The document provides specifications for the Hyster J1.50-3.00EX 2 Electric Counterbalanced Truck. It includes details on the truck's performance specifications, dimensions, electrical components, standard features, and optional features. The truck has a capacity of 1500-3000 kg and benefits from enhanced stability, operator comfort, maneuverability, and service/support.
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This is Part 3 of a 10 Part Series in Automotive Dynamics and Design, with an emphasis on Mass Properties. This series was intended to constitute the basis of a semester long course on the subject.
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Active suspension system
An active suspension is a type of automotive suspension on a vehicle. It uses an onboard system to control the vertical movement of the vehicle's wheels relative to the chassis or vehicle body rather than the passive suspension provided by large springs where the movement is determined entirely by the road surface. So-called active suspensions are divided into two classes: real active suspensions, and adaptive or semi-active suspensions. While adaptive suspensions only very shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.
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This is Mechanical project report on Fabrication of an Active Air Suspension System. Air ride suspension
carries the load on each axle with a pressurized air bag just as a high pressure balloon. This system provides
the smoothest and most shock free ride of any of the known vehicle suspension system. An air suspension
includes a multiple air spring assemblies that each includes a piston airbag and a primary airbag mounted over
the piston airbag. The main and piston air bags each have a variable volume that is controlled independently
of the other for active suspension control.
Longitudinal Vehicle Dynamics
-Maximum tractive effort of two-axle and track-semitrailer vehicles.
-The braking force of a two-axle vehicle.
-Acceleration time and distance.
-Relationship between engine torque and thrust force.
-Relationship between engine speed and vehicle speed
Active suspension system
An active suspension is a type of automotive suspension on a vehicle. It uses an onboard system to control the vertical movement of the vehicle's wheels relative to the chassis or vehicle body rather than the passive suspension provided by large springs where the movement is determined entirely by the road surface. So-called active suspensions are divided into two classes: real active suspensions, and adaptive or semi-active suspensions. While adaptive suspensions only very shock absorber firmness to match changing road or dynamic conditions, active suspensions use some type of actuator to raise and lower the chassis independently at each wheel.
Introduction to brakes and its classificationNavroz Navodia
This presentation contains a brief introduction to brake and its principle.Along with that it contains a detailed classification of all the brakes which are as follows
1 mechanical brakes
2 hydraulic brakes
3 disc brakes
4 pneumatic brakes
As this presentation mainly focuses on mechanical brakes hence subtype of following brake are also discussed.they are
1 SINGLE SHOE AND DOUBLE SHOE BRAKE
2 DIFFERENTIAL BRAKE
3 INTERNAL EXPANDING BRAKES
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A Memorandum of Association (MOA) is a legal document that outlines the fundamental principles and objectives upon which a company operates. It serves as the company's charter or constitution and defines the scope of its activities. Here's a detailed note on the MOA:
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2. 1 2
DROP BATTERY BOX
(DBB)
Enhanced driving
stability by placing the
battery in the lower and
rear part of the truck.
OPERATOR COMFORT
Large cab with high
head clearance and
legroom for operator
comfort.
LATERAL STABILITY
The new stability system
reduces truck sway during
turns.
WIDE TREAD/LOW
PROFILE TYRES
Enhanced circling
stability.
CARRIAGE LIGHT*
Direct light on load
and racks illuminates
the work area when
picking stock at different
heights.
TRAVEL & LOAD
HANDLING INTERLOCK
Operator presence is
detected by a seat sensor.
Operations are locked
(disabled) when the
operator leaves the seat.
Hyster Company is a part of the NACCO
Materials Handling Group, a global leader
in the industry with manufacturing and
technology centres in 12 locations around
the world producing quality components and
assembling complete trucks for markets such
as the fast growing Asia-Pacific.
The Hyster®
J1.50-3.00EX 2 Electric
Counterbalanced Truck has the following
benefits:
n Load handling speed and performance
ranked as top of its kind in the industry
n Excellent visibility with a redesigned mast
n Long wheelbase, low profile tyres and a
heavy battery set (DBB) increase machine
stability
n Short turning radius to improve access and
manoeuvrability in tight spaces
n Ergonomic features for operator comfort
n Aftermarket service and support
Hyster products are distributed and supported
through an extensive network of exclusive
dealers who provide local coverage through
their sales and service locations across Asia
and Pacific regions. Distribution partners
were selected on the strength of their
customer support capability and outstanding
service ethic to bring quality products, sales
consultancy and aftermarket services to
customers in their local markets.
ABOUT HYSTER®
J1.50-3.00EX 2 - FEATURES
*Optional feature.
IMPROVED VISIBILITY
THROUGH THE MAST
Inner mast has been
widened to create an
open view.
POSITIONING LASER*
Laser positioning
assists in the correct
placement of the
forks into the pallet.
LOAD WEIGHT METER
Displays the weight
of the load when the
machine is stationary.
3. 3 4
CHARACTERISTICS
MANUFACTURER HYSTER
Chassis Standard chassis
Model J1.50EX 2 J1.75EX 2 J2.00EX 2 J2.50EX 2 J3.00EX 2
PERFORMANCE
Capacity kg 1500 1750 2000 2500 3000
Load center mm 500 500 500 500 500
Lift height mm A 3000 3000 3000 3000 3000
Standard free lift mm B 145 145 155 155 160
Tilt of mast (Forward/backward) degree C/D 6/10 6/10 6/10 6/10 6/10
Travel speed Unladen km/h 15.0 15.0 15.0 15.0 18.0
(Standard tread) Laden km/h 13.5 13.5 13.0 12.5 17.0
Lifting speed Unladen mm/s 635 635 600 600 550
Laden mm/s 450 420 355 340 400
Minimum turning radius mm E 1795 1825 1930 1960 2145
Equal aisle width mm 1890 1940 2085 2115 2265
DIMENSIONS
Overall length With forks mm F 3000 3035 3195 3395 3560
Overall width mm G 1100 1130 1265 1265 1265
Height Canopy guard mm J 2090 2090 2090 2090 2090
Extended mast mm I 4105 4105 4120 4120 4125
Collapsed mast mm H 1995 1995 1995 1995 2060
Fork length mm K 920 920 920 1070 1070
Fork spread Max. - Min. mm L 920 - 200 920 - 200 1020 - 250 1020 - 250 1060-250
Wheelbase mm M 1380 1380 1485 1485 1625
Tread Front/Rear mm N/O 910/905 950/905 1040/1015 1040/1015 1040/1015
Ground clearance Mast mm P 110 110 120 120 120
Unladen weight w/ standard battery kg 2945 3240 3700 4195 4710
w/o battery kg 2290 2585 2970 3250 3520
TYRE
Tyre size Front 6.00-9-10PR(I) 21x8-9-10PR(I) 23x9-10-16PR(I) 23x9-10-16PR(I) 23x9-10-20PR(I)
Rear 5.00-8-8PR(I) 5.00-8-10PR(I) 18x7-8-10PR(I) 18x7-8-10PR(I) 18x7-8-14PR(I)
ELECTRICALCOMPONENTS
Control type Drive FET Inverter FET Inverter FET Inverter FET Inverter FET Inverter
Hoist FET Inverter FET Inverter FET Inverter FET Inverter FET Inverter
Steering IGBT Chopper IGBT Chopper IGBT Chopper IGBT Chopper IGBT Chopper
Drive motor Type AC Induction AC Induction AC Induction AC Induction AC Induction
Rated output kw 6.5 6.5 8.7 8.7 11.7
Hoist motor Type AC Induction AC Induction AC Induction AC Induction AC Induction
Rated output kw 9.6 9.6 9.6 9.6 16.2
Power steer motor Type
DC Permanent
Magnet
DC Permanent
Magnet
DC Permanent
Magnet
DC Permanent
Magnet
DC Permanent
Magnet
Rated output kw 0.9 0.9 0.9 0.9 1.2
Battery compartment W x L x H mm 465 x 980 x 780 465 x 980 x 780 570 x 1028 x 780 570 x 1028 x 780 710 x 1028 x 780
Battery capacity Minimum Volt x Ah/hr 48 x 390/5 48 x 390/5 48 x 440/5 48 x 565/5 72 x 440/5
Maximum Volt x Ah/hr 48 x 525/5 48 x 525/5 48 x 700/5 48 x 700/5 72 x 600/5
Battery charger (Optional) Transformer Type Transformer Type Transformer Type Transformer Type Transistor Type
Input voltage
3 phase,
200-230v
3 phase,
200-230v
3 phase,
200-230v
3 phase,
200-230v
3 phase,
200-230v
Power source (kVA) Standard battery kVA 5.9 5.9 8.3 8.3 9.8
DUALTYRE
Overall width mm - - 1455 1455 1455
Tread Front mm - - 1295 1295 1295
Unladen weight w/o battery kg - - 2975 3250 3545
Tyre size Front - - 5.50-15-8PR(I) 5.50-15-8PR(I) 5.50-15-8PR(I)
J1.50-3.00EX 2 - SPECIFICATIONS J1.50-3.00EX 2 - SPECIFICATIONS
STANDARDSPECIFICATIONSOF48VOLTS72VOLTS INTERSECTING(IA)ANDRIGHT-ANGLESTACKING(SA)AISLEWIDTHS(UNITMM)*
Model
1000 1100 1200 1300 1400 1500
IA SA IA SA IA SA IA SA IA SA IA SA
J1.50EX 2
800 1845 3205 1845 3305 1880 3405 1970 3505 2055 3605 2150 3705
1000 1845 3205 1845 3305 1930 3405 2015 3505 2105 3605 2190 3705
1100 1860 3205 1890 3305 1975 3405 2055 3505 2145 3605 2230 3705
1200 1910 3210 1970 3310 2050 3410 2135 3510 2220 3610 2305 3710
1300 1970 3215 2050 3315 2130 3410 2210 3510 2295 3610 2380 3710
1400 2050 3220 2130 3320 2210 3420 2290 3515 2370 3615 2455 3715
1500 2135 3230 2210 3325 2290 3425 2370 3525 2450 3625 2535 3720
1800 2385 3260 2460 3360 2535 3455 2610 3550 2690 3650 2770 3745
J1.75EX 2
800 1940 3235 1940 3335 1940 3435 2005 3535 2090 3635 2185 3735
1000 1940 3235 1940 3335 1965 3435 2050 3535 2140 3635 2225 3735
1100 1940 3235 1940 3335 1995 3435 2075 3535 2165 3635 2250 3735
1200 1970 3240 1970 3340 2050 3440 2135 3540 2220 3640 2305 3740
1300 2020 3245 2050 3345 2130 3440 2210 3540 2295 3640 2380 3740
1400 2070 3250 2130 3350 2210 3450 2290 3545 2370 3645 2455 3745
1500 2135 3260 2210 3355 2290 3455 2370 3555 2450 3655 2535 3750
1800 2385 3290 2460 3390 2535 3485 2610 3580 2690 3680 2770 3775
J2.00EX 2
800 2085 3395 2085 3495 2085 3595 2085 3695 2170 3795 2260 3895
1000 2085 3395 2085 3495 2085 3595 2130 3695 2215 3795 2305 3895
1100 2085 3395 2085 3495 2085 3595 2155 3695 2240 3795 2330 3895
1200 2085 3395 2085 3495 2095 3595 2180 3695 2265 3795 2350 3895
1300 2125 3400 2125 3500 2165 3600 2245 3700 2330 3800 2415 3900
1400 2175 3405 2175 3505 2245 3605 2325 3705 2410 3805 2495 3900
1500 2225 3415 2245 3510 2325 3610 2405 3710 2485 3810 2570 3910
1800 2420 3445 2495 3540 2570 3640 2645 3735 2725 3835 2805 3930
J2.50EX 2
800 2115 3420 2115 3520 2115 3620 2115 3720 2170 3820 2260 3920
1000 2115 3420 2115 3520 2115 3620 2130 3720 2215 3820 2305 3920
1100 2115 3420 2115 3520 2115 3620 2155 3720 2240 3820 2330 3920
1200 2115 3425 2115 3525 2115 3625 2180 3725 2265 3825 2350 3925
1300 2155 3430 2155 3530 2165 3630 2245 3725 2330 3825 2415 3925
1400 2205 3435 2205 3535 2245 3630 2325 3730 2410 3830 2495 3930
1500 2255 3440 2255 3540 2325 3640 2405 3740 2485 3835 2570 3935
1800 2420 3470 2495 3570 2570 3665 2645 3765 2725 3860 2805 3960
J3.00EX 2
800 2265 3635 2265 3735 2265 3835 2265 3935 2265 4035 2265 4135
1000 2265 3635 2265 3735 2265 3835 2265 3935 2265 4035 2310 4135
1100 2265 3635 2265 3735 2265 3835 2265 3935 2265 4035 2330 4135
1200 2265 3635 2265 3735 2265 3835 2265 3935 2270 4035 2355 4135
1300 2305 3635 2305 3735 2305 3835 2305 3935 2335 4035 2420 4135
1400 2355 3640 2355 3740 2355 3840 2355 3940 2415 4040 2500 4140
1500 2405 3645 2405 3745 2405 3845 2410 3945 2490 4045 2575 4145
1800 2555 3675 2555 3770 2575 3870 2650 3965 2730 4065 2810 4165
*Figure does not include the turning capacity of 200mm
in the practical right-angle stacking aisle width.
MINIMUMRIGHT-ANGLEAISLEWIDTH RIGHT-ANGLESTACKINGAISLEWIDTH
Pallet Length
Pallet Width
4. 5 6
J1.50-3.00EX 2 - SPECIFICATIONS J1.50-3.00EX 2 - STANDARD FEATURES OPTIONS
DIMENSIONCHART LOADCAPACITYCHARTS
J1.75EX2
J3.00EX2
J2.50EX2
J2.00EX2
J1.50EX2
STANDARD FEATURES
Travel/Hoist Related
n Travel/Hoist AC motor
n Power steering
n Soft landing
Cockpit
n Small diameter steering wheel
n Manifest clip
Display
n LCD display
Travel/Hoist Related
n Travel and load handling interlock
n Neutral start
Other
n Back buzzer
n Ramp start
Lamp related
n Headlights
n Turning indicators
Travel/Hoist Related
n Accelerator pedal/driving power control
n High-visibility wide mast
Battery
n Auto power off
n Neutral brake shift lever regeneration
n BDI interrupt (stop hoisting over-discharging)
OPTIONAL FEATURES
Travel/Hoist Related
n Left hand shift lever
Cockpit
n Suspension seat
n Seat heater
n Front windshield
n Canvas cabin
n Acrylic cover
Display
n Full function display (full-dot LCD)
Travel/Hoist Related
n Forward/back movement chimer
n Forward/back melodic chimer
n Horn switch
n Parking brake warning
n Solid tyres
n Long fork
n High backrest
Other
n Large size rear view mirror
n Large size room mirror
Lamp related
n LED headlight (round type/square type/automatic
illuminance control type)
n LED rear combination light
n LED rotating light
n LED work/room light
n Carriage light
n Positioning laser
Travel/Hoist Related
n Simple load weight scale
Battery
n Spare battery
Environmental Specs
n General freezer refrigerator spec. model
(Up to -35°C/-45°C)
n Anti-rust spec. model
MAST
Model
1.5 - 1.75ton 2.0 - 2.5ton 3.0ton
J1.50EX 2 - J1.75EX 2 J2.00EX 2 - J2.50EX 2 J3.00EX 2
Mast
Type
MFH
mm
Overall
Lowered
Height
mm
Overall
Extended
Height**
mm
Free
Lift*
mm
Back
Tilt
Deg
MFH
mm
Overall
Lowered
Height
mm
Overall
Extended
Height**
mm
Free
Lift*
mm
Back
Tilt
Deg
MFH
mm
Overall
Lowered
Height
mm
Overall
Extended
Height**
mm
Free
Lift*
mm
Back
Tilt
Deg
Simplex
(2-Stage
Limited
Free
Lift)
Standard 3010 1995 3955 145 10 3030 1995 3970 155 10 3035 2060 4125 160 10
Optional 3310 2145 4255 145 10 3330 2170 4270 155 10 3335 2210 4425 160 10
Optional 3510 2245 4455 145 10 3530 2270 4470 155 10 3535 2310 4625 160 10
Optional 3710 2345 4655 145 10 3730 2420 4670 155 10 3735 2440 4825 160 10
Optional 4010 2595 4955 145 6 4030 2620 4970 155 10 4035 2640 5125 160 10
Optional 4310 2745 5255 145 6 4330 2770 5270 155 6 4335 2790 5425 160 6
Optional 4510 2845 5455 145 6 4530 2870 5470 155 6 4535 2890 5625 160 6
Optional 5010 3095 5955 145 6 5030 3120 5970 155 6 5035 3140 6125 160 6
Full-free
(2-Stage
Full Free
Lift)
Optional 3000 1995 3950 1075 10 2980 1995 3920 1075 10 3060 2140 4150 1070 10
Optional 3300 2145 4250 1225 10 3370 2270 4310 1350 10 3360 2290 4450 1220 10
Optional 3500 2245 4450 1325 10 3570 2370 4510 1450 10 3560 2390 4650 1320 10
Optional 3700 2345 4650 1425 10 3820 2520 4760 1600 10 3810 2540 4900 1470 10
Optional 4100 2595 5050 1675 6 4170 2720 5110 1800 6 4160 2740 5250 1670 6
Triplex
(3-Stage
Full Free
Lift)
Optional 4000 1895 4945 975 6 4120 1970 5060 1050 6 4110 1990 5200 920 6
Optional 4350 1995 5295 1075 6 4330 2040 5270 1120 6 4320 2060 5410 990 6
Optional 4500 2045 5445 1125 6 4570 2120 5510 1200 6 4560 2140 5650 1070 6
Optional 4800 2145 5745 1225 6 5020 2270 5960 1350 6 5010 2390 6100 1320 6
Optional 5100 2245 6045 1325 6 5320 2370 6260 1450 6 5310 2540 6400 1470 6
Optional 5400 2345 6345 1425 6 5520 2470 6460 1550 6 5710 2740 6800 1670 6
Optional 6000 2595 6945 1675 6 6020 2720 6960 1800 6 6010 2890 7100 1820 6
* With standard load backrest 1070mm
** Unladen with standard LBR
