This document provides a table of contents and service manual for 1450B and 1455B crawler loaders and dozers. It includes sections on the general engine specifications, maintenance and repair of engine systems, fuel system, electrical system, track system, power train, brakes, hydraulic system, and mounted equipment. The first part provides general specifications for the 504 BDT diesel engine used in the crawlers, including that it is a 6-cylinder, 4-stroke turbocharged engine with a displacement of 504 cubic inches and compression ratio of 15.8:1.
Case 1455 b crawler dozer service repair manualufjjsejfkskemme
This document provides an overview of engine diagnosis for technicians. It explains that there are three main requirements for an engine to start and run properly: fuel, compression, and ignition. Any issues with these systems can cause problems. Fuel system issues may occur anywhere from the tank to the injection pump and injectors. Compression relies on proper air intake, valve operation, and cylinder components. Ignition results from adequate compression igniting injected fuel, so injection pump timing and spray patterns are important. The following pages detail common trouble symptoms, causes, and repairs. Proper diagnosis is needed to find and fix issues as well as address their underlying causes.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upudfjjjskekmdm
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. The manual includes diagrams, specifications, maintenance standards, and step-by-step instructions for repairs and adjustments.
Komatsu wa150 6 wheel loader service repair manual (sn 80001 and up)fjsjejfksekmme
This document provides a summary of a shop manual for a wheel loader. It includes an index listing various systems of the loader that are described in the manual such as the engine and cooling system, power train, steering system, brakes, hydraulics, electrical system, and troubleshooting guides. The manual contains specifications, maintenance procedures, testing and adjusting instructions, and troubleshooting tables to diagnose issues.
This document is a parts manual for the Great Plains 3N-4010 & 3N-4020 No-Till Drill. It contains:
1) Introductory information such as how to use the manual, replacement parts ordering, and safety warnings.
2) Detailed diagrams and part lists for all areas of the drill including the frame, drive system, seed metering, openers, and hydraulics.
3) Copyright information and notes that optional equipment may be shown that is not included with standard units.
This document is a repair manual for Jaguar 900-830 Profistar and Speedstar harvesters. It contains sections covering the operator's platform, cab, heating, air conditioning, driver's seat, operating elements, steering, brakes, and electrics systems. The manual provides instructions for removing, dismantling, assembling, and fitting various components of these systems. Safety information is also provided at the beginning, including important notes on general safety rules, pressure accumulators, and maintenance.
Case 1450 b crawler dozer service repair manualjfkseksmemqw
This document provides a table of contents and service manual for Case 1450B and 1455B crawler loaders and dozers. It includes sections on general engine specifications, maintenance, engine systems, fuel system, electrical system, track system, power train, brakes, hydraulic system, and mounted equipment. The sections provide specifications, diagrams, operation information, and troubleshooting guides for maintenance and repair of the equipment.
Case 1455 b crawler dozer service repair manualfjkskekemm
This document provides a service manual table of contents and introduction for 1450B and 1455B crawler loaders and dozers. The table of contents lists over 90 sections covering general engine specifications, maintenance, diagnosis and repair of engine systems, fuel systems, electrical systems, track systems, power trains, brakes, hydraulics, mounted equipment, and more. Section 1010 then provides general specifications for the 504 BDT diesel engine used in the crawlers, including cylinder dimensions, displacement, compression ratio, and engine speeds.
Case cx470 b crawler excavator service repair manualfdjjjsekkskemm
This document is the service manual for the CX470B Crawler Excavator. It contains information on removing and installing various components of the excavator as well as specifications, troubleshooting procedures, and diagrams. The manual is divided into sections covering the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upper structure. Safety precautions and general information are provided at the beginning along with torque specifications for fasteners.
Case 1455 b crawler dozer service repair manualufjjsejfkskemme
This document provides an overview of engine diagnosis for technicians. It explains that there are three main requirements for an engine to start and run properly: fuel, compression, and ignition. Any issues with these systems can cause problems. Fuel system issues may occur anywhere from the tank to the injection pump and injectors. Compression relies on proper air intake, valve operation, and cylinder components. Ignition results from adequate compression igniting injected fuel, so injection pump timing and spray patterns are important. The following pages detail common trouble symptoms, causes, and repairs. Proper diagnosis is needed to find and fix issues as well as address their underlying causes.
Komatsu d65 ex 16 dozer bulldozer service repair manual sn 80001 and upudfjjjskekmdm
The document is a shop manual that provides specifications, maintenance procedures, and troubleshooting information for Bulldozer models D65EX-16, D65PX-16, and D65WX-16. It contains sections on the engine and cooling system, power train, undercarriage, hydraulic system, electrical system, and troubleshooting codes. The manual includes diagrams, specifications, maintenance standards, and step-by-step instructions for repairs and adjustments.
Komatsu wa150 6 wheel loader service repair manual (sn 80001 and up)fjsjejfksekmme
This document provides a summary of a shop manual for a wheel loader. It includes an index listing various systems of the loader that are described in the manual such as the engine and cooling system, power train, steering system, brakes, hydraulics, electrical system, and troubleshooting guides. The manual contains specifications, maintenance procedures, testing and adjusting instructions, and troubleshooting tables to diagnose issues.
This document is a parts manual for the Great Plains 3N-4010 & 3N-4020 No-Till Drill. It contains:
1) Introductory information such as how to use the manual, replacement parts ordering, and safety warnings.
2) Detailed diagrams and part lists for all areas of the drill including the frame, drive system, seed metering, openers, and hydraulics.
3) Copyright information and notes that optional equipment may be shown that is not included with standard units.
This document is a repair manual for Jaguar 900-830 Profistar and Speedstar harvesters. It contains sections covering the operator's platform, cab, heating, air conditioning, driver's seat, operating elements, steering, brakes, and electrics systems. The manual provides instructions for removing, dismantling, assembling, and fitting various components of these systems. Safety information is also provided at the beginning, including important notes on general safety rules, pressure accumulators, and maintenance.
Case 1450 b crawler dozer service repair manualjfkseksmemqw
This document provides a table of contents and service manual for Case 1450B and 1455B crawler loaders and dozers. It includes sections on general engine specifications, maintenance, engine systems, fuel system, electrical system, track system, power train, brakes, hydraulic system, and mounted equipment. The sections provide specifications, diagrams, operation information, and troubleshooting guides for maintenance and repair of the equipment.
Case 1455 b crawler dozer service repair manualfjkskekemm
This document provides a service manual table of contents and introduction for 1450B and 1455B crawler loaders and dozers. The table of contents lists over 90 sections covering general engine specifications, maintenance, diagnosis and repair of engine systems, fuel systems, electrical systems, track systems, power trains, brakes, hydraulics, mounted equipment, and more. Section 1010 then provides general specifications for the 504 BDT diesel engine used in the crawlers, including cylinder dimensions, displacement, compression ratio, and engine speeds.
Case cx470 b crawler excavator service repair manualfdjjjsekkskemm
This document is the service manual for the CX470B Crawler Excavator. It contains information on removing and installing various components of the excavator as well as specifications, troubleshooting procedures, and diagrams. The manual is divided into sections covering the engine, fuel system, electrical system, undercarriage, drive train, hydraulics, and the upper structure. Safety precautions and general information are provided at the beginning along with torque specifications for fasteners.
Yanmar vi o15 2 excavator service repair manualfujsekfkksmemxs
This document outlines general cautions and procedures for maintenance work on heavy equipment. It discusses the importance of correct work procedures, safety precautions, preparations, and cautions for disassembly and reassembly. Specific topics covered include handling hydraulic equipment and piping, seals, hydraulic hoses, and releasing air from hydraulic systems. The document provides guidance on ensuring maintenance work is performed safely and properly.
Yanmar vi o10 2 excavator service repair manualfujsekfkksmemxs
This document outlines general cautions and procedures for maintenance work. It discusses the importance of correct work procedures, safety precautions, preparations, and cautions for disassembly and reassembly. Specific topics covered include checking service records and tools, using alignment marks and new seals for reassembly, and keeping electrical/rubber parts separate from oily parts. Safety precautions include not working on a running engine, wearing protective gear, checking lifting equipment, and allocating tasks when working with others.
This document contains chapters about maintenance procedures for equipment. Chapter 1 discusses general cautions and safety precautions for maintenance work, including proper handling of hydraulic equipment, piping, seals and hoses. Chapter 2 provides technical specifications and drawings. Chapter 3 outlines service standards for machine performance, engines, undercarriages, controls, hydraulic equipment and implements. Chapter 4 focuses on engine maintenance, troubleshooting, inspection and adjustment procedures.
This document contains chapters about maintenance procedures for hydraulic equipment. Chapter 1 discusses general cautions and safety precautions for maintenance work, including proper handling of seals, hydraulic hoses and air release from hydraulic equipment. Chapter 2 provides technical specifications and drawings. Chapter 3 establishes service standards for machine performance, engines, undercarriages, controls, hydraulic equipment and implements. It also lists tightening torques. The following chapters provide detailed maintenance and inspection procedures for the engine, including measuring compression pressure, adjusting valves, and checking various components.
Massey ferguson 4365 tractor service parts catalogue manual (part number 819...fujsekfkksmemxs
This document provides parts information for alternators used on Massey Ferguson 4265 and 4365 tractors. It includes exploded diagrams and part numbers for a 120 amp alternator. Key components include the alternator, pulley, mounting bracket, and electrical connections. Serial numbers and engine details are referenced for alternator selection.
John deere 325 skid steer service repair manual (tm2192)fujsekfkksmemxs
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemicals. The manual is intended for experienced technicians and advises reading all safety instructions carefully.
Ingersoll rand zx125 load excavator service repair manualfujsekfkksmemxs
This service manual provides information for servicing the Doosan Load Excavators ZX75 and ZX125. It includes sections on the diesel engine, electrical system, transmission, travel range, working hydraulics, slew drive, lubricants, maintenance parts, and capacities. The manual provides technical specifications and instructions for maintenance and repair of these excavators.
Deutz fahr agrotron 100 mk3 tractor service repair manual (sn 6001 and up)fujsekfkksmemxs
The document provides safety instructions for technicians repairing agricultural equipment. It details 33 general safety rules for working on machines, including wearing protective equipment, ensuring good ventilation, and taking precautions with moving parts, batteries, and lifting equipment. Technicians are instructed to follow the repair methods carefully for safety and to acquire a thorough understanding of the machines.
Deutz fahr agrolux 67 tractor parts catalogue manualfujsekfkksmemxs
This document provides standard workshop times for repair and replacement of parts for Agrolux 57 and 67 engines. It lists over 50 individual engine parts and components, identifying each by figure number, part number, quantity, description in three languages, and estimated renewal time in days or hours for replacement of that part. Replacement times range from 0.8 hours to 18.5 hours for complete piston and cylinder assemblies.
Deutz fahr agrokid 50 tractor parts catalogue manual (sn 6001 and up)fujsekfkksmemxs
This document provides standard repair times for various parts of Agrokid 40 and 50 tractors. It lists parts such as the engine head, camshaft, crankcase, and cylinder head cover. For each part, it specifies the part number, quantity, description in three languages, and a renewal time in days or hours. For example, the engine head for Agrokid 40 and 50 is given a renewal time of 9.5 hours.
Clark dt 30 e diesel towing tractors service repair manualfujsekfkksmemxs
This document provides safety guidelines for maintaining Clark towing tractors. It outlines 21 safe maintenance practices such as raising the drive wheels before working under the truck, disconnecting the battery before electrical work, checking for fuel leaks, and using genuine Clark parts for replacements. The document emphasizes maintaining equipment in a safe operating condition and having only trained personnel perform maintenance following the manufacturer's specifications.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fujsekfkksmemxs
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C6.4 engine.
The removal procedure involves using various tools to compress the valve springs, remove the valve keepers and spring retainer, and lift the valves out of the cylinder head. The installation procedure outlines cleaning and preparing the valve guides and stems, and using a valve spring compressor tool to carefully replace the springs, retainers and keepers in the correct orientation. Safety notices are provided to avoid injury from the compressed springs.
Caterpillar cat 140 m motor grader (prefix b9d) service repair manual (b9d000...fujsekfkksmemxs
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 140M Motor Grader with a C9 engine. It outlines the required tools and parts, removal steps which include removing retaining bolts and gears, and installation steps which specify cleaning parts, applying threadlocker, inserting seals at proper angles and torques. Diagrams illustrate each step in the procedures.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...fujsekfkksmemxs
The document provides instructions for removing and disassembling a bank valve on a Caterpillar 140M 3 motor grader. It describes removing bolts, covers, seals, control valves, check valves, solenoids, springs, balls, spools and pistons from the bank valve assembly in 12 steps. Special safety precautions are noted for releasing spring forces during disassembly.
Caterpillar cat 140 m 3 awd motor grader (prefix n9j) service repair manual (...fujsekfkksmemxs
This document provides instructions for disassembling and assembling the piston pump of a Caterpillar 140M 3 AWD motor grader. It lists the required tools and gives step-by-step instructions for removing and installing over 50 individual parts. The instructions include illustrations and warnings about spring-loaded parts that could cause injury. The assembly instructions are in reverse order of the disassembly steps.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...fujsekfkksmemxs
This document provides instructions for disassembling and assembling components of the circle drive system for a Caterpillar 140M 3 AWD motor grader. The disassembly process involves removing 16 bolts, nuts, and other hardware to separate the housing, cover, brackets, and shaft assembly. The assembly then describes installing various seals, bearings, and other parts in the reverse order and specifies tightening bolts to the correct torque specifications. Precise cleaning and protection of parts is emphasized to prevent contamination.
Caterpillar cat 140 m 2 motor grader (prefix r9m) service repair manual (r9m0...fujsekfkksmemxs
This document provides instructions for removing and installing an engine on a 140M 2 Motor Grader. It outlines the required tools and safety precautions. The key steps are:
1. Remove the engine enclosure, rear chassis support, and gear pump.
2. Drain the engine coolant and oil.
3. Disconnect all lines, hoses, wires and tubes from the engine and plug them.
4. Attach a hoist to the engine and remove it from the grader.
Caterpillar cat 140 m 2 motor grader (prefix r9g) service repair manual (r9g0...fujsekfkksmemxs
This document provides assembly instructions for a piston motor in a 140M 2 motor grader. It involves determining the proper number and thickness of various shims through a series of measurement and calculation steps to ensure correct clearance. Proper cleanliness and use of retaining compounds is important. Assembly requires pressing or installing over 50 individual parts in the correct sequence using various tools.
Case ih quantum 110 cl tractor service repair manual (pin hlrq010fejlu00031 a...fujsekfkksmemxs
This document is a service manual that provides maintenance and repair information for various Quantum tractor models and their components. It includes sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, and hydraulic systems. The manual also includes an index listing maintenance and repair information for specific components by their section number.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Yanmar vi o15 2 excavator service repair manualfujsekfkksmemxs
This document outlines general cautions and procedures for maintenance work on heavy equipment. It discusses the importance of correct work procedures, safety precautions, preparations, and cautions for disassembly and reassembly. Specific topics covered include handling hydraulic equipment and piping, seals, hydraulic hoses, and releasing air from hydraulic systems. The document provides guidance on ensuring maintenance work is performed safely and properly.
Yanmar vi o10 2 excavator service repair manualfujsekfkksmemxs
This document outlines general cautions and procedures for maintenance work. It discusses the importance of correct work procedures, safety precautions, preparations, and cautions for disassembly and reassembly. Specific topics covered include checking service records and tools, using alignment marks and new seals for reassembly, and keeping electrical/rubber parts separate from oily parts. Safety precautions include not working on a running engine, wearing protective gear, checking lifting equipment, and allocating tasks when working with others.
This document contains chapters about maintenance procedures for equipment. Chapter 1 discusses general cautions and safety precautions for maintenance work, including proper handling of hydraulic equipment, piping, seals and hoses. Chapter 2 provides technical specifications and drawings. Chapter 3 outlines service standards for machine performance, engines, undercarriages, controls, hydraulic equipment and implements. Chapter 4 focuses on engine maintenance, troubleshooting, inspection and adjustment procedures.
This document contains chapters about maintenance procedures for hydraulic equipment. Chapter 1 discusses general cautions and safety precautions for maintenance work, including proper handling of seals, hydraulic hoses and air release from hydraulic equipment. Chapter 2 provides technical specifications and drawings. Chapter 3 establishes service standards for machine performance, engines, undercarriages, controls, hydraulic equipment and implements. It also lists tightening torques. The following chapters provide detailed maintenance and inspection procedures for the engine, including measuring compression pressure, adjusting valves, and checking various components.
Massey ferguson 4365 tractor service parts catalogue manual (part number 819...fujsekfkksmemxs
This document provides parts information for alternators used on Massey Ferguson 4265 and 4365 tractors. It includes exploded diagrams and part numbers for a 120 amp alternator. Key components include the alternator, pulley, mounting bracket, and electrical connections. Serial numbers and engine details are referenced for alternator selection.
John deere 325 skid steer service repair manual (tm2192)fujsekfkksmemxs
This document is a technical manual providing safety information and instructions for operating and servicing a 325 and 328 Skid Steer. It identifies safety symbols and messages throughout, and provides guidance on protective equipment, machine inspection, high pressure fluids, exhaust fumes, fire prevention, battery explosions, and safe handling of chemicals. The manual is intended for experienced technicians and advises reading all safety instructions carefully.
Ingersoll rand zx125 load excavator service repair manualfujsekfkksmemxs
This service manual provides information for servicing the Doosan Load Excavators ZX75 and ZX125. It includes sections on the diesel engine, electrical system, transmission, travel range, working hydraulics, slew drive, lubricants, maintenance parts, and capacities. The manual provides technical specifications and instructions for maintenance and repair of these excavators.
Deutz fahr agrotron 100 mk3 tractor service repair manual (sn 6001 and up)fujsekfkksmemxs
The document provides safety instructions for technicians repairing agricultural equipment. It details 33 general safety rules for working on machines, including wearing protective equipment, ensuring good ventilation, and taking precautions with moving parts, batteries, and lifting equipment. Technicians are instructed to follow the repair methods carefully for safety and to acquire a thorough understanding of the machines.
Deutz fahr agrolux 67 tractor parts catalogue manualfujsekfkksmemxs
This document provides standard workshop times for repair and replacement of parts for Agrolux 57 and 67 engines. It lists over 50 individual engine parts and components, identifying each by figure number, part number, quantity, description in three languages, and estimated renewal time in days or hours for replacement of that part. Replacement times range from 0.8 hours to 18.5 hours for complete piston and cylinder assemblies.
Deutz fahr agrokid 50 tractor parts catalogue manual (sn 6001 and up)fujsekfkksmemxs
This document provides standard repair times for various parts of Agrokid 40 and 50 tractors. It lists parts such as the engine head, camshaft, crankcase, and cylinder head cover. For each part, it specifies the part number, quantity, description in three languages, and a renewal time in days or hours. For example, the engine head for Agrokid 40 and 50 is given a renewal time of 9.5 hours.
Clark dt 30 e diesel towing tractors service repair manualfujsekfkksmemxs
This document provides safety guidelines for maintaining Clark towing tractors. It outlines 21 safe maintenance practices such as raising the drive wheels before working under the truck, disconnecting the battery before electrical work, checking for fuel leaks, and using genuine Clark parts for replacements. The document emphasizes maintaining equipment in a safe operating condition and having only trained personnel perform maintenance following the manufacturer's specifications.
Caterpillar cat 320 d excavator (prefix mch) service repair manual (mch00001 ...fujsekfkksmemxs
This document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar C6.4 engine.
The removal procedure involves using various tools to compress the valve springs, remove the valve keepers and spring retainer, and lift the valves out of the cylinder head. The installation procedure outlines cleaning and preparing the valve guides and stems, and using a valve spring compressor tool to carefully replace the springs, retainers and keepers in the correct orientation. Safety notices are provided to avoid injury from the compressed springs.
Caterpillar cat 140 m motor grader (prefix b9d) service repair manual (b9d000...fujsekfkksmemxs
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a 140M Motor Grader with a C9 engine. It outlines the required tools and parts, removal steps which include removing retaining bolts and gears, and installation steps which specify cleaning parts, applying threadlocker, inserting seals at proper angles and torques. Diagrams illustrate each step in the procedures.
Caterpillar cat 140 m 3 motor grader (prefix n9m) service repair manual (n9m0...fujsekfkksmemxs
The document provides instructions for removing and disassembling a bank valve on a Caterpillar 140M 3 motor grader. It describes removing bolts, covers, seals, control valves, check valves, solenoids, springs, balls, spools and pistons from the bank valve assembly in 12 steps. Special safety precautions are noted for releasing spring forces during disassembly.
Caterpillar cat 140 m 3 awd motor grader (prefix n9j) service repair manual (...fujsekfkksmemxs
This document provides instructions for disassembling and assembling the piston pump of a Caterpillar 140M 3 AWD motor grader. It lists the required tools and gives step-by-step instructions for removing and installing over 50 individual parts. The instructions include illustrations and warnings about spring-loaded parts that could cause injury. The assembly instructions are in reverse order of the disassembly steps.
Caterpillar cat 140 m 3 awd motor grader (prefix n9g) service repair manual (...fujsekfkksmemxs
This document provides instructions for disassembling and assembling components of the circle drive system for a Caterpillar 140M 3 AWD motor grader. The disassembly process involves removing 16 bolts, nuts, and other hardware to separate the housing, cover, brackets, and shaft assembly. The assembly then describes installing various seals, bearings, and other parts in the reverse order and specifies tightening bolts to the correct torque specifications. Precise cleaning and protection of parts is emphasized to prevent contamination.
Caterpillar cat 140 m 2 motor grader (prefix r9m) service repair manual (r9m0...fujsekfkksmemxs
This document provides instructions for removing and installing an engine on a 140M 2 Motor Grader. It outlines the required tools and safety precautions. The key steps are:
1. Remove the engine enclosure, rear chassis support, and gear pump.
2. Drain the engine coolant and oil.
3. Disconnect all lines, hoses, wires and tubes from the engine and plug them.
4. Attach a hoist to the engine and remove it from the grader.
Caterpillar cat 140 m 2 motor grader (prefix r9g) service repair manual (r9g0...fujsekfkksmemxs
This document provides assembly instructions for a piston motor in a 140M 2 motor grader. It involves determining the proper number and thickness of various shims through a series of measurement and calculation steps to ensure correct clearance. Proper cleanliness and use of retaining compounds is important. Assembly requires pressing or installing over 50 individual parts in the correct sequence using various tools.
Case ih quantum 110 cl tractor service repair manual (pin hlrq010fejlu00031 a...fujsekfkksmemxs
This document is a service manual that provides maintenance and repair information for various Quantum tractor models and their components. It includes sections covering the engine, clutch, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, and hydraulic systems. The manual also includes an index listing maintenance and repair information for specific components by their section number.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
3. Section
1010
GENERAL ENGINE SPECIFICATIONS
1450B CRAWLER LOADER AND DOZER
CASE CORPORATION
504 BDT DIESEL ENGINES
Written In Clear
. And
Simp..le
English
Rac 8-22710 Printed in U.S.A.
Issued April, 1980
4. General
Type ............•........................•.. 6 Cylinder, 4 Stroke Cycle, Valve-in-head, Turbo-Charged
Firing Order .....•....................................................................... 1-5-3-6-2~4
Bore .......•........•.•................................................... 4-5/8" Inches (117.48 mm)
Stroke ..•.....................................•......................•.......... 5 Inches (127.0 mm)
Piston Displacement •.....•............................................. 504 Cubic Inches (8 259 cm3)
Compression Ratio .......................•....................•............................ 15.8 to 1
No Load Governed Speed ............................................................ 2230-2270 RPM
Rated Engine.Speed ..•................................................................... 2100 RPM
Engine Idling Speed •....' •...........•...•.•..... : ................................... 725 to 775 RPM
Exhaust Valve Rotators •..•.................••......•.•..•............................. Positive Type
Valve Tappet Clearance (Exhaust) .•.............................•...... (COLD) 0.025 Inch (0.635 mm)
(Intake) ................•...................... (COLD) 0.015 Inch (0.381 mm)
Piston and Connecting Rods
Rings per Piston ..................•.•.•...•......•................................................ 3
Number of Compression Rings .......•.. : ....•...•................................................. 2
Number of Oil Rings .•.•....•........•.....•......•......................•.................•....... 1
Type Pins .•.....•..•.•••....•.•.•........•...............•. : ......•............... Full Floating Type
Type Bearing ....•...•...••.........•.......... Replaceable Precision, Steel Back, Copper-Lead Liners
Main Bearings
Number of Bearings •.•...•.............•....................•..................................... 7
Type Bearings ...•..........•................... Replaceable Precision Steel Back, Copper-Lead Liners
Engine Lubricating System
Crankcase (without filter change) ..•.•.........••••.••......•....•..•.•......... 14 Quarts 13.25 litres)
(with filter change) ...•..................•..........•............... 17 Quarts (16.09 litres)
Oil pressure ..•...•.•.•............••...•..•.........••. 45 to 60 PSI (310 to 414 kPa)(3.10 to 4.14 bar)
with Engine Warm and Operating at Rated Engine Speed
Type System ......•....•.•..•........................................ Pressure and Spray Circulation
Oil Pump ••....•...••..............•..................•..............•................... Gear Type
Oil Filter .•........•........................•.......••••......•............... Full Flow Turn-on Type
Fuel System
Fuel Injection Pump ......•...........•.........•.•......... Robert Bosch, Type PES Multiple Plunger
Pump Timing .••..........................•........ 30 Degrees Before Top Dead Center (Port Closing)
Fuel Injectors .•....•..•..............•.....•......•...•......................•.......... Pencil Type
Fuel Transfer Pump •.•............•...................•. Plunger Type, Integral Part of Injection Pump
Governor •.•......•.•....•. Variable Speed, Fly-Weight Centrifugal Type, Integral Part of Injection Pump
1st Stage Fuel Filter .•.•.•.•.•....••.•.••.••...•..•......•.••................. Full Flow Spin on Type
2nd Stage Fuel Filter .•............••....•••..•....•.....••....•............... Full Flow Spin on Type
Rac 8-22710
NOTE: The CASE CORPORATION reserves the right to make improvements in
design or changes in specifications at any time without incurring any obliga-
tion to install them on units previously sold.
Issued 4-80 Printed in U.S.A.
5. 1012
DeCALS AND PAINTING
TABLE OF CONTENTS
General Information ...........•......•. 1012-2 Common Decals ..................... 1012-4
illustrations of Decals .................. 1012-3 Loader Decals ....................... 1012-5
Common Decals ..................... 1012-3 Dozer Decals ........................ 1012-6
CASE CORPORATION
Written In Clear
And
Simple
English
9-67891 Printed in U.S.A.
Issued Sept 1980
Rev/Reprinted Sept 1984
6. 1012-2
GENERAL INFORMATION
The following pages show decals that are in-
stalled on the machine and machine attachments.
Part numbers for the decals are also shown. When
decals are needed, check the parts catalog to be
sure the part number is correct. Decals are available
separately or in a kit for this machine.
1. The condition of all decals about the operation
of the machine and/or attachments must be
easy to read.
2. The condition of all decals that start with the
words WARNING, CAUTION, or DANGER must
be easy to read.
3. Replace any decal that is damaged or is not easy
to read.
4. Remove the old decal before installing a new
decal. Use enamel thinner to help remove the
old decal.
5. Remove all dirt, grease, and oil before installing
a new decal.
6. Use standard procedure to prepare the machine
or attachment for painting.
a. Remove all dirt, grease, and oil from the sur-
face to painted.
b. Wash the area to be painted.
c. Use sandpaper to prepare the surface that is
to be painted.
d. Cover all surfaces that are not to be painted.
e. Paint the machine or attachment.
7. AWARNING
AWARNING
11
1. 321-5273
2. 321-4192
3. 321-6672
4. 321-3708 (UNDER COVER FOR RADIATOR CAP)
5. R52403 (UNDER COVER FOR AIR CLEANER)
6
1012-3
DIESEL FUEL
AWARNING
c,.,ell ."'0 .'.VIC. CaOUNG ""S"IIII &CeOIlDIIiIIIG TO ..."INUIiI.
AIilCI ~"'.UCTIOII.
NOT COOL....T C...."."Y OUT ., .... ol..TO. c .. ~ '1 •••OYIO
TO IIIMO"'" ."O.ATOII c.... LIT .,.,TIM COO", T",'UI TO fI.,T
"OTeN 1'lOI'" WA". ..,Nn.. ALL ""•••1,1"" 'S ••~.O.
ICALOIMI CA" •• IULT UIO. , ..lIT ""IiIIIOVA&. Of IUII""'1'OII c.....
5
AWARNING
ROTATING FAN AND BELTS
CONTACT CAN INJURE
KEEP CLEAR
~'i:.=.=;r:r:..;.E.';:==.':.~,:,.:.:,'.::;::.
_..__._-_....----
HYDRAULIC
FLUID
==:J
I
i
6. 321-6240 (UNDER COVER FOR
AIR CLEANER)
7. 321-5272 BLACK, R48491 BROWN
8. R49131 BROWN
9. 321-229
Common Decals
ENGINE DATA CECAL NO 321 6209
MODEL. A504BOT
FUll LOAD RPM _ _ 2100
NO LOAD R.P.M ______ 2250
VALVE TAPPET _INTAKE __ 015 COLD
CLEARANCE _ EXHAUST __ 025 COLD
FUElPUMPTIMING ____ 27° BTC
NOZZLE OPENING PRESS _3200 PSI
AWARNING
ROTATING FAN AND BELTS
CONTACT CAN INJURE
K!:EP CLEAR
801049 A
10. 321-3123 BLACK, R48488 BROWN
11. 321-5974
12. 321-6209
13. 321-3596 (BOTH SIDES OF ENGINE)
9. 2001-2
GENERAL INFORMATION
Before making any repairs or adjustments
on an engine, a mechanic or technician must
properly diagnose the trouble,
Locating the trouble and repairing it is only
part of the job, a technician must find and
eliminate the cause of the trouble as well.
Too many repairs are made with- no thought
to removing the causes that made the repair
necessary.
For any engine to start or perform proper-
ly, three main requirements must be present.
1. FUEL
2. COMPRESSION
3. IGNITION
When any of these requirements are not pre-
sent or limite,d by ~ome mechanical reason the
engine will not start or fails to operate properly
throughout the power range.
1. FUEL. Fuel system problems can be pre-
sent anywhere from the fuel tank, through the
filters and injection pump as well as the injec-
tors. Correct injection pump timing is impor-
tant in the overall fuel system performance.
2. COMPRESSION. Compression on an en-
gine is related to the "breathing function".
Proper compression is affected by the air
cleaner condition, muffler restriction, valve
condition and operation including proper valve
adjustment, cylinder head gaskets condition
of sleeves, rings, pistons, camshaft, and cam-
shaft timing.
3. IGNITION. Ignitionis the result of adequate
compression to develop enough heat in the air
charge on the compression stroke to fire the
fuel being injected into the engine cylinders.
Proper spray pattern and atomization of the
fuel by the injector is very important. Timing
the fuel injection pump to the engine to a pre-
cise degree BTDC is a vital requirement for
proper ignition.
The engine diagnosis contained in the fol-
lowing pages covers many trouble symptoms,
the causes, and what will be necessary to re-
pair or eliminate the problem. Under each
symptom are listed the most common and re-
occuring problems progressively to the not so
common problems. Locate your problem sym-
ptom in the diagnosis chart and refer to the
pages listed for the probable causes and re-
medies.
10. 2001-24
INSTALLATION INSTRUCTIONS FOR M20614 TEFLON
VALVE SEAL KIT
Special Tools Required
M20617 VALVE GUIDE CUTTING TOOL
M20624 SEAL INSTALLATION TOOL
NOTE: FOUR CYLINDER ENGINES REQUIRE TWO
M20614 KITS AND SIX CYLINDER ENGINES REQUIRE
THREE M20614 KITS.
STEP 1
REMOVE THE CYLINDER HEADS FROM THE EN-
GINE, REFERTO SECTION 2015 FOR HEAD REMOVAL.
STEP 2
VALVE SPRING COMPRESSOR
STEP 3
COMPRESS VALVE SPRING AND REMOVE VALVE
KEEPERS.
IMPORTANT: VALVES, VALVE RETAINERS OR RO-
TATORS AND VALVE KEEPERS SHOULD BE MARK-
ED WHEN REMOVED, TO INSURE THAT THEY WILL
BE REINSTALLED IN THEIR ORIGINAL LOCATION.
STEP 4
REMOVE VALVE STEM SEAL.
11. STEP 5
REMOVEVALVE ROTATORS OR SPRING RETAINERS,
SPRINGS, SPRING SEATS AND VALVES.
STEP 6
CLEAN CYLINDER HEAD COMPLETELY, REMOVING
ALL TRACES OF CARBON AND OTHER DEPOSITS.
STEP 7
CLEAN VALVES WITH A FINE POWER DRIVEN WIRE
BRUSH, REMOVING ALLCARBON AND VARNISH DE-
POSITS. BE CAREFUL NOT TO SCRATCH VALVE
STEMS.
2001-25
STEP 8
MINIMUM 1/16" WIDE FLAT
~/
CHECK VALVE GUIDE TOP SURFACE, THERE
MUST BE A MINIMUM OF A 1116" WIDE FLAT
AROUND ENTIRE TOP SURFACE.
STEP 9
USE M20617 TOOL IN A ELECTRIC DRILL (IF RE-
QUIRED) TO PROVIDE NECESSARY FLAT AREA ON
VALVE GUIDE. IMPORTANT: DO NOT EXCEED 450
RPM WHEN DRILLING
12. 2001-26
STEP 10
LUBRICATE VALVES WITH CLEAN ENGINE OIL BE-
FORE REINSTALLING INTO CYLINDER HEAD.
STEP 11
PLACE PLASTIC INSTALLATION CAP, PROVIDED IN
KIT, ON THE END OF THE VALVE STEM. NOTE: CAP
PREVENTS SHARP EDGES ON VALVE STEM GRO-
OVES FROM CUTTING VALVE SEAL.
STEP 12
STEP 13
I
USE M20624 TOOL AND PRESS SEAL DOWN OVER
VALVE GUIDE UNTIL SEAL IS FLUSH WITH TOP OF
GUIDE.
STEP 14
INSET A
CLOSE COIL END
INSTALL THE VALVE SPRING. IMPORTANT: THE
CLOSE COIL END OF THE SPRING MUST BE IN-
STALLED TOWARDS THE CYLINDER HEAD, SEE
INSET A.
13. STEP 15
INSTALL VALVE ROTATORS OR SPRING RETAINERS.
IMPORTANT: ASSEMBLE VALVE ROTATORS WITH
THEIR ORIGINAL VALVES SINCE THEY TEND TO
WEAR IN AS A MATCHED SET.
STEP 16
INSTALL VALVE SPRING COMPRESSOR.
STEP 17
INSTALL STEM SEAL IN LOWER VALVE STEM
GROOVE.
2001-27
STEP 18
INSTALL VALVE KEEPERS IN OUTER VALVE STEM
GROOVE.
STEP 19
REMOVE SPRING COMPRESSOR AND TAP VALVE
STEM END TO SEAT KEEPERS.
STEP 20
INSTALL TEFLON SEALS ON THE OTHER INTAKE
AND EXHAUST VALVES, FOLLOWING THE PRECED-
ING PROCEDURE.
14. 2001-28
STEP 21
REINSTALL CYLINDER HEAD ON ENGINE FOLLOW-
ING PROCEDURE OUTLINED IN SECTION 2015.
NOTE: The CASE CORPORAliON reserves the right to make improvements
in design or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
15. 2002-4
ENGINE TUNEUP PROCEDURE
Checking Crankshaft Damper Pulley
STEP 1
THE RECOMMENDED CHANGE INTERVAL FOR THE
CRANKSHAFT DAMPER PULLEY IS 2000 HOURS
MAXIMUM. AT ANY TIME OVER 1500 HOURS.
CONSIDER CHANGING PULLEY .AT ANY MAJOR
ENGINE OVERHAUL OR TUNE UP.
EVERY 500 HOURS AND AT ENGINE TUNEUP.
VISUALLY INSPECT RUBBER ELEMENT FOR PEEL
AREAS OR RUBBER MISSING. CHECK ALIGNMENT
OF THE "V" MARKS BETWEEN THE INNER AND
OUTER MEMBERS. IF "V" MARKS SHIFT. ENGINE
TIMING WILL BE OFF AND DAMPER PULLEY
MUST BE REPLACED.
DETERIORATED RUBBER
~~~~--ALIGNMENT MARKS
(LOCATED ON TIMING
GEAR COVER SIDE
OF PULLEY)
USE BOLT ON TYPE PULLER TO REMOVE PULLEY.
REMOVE VISCOUS DAMPER FROM PULLEY (IF SO
EQUIPPED). DO NOT pulL OR HAMMER ON OUT-
SIDE OF PULLEY OR VISCOUS DAMPER; SERIOUS
DAMAGE TO PULLEY. DAMPER. AND RUBBER
SLEEVE COULD RESULT.
INSET B
VISCOUS DAMPER-
TORQUE DAMPER-TO-PULLEY MOUNTING BOLTS
35 TO 42 FT. LBS. FOR 3/8" MOUNTING BOLTS
AND 110 TO 132 FT. LBS. FOR 1/2" GRADE 8
MOUNTING BOLTS.
16. 2002-5
Checking Top Dead Center
STEP 2
CRANK ENGINE UNTIL 100 BTDC MARK ON CRANK-
SHAFT PULLEY IS ALIGNED WITH TIMING POINTER.
STEP 3
STEP 4
r
REMOVE VALVE COVER AND GASKET FROM NO.1
AND NO.2 CYLINDERS.
STEP 5
REMOVE ROCKER ARM ASSEMBLY.
STEP 6
COMPRESS EXHAUST VALVE SPRING ON NO. 1
CYLINDER USING FABRICATED TOOL (SEE PAGE
3).
STEP 7
REMOVE VALVE KEEPERS
17. 2002-6
STEP 8
------
I
" ,,"-"VALVE ROTATOR
I
REMOVE VALVE ROTATOR, SPRING AND SEAT.
STEP 9
I
KEEP VALVE SEAL IN PLACE TO PREVENT VALVE
FROM FALLING THROUGH VALVE GUIDE IF PISTON
IS MOVED TOO FAR
---------------------------
STEP 10
INSTALL DIAL INDICATOR ON END OF VALVE
STEM WITH VALVE RESTING ON TOP OF PISTON.
I
CRANK ENGINE CLOCKWISE UNTIL DIAL INDICATOR
HAND STOPS MOVING. RESET INDICATOR TO ZERO.
CRANK ENGINE CLOCKWISE UNTIL .01 0" SHOWS ON
DIAL. SCRIBE A MARK ON CRANKSHAFT PULLEY IN
LINE WITH TIMING POINTER.
CRANK ENGlNE COUNTERCLOCKWISE PAST ZERO
MARK ON INDICATOR UNTIL .010" SHOWS ON DIAL.
AGAIN, SCRIBE MARK ON CRANKSHAFT PULLEY.
18. STEP 11
HALF THE DISTANCE BETWEEN THESE TWO SCRIBE
MARKS ON CRANKSHAFT PULLEY WILL BE THE
TOP DEAD CENTER (TDC) MARK. IF THE SCRIBE
MARKS ARE NOT THE SAME AS ORIGINAL MARKS
ON PULLEY CHECK DAMPER.
STEP 12
INSET A
CLOSE COIL END
INSTALL SPRING SEAT AND VALVE SPRING.
NOTE: IF EQUIPPED WITH VALVE SPRING
HAVING ONLY ONE CLOSE.COIL END. PLACE
THIS END TOWARD CYLINDER HEAD. SEE INSET
A.
2002-7
STEP 13
COMPRESS VALVE SPRING USING FABRICATED
TOOL. INSTALL SEAL IN LOWER VALVE STEM
GROOVE. INSTALL VALVE KEEPERS IN OUTER
VALVE STEM GROOVE.
STEP 14
REMOVE SPRING COMPRESSING TOOL. TAP END
OF VALVE STEM TO SEAT KEEPERS.
STEP 15
INSTALL ROCKER ARM ASSEMBLY ONTO CYLINDER
HEAD.
19. 2002-8
STEP 16
TORQUE ROCKER ARM ASSEMBLY RETAINING NUTS
40 TO 45 FT. LBS.
STEP 17
;yl
.'.'/~,/ ~_~_ _o ~
ADJUST VALVE TAPPETS. REFER TO STEP 26
FOR COLD SETTING OR TO STEP 33 FOR HOT
SETTING.
STEP 18
INSTALL VALVE COVERS AND GASKETS.
TORQUE VALVE COVER NUTS 60 TO 70 IN. LBS.
STEP 20
20. 2002-9
Adjusting Tappets
STEP 21
Cold Setting
STEP 24
~
~~/:/
I
REMOVE TURBOCHARGER INTAKE elBOW (IF SO
EQUIPPED).
---------------------
STEP 22
REMOVE BREATHER TUBE.
STEP 23
~
REMOVE VALVE COVERS AND GASKETS FROM ALL
CYLINDERS.
!) J,I-~"""
TIM1~~iOINTr ~~:::::
CRANK ENGINE UNTIL TIMING POINTER IS ALIGNED
WITH TDC TIMING MARK ON CRANKSHAFT PULLEY.
STEP 25
CHECK PUSH RODS ON NO.1 CYLINDER FOR LOOSE~
NESS. IF PUSH RODS ARE LOOSE, NO.1 CYLINDER
IS ATTDC ON THE COMPRESSION STROKE. IF PUSH
RODS ARE TIGHT, CRANK ENGINE ONE COMPLETE
REVOLUTION AND ALIGN TIMING POINTER WITH
TDC MARK ON PULLEY.
21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. 2002-10
STEP 26
CHECK AND ADJUST THE INTAKE AND EXHAUST
VALVES AS POINTED OUT BY THE ARROWS BELOW.
TAPPET CLEARANCE COLD - INTAKE VALVES .015"
EXHAUST VALVES - .025"
FOUR CYLINDER ENGINES
4 3 2 1
E I lEE I I E
~~ FANt
. ~ ..NO.1 TDC COMPRESSION STROKE
SIX CYLINDER ENGINES
FANt
6 5 4 3 2 1
EI IE EI IE EI IE
~~~
~~~
•• ••••
NO. 1 TDC COMPRESSION STROKE
STEP 27
CRANK THE ENGINE Or,JE COMPLETE REVOLU-
TION AND ALIGN THE TIMING POINTER WITH THE
TDC MARK ON CRANKSHAFT PULLEY.
CHECK AND ADJUST THE INTAKE AND EXHAUST
VALVES AS POINTED OUT BY THE ARROWS BELOW.
TAPPET CLEARANCE COLD - INTAKE VALVES .015"
EXHAUST VALVES .025"
FOUR CYLINDER ENGINES
FANt
4 3 2 1
E. l E E E
);LJ"LJW~ J/W'U'LcJ.
tf-~
••••
NO.4 TDC COMPRESSION STROKE
SIX CYLINDER ENGINES
FANt
NO.6 TDC COMPRESSION STROKE
NOTE: AFTER COMPLETING COLD SETTING
VALVE TAPPET ADJUSTMENT PROCEED TO STEP
35.
23. STEP 28
STEP 29
STEP 30
2002-11
Adjusting Tappets
Hot Setting with Engine Stopped
STEP 31
REMOVE BREATHE~ TUBE
/""-
CRANK ENGINE UNTIL TIMING POINTER IS ALIG-
NED WITH TDC TIMING MARK ON CRANKSHAFT
PULLEY.
STEP 32
~
CHECK PUSH RODS ON NO. 1 G¥L1NDER FOR
LOOSENESS. IF PUSH RODS ARE LOOSE. NO.1 CYL-
INDER IS AT TDC ON THE COMPRESSION STROKE.
IF PUSH RODS ARE TIGHT. CRANK ENGINE ONE
COMPLETE REVOLUTION AND ALIGN TIMING
POINTER WITH TDC MARK ON PULLEY.
REMOVE VALVE COVERS AND GASKETS FROM ALL
CYLINDERS.
24. 2002-12
STEP 33
) "_~ 0 ;'
CHECK AND ADJUST THE INTAKE AND EXHAUST
VALVES AS POINTED OUT BY THE ARROWS BELOW.
TAPPET CLEARANCE HOT - INTAKE VALVES .015"
EXHAUST VALVES .020"
FOUR CYLINDER ENGINES
4 3 2 1
E I lEE I I E
lWL.jO~ jWOU0~
W-~~~
.....NO. 1 TDC COMPRESSION STROKE
SIX CYLINDER ENGINES
FANt
6 5 4 3 2 1
~Elo ~~~E!!~~~.!!~o 0 0 0 0 0
o 0 0 0 a 0
.. .....NO.1 TDC COMPRESSION STROKE
STEP 34
CRANK THE ENGINE ONE COMPLETE REVOLU-
TION AND ALIGN THE TIMING POINTER WITH THE
TDC MARK ON CRANKSHAFT PULLEY.
CHECK AND ADJUST THE INTAKE AND EXHAUST
VALVES AS POINTED OUT BY THE ARROWS BELOW.
TAPPET CLEARANCE HOT - INTAKE VALVES .015"
EXHAUST VALVES .020"
6
E I
FOUR CYLINDER ENGINES
FANt
4 3 2 1
E l E E E
JjkJ'UtJ,.j/~kU"lcJ.
Vf~I~VI~I~
• •••NO.4 TDC COMPRESSION STROKE
SIX CYLINDER ENGINES
FANt
5 4 3 2
lEE I lEE I
1
I E
JJLJUkJ.~JLJUkJ.
~~~~
••••••NO. 6 TDC COMPRESSION STROKE
STEP 35
AFTER TAPPET ADJUSTMENT. INSTALL VALVE
COVERS AND GASKETS.
25. 2002-13
STEP 36 STEP 38
INSTALL TURBOCHARGER INTAKE ELBOW
T(JRQUE VALVE COVER NUTS 60 TO 70 IN. LBS.
STEP 37
INSTALL BREATHER TUBE AND GASKETS.