This document is a repair manual for a CNH Italia 621E wheel loader. It contains instructions for removing and installing the engine and radiator. The summary steps are:
1. Park the loader, lower the bucket, engage the articulation lock, stop the engine and release any hydraulic and brake pressure.
2. Raise the hood, turn the master switch off, disconnect the batteries, and place a container under the radiator drain plug.
3. Drain the coolant and remove hoses, wiring, and guards. Then remove the fan, fan shroud, and radiator.
4. Disconnect linkage, hoses, wiring, and guards from the engine. Then remove mounting bol
CASE 621E Wheel Loader Service Repair Manual.pdfhuanghunsi151
This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
CASE 621E Wheel Loader Service Repair Manual.pdfbeijie19240
This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
CASE 621E Wheel Loader Service Repair Manual.pdfqimdk60i
This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
Case 521 f tier iv wheel loader service repair manualfkjsekksmem
This document is a service manual for a 521F wheel loader. It contains sections on general information, the engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and a table of contents. The engine and radiator removal and installation section provides step-by-step instructions for removing and installing the engine and radiator. It begins with preparing the machine and disconnecting components before removing the engine.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffujsekmdijdjd3e
This document is a service manual for a 521F wheel loader. It contains sections on general information, the engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and a table of contents listing the section numbers for each system. The manual provides instructions for removing and installing the engine and radiator, performing stall tests, and servicing components of the SCR system, engine sensors, fuel system, electrical system and other components. Torque specifications are provided for hardware and maintenance procedures and intervals are outlined.
Case 521 f tier iv wheel loader service repair manualfujskekfmsme
This document is a service manual for a 521F wheel loader. It contains sections on general information, engines, fuel systems, electrical systems, steering, power trains, brakes, hydraulics, mounted equipment and more. Each section includes an index of topics covered and procedures for removal, installation, specifications, troubleshooting and maintenance for various components. The manual provides detailed instructions and specifications to guide maintenance and repair work on the wheel loader.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffujskemdidk8u1
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It outlines 12 steps for removal, which include draining fluids, disconnecting batteries, removing radiator and engine oil caps, loosening hydraulic reservoir pressure, disconnecting wiring harnesses, and detaching lift cylinders to allow the engine to be lifted out. The summary provides an overview of the engine removal process and highlights the key steps involved.
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The document is a service manual that provides instructions for removing the engine from a wheel loader. It outlines 12 steps for safely removing the engine, including draining fluids, disconnecting batteries, removing lift cylinders, and disconnecting wiring harnesses. Safety procedures are described such as lowering the bucket, engaging the articulation lock, and releasing hydraulic pressure before removal.
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This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
CASE 621E Wheel Loader Service Repair Manual.pdfbeijie19240
This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
CASE 621E Wheel Loader Service Repair Manual.pdfqimdk60i
This document provides instructions for removing and installing the engine on a CNH Italia 621E wheel loader. The 12 step process includes draining fluids, disconnecting wiring harnesses and hoses, and removing mounting bolts and hardware. Special lifting equipment is used to remove the heavy engine component. Reinstallation follows the removal steps in reverse order.
Case 521 f tier iv wheel loader service repair manualfkjsekksmem
This document is a service manual for a 521F wheel loader. It contains sections on general information, the engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and a table of contents. The engine and radiator removal and installation section provides step-by-step instructions for removing and installing the engine and radiator. It begins with preparing the machine and disconnecting components before removing the engine.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffujsekmdijdjd3e
This document is a service manual for a 521F wheel loader. It contains sections on general information, the engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and a table of contents listing the section numbers for each system. The manual provides instructions for removing and installing the engine and radiator, performing stall tests, and servicing components of the SCR system, engine sensors, fuel system, electrical system and other components. Torque specifications are provided for hardware and maintenance procedures and intervals are outlined.
Case 521 f tier iv wheel loader service repair manualfujskekfmsme
This document is a service manual for a 521F wheel loader. It contains sections on general information, engines, fuel systems, electrical systems, steering, power trains, brakes, hydraulics, mounted equipment and more. Each section includes an index of topics covered and procedures for removal, installation, specifications, troubleshooting and maintenance for various components. The manual provides detailed instructions and specifications to guide maintenance and repair work on the wheel loader.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffujskemdidk8u1
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It outlines 12 steps for removal, which include draining fluids, disconnecting batteries, removing radiator and engine oil caps, loosening hydraulic reservoir pressure, disconnecting wiring harnesses, and detaching lift cylinders to allow the engine to be lifted out. The summary provides an overview of the engine removal process and highlights the key steps involved.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffujskekmdmd
The document is a service manual that provides instructions for removing the engine from a wheel loader. It outlines 12 steps for safely removing the engine, including draining fluids, disconnecting batteries, removing lift cylinders, and disconnecting wiring harnesses. Safety procedures are described such as lowering the bucket, engaging the articulation lock, and releasing hydraulic pressure before removal.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffjjsekmdmdm
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It outlines 12 steps for removal, which include draining fluids, disconnecting batteries, removing radiator and engine oil caps, loosening hydraulic reservoir pressure, disconnecting wiring harnesses, and detaching lift cylinders to allow the engine to be lifted out. The summary provides an overview of the engine removal process and highlights the key steps involved.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdff8usejdkkddme3
This document is a service manual for a 521F wheel loader. It contains sections on general information, the engine, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and a table of contents. The engine and radiator removal section provides a 3 step process for removing the engine, which includes parking the machine, releasing hydraulic and brake pressure, and loosening the hydraulic reservoir cap.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdftcq065308
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It outlines 12 steps for removal, which include draining fluids, disconnecting batteries, removing radiator and engine oil caps, loosening hydraulic reservoir cap, placing the articulation lock in the locked position, disconnecting hood wiring and alarms, and detaching lift cylinders before finally lifting the engine out. The summary provides an overview of the engine removal process in a concise 3 sentences.
Case 521 f tier iv wheel loader service repair manualfusefjsekkemm
This service manual provides information for repairing a 521F wheel loader. It includes sections covering the general machine, engines, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and more. Torque specifications and maintenance schedules are provided. The document provides removal and installation instructions for components like the engine, radiator, batteries and other parts.
Case 521 f tier iv wheel loader service repair manualfusjjfkskemem
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It outlines 12 steps for safely removing the engine, including draining fluids, disconnecting batteries, removing lift cylinders, and disconnecting wiring harnesses. Safety precautions are described such as releasing hydraulic pressure before working on the machine.
Case 521 f tier iv wheel loader service repair manualujfdujjskkekmd
This service manual provides information for repairing a 521F wheel loader. It includes sections covering the general machine, engines, fuel system, electrical systems, steering, power train, brakes, hydraulics, mounted equipment and more. Torque specifications and maintenance schedules are provided. The document provides removal and installation instructions for components like the engine, radiator, batteries and other parts.
New Holland W230C Wheel Loader Service Repair Manual.pdfdongjieping19
This document provides instructions for removing the engine and radiator from a wheel loader. It is a service manual section describing the process in 12 steps, which include draining fluids, disconnecting batteries and wiring harnesses, removing mounting bolts and hoses, and then lifting the hood and engine out of the loader using straps. Safety precautions are noted such as releasing pressure from hydraulic and cooling systems before working on the vehicle.
New Holland W230C Wheel Loader Service Repair Manual.pdfqiaodao08
This document provides instructions for removing the engine and radiator from a wheel loader. The key steps include draining fluids, disconnecting batteries, removing the hood, and disconnecting wiring harnesses and mount bolts. Safety precautions are outlined such as releasing pressure from hydraulic and brake systems. Marking components is recommended to facilitate reinstallation.
New Holland W230C Wheel Loader Service Repair Manual.pdfyan697621572739
This document provides instructions for removing the engine and radiator from a wheel loader. The key steps include draining fluids, disconnecting batteries, removing the hood, and disconnecting wiring harnesses and mount bolts. Safety precautions are outlined such as releasing pressure from hydraulic and brake systems. Marking components is recommended to facilitate reinstallation.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdfxun6574
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It is a 12-step process that involves draining fluids, disconnecting batteries, loosening hydraulic pressures, and using lifting straps and bars to detach the engine. Safety procedures are outlined such as engaging the parking brake and articulation lock.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdffenranzhi9518
The document is a service manual that provides instructions for removing the engine from a 521F wheel loader. It is a 12-step process that involves draining fluids, disconnecting batteries, loosening hydraulic pressures, and using lifting straps and bars to detach the engine. Safety procedures are outlined such as engaging the parking brake and articulation lock.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdfu44yxxgx
This document is a service manual for a 521F wheel loader. It contains sections covering general information, engines, fuel systems, electrical systems, steering, power trains, brakes, hydraulics, and mounted equipment. The document provides removal and installation instructions for components, specifications, troubleshooting procedures, and maintenance schedules. It directs the user to additional manuals for some systems, like engines.
CASE 521F Tier IV Wheel Loader Service Repair Manual.pdfgoupuzong23
This document is a service manual for a 521F wheel loader. It contains sections covering general information, engines, fuel systems, electrical systems, steering, power trains, brakes, hydraulics, and mounted equipment. The document provides removal and installation instructions for components, specifications, troubleshooting procedures, and maintenance schedules. It directs the user to additional manuals for some systems, like engines.
New Holland W110C Tier 4 Wheel Loader Service Repair Manual Instant Download.pdftaishang3939
This document provides instructions for removing the engine from a W110C Wheel Loader. Key steps include: parking the machine safely, discharging pressure from hydraulic and brake systems, disconnecting batteries, draining coolant and oil, removing lift cylinders, and using lifting straps to raise the hood and access the engine. A solid steel bar is then used through the lifting straps to support the hood while the engine is removed. Removal instructions are provided in 11 sequential steps.
New Holland W110C Tier 4 Wheel Loader Service Repair Manual Instant Download.pdfruan49549560
This document provides instructions for removing the engine from a W110C Wheel Loader. Key steps include: parking the machine safely, discharging pressure from hydraulic and brake systems, disconnecting batteries, draining coolant and oil, removing lift cylinders, and using lifting straps to raise the hood and access the engine. A nylon strap is threaded through the exhaust stack to lift the hood and allow removal of attaching components. The level of detail provided is intended for use by repair technicians in performing the engine removal process.
New Holland W110C Tier 4 Wheel Loader Service Repair Manual.pdffusedkdd9idi
This document provides instructions for removing the engine from a W110C Wheel Loader. Key steps include: parking the machine safely, discharging pressure from hydraulic and brake systems, disconnecting batteries, draining coolant and oil, removing lift cylinders, and using lifting straps to raise the hood and access the engine. A nylon strap is threaded through the exhaust stack to lift the hood and allow removal of attaching components. The level of detail, including diagrams, indicates this is a service manual intended for technicians performing engine removal and installation.
New Holland W110C Tier 4 Wheel Loader Service Repair Manual.pdfcheng576587ce
This document is a service manual that provides instructions for removing the engine from a W110C Wheel Loader. It is a 12-step process that includes parking the machine, discharging pressure from hydraulic and brake systems, draining coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Safety precautions like loosening the hydraulic reservoir cap and putting the master disconnect in the off position are emphasized. The document provides detailed photos and descriptions to guide the removal process.
New Holland W110C Tier 4 Wheel Loader Service Repair Manual.pdfufjskem9didok
This document provides instructions for removing the engine from a W110C Wheel Loader. Key steps include: parking the machine safely, discharging pressure from hydraulic and brake systems, disconnecting batteries, draining coolant and oil, removing lift cylinders, and using lifting straps to raise the hood and access the engine. A solid steel bar is then used through the lifting straps to support the hood while the engine is removed. Removal instructions are provided in 11 sequential steps.
New holland w110 c tier 4 wheel loader service repair manualufjjdkksmeme
This document is a service manual that provides instructions for removing the engine from a W110C Wheel Loader. It is a 12-step process that includes parking the machine, discharging pressure from hydraulic and brake systems, draining coolant and oil, disconnecting batteries, and using lifting straps to remove the engine. Safety precautions are outlined such as loosening the filler cap on the hydraulic reservoir and ensuring the articulation lock is engaged before starting work. Torque specifications and references to other manuals are also provided.
New holland w110 c tier 4 wheel loader service repair manualfjskksmem
This document provides instructions for removing the engine from a W110C Wheel Loader. Key steps include: parking the machine safely, discharging pressure from hydraulic and brake systems, disconnecting batteries, draining coolant and oil, removing lift cylinders, and using lifting straps to raise the hood and access the engine. A solid steel bar is then used through the lifting straps to support the hood while the engine is removed. Removal instructions are provided in 11 sequential steps.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NDDC7000...f7usejkdkdmdmw2
This document is a service manual for Case 750M crawler dozers from model years 2017-present. It provides part numbers, maintenance instructions, and repair procedures for the engine, power train, brakes, hydraulics, tracks, cab controls, electrical systems, and other components. The manual emphasizes that all repair work should only be performed by qualified dealership personnel using the specified tools and procedures.
CASE 750M Tier 4A (interim) Crawler Dozer Service Repair Manual (PIN NFDC7000...f7usejkdkdmdmw2
This document is a service manual for the 750M Crawler Dozer covering various systems including the engine, hydrostatic drive, brakes, hydraulics, tracks, cab climate control, electrical systems, lubrication, dozer blade, tools, and other components. It provides maintenance and repair instructions along with part numbers and safety information.
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This manual provides technical information for engineers to service a machine. It contains sections on safety, maintenance, specifications, and repair procedures for the transmission, axles, and other components. The service manual has two volumes, one for the loader backhoe and one for the engine. It includes specifications, diagrams, removal and installation instructions, and troubleshooting guides. Engineers should read this manual carefully to properly service the machine.
CASE 580T Backhoe Loader Service Repair Manual.pdff7usejkdkdmdmw2
This service manual provides technical specifications, maintenance, and repair instructions for backhoe loaders models 580T, 580ST, 590ST, and 695ST. The manual is divided into multiple sections that cover safety rules, engine, transmission, axles, brakes, hydraulic system, chassis, and more. It also includes diagrams, specifications, troubleshooting guides, and repair times for components.
CASE 580ST Backhoe Loader Service Repair Manual.pdff7usejkdkdmdmw2
This document is a service manual that contains technical specifications and maintenance/repair instructions for backhoe loaders. Section 1 provides safety rules and precautions. Section 2 details models, components, specifications, dimensions, performance data, and lifting capacities. Sections 10, 21, and 25 cover the engine, transmission, front axles, with specifications, controls, lubrication, removal/repair instructions, and troubleshooting. The manual aims to support maintenance and repair of backhoe loaders.
CASE CX36B Tier 4B (final) Compact Hydraulic Excavator Service Repair Manual.pdff7usejkdkdmdmw2
To hold parts in place
Socket: 13 mm, 17 mm
1. Install the muffler (15) using four M8 nuts (1) and four
M8 x 20 bolts (14). Torque nuts and bolts to 23.5 N·m
(17.3 lb ft).
2. Install exhaust tube (11) using two M8 x 16 bolts (12).
Torque bolts to 23.5 N·m (17.3 lb ft).
3. Install exhaust tube (3) using one M8 x 16 bolt (2) and
one M10 nut. Torque bolt and nut to 23.5 N·m (17.3 lb
CASE CX35B Hydraulic Mini Excavator Service Repair Manual.pdff7usejkdkdmdmw2
This document provides safety information and instructions for servicing a machine. It advises reading the manual carefully to obtain correct repair procedures and contacting the manufacturer with any questions. Safety precautions that must be followed include wearing protective equipment, lowering attachments before working under the machine, relieving pressure from systems, and ensuring all guards are in place before operating.
Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
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Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
5. 1001-3
87723028 A - EU Issued 9-07 Printed in E.C.
TORQUE SPECIFICATIONS - DECIMAL HARDWARE
Use the torques in this chart when special torques
are not given. These torques apply to fasteners with
both UNC and UNF threads as received from
suppliers dry, or when lubricated with engine oil. Not
applicable if special graphities, Molydisulfide
greases, or other extreme pressure lubricants are
used.
Grade 5 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 108 to 132 12 to 15
5/16 inch 204 to 252 23 to 28
3/8 inch 420 to 504 48 to 57
Size
Pound-
Feet
Newton
metres
7/16 inch 54 to 64 73 to 87
1/2 inch 80 to 96 109 to 130
9/16 inch 110 to 132 149 to 179
5/8 inch 150 to 180 203 to 244
3/4 inch 270 to 324 366 to 439
7/8 inch 400 to 480 542 to 651
1.0 inch 580 to 696 787 to 944
1-1/8 inch 800 to 880 1085 to 1193
1-1/4 inch 1120 to 1240 1519 to 1681
1-3/8 inch 1460 to 1680 1980 to 2278
1-1/2 inch 1940 to 2200 2631 to 2983
Grade 8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
1/4 inch 144 to 180 16 to 20
5/16 inch 288 to 348 33 to 39
3/8 inch 540 to 648 61 to 73
Size
Pound-
Feet
Newton
metres
7/16 inch 70 to 84 95 to 114
1/2 inch 110 to 132 149 to 179
9/16 inch 160 to 192 217 to 260
5/8 inch 220 to 264 298 to 358
3/4 inch 380 to 456 515 to 618
7/8 inch 600 to 720 814 to 976
1.0 inch 900 to 1080 1220 to 1465
1-1/8 inch 1280 to 1440 1736 to 1953
1-1/4 inch 1820 to 2000 2468 to 2712
1-3/8 inch 2380 to 2720 3227 to 3688
1-1/2 inch 3160 to 3560 4285 to 4827
NOTE: Use thick nuts with Grade 8 bolts.
6. 1001-4
87723028 A - EU Issued 9-07 Printed in E.C.
TORQUE SPECIFICATIONS - METRIC HARDWARE
Use the following torques when specifications are not
given.
These values apply to fasteners with coarse threads
as received from supplier, plated or unplated, or
when lubricated with engine oil. These values do not
apply if graphite or Molydisulfide grease or oil is
used.
Grade 12.9 Bolts, Nuts, and Studs
Usually the torque values specified for grade 10.9
fasteners can be used satisfactorily on grade 12.9
fasteners.
Grade 8.8 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 24 to 36 3 to 4
M5 60 to 72 7 to 8
M6 96 to 108 11 to 12
M8 228 to 276 26 to 31
M10 456 to 540 52 to 61
Size
Pound-
Feet
Newton
metres
M12 66 to 79 90 to 107
M14 106 to 127 144 to 172
M16 160 to 200 217 to 271
M20 320 to 380 434 to 515
M24 500 to 600 675 to 815
M30 920 to 1100 1250 to 1500
M36 1600 to 1950 2175 to 2600
8.8
Grade 10.9 Bolts, Nuts, and Studs
Size
Pound-
Inches
Newton
metres
M4 36 to 48 4 to 5
M5 84 to 96 9 to 11
M6 132 to 156 15 to 18
M8 324 to 384 37 to 43
Size
Pound-
Feet
Newton
metres
M10 54 to 64 73 to 87
M12 93 to 112 125 to 150
M14 149 to 179 200 to 245
M16 230 to 280 310 to 380
M20 450 to 540 610 to 730
M24 780 to 940 1050 to 1275
M30 1470 to 1770 2000 to 2400
M36 2580 to 3090 3500 to 4200
10.9
12.9
7. 1002-6
87723028 A - EU Issued 9-07 Printed in E.C.
MAINTENANCE SCHEDULE
Model 621E
SERVICE
INTERVAL
ITEM
NUMBER
SERVICE POINTS
Initial
Service
FREQUENCY IN HOURS
CHECK
CLEAN
CHANGE
DRAIN
LUBRICATE
REPLACE
ADJUST
Variable
Periodic
(*)
29 Air cleaner * *
18 Bleed Fuel Filter of Condensation *
19 Hydraulic Filter *
22 Alternator, AC, Drive Belt *
13 Radiator Coolant Level *
XX Fire extinguisher *
14 Tires *
Every 10 Hours 1 Check Engine Oil Level 10
Every 50 Hours
2 Check Engine Coolant Level 50
3 Check Transmission Oil Level 50
4 Check Hydraulic Oil Level 50
5 & 6 Grease Bucket Mounting Fittings 50
Every 100 Hours
7 Grease Front Drive Shaft Support Bearing 100
8 & 9
Lubricate The Steering Cylinder Pivots - Rod And
Closed End (4 Fittings)
100
10 Lubricate Loader Lift & Cylinder Pivots (10) Z-bar 100
11 Lubricate Loader Lift & Cylinder Pivots (18) XT 100
Every 250
Hours
12 Check Cab Air Filter 250
13 Check Tire Pressure & Wheel Torque 100 250
14 Check Drive Belt 250
Every 500
Hours
15 Check Battery Electrolyte Level 500
16 Check Axle Oil Level 500
17 Drain Fuel Tank Condensation & Water Separator 500
18 Change Engine Oil and Filter 100 500
18 Change Crankcase Filter 500
19 & 27 Replace Fuel Filter 100 500
XX ROPS/CSF and seat belt torques 500
Every 1000
Hours
20 Change Front & Rear Axle Oil 100 1000
21 Replace Hydraulic Oil filter 100 1000
22 Replace Cab Air Filter 1000
23 Replace Drive Belt 1000
24 Change Transmission Oil and Filter 100 1000
25 Grease Articulation Fittings 1000
26 Check Injector Calibration 1000
27 Fuel Pre-Filter 1000
XX Drive Shaft Slip Joint 1000
XX Check Valve Adjustment (Engine Manual) 1000
XX Trans Clutch Calibration (See Section 6002) 250 1000
Every 2000
Hours
28 Change Hydraulic Oil 2000
29 Change Coolant 2000
30 Replace Engine Air Cleaner 2000
Every 4000
Hours
XX Valve Clearance (Engine Manual) 4000
8. 1002-7
87723028 A - EU Issued 9-07 Printed in E.C.
MAINTENANCE POINTS
Model 621E
BS07D423
See your Operators manual for maintenance of
safety related items and for detailed information of
the service items on this chart. Operators and service
manuals are available for this machine from your
dealer.
If you operate the machine in severe conditions,
lubricate and service the machine more frequently.
19
27
30
12 22
10
11
11
26
18
14
5
2
4
5
10
1
18
13 20 16 21
23
24 8 20
16 6
15
6 7 25 9 3 17 18 29 28
10. 2000-3
87723028 A - EU Issued 9-07 Printed in E.C.
ENGINE
Removal
STEP 1
BD03A040
Park machine on a level surface and lower bucket to
ground. Put articulation lock in LOCKED position.
STEP 2
Stop engine. Actuate brake pedal several times to
discharge brake accumulators. Put key switch in ON
position and move loader control lever back and forth
at least 30 times to release any pressure from
hydraulic circuit. Put key switch in OFF position.
STEP 3
Slowly loosen the filler cap for hydraulic reservoir to
release air pressure in hydraulic reservoir.
STEP 4
BD06F108
The master and hood raise switch are located in the
right batter box. Raise the hood with the hood lift
motor. Put master disconnect switch in OFF position.
Remove both battery covers and disconnect
batteries from the machine.
STEP 5
BD02N160
Put a 37 liter (10 gallon) container below radiator
drain. Remove radiator cap. Remove cap and drain
coolant into container. Install cap after coolant has
drained. Install radiator cap.
STEP 6
BD02N160
Put a 14.2 liter (15 U.S. quarts) container below
engine oil drain. Remove cap and drain oil into
container. Install cap after oil has drained.
NOTE: After draining oil disconnect drain hose from
frame for removal with engine.
11. 2000-4
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 7
BD03A231
Double up a nylon lifting strap (1) and slide through
the exhaust stack (2) on the hood.
STEP 8
BD03A230
Place a solid steel bar through the strap, raise the
hood and release tension on the lifting motor.
STEP 9
BD03A228
Remove the pin from the top of the lifting motor.
STEP 10
BD06F109
Tag and disconnect hood wiring harness connector
from rear chassis wiring harness connector.
STEP 11
BD03A227
BD03A226
Remove mount bolt (1) and backup alarm wiring
harness clamp from cooler housing. Have another
person balance the hood and remove the hood hinge
mounting bolts (2) from the cooler frame.
1
2
1
2
2
12. 2000-5
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 12
BD03A232
Carefully raise and remove hood from loader. Lower
hood onto suitable platform and disconnect lifting
equipment.
STEP 13
BD03A224
Tag and disconnect engine wiring harness connector
from air filter restriction switch.
STEP 14
BD03A225
Loosen clamp on air cleaner intake hose and remove
the crankcase ventilation hose.
STEP 15
BD06F110
Loosen clamps on turbocharger and air cleaner,
remove the intake hose.
STEP 16
BD06F110
Loosen the clamp on the turbocharger for the after
cooler inlet hose.
STEP 17
BD03A115
Loosen the clamp on the after cooler and remove the
after cooler inlet hose from the machine.
13. 2000-6
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 18
BD06F111
Loosen the clamp on the intake manifold for the after
cooler output hose.
STEP 19
BD03A118
Loosen the clamp on the after cooler and remove the
after cooler outlet hose from the machine.
STEP 20
BD06F110
Loosen the exhaust clamp from the turbocharger.
STEP 21
BD06F112
Remove the air cleaner and muffler from the bracket.
STEP 22
BD06F113
BD06F114
Remove the four mounting bolts from the belt cover,
remove the cover.
NOTE: After removing the belt cover remove the cover
mounting brackets from the machine frame.
14. 2000-7
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 23
BD06F115
Remove the drive belt from the engine.
STEP 24
BD06F116
Loosen clamps and remove lower cooler hose from
the engine.
STEP 25
BD06F117
If loader is equipped with air conditioning, identify,
tag, and disconnect the engine wiring harness
connectors from air compressor clutch connector (1).
Remove the three mounting bolts (2) for the
compressor and set the compressor on the left
battery cover.
STEP 26
BD06F118
Tag and disconnect the wiring from the alternator.
STEP 27
BD06F119
Remove bolt securing wiring harness clamp to
engine.
STEP 28
BD06F120
Remove bolt securing wiring harness clamp (1) to the
engine. Remove ground wires (2) from the engine.
1
2
1
2
15. 2000-8
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 29
BD06F121
Tag and remove the wires from the starter solenoid
(3), remove the ground cable (2), and ground strap
(1) from the starter.
NOTE: Move the starter cables away from the engine,
move the wiring harness away from the engine.
STEP 30
BD06F146
Disconnect the engine coolant vent hose and root to
the rear of the engine.
STEP 31
BD06F122
Remove the radiator hose (1) from the rear of the
engine, remove the heater hose from the rear of the
engine (2), remove the clamp bolts and clamps (3)
from the bell housing.
STEP 32
BD06F111
Tag and remove the grid heater cable.
STEP 33
BD03A142
Disconnect the wiring harness from the EDC 7
controller.
NOTE: Lifting up on the lever will release the connector
from the controller.
STEP 34
BD06F123
Remove the fuel line from the top of the EDC 7
controller, plug the line and cap the fitting.
3
1
2
2
1
3
16. 2000-9
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 35
BD06F124
Tag and disconnect the fuel filter heater wires (1),
disconnect the fuel line (2) from the fuel filter head,
plug the line and cap the fitting.
STEP 36
BD06F125
Remove bolt and clamp.
STEP 37
BD06F126
Connect and turn on vacuum pump to hydraulic
reservoir. Tag and remove the hydraulic lines from
the brake system pump, plug the lines and cap the
fittings.
STEP 38
BD06F127
Remove the lower cover for the drive shaft.
STEP 39
BD03A172
Remove the drive shaft bolts from the flywheel. Move
the drive shaft clear of the flywheel.
STEP 40
Connect suitable lifting equipment to engine lifting
brackets. Take up all slack in lifting equipment.
Remove the engine mounting bolts and lift the engine
enough to gain access to the drain hose, pull the
drain hose with the engine.
STEP 41
Slowly raise engine from rear chassis. Be sure all
harness connections and hoses have been
disconnected and are clear of the engine. Remove
engine from machine.
1
2
17. 2000-10
87723028 A - EU Issued 9-07 Printed in E.C.
Installation
BS03B035
STEP 42
If engine rubber isolators require replacement,
remove and discard isolators (3 and 4). Install new
rubber isolator (4), then rubber isolator (3).
STEP 43
Slowly raise engine and move into position over rear
chassis. Be sure all harness connections and hoses
are out of the way then lower engine. Put washer (5)
between front rubber isolator (4) and chassis. Install
washer (2), bolt (1), washer (6), and nut (7) in engine
isolators. Lower engine into position.
STEP 44
Tighten engine mounting bolts to a torque of 244 to
298 Nm (180 to 220 lb-ft).
STEP 45
Disconnect lifting equipment from engine lifting
brackets.
STEP 46
Connect engine oil drain hose to frame bracket.
STEP 47
BD03A172
At front of engine, position drive shaft on engine
coupling. Install six bolts to secure drive shaft to
engine coupling. Tighten the six bolts to a torque of
53 to 62 Nm (39 to 46 lb-ft).
1. ENGINE MOUNT BOLT 3. INSOLATOR UPPER 5. WASHER 7. NUT
2. WASHER 4. INSOLATOR LOWER 6. WASHER 8. REMOTE OIL DRAIN HOSE
1
4
3
2
7
6
5
4
3
2
1
1
7
8
7
6
5
2
3
4
5
6
18. 2000-11
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 48
BD06F127
Install the lower cover for the drive shaft.
STEP 49
BD06F126
Connect and turn on vacuum pump to the hydraulic
reservoir. Remove caps from fittings and plugs from
hoses. Connect hoses to brake pump following tags
installed during removal. Remove and discard tags.
Turn off and disconnect vacuum pump from hydraulic
reservoir.
STEP 50
BD06F125
Install bolt and clamp for fuel return hose.
STEP 51
BD06F124
Remove cap from fitting and plug from the hose,
connect fuel line (2). Connect fuel filter heater wires
(1). Remove and discard tag.
STEP 52
BD06F123
Remove cap from fitting and plug from the hose,
connect fuel line to EDC 7.
STEP 53
BD03A142
Connect wiring harness to EDC 7 controller.
NOTE: Start the connector on the EDC 7 with lever
straight out from EDC 7. Use lever to pull connector into
position.
1
2
19. 2000-12
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 54
BD06F111
Connect grid heater cable to grid heater. Remove
and discard tag.
STEP 55
BD06F122
Install the heater hose (2) to the rear of the engine,
mount the clamps (3), install the radiator hose (1).
STEP 56
BD06F146
Connect the engine coolant vent hose.
STEP 57
BD06F121
Install the wires to the starter solenoid (3), install the
ground cable (2), and ground strap (1) to the starter.
Remove and discard tags.
STEP 58
BD06F120
Install bolt securing wiring harness (1) clamp to the
engine. Install ground wires (2) to the engine.
STEP 59
BD06F119
Install bolt securing wiring harness clamp to engine.
2
1
3
3
1
2
1
2
20. 2000-13
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 60
BD06F118
Connect the wiring to the alternator. Remove and
discard tags.
STEP 61
BD06F117
If loader is equipped with air conditioning, mount the
compressor using the three mounting bolts (2),
connect the engine wiring harness connectors to air
compressor clutch connector (1). Remove and
discard tags.
STEP 62
BD06F116
Install lower cooler hose to the engine and tighten
the clamps to a torque of 10.1 to 11.3 Nm (90 to 100
lb-inch).
STEP 63
BD06F115
Install the drive belt.
STEP 64
BD06F113
BD06F114
Install the cover mounting brackets to the machine
frame. Install the belt cover, install the four mounting
bolts for the belt cover.
1
2
21. 2000-14
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 65
BD06F112
Place the muffler and air cleaner on the bracket.
Install mounting bolts in air cleaner and tighten,
install the mounting bolts in the muffler and leave
loose at this time.
STEP 66
BD06F110
Install and tighten the exhaust clamp on the
turbocharger, tighten the muffler mounting bolts.
STEP 67
BD03A118
Place the after cooler outlet hose on the machine.
Tighten the clamp on the after cooler.
STEP 68
BD06F111
Tighten the clamp on the intake manifold for the after
cooler output hose.
STEP 69
BD03A115
Place the after cooler inlet hose on the machine.
Tighten the clamp on the after cooler.
STEP 70
BD06F110
Tighten the clamp on the turbocharger for the after
cooler inlet hose.
22. 2000-15
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 71
BD06F110
Install the intake hose and tighten the clamps on
turbocharger and air cleaner.
STEP 72
BD03A225
Install the crankcase ventilation hose and tighten the
clamp on air cleaner intake hose.
STEP 73
BD03A224
Connect engine wiring harness connector to air filter
restriction switch. Remove and discard tag.
STEP 74
BD03A232
Carefully raise and place hood over loader.
NOTE: Refer to step 7 and 8 of removal for lifting
procedure.
STEP 75
BD03A227
BD03A226
Have another person balance the hood, install the
hood hinge mounting bolts (2) to the cooler frame.
Install mount bolt (1) and backup alarm wiring
harness clamp to cooler housing.
1
2
2
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24. 2000-16
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 76
BD03A228
Install the pin from the top of the lifting motor, lower
and remove lifting equipment.
STEP 77
BD06F109
Connect hood wiring harness connector to rear
chassis wiring harness connector. Remove and
discard tag.
STEP 78
BD03A221
NOTE: If hood strut is not adjusted properly the hood will
be damaged.
When a hood is removed and replaced an initial
adjustment on the strut is necessary. Adjust between
the top of the lift motor adjusting jam nut (1) to the top
of the threads (2) to 20 mm (X). With the motor down
to its lowest point take a measurement between the
left hand side hood bumper and the counter weight,
record this measurement (Y). Use the following table
to adjust the strut (X).
Hood Adjustment Table
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
Y
(MM)
X
(MM)
1 19 21 14 41 9 61 5
2 19 22 14 42 9 62 5
3 18 23 14 43 9 63 4
4 18 24 13 44 9 64 4
5 18 25 13 45 9 65 4
6 18 26 13 46 8 66 4
7 17 27 13 47 8 67 3
8 17 28 12 48 8 68 3
9 17 29 12 49 8 69 3
10 17 30 12 50 7 70 3
11 16 31 12 51 7 71 2
12 16 32 12 52 7 72 2
13 16 33 11 53 7 73 2
14 16 34 11 54 6 74 2
15 16 35 11 55 6 75 2
16 15 36 11 56 6 76 1
17 15 37 10 57 6 77 1
18 15 38 10 58 6 78 1
19 15 39 10 59 5 79 1
20 14 40 10 60 5 80 0
2
1
25. 2000-17
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 79
BD02N160
Check and make sure that drain caps are tight.
STEP 80
Install a new oil filter on engine. Fill engine with 14.2
liters (15 quarts) of Case AKCELA No. 1 Engine Oil
(SAE 15W-40).
STEP 81
If hydraulic reservoir was drained, fill reservoir with
105.7 liters (27.9 gallons) of Case AKCELA Hy-Tran
Ultra® fluid.
STEP 82
Fill engine coolant system with a solution of 50%
Ethylene Glycol and 50% water. Cooling system
capacity is 36.9 liters (9.75 gallons). Install the
radiator cap. Fill the coolant reservoir up to the FULL
mark on the reservoir.
STEP 83
Connect the batteries, install battery covers, put
master disconnect switch in ON position.
STEP 84
Start engine and run the engine at low idle. Run the
engine at operating temperature for approximately
five minutes to completely mix the Ethylene Glycol
and water. When the coolant is at operating
temperature, stop the engine. When engine has
cooled, check the coolant level at the reservoir.
WARNING: Hot coolant can spray out if radiator cap is
removed. To remove radiator cap: Let system cool, turn to
first notch, then wait until all pressure is released. Scalding
can result from fast removal of radiator cap.
STEP 85
BD06F108
Lower the hood with the hood lift motor.
STEP 86
Put articulation lock in OPERATING position.
26. 2000-18
87723028 A - EU Issued 9-07 Printed in E.C.
RADIATOR
Removal
STEP 1
Park loader on level surface and lower bucket to
ground. Apply parking brake and shut down engine.
STEP 2
BD03A040
Put articulation lock in LOCKED position.
STEP 3
Put master disconnect switch in OFF position.
STEP 4
BD03A120
Have another person raise and hold the side panel
up into the raised position. Remove the two mounting
screws for the side panel, remove the panel.
NOTE: Photo is of the oil cooler side of the machine, the
procedure is the same.
STEP 5
BD06F128
Remove bolt and washer securing LH fender.
Remove LH fender.
STEP 6
BD02N160
Put a 37 liter (10 gallon) container below radiator
drain. Remove radiator cap then remove cap and
drain coolant into container. Install cap after coolant
has drained. Install radiator cap.
STEP 7
BD03A109
Release catch and tilt air conditioning condenser
core up to gain access to upper radiator hose.
27. 2000-19
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 8
BD03A108
Loosen the upper radiator hose clamps, remove the
hose.
STEP 9
BD06F129
Loose and remove the lower radiator hose from the
radiator.
STEP 10
BD03A113
Disconnect overflow hose from radiator. Disconnect
connector from coolant level sender.
STEP 11
BD03A106
Remove screws and install lifting eyes (1). Attach
suitable lifting equipment to lifting eyes. Remove four
mounting bolts (2), remove radiator from machine.
1
2
2
28. 2000-20
87723028 A - EU Issued 9-07 Printed in E.C.
Installation
STEP 12
Move radiator into position above cooling frame.
Carefully lower radiator while guiding it into position
in cooling frame.
STEP 13
BD03A106
Install four lock washers and bolts (2) to secure
radiator to cooling frame. Disconnect lifting
equipment from lifting eyes. Remove lifting eyes and
install screws (1).
STEP 14
BD03A113
Connect connector to coolant level sender, connect
overflow hose to radiator.
STEP 15
BD06F129
At bottom of radiator, install bottom radiator hose.
Position and tighten two hose clamps to a torque of
10.1 to 11.3 Nm (90 to 100 lb-inch).
STEP 16
BD03A108
At top of cooling system frame, install hose. Position
hose clamps and tighten to a torque of 10.1 to 11.3
Nm (90 to 100 lb-inch).
STEP 17
BD06F130
When installing fender make sure it is behind the
fender mounting bolt.
1
2
2
29. 2000-21
87723028 A - EU Issued 9-07 Printed in E.C.
STEP 18
BD06F131
Align the whole in the fender on the bolt.
STEP 19
BD06F132
Align the slots in the fender with the tabs on the body
of the machine.
STEP 20
DSC00105.TIF
Push the fender towards the front of the machine and
secure it using washer and bolt.
STEP 21
BD03A120
Have another person raise and hold the side panel
up into position. Apply Loctite 242 to the threads,
install the two mounting screws for the side panel
and torque to 6.5 ± 3.0 Nm (57.5 ± 26.5
pound-inches).
NOTE: Photo is of the oil cooler side of the machine, the
procedure is the same.
STEP 22
BD02N160
Check that coolant drain cap is tight.
STEP 23
Fill engine coolant system with a solution of 50%
Ethylene Glycol and 50% water. Cooling system
capacity is 36.9 liter (9.75 gallon). Install the radiator
cap. Fill the coolant reservoir up to the FULL mark on
the reservoir.