This document provides instructions for removing and installing the engine and radiator on a 721E wheel loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an engine lift to remove the engine from the loader. Engine installation is the reverse of removal. Radiator removal requires draining the coolant and removing mounting bolts, hoses and electrical connections. Radiator installation is the reverse of removal.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing accessories, and using an engine lifting fixture to remove the engine from the vehicle. Installation is largely the reverse of removal. Procedures for radiator removal include draining coolant and removing mounting brackets, and installation is the reverse of removal. Torque specifications are provided for reinstalling components.
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This document is a repair manual for a D150B crawler machine. It contains general torque specifications for various types of hardware, including decimal, metric, hydraulic fittings, and more. It also includes a table of contents that lists sections covering topics like the engine, fuel system, electrical components, tracks, power train, brakes, hydraulics, and mounted equipment. Each section provides repair and installation instructions as well as specifications and troubleshooting information. Schematics for hydraulic and electrical systems are located in the rear pocket.
This document is a repair manual for a CNH Italia S.p.A. 521E Wheel Loader issued in January 2009. It contains sections covering general information like torque specifications and fluids, as well as sections for repair and maintenance of specific systems on the loader like the engine, fuel system, electrical, steering, power train, brakes, hydraulics, and mounted equipment. The document provides removal and installation instructions, specifications, troubleshooting procedures, and other repair information for repairing and maintaining the 521E Wheel Loader.
New holland w190 c wheel loader service repair manualujdjjkkskmme
This section of the service manual provides instructions for removing and installing the engine and radiator on a W190C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounting brackets and hoses. Engine installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting brackets, and installation is the reverse of removal.
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This document is a service manual for CNH Italia S.p.A. wheel loaders models W270C and W300C. It contains instructions and specifications for servicing and repairing components of the wheel loaders. The manual is divided into tabs covering general information, engines, fuel system, electrical systems, steering, powertrain, brakes, hydraulics, mounted equipment, and schematic foldouts. Sections within each tab provide removal and installation instructions, specifications, troubleshooting procedures, and other repair information for the various components.
New holland w270 c wheel loader service repair manual instant downloadujjdfjkkskemmed
This document is a service manual for CNH Italia S.p.A. wheel loaders models W270C and W300C. It contains instructions and specifications for servicing and repairing components of the wheel loaders. The manual is divided into tabs covering general information, engines, fuel system, electrical systems, steering, powertrain, brakes, hydraulics, and mounted equipment. The document provided is the table of contents, which lists each section number and title. It does not contain any repair or service instructions.
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This service manual provides information for servicing a Wheel Loader model W270C-W300C. It contains sections covering general information, engines, fuel systems, electrical systems, steering, powertrain, brakes, hydraulics, mounted equipment, and schematic foldouts. The document provides section indexes listing topics and their corresponding section numbers. It also includes service information such as component removal/installation instructions and specifications. Standard torque specifications and fluid/lubricant information are provided in the general section.
New holland w130 c tier 4 wheel loader service repair manualujfjjkskkmdme
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing accessories, and using an engine lifting fixture to remove the engine from the vehicle. Installation is largely the reverse of removal. Procedures for radiator removal include draining coolant and removing mounting brackets, and installation is the reverse of removal. Torque specifications are provided for reinstalling components.
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This document is a repair manual for a CNH Italia S.p.A. 521E Wheel Loader issued in January 2009. It contains sections covering general information like torque specifications and fluids, as well as sections for repair and maintenance of specific systems on the loader like the engine, fuel system, electrical, steering, power train, brakes, hydraulics, and mounted equipment. The document provides removal and installation instructions, specifications, troubleshooting procedures, and other repair information for repairing and maintaining the 521E Wheel Loader.
New holland w190 c wheel loader service repair manualujdjjkkskmme
This section of the service manual provides instructions for removing and installing the engine and radiator on a W190C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounting brackets and hoses. Engine installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting brackets, and installation is the reverse of removal.
New holland w300 c wheel loader service repair manual instant downloadujjdfjkkskemmed
This document is a service manual for CNH Italia S.p.A. wheel loaders models W270C and W300C. It contains instructions and specifications for servicing and repairing components of the wheel loaders. The manual is divided into tabs covering general information, engines, fuel system, electrical systems, steering, powertrain, brakes, hydraulics, mounted equipment, and schematic foldouts. Sections within each tab provide removal and installation instructions, specifications, troubleshooting procedures, and other repair information for the various components.
New holland w270 c wheel loader service repair manual instant downloadujjdfjkkskemmed
This document is a service manual for CNH Italia S.p.A. wheel loaders models W270C and W300C. It contains instructions and specifications for servicing and repairing components of the wheel loaders. The manual is divided into tabs covering general information, engines, fuel system, electrical systems, steering, powertrain, brakes, hydraulics, and mounted equipment. The document provided is the table of contents, which lists each section number and title. It does not contain any repair or service instructions.
New holland w270 c wheel loader service repair manualoekdmjkemme
This service manual provides information for servicing a Wheel Loader model W270C-W300C. It contains sections covering general information, engines, fuel systems, electrical systems, steering, powertrain, brakes, hydraulics, mounted equipment, and schematic foldouts. The document provides section indexes listing topics and their corresponding section numbers. It also includes service information such as component removal/installation instructions and specifications. Standard torque specifications and fluid/lubricant information are provided in the general section.
New holland w130 c tier 4 wheel loader service repair manualfjkskmmdmme
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing accessories, and using an engine lifting fixture to remove the engine from the vehicle. Installation is largely the reverse of removal. Procedures for radiator removal include draining coolant and removing mounting brackets, and installation is the reverse of removal. Torque specifications are provided for relevant fasteners.
New Holland W130C Tier 4 Wheel Loader Service Repair Manual.pdffusedkdd9idi
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
New Holland W130C Tier 4 Wheel Loader Service Repair Manual.pdfcheng576587ce
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing accessories, and using an engine lifting fixture to remove the engine from the vehicle. Installation is largely the reverse of removal. Procedures for radiator removal include draining coolant and removing mounting brackets, and installation is the reverse of removal. Torque specifications are provided for relevant fasteners.
New Holland W130C Tier 4 Wheel Loader Service Repair Manual.pdffujksekd9dokd
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
New holland w130 c tier 4 wheel loader service repair manualfujsjefkskem
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
New Holland W130C Tier 4 Wheel Loader Service Repair Manual.pdfhmc151121
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
New holland w130 c tier 4 wheel loader service repair manualuufdjjjskkemm
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The procedures include disconnecting battery ground cables, draining coolant and fuel, removing mounting bolts and hoses, and lifting the engine from the vehicle. Reinstallation involves lowering the engine back into position and reconnecting all hoses, brackets, and electrical components. Proper torque specifications are provided for all fasteners.
New holland w130 c tier 4 wheel loader service repair manualfikskefjsekfsem
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The procedures include draining fluids, disconnecting linkages, removing mounting hardware, and installing in the reverse order. Specifications and torque values are provided for reinstalling components.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
New Holland W130C Tier 4 Wheel Loader Service Repair Manual.pdffusjekkdkdme3
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for all fasteners.
New holland w130 c tier 4 wheel loader service repair manualfjsjekdmmeme
This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
New Holland W170C Wheel Loader Service Repair Manual.pdfgan51huishu
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an overhead hoist to lift the engine from the machine. Installation is largely the reverse process. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and refills the cooling system.
New Holland W170C Wheel Loader Service Repair Manual.pdffusedkdd9idi
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and lifting the engine out. Installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting hardware, while installation reverses this process.
New holland w170 c wheel loader service repair manualfusjfskeekemm
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an overhead hoist to lift the engine from the machine. Installation is largely the reverse process. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator back in place.
New Holland W170C Wheel Loader Service Repair Manual.pdffujksekd9dokd
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an overhead hoist to lift the engine from the machine. Installation is largely the reverse process. Radiator removal involves draining coolant and removing mounting hardware, while installation follows the reverse steps.
New holland w170 c wheel loader service repair manualfujsjefjkskefksem
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and lifting the engine out. Installation is the reverse of removal. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator.
New Holland W170C Wheel Loader Service Repair Manual.pdfhmc151121
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an overhead hoist to lift the engine from the machine. Installation is largely the reverse process. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and refills the cooling system.
New holland w170 c wheel loader service repair manualufjjdkksmeme
This section provides instructions for removing and installing the engine and radiator on a W170C Wheel Loader. The engine removal process involves disconnecting battery cables, draining fluids, removing mounted components, and using an overhead hoist to lift the engine from the machine. Installation is largely the reverse process. Radiator removal involves draining coolant and removing mounting hardware, while installation reconnects hoses and mounts the radiator back in place.
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Caterpillar cat 385 c l excavator (prefix jcm) service repair manual (jcm0000...fjkskefksmeme
This document provides instructions for disassembling and assembling the final drive of a 385C excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It notes the importance of cleanliness. For assembly, it lists 1 step to reassemble the final drive on a repair stand and cribbing, referring to other assembly instructions. Key points are cleaning all parts thoroughly before and during assembly and replacing any worn or damaged components.
Caterpillar cat 385 c fs excavator (prefix mma) service repair manual (mma000...fjkskefksmeme
This document provides instructions for removing and installing various components of a Caterpillar C-18 diesel engine, including:
1. Removing the variable valve actuator by disconnecting harnesses and removing mounting bolts and nuts.
2. Installing the variable valve actuator by reinstalling mounting hardware and reconnecting harnesses.
3. Removing the rocker arm assembly by removing mounting bolts and using a lifting bracket.
4. Disassembling the rocker arm by removing adjustment screws, buttons, seals, and arms from the rocker shaft.
Caterpillar cat 385 c fs excavator (prefix eam) service repair manual (eam000...fjkskefksmeme
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 385C FS excavator powered by a C-18 engine. The document includes procedures for removing and installing the valve actuator, rocker arm and shaft, and disassembling and assembling the rocker arm. Diagrams and specifications are provided to correctly perform the repair and replacement of parts. Technicians are advised to keep components clean and lubricated during disassembly and reassembly.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing accessories, and using an engine lifting fixture to remove the engine from the vehicle. Installation is largely the reverse of removal. Procedures for radiator removal include draining coolant and removing mounting brackets, and installation is the reverse of removal. Torque specifications are provided for relevant fasteners.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, and removing mounting bolts. Installation is also the reverse of removal. Torque specifications are provided for critical fasteners.
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This section describes the removal and installation procedures for the engine and radiator on a W130C wheel loader. The key steps for engine removal include disconnecting batteries, draining fluids, removing mounting brackets and hoses. Installation is the reverse of removal. Radiator removal involves disconnecting hoses and electrical connections, then removing mounting bolts. Installation is also reverse of removal. Torque specifications are provided for correct reinstallation of components.
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7. 1001-3
87551874A Revised 1-07 Printed in E.C.
TORQUE SPECIFICATIONS - DECIMAL HARDWARE
Use the torques in this chart when special torques
are not given. These torques apply to fasteners with
both UNC and UNF threads as received from
suppliers dry, or when lubricated with engine oil. Not
applicable if special graphities, Molydisulfide
greases, or other extreme pressure lubricants are
used.
Grade 5 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
Size
Pound-
Feet
Newton
metres
7/16 inch 54 to 64 73 to 87
1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inch 800 to 880 1085 to 1193
1-1/4 inch 1120 to 1240 1519 to 1681
1-3/8 inch 1460 to 1680 1980 to 2278
1-1/2 inch 1940 to 2200 2631 to 2983
Grade 8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
Size
Pound-
Feet
Newton
metres
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
7/8 inch 600 to 720 814 to 976
1.0 inch 900 to 1080 1220 to 1465
1-1/8 inch 1280 to 1440 1736 to 1953
1-1/4 inch 1820 to 2000 2468 to 2712
1-3/8 inch 2380 to 2720 3227 to 3688
1-1/2 inch 3160 to 3560 4285 to 4827
NOTE: Use thick nuts with Grade 8 bolts.
8. 1001-4
87551874A Revised 1-07 Printed in E.C.
TORQUE SPECIFICATIONS - METRIC HARDWARE
Use the following torques when specifications are not
given.
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or
when lubricated with engine oil. These values do not
apply if graphite or Molydisulfide grease or oil is
used.
Grade 12.9 Bolts, Nuts, and Studs
Usually the torque values specified for grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
Grade 8.8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 24 to 36 3 to 4
M5 60 to 72 7 to 8
M6 96 to 108 11 to 12
M8 228 to 276 26 to 31
M10 456 to 540 52 to 61
Size
Pound-
Feet
Newton
metres
M12 66 to 79 90 to 107
M14 106 to 127 144 to 172
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
M36 1600 to 1950 2175 to 2600
8.8
Grade 10.9 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 36 to 48 4 to 5
M5 84 to 96 9 to 11
M6 132 to 156 15 to 18
M8 324 to 384 37 to 43
Size
Pound-
Feet
Newton
metres
M10 54 to 64 73 to 87
M12 93 to 112 125 to 150
M14 149 to 179 200 to 245
M16 230 to 280 310 to 380
M20 450 to 540 610 to 730
M24 780 to 940 1050 to 1275
M30 1470 to 1770 2000 to 2400
M36 2580 to 3090 3500 to 4200
10.9
12.9
9. 1001-5
87551874A Revised 1-07 Printed in E.C.
TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
37 Degree Flare Fitting
Tube OD
Hose ID
Thread
Size
Pound-
Inches
Newton
metres
1/4 inch
6.4 mm
7/16-20 72 to 144 8 to 16
5/16 inch
7.9 mm
1/2-20 96 to 192 11 to 22
3/8 inch
9.5 mm
9/16-18 120 to 300 14 to 34
1/2 inch
12.7 mm
3/4-16 180 to 504 20 to 57
5/8 inch
15.9 mm
7/8-14 300 to 696 34 to 79
Tube OD
Hose ID
Thread
Size
Pound-
Feet
Newton
metres
3/4 inch
19.0 mm
1-1/16-12 40 to 80 54 to 108
7/8 inch
22.2 mm
1-3/16-12 60 to 100 81 to 135
1.0 inch
25.4 mm
1-5/16-12 75 to 117 102 to 158
1-1/4 inch
31.8 mm
1-5/8-12 125 to 165 169 to 223
1-1/2 inch
38.1 mm
1-7/8-12 210 to 250 285 to 338
Split Flange Mounting Bolts
Size
Pound-
Inches
Newton
metres
5/16-18 180 to 240 20 to 27
3/8-16 240 to 300 27 to 34
7/16-14 420 to 540 47 to 61
Size
Pound-
Feet
Newton
metres
1/2-13 55 to 65 74 to 88
5/8-11 140 to 150 190 to 203
Straight Threads with O-ring
Tube OD
Hose ID
Thread
Size
Pound-
Inches
Newton
metres
1/4 inch
6.4 mm
7/16-20 144 to 228 16 to 26
5/16 inch
7.9 mm
1/2-20 192 to 300 22 to 34
3/8 inch
9.5 mm
9/16-18 300 to 480 34 to 54
1/2 inch
12.7 mm
3/4-16 540 to 804 57 to 91
Tube OD
Hose ID
Thread
Size
Pound-
Feet
Newton
metres
5/8 inch
15.9 mm
7/8-14 58 to 92 79 to 124
3/4 inch
19.0 mm
1-1/16-12 80 to 128 108 to 174
7/8 inch
22.2 mm
1-3/16-12 100 to 160 136 to 216
1.0 inch
25.4 mm
1-5/16-12 117 to 187 159 to 253
1-1/4 inch
31.8 mm
1-5/8-12 165 to 264 224 to 357
1-1/2 inch
38.1 mm
1-7/8-12 250 to 400 339 to 542
12. 2000-3
87551874A Issued 1-07 Printed in E.C.
ENGINE
Removal
STEP 1
BD03A040
Park machine on a level surface and lower bucket to
ground. Put articulation lock in LOCKED position.
STEP 2
Stop engine. Actuate brake pedal several times to
discharge brake accumulators. Put key switch in ON
position and move loader control lever back and forth
at least 30 times to release any pressure from
hydraulic circuit. Put key switch in OFF position.
STEP 3
Slowly loosen the filler cap for hydraulic reservoir to
release air pressure in hydraulic reservoir.
STEP 4
BD06F108
The master and hood raise switch are located in the
right batter box. Raise the hood with the hood lift
motor. Put master disconnect switch in OFF position.
Remove both battery covers and disconnect
batteries from the machine.
STEP 5
BD02N160
Put a 37 liter (10 gallon) container below radiator
drain. Remove radiator cap. Remove cap and drain
coolant into container. Install cap after coolant has
drained. Install radiator cap.
STEP 6
BD02N160
Put a 14.2 liter (15 U.S. quarts) container below
engine oil drain. Remove cap and drain oil into
container. Install cap after oil has drained.
NOTE: After draining oil disconnect drain hose from
frame for removal with engine.
13. 2000-4
87551874A Issued 1-07 Printed in E.C.
STEP 7
BD03A231
Double up a nylon lifting strap (1) and slide through
the exhaust stack (2) on the hood.
STEP 8
BD03A230
Place a solid steel bar through the strap, raise the
hood and release tension on the lifting motor.
STEP 9
BD03A228
Remove the pin from the top of the lifting motor.
STEP 10
BD06F109
Tag and disconnect hood wiring harness connector
from rear chassis wiring harness connector.
STEP 11
BD03A227
BD03A226
Remove mount bolt (1) and backup alarm wiring
harness clamp from cooler housing. Have another
person balance the hood and remove the hood hinge
mounting bolts (2) from the cooler frame.
1
2
1
2
2
14. 2000-5
87551874A Issued 1-07 Printed in E.C.
STEP 12
BD03A232
Carefully raise and remove hood from loader. Lower
hood onto suitable platform and disconnect lifting
equipment.
STEP 13
BD03A224
Tag and disconnect engine wiring harness connector
from air filter restriction switch.
STEP 14
BD03A225
Loosen clamp on air cleaner intake hose and remove
the crankcase ventilation hose.
STEP 15
BD06F110
Loosen clamps on turbocharger and air cleaner,
remove the intake hose.
STEP 16
BD06F110
Loosen the clamp on the turbocharger for the after
cooler inlet hose.
STEP 17
BD03A115
Loosen the clamp on the after cooler and remove the
after cooler inlet hose from the machine.
15. 2000-6
87551874A Issued 1-07 Printed in E.C.
STEP 18
BD06F111
Loosen the clamp on the intake manifold for the after
cooler output hose.
STEP 19
BD03A118
Loosen the clamp on the after cooler and remove the
after cooler outlet hose from the machine.
STEP 20
BD06F110
Loosen the exhaust clamp from the turbocharger.
STEP 21
BD06F112
Remove the air cleaner and muffler from the bracket.
STEP 22
BD06F113
BD06F114
Remove the four mounting bolts from the belt cover,
remove the cover.
NOTE: After removing the belt cover remove the cover
mounting brackets from the machine frame.
16. 2000-7
87551874A Issued 1-07 Printed in E.C.
STEP 23
BD06F115
Remove the drive belt from the engine.
STEP 24
BD06F116
Loosen clamps and remove lower cooler hose from
the engine.
STEP 25
BD06F117
If loader is equipped with air conditioning, identify,
tag, and disconnect the engine wiring harness
connectors from air compressor clutch connector (1).
Remove the three mounting bolts (2) for the
compressor and set the compressor on the left
battery cover.
STEP 26
BD06F118
Tag and disconnect the wiring from the alternator.
STEP 27
BD06F119
Remove bolt securing wiring harness clamp to
engine.
STEP 28
BD06F120
Remove bolt securing wiring harness clamp (1) to the
engine. Remove ground wires (2) from the engine.
1
2
1
2
17. 2000-8
87551874A Issued 1-07 Printed in E.C.
STEP 29
BD06F121
Tag and remove the wires from the starter solenoid
(3), remove the ground cable (2), and ground strap
(1) from the starter.
NOTE: Move the starter cables away from the engine,
move the wiring harness away from the engine.
STEP 30
BD06F146
Disconnect the engine coolant vent hose and root to
the rear of the engine.
STEP 31
BD06F122
Remove the radiator hose (1) from the rear of the
engine, remove the heater hose from the rear of the
engine (2), remove the clamp bolts and clamps (3)
from the bell housing.
STEP 32
BD06F111
Tag and remove the grid heater cable.
STEP 33
BD03A142
Disconnect the wiring harness from the EDC 7
controller.
NOTE: Lifting up on the lever will release the connector
from the controller.
STEP 34
BD06F123
Remove the fuel line from the top of the EDC 7
controller, plug the line and cap the fitting.
3
1
2
2
1
3
18. 2000-9
87551874A Issued 1-07 Printed in E.C.
STEP 35
BD06F124
Tag and disconnect the fuel filter heater wires (1),
disconnect the fuel line (2) from the fuel filter head,
plug the line and cap the fitting.
STEP 36
BD06F125
Remove bolt and clamp.
STEP 37
BD06F126
Connect and turn on vacuum pump to hydraulic
reservoir. Tag and remove the hydraulic lines from
the brake system pump, plug the lines and cap the
fittings.
STEP 38
BD06F127
Remove the lower cover for the drive shaft.
STEP 39
BD03A172
Remove the drive shaft bolts from the flywheel. Move
the drive shaft clear of the flywheel.
STEP 40
Connect suitable lifting equipment to engine lifting
brackets. Take up all slack in lifting equipment.
Remove the engine mounting bolts and lift the engine
enough to gain access to the drain hose, pull the
drain hose with the engine.
STEP 41
Slowly raise engine from rear chassis. Be sure all
harness connections and hoses have been
disconnected and are clear of the engine. Remove
engine from machine.
1
2
19. 2000-10
87551874A Issued 1-07 Printed in E.C.
Installation
BS03B035
STEP 42
If engine rubber isolators require replacement,
remove and discard isolators (3 and 4). Install new
rubber isolator (4), then rubber isolator (3).
STEP 43
Slowly raise engine and move into position over rear
chassis. Be sure all harness connections and hoses
are out of the way then lower engine. Put washer (5)
between front rubber isolator (4) and chassis. Install
washer (2), bolt (1), washer (6), and nut (7) in engine
isolators. Lower engine into position.
STEP 44
Tighten engine mounting bolts to a torque of 244 to
298 Nm (180 to 220 lb-ft).
STEP 45
Disconnect lifting equipment from engine lifting
brackets.
STEP 46
Connect engine oil drain hose to frame bracket.
STEP 47
BD03A172
At front of engine, position drive shaft on engine
coupling. Install six bolts to secure drive shaft to
engine coupling. Tighten the six bolts to a torque of
53 to 62 Nm (39 to 46 lb-ft).
1. ENGINE MOUNT BOLT 3. INSOLATOR UPPER 5. WASHER 7. NUT
2. WASHER 4. INSOLATOR LOWER 6. WASHER 8. REMOTE OIL DRAIN HOSE
1
4
3
2
7
6
5
4
3
2
1
1
7
8
7
6
5
2
3
4
5
6
20. 2000-11
87551874A Issued 1-07 Printed in E.C.
STEP 48
BD06F127
Install the lower cover for the drive shaft.
STEP 49
BD06F126
Connect and turn on vacuum pump to the hydraulic
reservoir. Remove caps from fittings and plugs from
hoses. Connect hoses to brake pump following tags
installed during removal. Remove and discard tags.
Turn off and disconnect vacuum pump from hydraulic
reservoir.
STEP 50
BD06F125
Install bolt and clamp for fuel return hose.
STEP 51
BD06F124
Remove cap from fitting and plug from the hose,
connect fuel line (2). Connect fuel filter heater wires
(1). Remove and discard tag.
STEP 52
BD06F123
Remove cap from fitting and plug from the hose,
connect fuel line to EDC 7.
STEP 53
BD03A142
Connect wiring harness to EDC 7 controller.
NOTE: Start the connector on the EDC 7 with lever
straight out from EDC 7. Use lever to pull connector into
position.
1
2
21. 2000-12
87551874A Issued 1-07 Printed in E.C.
STEP 54
BD06F111
Connect grid heater cable to grid heater. Remove
and discard tag.
STEP 55
BD06F122
Install the heater hose (2) to the rear of the engine,
mount the clamps (3), install the radiator hose (1).
STEP 56
BD06F146
Connect the engine coolant vent hose.
STEP 57
BD06F121
Install the wires to the starter solenoid (3), install the
ground cable (2), and ground strap (1) to the starter.
Remove and discard tags.
STEP 58
BD06F120
Install bolt securing wiring harness (1) clamp to the
engine. Install ground wires (2) to the engine.
STEP 59
BD06F119
Install bolt securing wiring harness clamp to engine.
2
1
3
3
1
2
1
2
22. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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23. 2000-13
87551874A Issued 1-07 Printed in E.C.
STEP 60
BD06F118
Connect the wiring to the alternator. Remove and
discard tags.
STEP 61
BD06F117
If loader is equipped with air conditioning, mount the
compressor using the three mounting bolts (2),
connect the engine wiring harness connectors to air
compressor clutch connector (1). Remove and
discard tags.
STEP 62
BD06F116
Install lower cooler hose to the engine and tighten
the clamps to a torque of 10.1 to 11.3 Nm (90 to 100
lb-inch).
STEP 63
BD06F115
Install the drive belt.
STEP 64
BD06F113
BD06F114
Install the cover mounting brackets to the machine
frame. Install the belt cover, install the four mounting
bolts for the belt cover.
1
2
24. 2000-14
87551874A Issued 1-07 Printed in E.C.
STEP 65
BD06F112
Place the muffler and air cleaner on the bracket.
Install mounting bolts in air cleaner and tighten,
install the mounting bolts in the muffler and leave
loose at this time.
STEP 66
BD06F110
Install and tighten the exhaust clamp on the
turbocharger, tighten the muffler mounting bolts.
STEP 67
BD03A118
Place the after cooler outlet hose on the machine.
Tighten the clamp on the after cooler.
STEP 68
BD06F111
Tighten the clamp on the intake manifold for the after
cooler output hose.
STEP 69
BD03A115
Place the after cooler inlet hose on the machine.
Tighten the clamp on the after cooler.
STEP 70
BD06F110
Tighten the clamp on the turbocharger for the after
cooler inlet hose.
25. 2000-15
87551874A Issued 1-07 Printed in E.C.
STEP 71
BD06F110
Install the intake hose and tighten the clamps on
turbocharger and air cleaner.
STEP 72
BD03A225
Install the crankcase ventilation hose and tighten the
clamp on air cleaner intake hose.
STEP 73
BD03A224
Connect engine wiring harness connector to air filter
restriction switch. Remove and discard tag.
STEP 74
BD03A232
Carefully raise and place hood over loader.
NOTE: Refer to step 7 and 8 of removal for lifting
procedure.
STEP 75
BD03A227
BD03A226
Have another person balance the hood, install the
hood hinge mounting bolts (2) to the cooler frame.
Install mount bolt (1) and backup alarm wiring
harness clamp to cooler housing.
1
2
2
26. 2000-16
87551874A Issued 1-07 Printed in E.C.
STEP 76
BD03A228
Install the pin from the top of the lifting motor, lower
and remove lifting equipment.
STEP 77
BD06F109
Connect hood wiring harness connector to rear
chassis wiring harness connector. Remove and
discard tag.
STEP 78
BD03A221
NOTE: If hood strut is not adjusted properly the hood will
be damaged.
When a hood is removed and replaced an initial
adjustment on the strut is necessary. Adjust between
the top of the lift motor adjusting jam nut (1) to the top
of the threads (2) to 20 mm (X). With the motor down
to its lowest point take a measurement between the
left hand side hood bumper and the counter weight,
record this measurement (Y). Use the following table
to adjust the strut (X).
Hood Adjustment Table
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
1 19 21 14 41 9 61 5
2 19 22 14 42 9 62 5
3 18 23 14 43 9 63 4
4 18 24 13 44 9 64 4
5 18 25 13 45 9 65 4
6 18 26 13 46 8 66 4
7 17 27 13 47 8 67 3
8 17 28 12 48 8 68 3
9 17 29 12 49 8 69 3
10 17 30 12 50 7 70 3
11 16 31 12 51 7 71 2
12 16 32 12 52 7 72 2
13 16 33 11 53 7 73 2
14 16 34 11 54 6 74 2
15 16 35 11 55 6 75 2
16 15 36 11 56 6 76 1
17 15 37 10 57 6 77 1
18 15 38 10 58 6 78 1
19 15 39 10 59 5 79 1
20 14 40 10 60 5 80 0
2
1
27. 2000-17
87551874A Issued 1-07 Printed in E.C.
STEP 79
BD02N160
Check and make sure that drain caps are tight.
STEP 80
Install a new oil filter on engine. Fill engine with 14.2
liters (15 quarts) of Case AKCELA No. 1 Engine Oil
(SAE 15W-40).
STEP 81
If hydraulic reservoir was drained, fill reservoir with
105.7 liters (27.9 gallons) of Case AKCELA Hy-Tran
Ultra® fluid.
STEP 82
Fill engine coolant system with a solution of 50%
Ethylene Glycol and 50% water. Cooling system
capacity is 36.9 liters (9.75 gallons). Install the
radiator cap. Fill the coolant reservoir up to the FULL
mark on the reservoir.
STEP 83
Connect the batteries, install battery covers, put
master disconnect switch in ON position.
STEP 84
Start engine and run the engine at low idle. Run the
engine at operating temperature for approximately
five minutes to completely mix the Ethylene Glycol
and water. When the coolant is at operating
temperature, stop the engine. When engine has
cooled, check the coolant level at the reservoir.
WARNING: Hot coolant can spray out if radiator cap is
removed. To remove radiator cap: Let system cool, turn to
first notch, then wait until all pressure is released. Scalding
can result from fast removal of radiator cap.
STEP 85
BD06F108
Lower the hood with the hood lift motor.
STEP 86
Put articulation lock in OPERATING position.
28. 2000-18
87551874A Issued 1-07 Printed in E.C.
RADIATOR
Removal
STEP 1
Park loader on level surface and lower bucket to
ground. Apply parking brake and shut down engine.
STEP 2
BD03A040
Put articulation lock in LOCKED position.
STEP 3
Put master disconnect switch in OFF position.
STEP 4
BD03A120
Have another person raise and hold the side panel
up into the raised position. Remove the two mounting
screws for the side panel, remove the panel.
NOTE: Photo is of the oil cooler side of the machine, the
procedure is the same.
STEP 5
BD06F128
Remove bolt and washer securing LH fender.
Remove LH fender.
STEP 6
BD02N160
Put a 37 liter (10 gallon) container below radiator
drain. Remove radiator cap then remove cap and
drain coolant into container. Install cap after coolant
has drained. Install radiator cap.
STEP 7
BD03A109
Release catch and tilt air conditioning condenser
core up to gain access to upper radiator hose.