides exploded views of components with labeled parts and torque specifications for fasteners. It also includes step-by-step instructions for repair, removal, installation, and testing procedures.
1998 sea doo bombardier personal watercraft service repair manualfjkekfmefmm
This document is a service manual for Bombardier Sea-Doo watercraft. It provides information on mandatory and optional service tools, maintenance procedures, troubleshooting, engine systems, and other technical specifications. The table of contents lists 14 sections that cover topics such as service tools, maintenance, engine repair, electrical systems, and technical specifications for various Sea-Doo models. It includes notices about safety, what's new in the latest manual, and copyright information.
1996 sea doo sportster 5896 service repair manualfjkekfmefmm
This document is the 1996 Bombardier jet boat shop manual. It provides service and repair information for Bombardier jet boats including the Sportster, Speedster, and Challenger models. The manual is divided into multiple sections covering topics like maintenance, engine repair, electrical systems, and more. Instructions include exploded part views with torque specifications. Safety notices are provided throughout and technical terms may differ from parts catalogs.
1992 mercury mariner outboards 2.5hp 275hp service repair manualfjkekfmefmm
This short document encourages the reader to click on a link for more information after thanking them for reading. It asks the reader to click on a link and provides no other context or details about the topic of the information available through the link.
1991 mercury mariner outboards 2.5hp 275hp service repair manualfjkekfmefmm
This short document encourages the reader to click on a link for more information after thanking them for reading. It asks the reader to click on a link without providing any context about the topic or purpose of the additional information available through the link.
1990 mercury mariner outboards 2.5hp 275hp service repair manualfjkekfmefmm
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
6. 6-46530 ENG Issued 07-11 Printed in Brazil
1001-2
NOTE: CASE reserves the right to make improvements in design or changes in specifications at any time
without incurring any obligation to install them on units previously sold.
TORQUE SPECIFICATIONS.........................................................................................................................................................3
Decimal....................................................................................................................................................................................3
Métric.......................................................................................................................................................................................4
Steel Hydraulic Fittings............................................................................................................................................................5
Steel Hydraulic Fittings............................................................................................................................................................6
TABLE OF CONTENTS
7. 6-46530 ENG Issued 07-11 Printed in Brazil
1001-3
TORQUE SPECIFICATIONS
Decimal
Use the torques in this chart when special torques are not given. These torques apply to fasteners with both UNC and UNF thre-
ads as received from suppliers dry, or when lubricated with engine oil. Not applicable if special graphities, Molydisulfide greases,
or other extreme pressure lubricants are used.
Grade 5 Bolts, Nuts and Studs
Size (inch) Pound-Inches N.m
1/4 9 - 11 12 - 15
5/16 17 - 21 23 - 28
3/8 35 - 42 48 - 57
7/16 54 - 64 73 - 87
1/2 80 - 96 109 - 130
9/16 110 - 132 149 - 179
5/8 150 - 180 203 - 244
3/4 270 - 324 366 - 439
7/8 400 - 480 542 - 651
1.0 580 - 696 787 - 944
1-1/8 800 - 880 1085 - 1193
1-1/4 1120 - 1240 1519 - 1681
1-3/8 1460 - 1680 1980 - 2278
1-1/2 1940 - 2200 2631 - 2983
Grade 8 Bolts, Nuts and Studs
Size (inch) Pound-Inches N.m
1/4 12 - 15 16 - 20
5/16 24 - 29 33 - 39
3/8 45 - 54 61 - 73
7/16 70 - 84 95 - 114
1/2 110 - 132 149 - 179
9/16 160 - 192 217 - 260
5/8 220 - 264 298 - 358
3/4 380 - 456 515 - 618
7/8 600 - 720 814 - 976
1.0 900 - 1080 1220 - 1465
1-1/8 1280 - 1440 1736 - 1953
1-1/4 1820 - 2000 2468 - 2712
1-3/8 2380 - 2720 3227 - 3688
1-1/2 3160 - 3560 4285 - 4827
NOTE: Use thick nuts with Grade 8 bolts.
8. 6-46530 ENG Issued 07-11 Printed in Brazil
1001-4
Métric
Use the following torques when specifications are not given. These values apply to fasteners with coarse threads as received
from supplier, plated or unplated, or when lubricated with engine oil. These values do not apply if graphite or Molydisulfide gre-
ase or oil is used.
Grade 8.8 Bolts, Nuts and Studs
8.8
Size (inch) Pound-Inches N.m
M4 2 - 3 3 - 4
M5 5 - 6 6.5 - 8
M6 8 - 9 10.5 - 12
M8 19 - 23 26 - 31
M10 38 - 45 52 - 61
M12 66 - 79 90 - 107
M14 106 - 127 144 - 172
M16 160 - 200 217 - 271
M20 320 - 380 434 - 515
M24 500 - 600 675 - 815
M30 920 - 1100 1250 - 1500
M36 1600 - 1950 2175 - 2600
Grade 10.9 Bolts, Nuts and Studs
10.9
Size (inch) Pound-Inches N.m
M4 3 - 4 4 - 5
M5 7 - 8 9.5 - 11
M6 11 - 13 15 - 17.5
M8 27 - 32 37 - 43
M10 54 - 64 73 - 87
M12 93 - 112 125 - 152
M14 149 - 179 300 - 245
M16 230 - 280 310 - 380
M20 450 - 540 610 - 730
M24 780 - 940 1050 - 1275
M30 1470 - 1770 2000 - 2400
M36 2580 - 3090 3500 - 4200
Grade 12.9 Bolts, Nuts and Studs
12.9
Usually the torque values specified for grade 10.9 faste-
ners. can be used satisfactorily on grade 12.9 fasteners.
11. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-2
ENGINE DIAGNOSTIC TOOL........................................................................................................................................................6
FAILS DIAGNOSTICS....................................................................................................................................................................7
Engine Fails to Start................................................................................................................................................................7
Engine Overheating.................................................................................................................................................................8
Engine Lacks Power and Operates Irregularly........................................................................................................................9
Engine Smokes Black or Dark Grey......................................................................................................................................10
Engine Smokes (Tending to White).......................................................................................................................................10
Engine Smokes Light Blue....................................................................................................................................................10
Engine Knocks Abnormally....................................................................................................................................................11
The Engine Dies....................................................................................................................................................................12
Excessive or Insufficient Oil Pressure...................................................................................................................................12
Excessive Fuel Consumption................................................................................................................................................12
ENGINE........................................................................................................................................................................................13
Identification Code.................................................................................................................................................................14
Properties..............................................................................................................................................................................14
General Specifications......................................................................................................................................................15
CRANKSHAFT MECHANISM COMPONENTS AND CYLINDERS SET.....................................................................................17
VALVE MECHANISM – CYLINDER SET.....................................................................................................................................20
SPECIAL TOOLS.........................................................................................................................................................................22
TIGHTENNING TORQUES..........................................................................................................................................................23
667TA ENGINES..........................................................................................................................................................................25
DESCRIPTION OF ENGINE MAIN COMPONENTS...................................................................................................................26
Engine Block..........................................................................................................................................................................26
Crankshaft.............................................................................................................................................................................27
Connecting Rod.....................................................................................................................................................................28
Piston.....................................................................................................................................................................................29
Camshaft...............................................................................................................................................................................30
Exhaust Gas Recirculation - EGR.........................................................................................................................................30
Valve Control.........................................................................................................................................................................31
Cylinder Head of Engines – 667TA/EBF – 667TA/EBD – 667TA/EED..................................................................................32
Cylinder Head of Engines – 667TA/EEG – 667TA/EEC........................................................................................................33
Cylinder Head of Engines – 667TA/EDJ................................................................................................................................34
Valves and Valves Seats.......................................................................................................................................................35
Valves Bridge.........................................................................................................................................................................35
Cylinder Head Machining......................................................................................................................................................36
Engine Flywheel....................................................................................................................................................................36
AUXILIARY DEVICES DRIVING..................................................................................................................................................37
ENGINE LUBRICATION...............................................................................................................................................................38
Oil Coller................................................................................................................................................................................39
Oil Pressure Control Valve.....................................................................................................................................................39
Deviation Valve......................................................................................................................................................................39
Oil Pump................................................................................................................................................................................40
Oil Sump of Engines – 667TA/EEG – 667TA/EEC – 667TA/EBF – 667TA/EED – 667TA/EDJ.............................................41
Oil Sump of Engines – 667TA/EED – 667TA/EBD................................................................................................................41
Blow-By.................................................................................................................................................................................42
ENGINE COOLER.......................................................................................................................................................................43
Water Pump...........................................................................................................................................................................44
COMMON RAIL – HIGH PRESSURE ELECTRONIC INJECTION SYSTEM..............................................................................45
TABLE OF CONTENTS
12. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-3
EDC7UC31 – ELECTRONIC CONTROL UNIT OPERATION......................................................................................................46
Engine Pre-Post Heater Control............................................................................................................................................46
Phase Recognition................................................................................................................................................................46
Injection Control.....................................................................................................................................................................46
Closed Mesh Injection Pressure Control System..................................................................................................................46
Main Control and Main Injection Advance Control.................................................................................................................46
Idle Control............................................................................................................................................................................46
Overheating Protection..........................................................................................................................................................46
Engine Maximum Rotation Limit............................................................................................................................................46
Cut-Off...................................................................................................................................................................................46
Smoke Control Under Acceleration.......................................................................................................................................46
After Engine Cut-Off..............................................................................................................................................................46
Work Rotation Control in Normal Operation Conditions........................................................................................................46
Recovery Strategy.................................................................................................................................................................47
FUEL SUPPLY SISTEM...............................................................................................................................................................48
Fuel Supply System Diagram................................................................................................................................................49
Fuel Filter...............................................................................................................................................................................50
Mechanical Supply Pump – Normal Operation Condition.....................................................................................................51
Mechanical Supply Pump – Unit Exit Overpressure Condition..............................................................................................51
Bleeding Condition of the Fuel System.................................................................................................................................52
High Pressure Pump CP3.3 TYPE........................................................................................................................................53
High Pressure Pump Exploded View.....................................................................................................................................54
High Pressure Pump Internal View........................................................................................................................................55
Operation...............................................................................................................................................................................56
Operation Theory...................................................................................................................................................................58
Common Rail............................................................................................................................................................................59
Common Rail Pressure Relief Valve......................................................................................................................................60
ELECTROINJECTOR...................................................................................................................................................................61
Injector in Rest Position.........................................................................................................................................................61
Injection Starts.......................................................................................................................................................................61
Injection End..........................................................................................................................................................................61
Injector Nozzler......................................................................................................................................................................62
Fuel Return Pressure Limiter.................................................................................................................................................62
LOCATION OF MAIN ELECTRICAL COMPONENTS..................................................................................................................63
EDC7UC31 – Electronic Control Unit....................................................................................................................................64
Engine Pin-Out......................................................................................................................................................................65
Injectors Connector A Pin-Out Diagram.................................................................................................................................66
Injectors Connector C Pin-Out Diagram................................................................................................................................66
Cranckshaft Sensor...............................................................................................................................................................67
Camshaft Sensor...................................................................................................................................................................67
Pressure and Temperature Sensor........................................................................................................................................68
Engine Oil Pressure and Temperature Sensor......................................................................................................................68
Common Rail – Fuel Pressure Sensor..................................................................................................................................69
Electroinjector........................................................................................................................................................................70
Intake Air Resistance Heater and Rele..................................................................................................................................71
Fuel Temperature Sensor......................................................................................................................................................72
Filter Heater Rele..................................................................................................................................................................72
High Pressure Pump – Pressure Regulator..........................................................................................................................73
13. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-4
FUEL SYSTEM CHECK...............................................................................................................................................................74
High Pressure Supply Test....................................................................................................................................................74
Low Pressure Pump..............................................................................................................................................................75
Common Rail Pressure Relief Valve Test..............................................................................................................................76
Fuel Counter-Flow Test from the Return................................................................................................................................77
ENGINE OVERHAULING IN BENCH..........................................................................................................................................79
Engine Disassembly..............................................................................................................................................................79
ENGINE BLOCK CHECKS AND SPECIFICATIONS...................................................................................................................91
Checks And Measurement....................................................................................................................................................91
Camshaft Lobe And Journal Surface Check..........................................................................................................................91
Bearigns................................................................................................................................................................................92
Checking The Contact Surface Between Cylinder Head And Cylinder Block........................................................................93
Camshaft Syncronism...........................................................................................................................................................93
Lobe Bearing Replacement...................................................................................................................................................94
Tappets..................................................................................................................................................................................94
Camshaft Tappets Installation................................................................................................................................................95
CRANCKSHAFT...........................................................................................................................................................................97
Cranckshaft Journal Measurement........................................................................................................................................97
Cranckshaft Journals Marking Data......................................................................................................................................97
Cranckshaft Main Tolerances................................................................................................................................................98
Oil Pump Gears Replacement...............................................................................................................................................99
Main Bearings Installation.....................................................................................................................................................99
Journals Assembly Clearance Measurement......................................................................................................................100
Cranckshaft Recess Clearance Measurement....................................................................................................................101
Connecting Rod – Piston Set..............................................................................................................................................101
Piston, Pin and Piston Ring Data........................................................................................................................................102
Piston Pin Diameter Measurement......................................................................................................................................103
Piston Pin............................................................................................................................................................................103
Pin-Piston Correct Mating Condition...................................................................................................................................103
Piston Rings........................................................................................................................................................................104
Connecting Rod...................................................................................................................................................................105
Bearings..............................................................................................................................................................................106
Connecting Rod Check........................................................................................................................................................106
Torsion Check......................................................................................................................................................................107
Flexibility Check...................................................................................................................................................................107
Connecting Rod – Piston Set Coupling Installation.............................................................................................................108
Piston Rings Installation......................................................................................................................................................109
Connecting Rods-Piston Sets – Installation in Cylinder Block.............................................................................................109
Journal Clearance Measurement in Cranckshaft Set..........................................................................................................110
Piston Outgrowth Check......................................................................................................................................................112
Timing Gear Housing...........................................................................................................................................................112
Valve Syncronism................................................................................................................................................................113
Engine Flywell Housing.......................................................................................................................................................114
ENGINE FLYWHEEL..................................................................................................................................................................115
Replacement of the Engine Flywheel Annular Gear............................................................................................................115
CYLINDER HEAD......................................................................................................................................................................121
Valve Remotion....................................................................................................................................................................121
Cylinder Head Water Sealing Check...................................................................................................................................122
Cylinder Head Contact Surface Sealing..............................................................................................................................122
14. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-5
VALVES......................................................................................................................................................................................123
Cleaning, Checking and Valve Rectification........................................................................................................................123
Assembling Clearance Checking and Valve Centralization.................................................................................................123
VALVE GUIDES..........................................................................................................................................................................124
VALVE SEATS............................................................................................................................................................................125
Cylinder Head Valve Seat Main Data..................................................................................................................................125
Cylinder Head Valve Seat Main Data..................................................................................................................................126
VALVE SPRINGS.......................................................................................................................................................................127
Main Data Check of Intake and Exhaust Valve Springs......................................................................................................127
CYLINDER HEAD......................................................................................................................................................................128
Cylinder Head Installation....................................................................................................................................................129
Injectors Installation.............................................................................................................................................................130
Pushrods and Tappets.........................................................................................................................................................131
Rocker Set...........................................................................................................................................................................132
Locating the Top Dead Center (TDC)..................................................................................................................................133
Valve Clearance Adjust........................................................................................................................................................134
Wiring Harness Connection to Engine.................................................................................................................................139
STARTER...................................................................................................................................................................................141
Quick Diagnosys..................................................................................................................................................................141
Starter Bosch 24 Volts – 4KW.............................................................................................................................................142
Starter Iskra 24 Volts – 4KW...............................................................................................................................................143
Starter Denso 24 Volts – 7,8KW..........................................................................................................................................143
ALTERNATOR............................................................................................................................................................................144
Quick Diagnosys..................................................................................................................................................................144
Bosch: NCBI 28 Volt 35-70 AMP.........................................................................................................................................145
Starter Remotion.................................................................................................................................................................146
Starter Installation................................................................................................................................................................147
Alternator Remotion.............................................................................................................................................................148
Alternator Installation...........................................................................................................................................................150
Belt Installation....................................................................................................................................................................152
15. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-25
667TA ENGINES
BS06K020 Figura 3000-12
Turbocharger1.
Automatic tension belt2.
Alternator3.
Fix guide pulley4.
Water pump5.
Engine flywheel counterweight6.
Oil sump7.
Electronic Control Unit - E.C.U.8.
Fuel filter9.
High pressure pump10.
Common Rail11.
16. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-26
DESCRIPTION OF ENGINE MAIN COMPONENTS
Engine Block
The cylinder block is a cast iron structure with cylinders bores (1), main journals (5) e moun-tings for camshaft bearing
(3) and valves, water-oil exchanger heater (7), water pump (2) and oil pump (4). The block also has coolant and oil
passages. The lubrication circuit provides oil for the moving parts. The stiffening plate (6) is applied in the engine
block botton to increase the resistance to mechanical fatigue.
Cylinder bore1.
Mounting for water pump2.
Mounting for Camshaft bearing3.
Mounting for oil pump4.
Main journals5.
Stiffening plate6.
Mounting for water-oil exchange heater7.
17. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-27
Crankshaft
BS06K022 Figura 3000-14
Oil pump gear1.
Crankshaft2.
Timing gear3.
Mounting for engine flywheel4.
The crankshaft is steel made and rests in seven journals tempered by induction.
There is a series of drilled passages for the lubricating oil.
The follow items are pressed in front: oil pump gear (1), position sensor sprocket, counterweight,
and the auxiliary devices pulley.
The follow items are pressed in rear: timing gear (3), and the mounting for engine flywheel (4).
The main journals bearings are steel made and coated by a anti-friction alloy. One of them is equipped with shoulders
to limit the cranckshaft axial clearance.
The timing gear (3) and the engine flywheel mounting (4) are forced positioned in the cranckshaft
rear and can not be replaced.
CRANCKSHAFT OIL SEALS
The front and rear seals are box type with radial sealing. To remove them use the special tools 380000665 e
380000663. For installation se special tools 380000666 e 380000664.
18. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-28
Connecting Rod
BS06K023 Figura 3000-15
Connecting rods are forged steel. The big ends are made with an oblique angle. Caps and rods are separeted by a
fracture splitting method that produces a strong and unique fit cap.
The connecting rod big end bearings are coated by anti-friction alloy.
They are marked two ways:
Body-cap: have a number that indicates match and cylinder which they are assembled.•
Rod shank: marked with a letter indicating weight class.•
19. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-29
A coroa na cabeça do pistão apresenta uma câmara de combustão de alta turbulência. A parte inferior da coroa
na cabeça do pistão é arrefecida pelo óleo do motor distribuído por um bico pulverizador instalado no bloco do
motor.
Existem três canaletas para anéis do pistão com diferentes funções e diferente geometria:
The piston crown features a high turbulence combustion chamber. The piston crown is cooled from underneath by
a spray nozzle installed in the cranckcase.
There is three groves for piston rings with different functions and different geometry:
1st pinston ring with trapezoidal section (keystone) and coated by chome ceramic.•
2ndt piston ring with torsional conical rectangular section.•
3rd piston ring with double oil scraper and inner spring.•
In the piston crown are marked the reference data:
Number of spare part and number of design modification.1.
Mark (looking from the frontal engine block) indicating the direction of assembly of the piston in the cylinder2.
Date of manufacture.3.
Mark indicating the first test of the recess insert.4.
Piston
BS06K024 Figura 3000-16
20. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-30
Camshaft
BS06K025 Figura 3000-17
BS06K026 Figura 3000-18
Intake valve lobeA.
Exhaust valve lobeB.
Lobe EGRC.
Camshaft is supported by seven journals in the engine block.
The front and rear journals seats are equipped with steel bushings coated with anti-friction material forced
positioned.
There is two lobes for each cylinder
Intake lobeA.
Exhaust lobeB.
Camshaft is directly controlled by rear gears moved by the crankshaft.
Exhaust Gas Recirculation - EGR
The exhaust gas can return partially to the cylinder and reduce the maximum temperature res-ponsible caused by
the nitrogen oxide (NOx) generation.
The ECR reduces the combustion temperature, decreasing the oxigen concentration in the combustion chamber,
creating a efficient system to control the NOx emissions. The EGR lobe is not equipped with any electronic control,
and the system is always enabled. Its configuration do not requires aditional elements such as retaining valve, pipes
or heat dissipation.
There is an aditional lobe (C). When a cylinder is intaking, this lobe allow a brief opening of the exhaust valve. The
recirculation occurs in that cylinder due the great exhaust pressure compared to the intake gases.
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22. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-31
Valve Control
BS06K027 Figura 3000-19
Rocker1.
Valve clearance adjusting screw2.
Pushrod3.
Valve cone4.
Valve seat5.
Spring6.
Camshaft7.
Tappet8.
Bridge9.
Rocker axle10.
23. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-32
Cylinder Head of Engines – 667TA/EBF – 667TA/EBD – 667TA/EED
The cast iron cylinder head is machined to allow mounting the following parts:
Valve seats (4).•
Injectors (2).•
Thermostat (3).•
It is designed also to accommodate the following components:
Exhaust manifold (1).•
Intake manifold (6) with intake air heater mounting (5).•
Exhaust manifold1.
Injector2.
Thermostat3.
Valve seat4.
Intake air heater5.
Intake manifold6.
24. 6-46557 ENG Issued 07-11 Printed in Brazil
2002-33
Cylinder Head of Engines – 667TA/EEG – 667TA/EEC
Exhaust manifold1.
Injector2.
Thermostat3.
Valve seat4.
Injectors electrical cable support5.
Intake air heater6.
Intake manifold7.
The cast iron cylinder head is machined to allow mounting the following parts:
Valve seats (4)•
Injectors (2)•
Thermostat (3)•
It is designed also to accommodate the following components:
Exhaust manifold (1)•
Intake manifold (7) with intake air heater mounting (6)•