This document is a service manual for a 1107 DX Soil Compactor. It provides information on servicing and repairing various systems of the compactor, including the engine, rear axle, hydrostatic drive, brakes, hydraulic systems, frames, steering, wheels, electrical systems, and platform/cab. The manual contains sections with titles, part numbers, and repair instructions for different components. Safety rules are provided at the beginning regarding personal safety, machine safety, and the environment. Torque specifications and other reference information is also included.
Case 851 ex tractor loader service repair manualfusjefjjskekmem
The document is a service manual that provides specifications and repair/maintenance instructions for various systems of a 851 EX tractor loader. It includes sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. The engine section provides detailed specifications on engine components like the block, cylinder head, valves, valve springs, and torque values for fasteners. It also lists lubrication and maintenance intervals.
Case 770 ex tractor loader service repair manualufjjjsefkskem
This service manual provides maintenance and repair instructions for the 770 EX and 770 EX MAGNUM tractors. It includes sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, platform, cab and bodywork. The introduction covers safety rules and precautions that must be followed when servicing the equipment. Unauthorized modifications, especially to cast ductile iron parts, can compromise safety.
Case cx30 b series 2 mini excavator service repair manualdfujsjefjkskemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
New holland 9090 l t3row grape harvester service repair manualfusjjefjkskemem
This service manual provides information on servicing a 9090LT3ROW grape harvester. It details the engine and related systems, including the fuel system, cooling system, lubrication system, and electrical systems. The manual is divided into sections covering the engine, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, and other major vehicle systems.
Case cx18 c mini excavator service repair manualfujsjefjsekkem
This document is a service manual that provides specifications and repair instructions for various components of a CX18C mini excavator, including the Tier IV engine. The first section discusses the engine and crankcase, listing general engine specifications such as the manufacturer, number of cylinders, valve mechanism, compression ratio, and more. It also provides specifications for components like the piston rings, valve timing, fuel injection pump, governor, fuel injection nozzle, and fuel filter.
Case cx15 b series 2 mini excavator service repair manualfujsjefjkskzaemm
The document is a service manual that provides specifications and repair/maintenance instructions for CX15B and CX18B Series 2 Mini Excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade, cab/bodywork, and decals. The engine section includes specifications for the L3E-31KBSA diesel engine and descriptions of its components such as the fuel injection system, cooling system, and lubrication system.
New holland tv145 tractor service repair manualudfujjsejkkem
This document provides a table of contents for a repair manual for a TV145 tractor. The table of contents lists numerous sections, numbered 00 through 88, that cover various systems of the tractor like the engine, transmission, axles, brakes, hydraulics and more. Each section contains multiple chapters that go into further detail. The document also provides general safety and operational considerations for working on the tractor.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdfjnjn9464773
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding personal safety, machine safety, and the meaning of signal words like DANGER, WARNING, and CAUTION used throughout the manual.
Case 851 ex tractor loader service repair manualfusjefjjskekmem
The document is a service manual that provides specifications and repair/maintenance instructions for various systems of a 851 EX tractor loader. It includes sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and the platform, cab, bodywork and decals. The engine section provides detailed specifications on engine components like the block, cylinder head, valves, valve springs, and torque values for fasteners. It also lists lubrication and maintenance intervals.
Case 770 ex tractor loader service repair manualufjjjsefkskem
This service manual provides maintenance and repair instructions for the 770 EX and 770 EX MAGNUM tractors. It includes sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, platform, cab and bodywork. The introduction covers safety rules and precautions that must be followed when servicing the equipment. Unauthorized modifications, especially to cast ductile iron parts, can compromise safety.
Case cx30 b series 2 mini excavator service repair manualdfujsjefjkskemm
This document is a service manual for CX26B and CX30B Series 2 Mini Excavators. It contains sections covering the engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms, dippers, buckets, dozer blade, platform, cab, bodywork, and decals. Safety is emphasized, including following instructions, using special tools, and avoiding unauthorized parts. Personal safety warnings indicate potential injury hazards, while machine safety notices address property damage risks. Proper lubrication and maintenance per the operator's manual is stressed.
New holland 9090 l t3row grape harvester service repair manualfusjjefjkskemem
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Case cx18 c mini excavator service repair manualfujsjefjsekkem
This document is a service manual that provides specifications and repair instructions for various components of a CX18C mini excavator, including the Tier IV engine. The first section discusses the engine and crankcase, listing general engine specifications such as the manufacturer, number of cylinders, valve mechanism, compression ratio, and more. It also provides specifications for components like the piston rings, valve timing, fuel injection pump, governor, fuel injection nozzle, and fuel filter.
Case cx15 b series 2 mini excavator service repair manualfujsjefjkskzaemm
The document is a service manual that provides specifications and repair/maintenance instructions for CX15B and CX18B Series 2 Mini Excavators. It contains sections on the excavator's engine, hydraulic systems, frames and ballasting, tracks and track suspension, electrical systems, booms/dippers/buckets, dozer blade, cab/bodywork, and decals. The engine section includes specifications for the L3E-31KBSA diesel engine and descriptions of its components such as the fuel injection system, cooling system, and lubrication system.
New holland tv145 tractor service repair manualudfujjsejkkem
This document provides a table of contents for a repair manual for a TV145 tractor. The table of contents lists numerous sections, numbered 00 through 88, that cover various systems of the tractor like the engine, transmission, axles, brakes, hydraulics and more. Each section contains multiple chapters that go into further detail. The document also provides general safety and operational considerations for working on the tractor.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdfjnjn9464773
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding personal safety, machine safety, and the meaning of signal words like DANGER, WARNING, and CAUTION used throughout the manual.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdff7usejkdkdmdmw2
This document is a service manual for Case 821F and 921F wheel loaders. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loader, cab, and other components. The document contains section numbers and titles to help locate specific topics.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujsekdkddm3e
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding personal safety, machine safety, and the meaning of signal words like DANGER, WARNING, and CAUTION used throughout the manual.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujekmd8dikd
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CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujsekdkddm3e
This document is a service manual for Case 821F and 921F wheel loaders with Tier 4B engines. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, cab, and decals. The document contains section numbers and titles to help locate specific topics.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujekmd8dikd
This document is a service manual for Case 821F and 921F wheel loaders. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loader, cab, and other components. The document contains section numbers and titles to help locate specific topics.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdff7usejkdkdmdmw2
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding personal safety, machine safety, and the meaning of signal words like DANGER, WARNING, and CAUTION used throughout the manual.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdfufjskem9didok
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning emphasizing the importance of only authorized personnel performing repairs and maintenance while following all safety precautions.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdfjnjn9464773
This document is a service manual for Case wheel loaders models 821F and 921F with Tier 4B (final) engines. It contains sections covering the engine, transmission, four-wheel drive system, front and rear axle systems, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, electrical systems, front loader and bucket, and platform, cab, bodywork, and decals. Safety information is provided at the beginning regarding personal safety, machine safety, and the meaning of signal words like DANGER, WARNING, and CAUTION used throughout the manual.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdfufjskem9didok
This document is a service manual for Case 821F and 921F wheel loaders. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loader, cab, and other components. The document contains section numbers and titles to help locate specific topics.
CASE 821F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujskekmdmd
This document is a service manual for Case 821F and 921F wheel loaders with Tier 4B engines. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, cab, and decals. The document contains section numbers and titles to help locate specific topics.
CASE 921F Tier 4B (final) Wheel Loader Service Repair Manual.pdffujskekmdmd
This document is a service manual for Case 821F and 921F wheel loaders. It provides specifications and maintenance instructions for the engine, transmission, drivetrain, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loader, cab, and other components. The document contains section numbers and titles to help locate specific topics.
Case 770 ex magnum tractor loader service repair manualfjkskekkemmmd
The document is a service manual that provides specifications and repair instructions for engines, transmissions, axles, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loaders, buckets, cabs, and bodywork on 770 EX and 770 EX Magnum tractors. It includes detailed sections on the engine with specifications for cylinders, cylinder liners, cylinder heads, valves, springs, and torque values for fasteners.
Case 770 ex tractor loader service repair manualfjskefkemms
The document is a service manual that provides specifications and repair instructions for engines, transmissions, axles, brakes, hydraulics, frames, steering, wheels, climate control, electrical systems, front loaders, buckets, cabs, and bodywork on 770 EX and 770 EX Magnum tractors. It includes detailed sections on the engine with specifications for cylinders, cylinder liners, cylinder heads, valves, valve springs, timing, and torque values for fasteners.
Case 770 ex tractor loader service repair manualfjkskekkemmmd
This service manual provides maintenance and repair instructions for the 770 EX and 770 EX MAGNUM tractors. It includes sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, platform, cab, bodywork and decals. Safety precautions are provided throughout and it is important to read and understand them before working on the machine.
Case 721 f tier 4b (final) wheel loader service repair manualfujsjefjkskefksem
This service manual provides instructions for maintenance and repair of Case wheel loaders models 621F and 721F with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
Case 721 f tier 4b (final) wheel loader service repair manualfjsekksmemm
This document provides service information for Case 621F and 721F wheel loaders, including specifications, removal procedures, and repair instructions for various engine and machine systems. It contains sections on the engine, transmission, four-wheel drive system, front and rear axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, cab, and safety procedures.
Case 621 f tier 4b (final) wheel loader service repair manualfujsjefkskekem
This service manual provides instructions for maintenance and repair of Case 621F and 721F wheel loaders with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
Case 621 f tier 4b (final) wheel loader service repair manualfjskkksmemm
This service manual provides instructions for maintenance and repair of Case wheel loaders models 621F and 721F with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
Case 621 f tier 4b (final) wheel loader service repair manualfujsjfjksekem
This document provides service information for Case 621F and 721F wheel loaders, including specifications, removal procedures, and repair instructions for various engine and machine systems. It contains sections on the engine, transmission, four-wheel drive system, front and rear axles, brakes, hydraulics, frames, steering, wheels, cab climate control, electrical systems, front loader, bucket, cab, and safety procedures.
Case 721 f tier 4b (final) wheel loader service repair manualudfjjjdkksmmd
This service manual provides instructions for maintenance and repair of Case wheel loaders models 621F and 721F with Tier 4B engines. The manual covers the engine, transmission, four-wheel drive system, front and rear axle systems, brakes, hydraulic systems, frames, steering, wheels, cab climate control, electrical systems, front loader and bucket, platform, cab, and decals. Safety precautions are provided, and only authorized personnel should perform repairs.
This document contains parts listings and diagrams for the engine of a Massey Ferguson 1260 compact tractor. It includes 16 pages detailing over 200 individual parts across several engine systems like the cylinder head, cylinder block, crankcase, timing gears, valves and more. Each part is identified by number, description, and quantity required. Diagrams visually show the location and relationship between parts.
This document provides a parts list for table augers and knives/fingers used on Massey Ferguson MF 7274/7278 combines. It includes over 140 individual part numbers, descriptions, and other details. The parts are used for both 20-foot and 22-foot header widths. Key components listed include table auger bodies, bearings, shafts, plates, fingers, knives, guards, springs, and fasteners. Serial numbers are provided to indicate applicability of specific parts.
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The document provides parts lists and descriptions for components of a Massey Ferguson 740 combine, including tables listing parts numbers, quantities, descriptions and comments. It covers items for various systems of the combine like the auger, knife, and wobble knife drive, listing individual parts for each system in table format across multiple pages.
Massey ferguson mf 665 combines parts catalogue manualofpsdjksemmds
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Massey ferguson mf 25 combine (= 1997) parts catalogue manualofpsdjksemmds
This document provides a parts list for Massey Ferguson MF 22S/22/23/25/26 combines from 1997. It includes over 80 numbered items with corresponding part numbers, quantities, descriptions, and other notes. The parts list covers components of the straw divider, cutting table, and other sections of the combines for various models and widths.
Massey ferguson mf 25 combine ( 1996) parts catalogue manualofpsdjksemmds
This document provides a parts list for the cutting table and knife components of Massey Ferguson MF 22S/22/23/25/26 combines. It includes over 100 individual parts grouped by component (e.g. cutting table, knife) with part numbers, quantities, descriptions and other identifying information like width specifications. The parts list covers cutting tables for widths ranging from 2.7 to 4.8 meters and knife components for the different table widths.
Massey ferguson mf 23 combine (= 1997) parts catalogue manualofpsdjksemmds
This document provides a parts list for Massey Ferguson MF 22S/22/23/25/26 combines from 1997. It includes over 80 numbered items with corresponding part numbers, quantities, descriptions, and other details. The parts list is organized into sections on the straw divider, cutting table for various widths, and additional cutting table parts.
Massey ferguson mf 23 combine ( 1996) parts catalogue manualofpsdjksemmds
This document provides a parts list for the cutting table and knife components of Massey Ferguson MF 22S/22/23/25/26 combines. It includes over 100 individual parts grouped by component (e.g. cutting table, knife) with part numbers, quantities, descriptions and other identifying information like width or model applicability. The parts list contains assemblies, fasteners, bearings and other components for the crop cutting and collection system.
Massey ferguson mf 22 s combine (= 1997) parts catalogue manualofpsdjksemmds
This document provides a parts list for Massey Ferguson MF 22S/22/23/25/26 combines from 1997. It includes over 80 numbered items with corresponding part numbers, quantities, descriptions, and other details. The parts list is organized into sections on the straw divider, cutting table for various widths, and additional cutting table parts.
Massey ferguson mf 22 s combine ( 1996) parts catalogue manualofpsdjksemmds
This document provides a parts list for the cutting table and knife components of Massey Ferguson MF 22S/22/23/25/26 combines. It includes over 100 individual parts grouped by component (e.g. cutting table, knife) with part numbers, quantities, descriptions and other identifying information like width specifications. The parts list contains replacement and wear parts for the cutting and reaping mechanisms of the combines.
Massey ferguson mf 22 combine (= 1997) parts catalogue manualofpsdjksemmds
This document provides a parts list for Massey Ferguson MF 22S/22/23/25/26 combines from 1997. It includes over 80 numbered items with corresponding part numbers, quantities, descriptions, and other details. The parts list is organized into sections on the straw divider, cutting table for various widths, and additional cutting table parts.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Understanding Catalytic Converter Theft:
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Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
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Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
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Ever been troubled by the blinking sign and didn’t know what to do?
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
5. Contents
INTRODUCTION
Safety rules ..................................................................................... 3
Safety rules ..................................................................................... 4
Safety rules - Ecology and the environment .................................................... 5
Safety rules - Ductile iron ....................................................................... 6
Safety rules ..................................................................................... 7
Basic instructions - Important notice regarding equipment servicing ........................... 8
Basic instructions – Shop and assembly ....................................................... 9
Torque - Minimum tightening torques for normal assembly ................................... 11
Torque - Standard torque data for hydraulics ................................................. 16
Abbreviation – Measurements ................................................................ 18
Capacities ..................................................................................... 20
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6. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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7. INTRODUCTION
Safety rules
DANGER
Improper operation or service of this machine can result in an accident.
Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have
read and understood the operation, lubrication, maintenance, and repair information.
Failure to comply will result in death or serious injury.
D0010A
WARNING
Maintenance hazard!
Always perform all service procedures punctually at the intervals stated in this manual. This ensures
optimum performance levels and maximum safety during machine operation.
Failure to comply could result in death or serious injury.
W0132A
NOTICE: Extreme working and environmental conditions require shortened service intervals.
Use Case fluids, lubricants, and filters for the best protection and performance of your machine. All fluids, lubricants,
and filters must be disposed of in compliance with environmental standards and regulations. Contact your Dealer with
any questions regarding the service and maintenance of this machine.
Use this manual with the operator's manual to understand and perform the complete service procedures. Read the
safety decals and information decals on the machine. Read the Operator’s Manual and safety manual. Understand
the operation of the machine before you start any service.
Before you service the machine, put a “Do Not Operate” tag on the steering wheel or over the key switch. Ensure the
tag is at a location where everyone who might operate or service the machine may see clearly.
Plastic and resin parts
• Avoid using gasoline, paint thinner, etc. when cleaning plastic parts, console, instrument cluster, etc.
• Use only water, mild soap, and a soft cloth when you clean these parts.
• Using gasoline, thinners, etc. can cause discoloration, cracking, or deformation of the part being cleaned.
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8. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment
of some of the substances required by advanced technology, sound judgment should govern the use and disposal of
products of a chemical and petrochemical nature.
NOTE: The following are recommendations that may be of assistance:
• Become acquainted with and ensure that you understand the relative legislation applicable to your country.
• Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning
agents, etc., with regard to their effect on man and nature and how to safely store, use, and dispose of these
substances.
Helpful hints
• Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems that may cause considerable
spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances that may be
harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc.
Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper
way to comply with local legislation and available resources.
• Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not
be allowed to get into the soil, but should be collected and disposed of properly.
• Repair any leaks or defects in the engine cooling or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of
oils, coolant, etc.
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10. Engine - Engine and crankcase
Engine and crankcase - Disassemble - Top Engine
1. Disconnect the battery and store it in a dry place
2. Remove the radiator fan
3. Disconnect wiring from the alternator
4. Remove fan belt. Discard if it is damaged
5. Remove the alternator (1) from the engine
PTIL14COM0939AB 1
6. Drain out water from the radiator
NOTE: If coolant is used, collect it in a container and use
again
7. Drain the lubricating oil from the sump and discard the
O-ring from the drain plug
8. Disconnect the radiator from the engine and discard the
old hoses
9. Disconnect the air cleaner and hose assembly from the
bracket and inlet manifold. Discard the hose if it is
cracked or damaged
10. Disconnect the exhaust pipe from the exhaust flange
11. Follow the procedure on turbocharger,
1. Disconnect the rubber hose (1) connecting the air
cleaner to the turbocharger
PTIL14COM0941AB 2
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11. Engine - Engine and crankcase
2. Disconnect the air delivery pipe with the heat shield
from the turbocharger air outlet and air inlet mani-
fold
3. Disconnect the exhaust pipe (1) from the tur-
bocharger expansion bellow flange and discard the
joint
4. Disconnect and remove the exhaust diffuser from
the bracket
PTIL14COM0942AB 3
5. Disconnect the lubrication oil inlet (1) and drain pipe
from the turbocharger
PTIL14COM0943AB 4
PTIL14COM1301AB 5
PTIL14COM1357AA 6
6. Disconnect the turbocharger from the exhaust man-
ifold and discard the joint
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12. Engine - Engine and crankcase
7. Check turbocharger axial and radial play If play ex-
ceeds the recommended limits, recondition the tur-
bocharger
PTIL14COM1278AA 7
12. Disconnect and remove the high pressure pipe (1) be-
tween fuel pump and injectors.
PTIL14COM1280AB 8
PTIL14COM1296AA 9
13. Close the fuel pump openings and the high pressure
pipe openings with caps or tie the ends with a piece
of clean plastic sheet
PTIL14COM0650AA 10
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13. Engine - Engine and crankcase
14. Disconnect and remove the leak off pipe and the fuel
return extension (1)
PTIL14COM1353AB 11
15. Remove the injector yoke (1)
PTIL14COM0949AB 12
16. Remove the injector (1) from the head with the help of
injector puller tool and discard the sealing ring
17. Remove and discard the nozzle sealing washers
NOTE: Use suitable tool to remove the washer
PTIL13TLB0746AA 13
PTIL14COM0950AB 14
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14. Engine - Engine and crankcase
18. Loosen the mounting bolts and remove the inlet man-
ifold.
PTIL14COM1304AA 15
19. Loosen the mounting bolts and remove the exhaust
manifold.
PTIL14COM1305AA 16
20. Using a suitable tool, loosen the oil filter (1) and dis-
card the filter cartridge.
PTIL14COM0952AB 17
21. Disconnect and remove the breather assembly (1)
PTIL14COM0953AB 18
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15. Engine - Engine and crankcase
22. Disconnect the thermostat housing assembly (1) from
the water pump and the cylinder head. Discard the
thermostat and joints
NOTE: Ensure same connecting rod cap is installed to
same connecting rod
PTIL14COM0954AB 19
23. Remove the rocker cover (1) and discard the joint
PTIL14COM0955AB 20
24. Loosen all valves adjusting lock nuts (1) and screws
to reduce pressure on the rocker assembly
PTIL14COM0956AB 21
25. Remove the rocker assembly (1) from the head
PTIL14COM0957AB 22
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16. Engine - Engine and crankcase
26. Remove the push rods (1) and keep them safely to
avoid damage
PTIL14COM0958AB 23
27. Loosen cylinder head bolts. Remove the cylinder
head (1) from the engine block. Discard the cylinder
head gasket
NOTE: Use proper hook with rope and connect to the cylin-
der head mounting brackets as shown in the image to lift it
from the engine block
NOTE: Before removing the cylinder head ensure to loosen
the mounting bolts of the cylinder head
NOTE: Ensure the inlet, exhaust manifold and rocker arm
cover assembly on the cylinder head are removed
PTIL14COM1291AB 24
28. Loosen and remove the lubrication oil sump (1). Dis-
card the joint
PTIL14COM0960AB 25
29. Remove the bolts (1) of the lubrication oil suction tube
clamp. Loosen the union nut at the lubricating oil
pump end and remove the suction tube assembly
PTIL14COM0961AB 26
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18. Engine - Engine and crankcase
30. Loosen connecting rod cap bolts a few threads. Tap
with a hammer on the bolts head to loosen the cap
from the connecting rod. Remove the connecting rod
cap along with the bearing shell. Do not disturb the
combination of the connecting rod cap and bearing
shell.
31. Tap the piston assembly (1) out from the oil sump side
using a wooden handle and pull it out by hand from the
top
PTIL14COM0962AB 27
32. Using a circlip plier unlock the circlips (1) on either side
of the piston.
PTIL14COM1333AB 28
33. Remove the gudgeon pin (3) and take out the con-
necting rod (1) from the piston. (2)
PTIL14COM1334AB 29
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19. Engine - Engine and crankcase
34. Check numbers on the connecting rod and cap and
assemble as a set again
NOTE: Ensure same con rod cap is installed to same con
rod
PTIL14COM0963AA 30
35. Punch the numbers on each connecting rod assembly
PTIL14COM0964AA 31
36. Follow the same procedure with the other pistons and
connecting rod assemblies also
37. Remove piston rings (1) from the piston (2) with a ring
expander. Discard the rings
PTIL14COM0965AB 32
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20. Engine - Engine and crankcase
Engine and crankcase - Assemble - Top engine
NOTE: Replace all the joints, gaskets, O-rings and copper washers
1. Replace the liners with new set of liner joint rings
PTIL14COM0976AA 1
2. Apply recommended gasket cement to the liner collar
or the crank case flange to prevent water leakage
3. Install liner in the crank case with liner pressing tool
Press the liner till it rests firmly in the crank case cavity
4. Measure the liner projection above the crankcase face
with a dial gauge
5. Assemble the piston and connecting rod. Refer to Con-
necting rods and pistons - Assemble (10.105)
6. Install new piston rings into the piston grooves with a
ring expander
PTIL14COM0978AA 2
7. Set the ring gaps at 120 ° interval to each other
PTIL14COM0979AA 3
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