This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It provides maintenance instructions and repair procedures for components of the wheel loaders including the engine, four-wheel drive system, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals.
Caterpillar cat 322 l track excavator (prefix 7wl) service repair manual (7wl...ujjdfjkskdme
This document provides instructions for servicing the final drive sprockets and travel brake valves on a 322-A excavator. It describes how to remove and install the final drive sprockets using lifting tools, cleaning surfaces, applying thread lock and tightening bolts. It also describes releasing hydraulic pressure, removing the travel brake valve cover, disconnecting pipes, removing the valve, cleaning parts, checking seals, and reinstalling the valve. Detailed steps are provided for disassembling and assembling the travel brake valve.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...ujjdfjkskdme
This document provides instructions for disassembling the Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor front housing, including removing the cover assembly, flyweights, flyweight carrier, throttle shaft, and other components. It also describes 4 steps to separate the governor rear housing from the front housing. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...ujjdfjkskdme
The document provides instructions for removing and installing a governor and fuel injection control linkage on a 322C excavator engine. It describes:
- Using various tools to remove clips, pins, tubes, and bolts to separate the governor and linkage from the engine.
- Checking components for wear and replacing seals and O-rings before reversing the removal process to reinstall the governor and linkage.
- Ensuring all connections are plugged and capped, and adjustments are checked once reassembly is complete.
Caterpillar cat 320 c l 320cl excavator (prefix pab) service repair manual (p...ujjdfjkskdme
This document provides instructions for disconnecting and reconnecting track assemblies on a 320C excavator. It involves using various tools to guide the track, install bushings, and connect the ends of the track using a master pin. Safety precautions are outlined and 11 steps are provided to correctly connect the track, ensuring proper alignment and use of lubricant on the pins. A second document provides instructions for removing the front idler, recoil spring and hydraulic track adjuster as a single unit from the excavator, noting safety warnings and weights of the components. It describes supporting the components and separating the front idler. A third document outlines safety warnings and 10 steps for disassembling the recoil spring using a special bench and supports
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
The document provides instructions for removing and installing the fuel ratio control and fuel shutoff solenoid on a Caterpillar 3306 engine. It details the removal and installation procedures in steps with illustrations. The procedures involve disconnecting lines, removing mounting bolts and nuts, cleaning parts, applying thread lock, and reinstalling in the reverse order. Special tools and safety precautions are noted to properly complete the tasks.
The document provides instructions for servicing components of a Caterpillar 235 excavator, including removing, disassembling, and assembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Steps are outlined for disconnecting hydraulic lines and removing mounting bolts, then disassembling internal parts and reassembling with the correct springs, seals, and adjustments. Reinstallation involves reversing the removal process and reconnecting hydraulic lines.
This document provides instructions for disassembling and assembling components of a fuel injection pump housing for a Caterpillar 3306 engine. The summary is:
1) The document outlines the procedure for assembling bearings and installing other components in the fuel injection pump housing, including camshaft, lifters, rack, and cover.
2) Instructions are provided for installing the assembled fuel injection pump housing and governor on the engine, including using alignment tools to set the timing.
3) The final section gives the steps to disassemble the governor from the fuel injection pump housing for maintenance, removing housing, bolts, and fuel ratio control.
Caterpillar cat 322 l track excavator (prefix 7wl) service repair manual (7wl...ujjdfjkskdme
This document provides instructions for servicing the final drive sprockets and travel brake valves on a 322-A excavator. It describes how to remove and install the final drive sprockets using lifting tools, cleaning surfaces, applying thread lock and tightening bolts. It also describes releasing hydraulic pressure, removing the travel brake valve cover, disconnecting pipes, removing the valve, cleaning parts, checking seals, and reinstalling the valve. Detailed steps are provided for disassembling and assembling the travel brake valve.
Caterpillar cat 322 c excavator (prefix bny) service repair manual (bny00001 ...ujjdfjkskdme
This document provides instructions for disassembling the Type IV governor used on 3114, 3116, and 3126 MUI engines. It describes 29 steps to disassemble the governor front housing, including removing the cover assembly, flyweights, flyweight carrier, throttle shaft, and other components. It also describes 4 steps to separate the governor rear housing from the front housing. Cautions are provided regarding contained fluids and released spring forces during disassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...ujjdfjkskdme
The document provides instructions for removing and installing a governor and fuel injection control linkage on a 322C excavator engine. It describes:
- Using various tools to remove clips, pins, tubes, and bolts to separate the governor and linkage from the engine.
- Checking components for wear and replacing seals and O-rings before reversing the removal process to reinstall the governor and linkage.
- Ensuring all connections are plugged and capped, and adjustments are checked once reassembly is complete.
Caterpillar cat 320 c l 320cl excavator (prefix pab) service repair manual (p...ujjdfjkskdme
This document provides instructions for disconnecting and reconnecting track assemblies on a 320C excavator. It involves using various tools to guide the track, install bushings, and connect the ends of the track using a master pin. Safety precautions are outlined and 11 steps are provided to correctly connect the track, ensuring proper alignment and use of lubricant on the pins. A second document provides instructions for removing the front idler, recoil spring and hydraulic track adjuster as a single unit from the excavator, noting safety warnings and weights of the components. It describes supporting the components and separating the front idler. A third document outlines safety warnings and 10 steps for disassembling the recoil spring using a special bench and supports
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
The document provides instructions for removing and installing the fuel ratio control and fuel shutoff solenoid on a Caterpillar 3306 engine. It details the removal and installation procedures in steps with illustrations. The procedures involve disconnecting lines, removing mounting bolts and nuts, cleaning parts, applying thread lock, and reinstalling in the reverse order. Special tools and safety precautions are noted to properly complete the tasks.
The document provides instructions for servicing components of a Caterpillar 235 excavator, including removing, disassembling, and assembling the boom speed control valve, track brake valve, boom vent valve, swing combiner and relief valve, and pump selector valve. Steps are outlined for disconnecting hydraulic lines and removing mounting bolts, then disassembling internal parts and reassembling with the correct springs, seals, and adjustments. Reinstallation involves reversing the removal process and reconnecting hydraulic lines.
This document provides instructions for disassembling and assembling components of a fuel injection pump housing for a Caterpillar 3306 engine. The summary is:
1) The document outlines the procedure for assembling bearings and installing other components in the fuel injection pump housing, including camshaft, lifters, rack, and cover.
2) Instructions are provided for installing the assembled fuel injection pump housing and governor on the engine, including using alignment tools to set the timing.
3) The final section gives the steps to disassemble the governor from the fuel injection pump housing for maintenance, removing housing, bolts, and fuel ratio control.
This document provides instructions for removing and disassembling the fuel ratio control component from a Caterpillar 3306 engine. It describes:
- Removing the fuel ratio control by disconnecting fuel lines and removing bolts.
- Disassembling the fuel ratio control by removing the cover and O-ring seal, which releases spring pressure. Tools including retaining ring pliers and a fixture assembly are required.
- Keeping all parts clean to prevent contamination.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
Caterpillar cat 320 c l 320cl excavator (prefix gla) service repair manual (...ujjdfjkskdme
The document provides instructions for disassembling a swing drive component from an excavator. It involves 29 steps, including removing gears, carriers, retaining rings, seals and other parts from the housing. Cleanliness is important to prevent contaminating the hydraulic system. Tools include retaining ring pliers, drivers and presses. The process separates all internal components to allow inspection and replacement of parts.
Case w7 wheel loader service repair manualujjdfjkskdme
The document provides instructions to click a link to access a complete manual with no waiting. It notes that if the link does not work, the PDF document should be downloaded first before clicking on the link to access the manual.
Case ih puma 200 cvt tier 4 b (final) tractor service repair manualujjdfjkskdme
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Case 1150 l crawler dozer service repair manualujjdfjkskdme
This service manual provides information on servicing and repairing various components of an 1150L XLT PAT machine, including the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, and platform, cab, bodywork, and decals. The manual is divided into sections covering each major component or system, and each section contains chapters on specific subcomponents or aspects of that system. Technical specifications, diagrams, removal and installation instructions, and troubleshooting information are provided.
Case 521 f tier 4b (final) wheel loader service repair manualujjdfjkskdme
This document is a service manual for a 521F Tier 4B wheel loader. It provides information on the loader's engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. The manual is intended only for qualified dealership personnel to use when performing repairs and maintenance. All work must be done according to the procedures in this manual using approved parts, and unauthorized work may void warranties.
Case 521 f tier 4 wheel loader service repair manualujjdfjkskdme
This document is a service manual for a Case 521F wheel loader. It contains introduction sections on ecology and the environment, helpful hints for handling fluids and components safely and properly, and personal safety. The bulk of the document consists of detailed technical sections indexed by number covering the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, climate control, electrical systems, cab, and fault codes. Proper handling and disposal of fluids, avoiding spills, and repairing leaks are recommended. Personal safety precautions like reading all safety information are also advised.
Case 521 e tier 3 wheel loader service repair manualujjdfjkskdme
This document is a service manual that provides instructions for removing the engine from a 521E wheel loader. It outlines 35 steps to disconnect all components connected to the engine like hoses, wires, and mounts. This includes draining fluids, removing covers, belts, and hoses connecting the engine to other systems like cooling, fuel, exhaust, and electrical. Proper tagging and routing of disconnected parts is emphasized to prepare the engine for removal from the machine.
Case 521 d wheel loader service repair manualujjdfjkskdme
This document provides instructions for removing and installing an engine and radiator from a CNH America LLC 521D Loader. It includes 3 steps for engine removal: 1) Prepare the machine by parking it, lowering the bucket, discharging brakes and releasing hydraulic pressure. 2) Engage the articulation lock. 3) Slowly loosen the hydraulic reservoir cap to release air pressure. Additional sections provide instructions for radiator removal and installation and engine and radiator installation.
Case 121 f zb tier 4b (final) compact wheel loader service repair manualujjdfjkskdme
This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and platform, cab, bodywork, and decals. Safety instructions are provided at the beginning regarding qualified personnel performing repairs, using approved parts, and protecting electronic systems during welding.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
This document provides instructions for removing and disassembling the fuel ratio control component from a Caterpillar 3306 engine. It describes:
- Removing the fuel ratio control by disconnecting fuel lines and removing bolts.
- Disassembling the fuel ratio control by removing the cover and O-ring seal, which releases spring pressure. Tools including retaining ring pliers and a fixture assembly are required.
- Keeping all parts clean to prevent contamination.
This document provides assembly instructions for governors on Caterpillar 3304B and 3306B engines used in excavators. It details 27 steps to assemble parts like races, bearings, flyweights, carriers, dowels, springs, sleeves, pistons, valves, locks, bolts and seals. Special tools are required to install retaining rings, hold springs compressed, and set seals. Proper part cleaning, lubrication and alignment are emphasized to avoid contaminants and ensure correct assembly.
Caterpillar cat 320 c l 320cl excavator (prefix gla) service repair manual (...ujjdfjkskdme
The document provides instructions for disassembling a swing drive component from an excavator. It involves 29 steps, including removing gears, carriers, retaining rings, seals and other parts from the housing. Cleanliness is important to prevent contaminating the hydraulic system. Tools include retaining ring pliers, drivers and presses. The process separates all internal components to allow inspection and replacement of parts.
Case w7 wheel loader service repair manualujjdfjkskdme
The document provides instructions to click a link to access a complete manual with no waiting. It notes that if the link does not work, the PDF document should be downloaded first before clicking on the link to access the manual.
Case ih puma 200 cvt tier 4 b (final) tractor service repair manualujjdfjkskdme
This service manual provides information for servicing the Case IH PUMA® 185 CVT, PUMA® 185, PUMA® 200 CVT, PUMA® 200, PUMA® 220 CVT, PUMA® 220, and PUMA® 240 CVT tractors. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, pneumatics, electrical systems, and more. Each system section includes detailed component information, diagrams, and specifications to aid technicians in maintenance and repair of the tractors.
Case 1150 l crawler dozer service repair manualujjdfjkskdme
This service manual provides information on servicing and repairing various components of an 1150L XLT PAT machine, including the engine, rear axle system, hydrostatic drive, brakes and controls, hydraulic systems, tracks and track suspension, cab climate control, electrical systems, dozer blade and arm, tools, and platform, cab, bodywork, and decals. The manual is divided into sections covering each major component or system, and each section contains chapters on specific subcomponents or aspects of that system. Technical specifications, diagrams, removal and installation instructions, and troubleshooting information are provided.
Case 521 f tier 4b (final) wheel loader service repair manualujjdfjkskdme
This document is a service manual for a 521F Tier 4B wheel loader. It provides information on the loader's engine, transmission, axles, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. The manual is intended only for qualified dealership personnel to use when performing repairs and maintenance. All work must be done according to the procedures in this manual using approved parts, and unauthorized work may void warranties.
Case 521 f tier 4 wheel loader service repair manualujjdfjkskdme
This document is a service manual for a Case 521F wheel loader. It contains introduction sections on ecology and the environment, helpful hints for handling fluids and components safely and properly, and personal safety. The bulk of the document consists of detailed technical sections indexed by number covering the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, climate control, electrical systems, cab, and fault codes. Proper handling and disposal of fluids, avoiding spills, and repairing leaks are recommended. Personal safety precautions like reading all safety information are also advised.
Case 521 e tier 3 wheel loader service repair manualujjdfjkskdme
This document is a service manual that provides instructions for removing the engine from a 521E wheel loader. It outlines 35 steps to disconnect all components connected to the engine like hoses, wires, and mounts. This includes draining fluids, removing covers, belts, and hoses connecting the engine to other systems like cooling, fuel, exhaust, and electrical. Proper tagging and routing of disconnected parts is emphasized to prepare the engine for removal from the machine.
Case 521 d wheel loader service repair manualujjdfjkskdme
This document provides instructions for removing and installing an engine and radiator from a CNH America LLC 521D Loader. It includes 3 steps for engine removal: 1) Prepare the machine by parking it, lowering the bucket, discharging brakes and releasing hydraulic pressure. 2) Engage the articulation lock. 3) Slowly loosen the hydraulic reservoir cap to release air pressure. Additional sections provide instructions for radiator removal and installation and engine and radiator installation.
Case 121 f zb tier 4b (final) compact wheel loader service repair manualujjdfjkskdme
This document is a service manual for Case compact wheel loaders models 121F XT, 121F ZB, 21F XT, 21F ZB, 221F HS, 221F STD, 321F HS, and 321F STD. It contains sections on the engine, transmission, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, electrical systems, and platform, cab, bodywork, and decals. Safety instructions are provided at the beginning regarding qualified personnel performing repairs, using approved parts, and protecting electronic systems during welding.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
3. Link Product / Engine
Product Market Product Engine
121F XT CWL TIER4 TOOL
CARRIER
North America F5HFL463C*F001
121F ZB CWL TIER4 Z-BAR North America F5HFL463C*F001
21F XT CWL TIER4 TOOL
CARRIER
North America F5HFL463B*F001
21F ZB CWL TIER4 Z-BAR North America F5HFL463B*F001
221F HS CWL TIER4 TOOL
CARRIER
North America F5HFL463A*F001
221F STD CWL TIER4 Z-BAR North America F5HFL463A*F001
321F HS CWL TIER4 TOOL
CARRIER
North America F5HFL463A*F001
321F STD CWL TIER4 Z-BAR North America F5HFL463A*F001
47829079C_EN-NA 04/04/2017
4. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
Four-Wheel Drive (4WD) system .................................................. 23
[23.314] Drive shaft.......................................................................... 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
[27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.4
Hydrostatic drive......................................................................... 29
[29.100] Transmission and steering hydrostatic control ..................................... 29.1
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
[33.110] Parking brake or parking lock ...................................................... 33.2
[33.204] Front axle brake.................................................................... 33.3
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.300] Reservoir, cooler, and filters........................................................ 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.106] Variable displacement pump ....................................................... 35.4
47829079C_EN-NA 04/04/2017
5. [35.359] Main control valve.................................................................. 35.5
[35.357] Pilot system ........................................................................ 35.6
[35.525] Auxiliary hydraulic valves and lines ................................................ 35.7
[35.600] High flow hydraulics................................................................ 35.8
[35.355] Hydraulic hand control ............................................................. 35.9
[35.353] Hydraulic travel system .......................................................... 35.10
[35.701] Front loader arm hydraulic system ............................................... 35.11
[35.723] Front loader bucket hydraulic system ............................................ 35.12
[35.734] Tool quick coupler hydraulic system ............................................. 35.13
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
[39.140] Ballasts and supports .............................................................. 39.2
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
[41.200] Hydraulic control components...................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.045] Front axle control system .......................................................... 55.3
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.4
[55.408] Warning indicators, alarms, and instruments ...................................... 55.5
[55.DTC] FAULT CODES.................................................................... 55.6
Front loader and bucket............................................................... 82
[82.100] Arm................................................................................. 82.1
47829079C_EN-NA 04/04/2017
8. INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your CASE CONSTRUCTION Sales and Service Networks.
47829079C_EN-NA 04/04/2017
3
9. INTRODUCTION
Basic instructions - Shop and assembly
Shimming
For each adjustment operation, select adjusting shims and measure the adjusting shims individually using a microm-
eter, then add up the recorded values. Do not rely on measuring the entire shimming set, which may be incorrect, or
the rated value shown on each shim.
Rotating shaft seals
For correct rotating shaft seal installation, proceed as follows:
1. Before assembly, allow the seal to soak in the oil it will be sealing for at least thirty minutes.
2. Thoroughly clean the shaft and check that the working surface on the shaft is not damaged.
3. Position the sealing lip facing the fluid.
NOTE: With hydrodynamic lips, take into consideration the shaft rotation direction and position the grooves so that
they will move the fluid towards the inner side of the seal.
4. Coat the sealing lip with a thin layer of lubricant (use oil rather than grease). Fill the gap between the sealing lip
and the dust lip on double lip seals with grease.
5. Insert the seal in its seat and press down using a flat punch or seal installation tool. Do not tap the seal with a
hammer or mallet.
6. While you insert the seal, check that the seal is perpendicular to the seat. When the seal settles, make sure that
the seal makes contact with the thrust element, if required.
7. To prevent damage to the seal lip on the shaft, position a protective guard during installation operations.
O-ring seals
Lubricate the O-ring seals before you insert them in the seats. This will prevent the O-ring seals from overturning and
twisting, which would jeopardize sealing efficiency.
Sealing compounds
Apply a sealing compound on the mating surfaces when specified by the procedure. Before you apply the sealing
compound, prepare the surfaces as directed by the product container.
Spare parts
Only use CNH Original Parts or CASE CONSTRUCTION Original Parts.
Only genuine spare parts guarantee the same quality, duration, and safety as original parts, as they are the same
parts that are assembled during standard production. Only CNH Original Parts or CASE CONSTRUCTION Original
Parts can offer this guarantee.
When ordering spare parts, always provide the following information:
• Machine model (commercial name) and Product Identification Number (PIN)
• Part number of the ordered part, which can be found in the parts catalog
47829079C_EN-NA 04/04/2017
4
10. INTRODUCTION
Protecting the electronic and/or electrical systems during charging and welding
To avoid damage to the electronic and/or electrical systems, always observe the following practices:
1. Never make or break any of the charging circuit connections when the engine is running, including the battery
connections.
2. Never short any of the charging components to ground.
3. Always disconnect the ground cable from the battery before arc welding on the machine or on any machine
attachment.
• Position the welder ground clamp as close to the welding area as possible.
• If you weld in close proximity to a computer module, then you should remove the module from the machine.
• Never allow welding cables to lie on, near, or across any electrical wiring or electronic component while you
weld.
4. Always disconnect the negative cable from the battery when charging the battery in the machine with a battery
charger.
NOTICE: If you must weld on the unit, you must disconnect the battery ground cable from the machine battery.
The electronic monitoring system and charging system will be damaged if this is not done.
5. Remove the battery ground cable. Reconnect the cable when you complete welding.
Special tools
WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A
The special tools that CASE CONSTRUCTION suggests and illustrate in this manual have been specifically re-
searched and designed for use with CASE CONSTRUCTION machines. The special tools are essential for reliable
repair operations. The special tools are accurately built and rigorously tested to offer efficient and long-lasting oper-
ation.
By using these tools, repair personnel will benefit from:
• Operating in optimal technical conditions
• Obtaining the best results
• Saving time and effort
• Working in safe conditions
47829079C_EN-NA 04/04/2017
5
11. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
47829079C_EN-NA 04/04/2017
6
12. INTRODUCTION
Product identification - Machine components
Left-hand side
LEIL15CWL0334FB 1
1. Steering cylinder 8. Rotary beacon (optional)
2. Access steps to cab (one step for 21F and 121F) 9. Cab air filter access
3. Counterweight 10. Bucket
4. Fuel tank and engine coolant reservoir access 11. Wheels
5. Cab door locking pin 12. Mirrors
6. Final tail 13. Transport safety pin
7. Roll Over Protection Structure (ROPS) and Falling
Objects Protective Structure (FOPS) cab (standard or
deluxe cab)
47829079C_EN-NA 04/04/2017
35
13. INTRODUCTION
Right-hand side
LEIL15CWL0305FB 2
1. High Flow (optional) 10. Battery compartment
2. Tilt cylinder 11. Wheel chocks
3. Return-to-dig (optional) 12. Front fender
4. Driving lights 13. Lift cylinders
5. Work lights (optional) 14. Axles
6. Engine hood 15. Lift arm
7. Hydraulic oil tank access panel 16. Quick Coupler (Skid Steer Loader version)
8. Rear fender 17. Brake oil tank access panel
9. Fuse and relay access
18. 3rd hydraulic function (Horizontal Pin version)
19. 4th hydraulic function (Horizontal Pin version)
LEIL15CWL0101AA 3
47829079C_EN-NA 04/04/2017
36
15. Engine - Engine and crankcase
Engine - Remove
NOTE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme caution prior to performing any service procedure.
1. Park the machine on firm, level ground, lower the
bucket/attachment to the ground.
Drive the machine into such a position that the bores
of the holders are aligned one above the other. Then
secure with the pin (arrow). The pin is located inside
the support on the frame.
Stop the engine.
LEIL14CWL0005AB 1
2. Keep all non-authorized personnel clear of the ma-
chine. Turn the ignition switch key to the “ON” position.
3. Move the joystick slowly forward and backward and
from the right-hand to the left-hand approximately a
dozen times. Turn the ignition key to the OFF position.
NOTE: before carrying out any service work on the hy-
draulic system, it is necessary to allow the system to cool:
the temperature should not be more than 40 °C (104.0 °F).
LEIL14CWL0003AB 2
4. Open the outer panel to access the battery main switch.
The battery main switch box is located on the right-hand
side of the machine, below the operator’s compart-
ment.
LEIL14CWL0015AB 3
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 3
16. Engine - Engine and crankcase
5. Put the battery main switch (1) in the OFF position.
LEIL14CWL0017AA 4
6. Disconnect the wiring harness (X-228) and (X-229)
from the engine air filter.
Disconnect the wiring harness (X-106) from the air tem-
perature sensor.
LEIL14CWL0171AB 5
Versions with air conditioning
1. Drain the air conditioning system and disconnect the
fan electrical connector (1).
Tag and disconnect the condenser hoses (2) and (3).
LEIL14CWL0159A 6
2. Remove the two lower bolts (1) of the condenser
bracket (2).
LEIL14CWL0160AB 7
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 4
17. Engine - Engine and crankcase
3. Remove the two upper bolts (1) of the condenser.
Remove the condenser (2).
LEIL14CWL0161AB 8
All versions
1. Secure the engine hood (1) with the nylon llifting strap.
LEIL14CWL0216AB 9
2. Have another person to balance the hood and remove
the hood hinge mounting bolts (arrows) from the ma-
chine structure.
Carefully raise and remove the engine hood (1) from
loader. Lower the engine hood onto suitable platform
and disconnect lifting equipment.
LEIL14CWL0162AB 10
3. Tag and disconnect the left rear light connector (1).
Repeat this operation for the right rear light connector.
LEIL14CWL0163AB 11
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 5
18. Engine - Engine and crankcase
4. Tag and disconnect the water in fuel wiring harness
(X-105).
Tag and disconnect the backup alarm wiring harness
(X-064).
Tag and disconnect the filter pressure switch wiring har-
ness (X-227). Cut the ties cable (1).
LEIL14CWL0173AB 12
5. Remove the four mounting bolts (1) of the right grid (2).
Remove the right grid (2).
NOTE: repeat the same operation on the left side.
LEIL14CWL0217AB 13
6. Connect suitable lifting equipment to counterweight (re-
fer to Couterweight – Remove).
Remove the six bolts (arrows) of the counterweight and
remove it.
LEIL14CWL0164AB 14
7. Slowly extract the counterweight (1) from rear chassis.
Be sure all wire harness connections have been dis-
connected.
Remove the counterweight (1) from the machine.
Lower the counterweight onto suitable platform and dis-
connect the lifting equipment.
LEIL14CWL0218AB 15
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 6
19. Engine - Engine and crankcase
8. Remove the cap from the hydraulic tank (2).
Insert, into the hole, the hose (1) connected to a suction
pump and suck the oil from the tank (2).
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0219AB 16
9. Loosen the clamp (2) on the coolant hose (1) and dis-
connect it from the radiator.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
10. Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0232AB 17
11. Loosen the clamp (1) and disconnect the coolant hose
(2) from the radiator.
Unscrew the fitting and disconnect the hydraulic oil
hose (3) from the radiator.
LEIL14CWL0233AB 18
12. Remove the screws (1) securing the clamps of the
hydraulic oil hose (2).
LEIL14CWL0234AB 19
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 7
20. Engine - Engine and crankcase
13. Remove the four screws (1) to remove the fan guard
(2).
LEIL14CWL0469AB 20
14. Loosen the nut (3) to unscrew the fan (4).
The nut (3) is left-handed: turn the nut (3) clockwise
in respect to the engine to loosen the nut (3).
LEIL14CWL0456AB 21
15. Lean the fan (4) against the radiator group (5).
LEIL14CWL0457AB 22
16. Remove the screw (1) and disconnect the earth strap
(2) from the engine.
LEIL14CWL0170AB 23
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 8
21. Engine - Engine and crankcase
17. Loosen the clamp (1) and disconnect the oil steam
recovery hose (2).
LEIL14CWL0220AB 24
18. Loosen the clamp (1) and disconnect the air inlet hose
(4).
Remove the screws (2) from the bracket (3).
LEIL14CWL0221AB 25
19. Remove the screw (2) to release the air inlet hose (3)
from the clamp (1).
LEIL14CWL0222AB 26
20. Remove the screw (2) of the half guideway (3) for
positioning fuel hoses (1).
LEIL14CWL0223AB 27
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 9
22. Engine - Engine and crankcase
21. Remove the screws (1) of the air filter bracket (2).
Remove the air filter assembly (3) with the air inlet
hose, the oil vapor recovery pipe and bracket with
O-ring.
LEIL14CWL0224AB 28
22. Disconnect the wiring harness (X-109) from the inter-
mediate connector signal.
Disconnect the wiring harness (X-110) from the inter-
mediate connector injector.
Disconnect the A/C clutch wiring harness (X-226)
(only air conditioning versions).
Remove the clamp (1) and cut the ties cable (2).
LEIL14CWL0172A 29
23. Behind the starter motor (1), remove the screw (3)
and disconnect the ground wiring harness (X-232),
(X-233) and (X-234).
Remove the ties cable (2).
LEIL14CWL0174AB 30
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 10
23. Engine - Engine and crankcase
24. Fan condenser connector (X-056) has already been
disconnected when removing the condenser (only air
conditioning versions).
Disconnect reverse solenoid wiring harness (X-086).
Disconnect the forward solenoid wiring harness
(X-087).
Disconnect the exhaust gas temperature sensor
wiring harness (X-107) and (X-108).
Remove the ties cable (1).
LEIL14CWL0175BB 31
25. Remove the screws (1) securing the exhaust stack (2).
NOTE: the exhaust stack (2) must be removed after the
detachment of the PM-Cat system.
LEIL14CWL0225AB 32
26. Loosen the clamp (1) and disconnect the compensa-
tion hose (2) from the PM-Cat system (3).
LEIL14CWL0226AB 33
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 11
24. Engine - Engine and crankcase
27. Remove the four screws (arrows) securing PM-Cat
system (1) of the frame.
Remove the PM-Cat system (1) from the machine.
Extract, from the bottom, the exhaust stack.
LEIL14CWL0227AB 34
28. Disconnect the lambda probe connector (2).
Loosen the clamp (1) and remove the compensation
hose (3) from the turbocharger (4).
LEIL14CWL0228AB 35
29. Acting from under the machine:
• turn off the tap (1);
• loosen the clamp (2) and disconnect the cab heat-
ing hose;
• open the tap (1) to drain the coolant from the engine
block.
NOTE: use a suitable container for collection of coolant and
abide by all local environmental laws for proper handling
and disposal.
LEIL14CWL0229AB 36
30. From the right side of the machine, loosen the clamp
(1) and disconnect the hose cab heating (2).
LEIL14CWL0230AB 37
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 12
25. Engine - Engine and crankcase
31. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
LEIL14CWL0231AB 38
32. Tag and disconnect starter motor (Terminal 50) wiring
harness (X-061).
Tag and disconnect starter motor wiring harness
(X-062) and (X-063).
Tag and disconnect alternator battery cable (X-040).
Tag and disconnect alternator (D+) wiring harness
(X-041).
Unscrew the bolt (1) and remove the clamp (2).
Remove eventually clamps and cut the ties cable not
indicated.
LEIL14CWL0176BB 39
33. Disconnect the fuel line hose (1) from the fuel pre-filter
and fuel hose (2).
LEIL14CWL0177AB 40
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 13
26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Engine - Engine and crankcase
34. Unscrew the hydraulic fitting (1), (2) and (3) and dis-
connect the hoses from the gear pump.
Unscrew the hydraulic fitting (5) and (6) and discon-
nect the hoses from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Unscrew the hydraulic fitting (7) and disconnect the
pipe from the hydrostatic pump.
LEIL14CWL0178AB 41
35. Unscrew the hydraulic fitting (1) and disconnect the
hose from the hydrostatic pump.
Unscrew the hydraulic fitting (2) and disconnect the
pipe from the hydrostatic pump.
Remove the four screws and disconnect the pipe (4)
from the hydrostatic pump.
Remove the four screws and disconnect the pipe (3)
from the gear pump.
LEIL14CWL0179AB 42
36. For the models equipped with auxiliary pump (1), un-
screw the hydraulic fitting (2) and disconnect the hose
from the auxiliary pump.
LEIL14CWL0180AB 43
37. Connect suitable lifting equipment to engine lifting
brackets (arrows). Take up all slack in lifting equip-
ment.
LEIL14CWL0236AB 44
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 14
28. Engine - Engine and crankcase
38. Remove the engine silent block (arrows) unscrewing
the nuts from the lower part of the engine.
Slowly raise engine from rear chassis. Be sure all wire
harness connections and hoses have been discon-
nected and are clear of the engine. Remove engine
from machine.
LEIL14CWL0235AB 45
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 15
29. Engine - Engine and crankcase
Engine - Install
WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A
NOTE: Emission sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that gen-
erate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors. Avoid
using these tools during any service procedure in close proximity of emission sensors. If the use of these tools cannot
be avoided, remove the sensors using extreme prior to performing any service procedure.
1. Inspect the engine mounts. If the engine rubber isola-
tors require replacement, remove and discard the iso-
lators (1) and (2). Install new rubber isolator (2), then
rubber isolator (1).
Make sure that the tightening torque of the fixing screws
of the brackets to the engine is 118 – 133 N·m (87 –
98 lb ft).
LEIL14CWL0393AB 1
2. Attach suitable lifting device to the engine and slowly
move it into position over the rear chassis. Be sure all
harness connections and hoses are out of the way or
positioned correctly for reconnecting, before lowering
engine.
Install the silent blocks (arrows) on the engine.
LEIL14CWL0235AB 2
3. Tighten the mounting bolts of the engine to a torque of
244 – 298 N·m (180 – 220 lb ft).
LEIL14CWL0394AB 3
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 16
30. Engine - Engine and crankcase
4. Disconnect lifting equipment from the engine lifting
brackets.
LEIL14CWL0236AB 4
5. For the models equipped with auxiliary pump (1),
connect the hydraulic hose to the auxiliary pump and
tighten the fitting (2).
LEIL14CWL0180AB 5
6. Connect the hydraulic pipe (3) to the gear pump and
tighten the four screws on the half-shells.
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws on the half-shells.
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (1) and (2).
LEIL14CWL0179AB 6
7. Connect the hydraulic hoses to the gear pump and
tighten the fittings (1), (2) and (3).
Connect the hydraulic hoses to the hydrostatic pump
and tighten the fittings (5) and (6).
Connect the hydraulic pipe (4) to the hydrostatic pump
and tighten the four screws of the half-shells.
Connect the hydraulic pipe to the hydrostatic pump and
tighten the fitting (7).
LEIL14CWL0178AB 7
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 17
31. Engine - Engine and crankcase
8. Connect the fuel line hose (1) to the fuel pre-filter and
fuel hose (2).
LEIL14CWL0177AB 8
9. Connect starter motor (Terminal 50) wiring harness
(X-061).
Connect starter motor wiring harness (X-062) and
(X-063).
Connect alternator battery cable (X-040).
Connect alternator (D+) wiring harness (X-041).
Install the clamp (2) and secure it with the bolt (1).
LEIL14CWL0176BB 9
10. Remove the screw (1) of the half guideway for posi-
tioning reverse hose (2) and forward hose (3).
Position the half guideway on the reverse hose (2) and
forward hose (3).
Tighten the screw (1) for blocking the hoses in cor-
rectly position.
LEIL14CWL0231AB 10
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 18
32. Engine - Engine and crankcase
11. From the right side of the machine, connect the hose
cab heating (2) to the engine and secure the clamp
(1).
LEIL14CWL0230AB 11
12. Acting from under the machine:
• connect the cab heating hose and secure the clamp
(2);
• open the tap (1).
LEIL14CWL0229AB 12
13. Install the compensation hose (3) on the turbocharger
(4).
Tighten the collar (1).
Connect the lambda probe connector (2).
LEIL14CWL0228AB 13
14. Insert, from the bottom, the exhaust stack.
Install the PM-Cat system (1) on the machine. Tighten
the four screws (arrows) to secure the PM-Cat system
(1) to the frame.
NOTE: the exhaust stack must be positioned before the
installation of the PM-Cat system.
LEIL14CWL0227AB 14
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 19
33. Engine - Engine and crankcase
15. Connect the compensation hose (2) to the PM-Cat
system (3).
Tighten the collar (1).
LEIL14CWL0226AB 15
16. Install the exhaust stack (2) on the PM-Cat system and
tighten the screws (1).
LEIL14CWL0225AB 16
17. Connect the exhaust gas temperature sensor wiring
harness (X-107) and (X-108).
Connect the forward solenoid wiring harness (X-087).
Connect reverse solenoid wiring harness (X-086).
Secure the wiring harness with the ties cable (1).
LEIL14CWL0175BB 17
47829079C_EN-NA 04/04/2017
10.1 [10.001] / 20