Brake Fluid - When Should it be Changed?

What is Brake Fluid?

PEG Products +

• Laxatives
The Base of brake fluid is made up of polyethylene • Eye Drops
Glycol or PEG for short, Which is also known as • Skin Creams
Anti-Freeze. (Not Oil Based) PEG is used to make • Tooth Paste
products like eye drops and spandex. • Printer Ink Solvent
• Spandex
• Foam Cushions
• Paintball Fill

www.Brakebleeder.com sales@brakebleeder.com| 8668755688 | 4012 S River Rd # 4B, St. George , Utah 84790 3

Who is MAP?
Motorist Assurance Program (MAP)
was created to
protect the interest of:

• Auto Repair Industry

• Vehicle Owners

MAP Missions

MAP’s mission is to insure consistency in inspections of
vehicles and communication of that inspection to the customer.


Patented tools for the perfect brake
job

Uniform Inspection and
Communication Standards

 Shops needed uniformity in repair
recommendations
Customers needed more information
to make an educated decision

(Company) has printed hand out that say manufacturers recommend replacing brake
fluid once a year or each 12,000 miles. I've researched for hours on the net and
calling all kinds on dealer service departments, I haven't found any recommends for
brake fluid replacement under 50,000 mile unless the fluid becomes contaminated.
BS statements to make more profit. From what I've witnessed most of the techs
don't even do a proper bleed and flush. Some agency should conduct and
investigation and interview current and past employee's. (Company) would be
in poor shape if they were checked out by the attorney general and or TV-radio
stations. (www.pissedconsumer.com)


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COMPLAINTS

GO TO NEXT SLIDE
FOR UNDERCOVER
VIDEO
Video courtesy of CBS http://www.youtube.com/watch?v=nvcuM8sRhB4


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WHEN SHOULD YOU CHANGE BRAKE FLUID?

Every 24,000 miles?
Every 36 months?
It’s Hygroscopic and absorbs moisture?
Replace if color is dark?
Its just a good thing to do?

WHAT’S RIGHT???


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+ + +

Do NOT have SERVICE INTERVALS

Most Imports service interval is 24 to 36
months or 24-36,000 miles

Moisture Testing

Hygroscopic
Absorbs moisture
Moisture lowers the
boiling point


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Wet & Dry Boiling Point
STANDARD 116

DRY BOIL WET BOIL

add 3.7% water
PEG DOT 3 401F 284F
PEG DOT 4 446F 311F
Silicone DOT 5 500F 356F
PEG DOT 5.1 518F 374F


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IS MOISTURE A PROBLEM?
+
EPDM Inner Lining
• Very rare today
• OE Fluids have higher boiling points
• System design changes
• Studies by Ford showed less than 6% of
cars tested failed a moisture test.
SAE 2001-01-0947

Hoses with rubber inner layers did not resist
moisture as well as today’s hoses with EPDM
inner layers.


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MAP moisture guidelines as of 11/01/2003

• While moisture is an issue with brake fluids
The measurement of moisture that is detrimental to brake fluid
performance has not been found.

• In addition
No specification exists for an in-use brake fluid boiling point.

Therefore no recommendation for replacement based
on moisture content can be made with confidence.


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+ + +


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+ + +

• New fluid specification is colorless to
amber.
• Dye from seals and hoses may cause
the brake fluid to turn a darker color.
• New vehicles have been found to have
dark fluid even before being driven.


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2 Functions of Brake Fluid

+
Pressure

1. Apply hydraulic pressure to brake
components to slow the vehicle

+
2. Protect the Brake System from Protection

CORROSION


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+
Combating Corrosion Brake Fluid Additive

Corrosion Inhibitors

Buffering Amines
 Reduces the acid level

Filming Amines
 Protective film on metals


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CORROSION


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COPPER

 Is the first metal to corrode

 Direct relationship to depleted
corrosion inhibitors


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2 3
1 Copper
Where does it It comes from the Copper bracing is
come from? steel brake lines used to fill in the
spaces in-between
the spiral steel lines

SAE, Jackson, “After 30 months of service copper reached Copper Is … +

200ppm”. • Early Warning for
iron corrosion
NIST, Ricker, “The hypothesis that the large surface area
of copper in the brake lines corrodes slowly during normal • Indicator of lost
service resulting in the accumulation of copper ions in the buffering capability
brake fluid that can be transported to other parts of the
braking system and cause corrosion of ferrous alloys, once • A cholesterol test for
the corrosion inhibitors become depleted”. your car.


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Chemicals Anti-lock Brakes Driving Habits Road Surface

Factors effecting corrosion in
Brake Fluid
Brake fluid Brake system Operator driving Outside
chemical & design, ABS habits temperature
thermal stability Road surface


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+ Office of Defect Investigation
ODI / NIST
(ODI)
National Institute of Standards and
Technology
(NIST)
to study ABS MODULES


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+ Office of Defect Investigation
ODI / NIST
(ODI)
National Institute of Standards and
Technology
(NIST)
to study ABS MODULES

NIST STUDY
ABS systems have increased
brake fluid mixing results in
the corrosion inhibitor
concentration decreasing
faster.
ABS systems use close
tolerance valves that must
operate quickly and more
concisely than conventional
braking systems.
ABS systems are more
susceptible to degradation
in performance due to
corrosion or deposits.


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+ + +

NHTSA investigated sudden increased pedal travel due
to a leak in the modulator dump valve. Their findings
of the cause of valve leakage was “very small
particles of pure copper present in the area of the
valve's dump seat and sealing surfaces.

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Copper VS Iron

Here is a chart that shows a relationship to copper versus iron. On the left-hand side here, you can see we have parts per million and
across the bottom are months. You can see the pink is the iron which goes up the scale in relationship to the copper. As the copper
increases so does the iron.


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WHAT STUDIES DID MAP USE TO DETERMINE
WHEN TO CHANGE BRAKE FLUID?

National Institute of Standards and Technology NIST, The Institute of Mechanical Engineers
Ricker, R.E., Fink, J.L., Shapiro, L.C., and Schaefer, R.J., Jacobson, M.A., Corrosion of Motor Vehicles: Safety and
Preliminary Investigation Into Corrosion in Anti-Lock Braking Environmental Factors: The User’s View, Corrosion of Motor
Systems Vehicles.

SAE International Congress & Exposition, SAE Intl FMVSS 116 Motor Vehicle Brake Fluids Code of
Jackson, G.L., Levesque, R. and Wagner, F.T., Improved Federal Regulations, Title 49- Transportation, Chapter V-
Methods for Testing the Durability of Corrosion Protection in National Highway traffic Safety Administration (DOT), Part 571-
Brake Fluids. Federal Motor Vehicle Safety Standards, B. Swidal Ed, Office of
Federal Register, Washington, DC, 1995, 6. Anon., in SAE
Handbook, SAE International. NY, 1995
National Highway Traffic Safety Administration
NHTSA
Person, G.H., Boyd, R., Demeter, K., Tests on Kelsey Hayes
EBC4 Antilock Brake Systems, Vehicle Research and Test Center


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MAP Uniform Inspection &
Communication Standards for Brake fluid

Component : Brake Fluid
• At or beyond OEM service interval Suggest service
• Brake fluid type incorrect Require flushing
• Contaminated Require flushing

• Corrosion inhibitors depleted Require flushing

 A copper content of 200 ppm or greater indicates a
depletion of corrosion inhibitors in the brake fluid

• Hydraulic component overhaul
or replacement Recommend fluid exchange


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BrakeStrip
Brake Fluid Corrosion Test Kit

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BRAKESTRIP

• Is NOT a moisture test
• Measures contaminating metals
COPPER
• Repeatable test
• Test results last over 30 days
• Easy to interpret results


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Copper Test Strips
+ *The Values are in ppm*
(Parts Per-Million)

Test Don’t Guess
• Gives the customer
confidence
• Attach the BrakeStrip
to the repair order
making an informed
customer
• Increase brake fluid
flush sales
• Use BrakeStrip on
every inspection


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Customer’s Brake Fluid Corrosion
Test Results


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Brake Fluid Flushing
PRESSURE IS THE BEST METHOD

1. Apply brakes a few times to suspend contaminants in brake fluid.
2. Remove old brake fluid and contaminants from reservoir.
3. Add new brake fluid to reservoir.
4. Hold down brake pedal 1 inch to allow fluid to escape from master
cylinder chamber.
5. Perform OE bleeding instruction including correct sequence.
6. Use at least 1 quart to ½ gallon of new brake fluid to pass through
system. (1 minute flow at each bleeder).


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Testimonials
1 2 3

“The test strips “The brake flush strips “Test strips work
are great and most have increased flush great and increase
the trust factor in
of our brake system sales 70% at our
the relationships
flushes come from location over the with my
the test strips. previous year.” customers.”
The guys love to
use them and it
makes them extra
money.”


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Price for the service Quart Brake Fluid Technician’s labor

$99.00 $5.00 $15.00

+ + +


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BRAKESTRIP
How many can you do Do What’s Right
in a Month?
Make sure everyone
10 in your shop is on the
same page.
30
50 TEST for COPPER
Services?

Contact Patented tools for the perfect brake
job

FIND US! SOCIAL MEDIA
ADDRESS :
4012 S River Rd 4b, St. George,
UT 84790

PHONE :
866.875.5688
435.216.1879
Jeremiah Terry
(National Account Manager)
www.linkedin.com/in/jeremiahterry

FAX :
435.425.2222

EMAIL :
jeremiah@brakebleeder.com

WWW :
Brakebleeder.com


Brake Fluid - When Should it be Changed?

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