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Operating instructions
Maintenance instructions
Catalogue number
008 124 31 06/2004
BW 213 D-4
S/N 101 582 50 . . . .
Single drum roller
Foreword
BOMAG 3
BW 213 D-4
Foreword
BOMAG machines are products from the wide
range of BOMAG compaction equipment.
BOMAG’s vast experience in connection with
state-of-the-art production and testing meth-
ods, such as lifetime tests of all important
components and highest quality demands
guarantee maximum reliability of your ma-
chine.
This manual comprises:
l Safety regulations
l Operating instructions
l Maintenance instructions
l Trouble shooting
Using these instructions will
l help you to become familiar with the machine.
l avoid malfunctions caused by unprofessional
operation.
Compliance with the maintenance instructions will
l enhance the reliability of the machine on con-
struction sites,
l prolong the lifetime of the machine,
l reduce repair costs and downtimes.
BOMAG GmbH will not assume liability for the
function of the machine
l if it is handled in a way not complying with the
usual modes of use,
l if it is used for purposes other than those men-
tioned in these instructions.
No warranty claims can be lodged in case of dam-
age resulting from
l operating errors,
l insufficient maintenance and
l wrong fuels and lubricants.
Please note!
With this machine "CE" conformity is only
achieved with the corresponding optional
equipment.
This manual was written for operators and mainte-
nance personnel on construction sites.
Always keep this manual close at hand, e.g. in the
tool compartment of the machine or in a specially
provided container. These operating and mainte-
nance instructions are part of the machine.
You should only operate the machine after you
have been instructed and in compliance with these
instructions.
Strictly observe the safety regulations.
Please observe also the guidelines of the Civil En-
gineering Liability Association ”Safety Rules for
the Operation of Road Rollers and Soil Compac-
tors” and all relevant accident prevention regula-
tions.
For your own personal safety you should only
use original spare parts from BOMAG.
In the course of technical development we re-
serve the right for technical modifications
without prior notification.
These operating and maintenance instructions are
also available in other languages.
Apart from that, the spare parts catalogue is avail-
able from your BOMAG dealer against the serial
number of your machine.
Your BOMAG dealer will also supply you with in-
formation about the correct use of our machines in
soil and asphalt construction.
The above notes do not constitute an extension of
the warranty and liability conditions specified in the
general terms of business of BOMAG GmbH.
We wish you successful work with your BOMAG
machine.
BOMAG GmbH
Printed in Germany
Copyright by BOMAG
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Foreword
BOMAG
4 BW 213 D-4
Please fill in
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine type (Fig. 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial-number (Fig. 1 and 2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine type (Fig. 3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine number (Fig. 3)
i Note
Supplement the above data together with the com-
missioning protocol.
During commissioning our organisation will in-
struct you in the operation and maintenance of the
machine.
Please observe strictly the safety regulations and
all notes on risks and dangers!
Fig. 1
Fig. 2
Fig. 3
Table of Contents
BOMAG 5
BW 213 D-4
Technical Data 7
Safety regulations 11
Indicators and Controls 19
3.1 General notes 22
3.2 Description of indicators and control elements 22
Operation 31
4.1 General notes 32
4.2 Tests before starting to operate 32
4.3 Starting the engine 33
4.4 Starting with jump wires 35
4.5 Driving the machine 35
4.6 Switching the vibration on and off 37
4.7 Operating the parking brake, stopping the machine 38
4.8 Shutting the engine down 39
4.9 Emergency exit 40
4.10 Adjusting the steering wheel 40
4.11 Adjusting the seat 41
4.12 Operating the hood 41
4.13 Towing in case of an engine failure 43
4.14 Transport 45
Maintenance 47
5.1 General notes on maintenance 48
5.2 Fuels and lubricants 49
5.3 Table of fuels and lubricants 52
5.4 Running-in instructions 53
5.5 Maintenance chart 54
5.6 Check the engine oil level 57
5.7 Check, clean the water separator 57
5.8 Check the fuel level 58
5.9 Checking the hydraulic oil level 59
5.10 Check the coolant level 59
5.11 Checking the dust separator on the oil bath air filter 60
5.12 Checking the tire pressure 61
5.13 Clean the cooling fins on engine and hydraulic oil cooler 61
5.14 Check the oil level in the drive axle 62
5.15 Checking the oil level in left/right wheel hubs 63
5.16 Check the oil level in the vibration bearings 63
5.17 Changing engine oil and oil filter cartridges 64
5.18 Change the fuel filter cartridge 65
5.19 Draining the sludge from the fuel tank 66
5.20 Service the battery 67
Table of Contents
BOMAG
6 BW 213 D-4
5.21 Change the fuel pre-filter cartridge 68
5.22 Checking, replacing the refrigerant compressor V-belt 69
5.23 Service the air conditioning 70
5.24 Check, adjust the valve clearance 73
5.25 Checking / replacing the ribbed V-belt 75
5.26 Check the engine mounts 76
5.27 Change the oil in the drive axle 76
5.28 Changing the oil in the wheel hubs 77
5.29 Change the oil in the vibration bearings 78
5.30 Retighten the fastening of the axle on the frame 79
5.31 Tightening the wheel nuts 80
5.32 Check the ROPS 80
5.33 Cleaning the oil bath air filter 81
5.34 Changing hydraulic oil and breather filter 82
5.35 Changing the hydraulic oil filter 83
5.36 Changing the coolant 84
5.37 Checking the injection valves 86
5.38 Service the combustion air filter 87
5.39 Adjust the scrapers 90
5.40 Adjust the parking brake 91
5.41 Changing the tires 92
5.42 Change the fresh air filter in the cabin 93
5.43 Tightening torques 93
5.44 Engine conservation 94
Trouble shooting 95
6.1 General notes 96
6.2 Engine 97
BOMAG 7
BW 213 D-4
1 Technical Data
Technical Data
BOMAG
8 BW 213 D-4
Fig. 4
Dimensions in
mm
A B D H H2 K L O1 O2 S W
BW 213 D-4 2960 2250 1500 2268 2972 490 5808 60 60 35 2130
*
BW 213 D-4
Weights
Operating weight (CECE)
with ROPS and cabin
kg 12525
Axle load, drum (CECE) kg 7000
Rear axle load (CECE) kg 5525
Static linear load kg/cm 32,9
Travel characteristics
Travel speed (1) km/h 0 ... 5
Travel speed (2) km/h 0 ... 6
Travel speed (3) km/h 0 ... 7
Travel speed (4) km/h 0 ... 10
Max. gradability (depend-
ing on soil)
% 43
Engine
Engine manufacturer Deutz
Type BF4M 2012C
Cooling Water
Number of cylinders 4
Rated power DIN ISO
3046
kW 98
Rated speed rpm 2300
Fuel Diesel
Technical Data
BOMAG 9
BW 213 D-4
Electrical equipment V 12
Drive system hydrostatic
Driven axles 2
Brakes
Service brake hydrostatic
Parking brake hydr.-mech.
Steering
Type of steering articulated
Steering operation hydrostatic
Vibration
Vibrating drum 1
Drive system hydrostatic
Frequency Hz 30/36
Amplitude mm 1,8/0,9
Tires
Tire size 23.1/18-26/TL-8PR-AWT
Air pressure bar 1,4
Filling capacities
Engine Litres 10
Fuel Litres 340
Hydraulic oil Litres 60
Coolant Litres 16
* The right for technical modifications remains reserved
* BW 213 D-4
Technical Data
BOMAG
10 BW 213 D-4
The following noise and vibration data acc. to
- EC Machine Regulation edition (98/37/EC) and
- Noise Emission Regulation 2000/14/EC
were determined at nominal speed of the drive engine and with vibration running. The machine was
standing on an elastic base.
During operation these values may vary because of the existing operating conditions.
Noise value
The sound level according to enclosure 1, paragraph 1.7.4. f of the EC-machine regulation is
sound pressure level at the work place of the operator (with cabin):
LpA = BW 213 D-4 - 75 dB(A)
The nose emission value for the machine according to the noise emission regulation 2000/14/EG is
guaranteed sound capacity level of the machine:
LwA = BW 213 D-4 - 105 dB(A)
These sound values were determined according to ISO 3744 for the sound capacity level (LwA) and ISO
11204 for sound pressure level (LpA) at the place of the operator.
Vibration value
The vibration values according to enclosure 1, paragraph 3. 6. 3. a of the EC-machine regulation are:
Vibration of the entire boy (driver’s seat)
The weighted effective acceleration value determined in accordance with ISO 7096 is γ ≤0.5 m/sec2.
Hand-arm vibration values
The weighted effective acceleration value determined in accordance with EN 500/ISO 5349 is γ ≤2.5 m/sec2.
BOMAG 11
BW 213 D-4
2 Safety regulations
Safety regulations
BOMAG
12 BW 213 D-4
General
This BOMAG machine is built in accordance
with the latest technical standard and the valid
technical rules and regulations. There is, how-
ever, a risk of danger for persons and property
if:
l the machine is used for purposes other than
those it is intended for
l the machine is operated by untrained person-
nel
l the machine is modified or converted in an un-
professional way
l the applicable safety regulations are not ob-
served.
Each person involved in operation, mainte-
nance and repair of the machine must there-
fore read and apply these safety regulations.
This should be confirmed by obtaining the sig-
natures of the customer, if necessary.
Furthermore the following regulations and instruc-
tions are obviously also valid:
l applicable accident prevention instructions
l generally acknowledged safety and road traffic
regulations
l country specific safety regulations. It is the
duty of the operator to know and observe
these regulations. This applies also for local
regulations and the regulations for various
types of manual work. If the recommendations
in this manual differ from the regulations valid
in your country, you must strictly observe the
regulations in your country.
Intended use
This machine must only be used for:
l compaction of bituminous materials, e.g. road
surface layers. (AC and AD machines only)
l medium and heavy compaction tasks in earth
work (road sub-bases)
l This machine must only be operated with fully
functional safety equipment.
l The machine should be checked by an expert
once every year.
Unintended use
Dangers may, however, arise from the machine if
it is used by untrained personnel in an unprofes-
sional way or if it is used for purposes other than
those mentioned in these instructions.
Do not work with vibration on hard concrete, on a
cured concrete layer or heavily frozen ground.
Starting and operation of the machine in an explo-
sive environment is prohibited.
Who is allowed to work with the ma-
chine?
The machine must only be operated by trained
and authorized persons which are at least 18
years of age. The responsibilities for the operation
of the machine must be clearly specified and com-
plied with.
Persons under the influence of alcohol, medica-
tion or drugs must not operate, service or repair
the machine.
Maintenance and repair tasks require specific
knowledge and must therefore only be carried out
by trained and qualified personnel.
Conversions and alterations to the ma-
chine
Unauthorized conversions to the machine are pro-
hibited for safety reasons.
Original parts and accessories have been special-
ly designed for this machine. We wish to make ex-
pressly clear that we have not tested or authorized
any original parts or special equipment not sup-
plied by us. The installation and/or use of such
products can impair the active and/or passive driv-
ing safety. The manufacturer expressly excludes
any liability for damage resulting from the use of
non-original parts or accessories.
Safety notes in the operating and main-
tenance instructions:
! Danger
Sections marked like this point out possible
dangers for persons.
Safety regulations
BOMAG 13
BW 213 D-4
! Caution
Sections marked like this point out possible
dangers for the machine or for parts of the ma-
chine.
i Note
Sections marked like this provide technical infor-
mation concerning the optimal economical use of
the machine.
Environment
Sections marked like this highlight activities
for the safe and environmental disposal of fu-
els and lubricants as well as replaced parts.
Observe all environment protection regula-
tions.
Information and safety stickers/decals
on the machine
Keep stickers/decals complete (see spare parts
catalogue) and fully legible and observe their
meaning.
Replace damaged or illegible stickers/decals im-
mediately.
Loading the machine
Use only strong and stable loading ramps. The
ramp inclination must be lower than the gradability
of the machine.
Secure the machine against turning over or slip-
ping off.
Secure the machine on the transport vehicle
against rolling off, slipping and turning over.
Persons are highly endangered if
l they step or stand under loads being lifted
l they remain in the drive range of the machine
during a demonstration or during loading.
The machine must not swing about when lifted off
the ground.
Use only safe lifting gear of sufficient load bearing
capacity.
Attach the lifting gear only to the specified lifting
points.
Towing the machine
You should generally use a tow bar.
Max. towing speed 1 km/h (1.6 mph), max. towing
distance 500 m (1640 ft.).
Before releasing the multi-disc brakes secure the
machine properly against unintended rolling.
Checking the Roll Over Protection
Structure (ROPS)
i Note
On machines with cabin the ROPS is an integral
part of the cabin.
The machine frame must not be distorted, bent or
cracked in the area of the ROPS fastening points.
The ROPS must not show any signs of corrosion,
damage, hairline cracks or open fractures.
The ROPS must not rattle about during driving.
This would mean that it is not properly fastened.
All bolted connections must be in accordance with
the prescribed specifications and correctly tight-
ened (observe the tightening torque values).
Screws and nuts must not be damaged, bent or
deformed.
With the cabin installed check also the condition of
the cabin mounts (rubber elements and screws).
Neither must any additional parts be welded or
bolted on, nor must any holes be drilled without the
permission of the manufacturer, since this may im-
pair the strength of the structure.
Starting the machine
Before starting
Operation of the machine is only permitted when
sitting in the operator's seat.
Use only machines which have been properly
serviced at regular intervals.
Become acquainted with the equipment, the con-
trol elements, the working mode of the machine
and the area you will be working in.
Use your personal protective outfit (hard hat, safe-
ty boots etc.).
Check before mounting the machine if:
l there are persons or obstructions beside or
under the machine
Safety regulations
BOMAG
14 BW 213 D-4
l the machine is free of any oily and combustible
material
l all handrails, steps and platforms are free of
grease, oils, fuels, dirt, snow and ice
l the engine compartment hood is closed and
locked
To climb onto the machine use steps and hand-
rails.
Check before starting, whether:
l the machine shows any obvious defects
l all protective devices are properly secured in
their place
l steering, brakes, control elements, lighting
and warning horn are in order
l the seat is correctly adjusted
l the mirrors (if available) are clean and correct-
ly adjusted.
Do not start the machine if any gauges, control
lights or controls are defective.
Do not take any loose objects with you or fasten
them to the machine.
On machines with ROPS you should always wear
your seat belt!
Starting
Start and operate the machine only from the oper-
ator's seat
For starting set all control levers to "neutral posi-
tion".
Do not use any starting aids such as Start Pilot or
ether.
After starting check all gauges.
Starting with jump leads
Connect plus with plus and minus with minus
(ground cable) - always connect the ground cable
last and disconnect it first! Wrong connections
may cause severe damage in the electric system.
Never start the engine by bridging the electrical
connections on the starter, because the machine
would probably start to move immediately.
Starting in closed rooms
Exhaust gases are toxic! Always ensure an ade-
quate supply of fresh air when starting in closed
rooms!
Driving the machine
Persons in the endangered area
If the machine has turned over and the cabin door
is jammed, use the right hand cabin window as an
emergency exit.
Before starting or resuming work and especially
when driving backwards, check that there are no
persons or obstructions in the endangered area.
If necessary give warning signals. Stop work im-
mediately if persons remain in the danger area de-
spite the warning.
Do not step or stand into the articulation area of
the machine while the engine is running. Danger of
squashing!
Driving
In events of emergency actuate the emergency
stop switch immediately. Do not use the emergen-
cy stop push button as service brake.
Restart the machine only after the danger, that has
caused the actuation of the emergency stop, has
been eliminated.
If the machine has come in contact with high-volt-
age power lines:
l do not leave the operator's stand
l warn others from coming too close to the ma-
chine or touching it
l if possible drive the machine out of the danger
zone
l have the power shut off.
Operate the machine only from the operator's
seat.
Keep the cabin doors closed.
Do not adjust the seat while driving.
Do not climb onto or off the machine while driving.
Change the travel direction only while the machine
is standing.
Do not use the machine to transport persons.
Stop the machine if you notice unusual noises or
the development of smoke. Investigate the cause
and have the fault corrected.
Keep a sufficient distance to excavations and em-
bankments and make sure that you work does not
impair the stability of the machine.
Safety regulations
BOMAG 15
BW 213 D-4
Do not work with vibration on hard concrete, on a
cured concrete layer or heavily frozen ground.
When passing under flyovers, bridges, tunnels,
electric power lines etc. keep a sufficient distance.
Driving on slopes and gradients
Do not drive up and down gradients, which exceed
the max. gradability of the machine.
On lopes always drive directly up or down. Change
to the lower speed range before approaching the
slope.
Wet and loose soils reduce the ground adhesion of
the machine and inclinations and slopes consider-
ably. Higher risk of accident!
Behaviour in traffic
Match the speed of the machine to the working
conditions.
Always allow loaded transport vehicles to pass.
Switch the lights on when the visibility is poor.
Keep clear of edges and embankments.
Check the effect of vibration
When compacting with vibration check the effect
of the vibration on nearby buildings and under-
ground supply lines (gas, water, sewage, electric
power supply), stop vibratory compaction if neces-
sary.
Do not work with vibration on hard (frozen, con-
crete) ground. Risk of bearing damage!
Parking the machine
Park the machine on level and firm ground.
Before leaving the machine:
l straighten the articulated joint to allow easy
access to and from the machine.
l return the travel lever to neutral position
l apply the parking brake
l shut the engine down and pull the ignition key
out.
l lock the cabin
l secure the machine against unauthorized use.
Do not jump off the machine, use access steps
and hand rails.
Always secure parked machines, which could be
in the way, with appropriate measures.
Parking on slopes and gradients
Secure the machine against rolling, place metal
chocks in front of and behind the drums.
Filling the fuel tank
Do not inhale fuel fumes.
Refuel only after shutting the engine and the aux-
iliary heater down.
Do not refuel in closed rooms.
No open fire, do not smoke.
Do not spill any fuel. Catch running out fuel, do not
let it seep into the ground.
Wipe off spilled fuel. Keep fuel free of dirt and wa-
ter.
Leaking fuel tanks can cause explosions. Ensure
tight fit of the fuel tank filling cover, replace it if nec-
essary.
Fire protection measures
Make yourself acquainted with the location and the
operation of fire extinguishers. Observe fire warn-
ing and fire fighting installations.
Maintenance
Observe the maintenance tasks described in the
operating and maintenance instructions, including
the exchange of parts.
For service and repair work in the engine compart-
ment support the engine compartment hood.
Maintenance work must only be carried out by
qualified and authorized personnel.
When performing maintenance work above body
height use the access steps on the machine or any
other safe ladders and working platforms. Do not
use machine parts as access steps.
Keep unauthorized persons away from the ma-
chine.
Do not perform maintenance work with the ma-
chine driving or the engine running.
Park the machine on horizontal, level and stable
ground.
Pull the key out of the ignition switch.
Lock the articulated joint with the articulation lock.
Safety regulations
BOMAG
16 BW 213 D-4
Working on hydraulic lines
Always relieve the pressure in the hydraulic circuit
before working on hydraulic lines. Hydraulic oil es-
caping under pressure may penetrate through the
skin and cause severe injury. In case of being in-
jured by hydraulic oil you should immediately seek
medical advice, as otherwise this may lead to se-
rious infections.
When adjusting the hydraulic system do not stand
behind or in front of the drum/wheels.
Do not change the setting of high pressure relief
valves.
Drain hydraulic oil at operating temperature - dan-
ger of scalding!
Catch running out hydraulic oil and dispose of en-
vironmentally.
Always catch and dispose of biological hydraulic
oils separately.
Do not start the engine after draining off the hy-
draulic oil.
Once all work is completed (with the system de-
pressurized!) check all connections and fittings for
tight and leak-free fit.
Changing hydraulic hoses
All hydraulic hoses must be inspected visually at
regular intervals.
Hydraulic hoses must be changed immediately if:
l the outer layer is worn down to the metal lining
(e.g. chafing, cuts, cracks)
l embrittlement of the outer layer (development
of cracks in the hose material)
l deformation under pressurized and depressu-
rized condition, which are not in accordance
with the normal shape of the hydraulic hose
l deformation in bends, e.g, squeezes, kinks,
layer separation, formation of blisters
l leakages.
l non-observance of the installation require-
ments
l separation of the hydraulic hose from the fit-
ting
l corrosion of the fitting, which impairs the func-
tion and the strength.
l Do not mix up hoses by mistake.
l damage or deformation of the fitting, which im-
pairs the function and strength of the hose/
hose connection.
Only genuine BOMAG hydraulic hoses ensure
that the correct type of hose (pressure range) is
used at the right place.
Working on the engine
Shut the engine down before opening the engine
compartment hood.
Drain the engine oil at operating temperature -
danger of scalding!
Wipe off spilled oil, catch running out oil and dis-
pose of environmentally.
Store used filters and other oily materials in a sep-
arate, specially marked container and dispose of
environmentally.
Do not leave any tools or other objects, which
could cause damage, in the engine compartment.
Idle speed and full load speed must not be
changed, since this would have a negative effect
on the exhaust gas values and cause damage to
engine and drive.
Turbo chargers work with high speeds and high
temperatures. Keep hands, tools and materials
away from the intake and outlet openings of the
turbo charger and do not touch any hot surfaces.
Check and replace the coolant only when the en-
gine is cold.
Catch running out coolant and dispose of environ-
mentally.
Working on electrical equipment
Before working on electrical equipment disconnect
the battery and cover it with insulating material.
Do not use any fuses with higher ampere ratings
or repair a fuse with a piece of wire. Fire hazard!
Always disconnect the battery before starting to
wled on the machine.
Working on the battery
When working on the battery do not smoke, do not
use open fire.
Do not let acid come in contact with skin and
clothes. If being injured by acid flush off with clear
water and seek for medical advice.
Safety regulations
BOMAG 17
BW 213 D-4
Metal objects (e.g. tools, rings, wrist watches)
must not contact the battery poles - danger of
short circuit and burns!
When recharging maintenance free batteries re-
move the plugs to avoid the accumulation of explo-
sive gases.
When using an external battery to start the ma-
chine follow the respective instructions.
Dispose of old batteries environmentally.
Switch the charging current off before removing
the charge clamps.
Ensure good ventilation, especially when charging
the battery in a closed room.
Working on the fuel system
Do not inhale fuel fumes.
No open fire, do not smoke, do not spill any fuel.
Catch running out fuel, do not let it seep into the
ground and dispose of environmentally.
Working on wheels and tires
Explosion like bursting of tires and parts of rims
and tires can cause severe or even deadly injuries.
Assemble tires only with the appropriate knowl-
edge and tools. If necessary have the tires assem-
bled in a special workshop.
Ensure correct tire pressure and do not exceed the
highest specified pressure.
Check wheels and tires every day for specified
pressure, cuts, bulges, damaged wheel rims,
missing wheel studs and nuts. Do not drive with
damaged tires or wheels.
Anti-stick emulsions for tires must only be mixed
using water and concentrated anti-stick agent ac-
cording to the specifications of the manufacturer of
the anti-stick agent. Observe the regulations for
the protection of the environment.
Cleaning
Do not clean the machine while the engine is run-
ning.
Do not use gasoline or other combustible sub-
stances for cleaning purposes.
When using steam cleaning equipment do not
subject electrical components and insulating ma-
terials to the direct water jet, but cover them be-
forehand.
l Do not guide the water jet into the exhaust or
into the air filter.
After maintenance work
Reinstall all protective devices after completing
the maintenance work.
Repair
Attach a warning tag to the steering wheel if the
machine is defective.
Repairs must only be performed by qualified per-
sons who have been instructed for this purpose.
Use our repair instructions.
Exhaust gases are highly dangerous! Always en-
sure an adequate supply of fresh air when starting
in closed rooms!
Test
Depending on the type of application and the op-
erating conditions vibratory equipment has to be
examined by a specialist whenever required, but
at least once every year.
Safety regulations
BOMAG
18 BW 213 D-4
BOMAG 19
BW 213 D-4
3 Indicators and Controls
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Indicators and Controls
BOMAG
20 BW 213 D-4
Fig. 5
Indicators and Controls
BOMAG 21
BW 213 D-4
1 Ignition switch
2 Instrument cluster
3 Vent for heating and ventilation, driver
4 Vent for heating and ventilation, footwell
5 Push button vibration
6 Travel lever
7 Rotary switch vibration, high/low frequency
8 Rotary switch for speed range selection
9 Emergency stop push button
10 Push button for warning horn
11 Rotary momentary contact switch for engine
speed
12 Rotary switch for direction indicators left/right*
13 Rotary switch for hazard light system*
14 Rotary switch for lighting (StVZO)*
15 Rotary switch for working head lights*
16 Steering wheel adjustment lever
* Optional equipment
Indicators and Controls
BOMAG
22 BW 213 D-4
3.1 General notes
Please read this section thoroughly before operat-
ing this machine if you are not yet conversant with
the indicators and control elements. All functions
are described in detail hereunder.
Paragraph 4 Operation contains only concise de-
scriptions of the individual operating steps.
3.2 Description of indicators
and control elements
Fig. 6
No. 1 = Ignition switch
Position "P"/"0" = ignition off, the key can be
pulled out, engine not running.
Position "I" = ignition on, all control and
warning lights on the fault
monitoring board light up for a
moment. The lighting can be
switched on.
i Note
The engine can only be started when the travel le-
ver is in braking position.
The ignition switch is provided with a lock against
repetitive starting. To repeat the starting proce-
dure you must first turn the ignition switch back to
"0"-position.
Position "II" = turn further against spring
pressure, the engine starts, re-
turn the ignition key to position
"I" when the engine starts
! Caution
Run the engine warm for a short while before
starting to work. Do not let the engine run at
idling speed for longer than 10 minutes.
Do not shut the engine down all of a sudden
from full speed, but let it idle for a while for
temperature equalization.
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Bomag BW213 D-4 Single Drum Roller Service Repair Manual.pdf

  • 1. Operating instructions Maintenance instructions Catalogue number 008 124 31 06/2004 BW 213 D-4 S/N 101 582 50 . . . . Single drum roller
  • 2.
  • 3. Foreword BOMAG 3 BW 213 D-4 Foreword BOMAG machines are products from the wide range of BOMAG compaction equipment. BOMAG’s vast experience in connection with state-of-the-art production and testing meth- ods, such as lifetime tests of all important components and highest quality demands guarantee maximum reliability of your ma- chine. This manual comprises: l Safety regulations l Operating instructions l Maintenance instructions l Trouble shooting Using these instructions will l help you to become familiar with the machine. l avoid malfunctions caused by unprofessional operation. Compliance with the maintenance instructions will l enhance the reliability of the machine on con- struction sites, l prolong the lifetime of the machine, l reduce repair costs and downtimes. BOMAG GmbH will not assume liability for the function of the machine l if it is handled in a way not complying with the usual modes of use, l if it is used for purposes other than those men- tioned in these instructions. No warranty claims can be lodged in case of dam- age resulting from l operating errors, l insufficient maintenance and l wrong fuels and lubricants. Please note! With this machine "CE" conformity is only achieved with the corresponding optional equipment. This manual was written for operators and mainte- nance personnel on construction sites. Always keep this manual close at hand, e.g. in the tool compartment of the machine or in a specially provided container. These operating and mainte- nance instructions are part of the machine. You should only operate the machine after you have been instructed and in compliance with these instructions. Strictly observe the safety regulations. Please observe also the guidelines of the Civil En- gineering Liability Association ”Safety Rules for the Operation of Road Rollers and Soil Compac- tors” and all relevant accident prevention regula- tions. For your own personal safety you should only use original spare parts from BOMAG. In the course of technical development we re- serve the right for technical modifications without prior notification. These operating and maintenance instructions are also available in other languages. Apart from that, the spare parts catalogue is avail- able from your BOMAG dealer against the serial number of your machine. Your BOMAG dealer will also supply you with in- formation about the correct use of our machines in soil and asphalt construction. The above notes do not constitute an extension of the warranty and liability conditions specified in the general terms of business of BOMAG GmbH. We wish you successful work with your BOMAG machine. BOMAG GmbH Printed in Germany Copyright by BOMAG
  • 4. https://www.aservicemanualpdf.com/ My Dear Friend! Thank you very much for visiting. Full manual if required, please enter the following URL into your browser. https://www.aservicemanualpdf.com/
  • 5. Foreword BOMAG 4 BW 213 D-4 Please fill in . . . . . . . . . . . . . . . . . . . . . . . . . . . . Machine type (Fig. 1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial-number (Fig. 1 and 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine type (Fig. 3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engine number (Fig. 3) i Note Supplement the above data together with the com- missioning protocol. During commissioning our organisation will in- struct you in the operation and maintenance of the machine. Please observe strictly the safety regulations and all notes on risks and dangers! Fig. 1 Fig. 2 Fig. 3
  • 6. Table of Contents BOMAG 5 BW 213 D-4 Technical Data 7 Safety regulations 11 Indicators and Controls 19 3.1 General notes 22 3.2 Description of indicators and control elements 22 Operation 31 4.1 General notes 32 4.2 Tests before starting to operate 32 4.3 Starting the engine 33 4.4 Starting with jump wires 35 4.5 Driving the machine 35 4.6 Switching the vibration on and off 37 4.7 Operating the parking brake, stopping the machine 38 4.8 Shutting the engine down 39 4.9 Emergency exit 40 4.10 Adjusting the steering wheel 40 4.11 Adjusting the seat 41 4.12 Operating the hood 41 4.13 Towing in case of an engine failure 43 4.14 Transport 45 Maintenance 47 5.1 General notes on maintenance 48 5.2 Fuels and lubricants 49 5.3 Table of fuels and lubricants 52 5.4 Running-in instructions 53 5.5 Maintenance chart 54 5.6 Check the engine oil level 57 5.7 Check, clean the water separator 57 5.8 Check the fuel level 58 5.9 Checking the hydraulic oil level 59 5.10 Check the coolant level 59 5.11 Checking the dust separator on the oil bath air filter 60 5.12 Checking the tire pressure 61 5.13 Clean the cooling fins on engine and hydraulic oil cooler 61 5.14 Check the oil level in the drive axle 62 5.15 Checking the oil level in left/right wheel hubs 63 5.16 Check the oil level in the vibration bearings 63 5.17 Changing engine oil and oil filter cartridges 64 5.18 Change the fuel filter cartridge 65 5.19 Draining the sludge from the fuel tank 66 5.20 Service the battery 67
  • 7. Table of Contents BOMAG 6 BW 213 D-4 5.21 Change the fuel pre-filter cartridge 68 5.22 Checking, replacing the refrigerant compressor V-belt 69 5.23 Service the air conditioning 70 5.24 Check, adjust the valve clearance 73 5.25 Checking / replacing the ribbed V-belt 75 5.26 Check the engine mounts 76 5.27 Change the oil in the drive axle 76 5.28 Changing the oil in the wheel hubs 77 5.29 Change the oil in the vibration bearings 78 5.30 Retighten the fastening of the axle on the frame 79 5.31 Tightening the wheel nuts 80 5.32 Check the ROPS 80 5.33 Cleaning the oil bath air filter 81 5.34 Changing hydraulic oil and breather filter 82 5.35 Changing the hydraulic oil filter 83 5.36 Changing the coolant 84 5.37 Checking the injection valves 86 5.38 Service the combustion air filter 87 5.39 Adjust the scrapers 90 5.40 Adjust the parking brake 91 5.41 Changing the tires 92 5.42 Change the fresh air filter in the cabin 93 5.43 Tightening torques 93 5.44 Engine conservation 94 Trouble shooting 95 6.1 General notes 96 6.2 Engine 97
  • 8. BOMAG 7 BW 213 D-4 1 Technical Data
  • 9. Technical Data BOMAG 8 BW 213 D-4 Fig. 4 Dimensions in mm A B D H H2 K L O1 O2 S W BW 213 D-4 2960 2250 1500 2268 2972 490 5808 60 60 35 2130 * BW 213 D-4 Weights Operating weight (CECE) with ROPS and cabin kg 12525 Axle load, drum (CECE) kg 7000 Rear axle load (CECE) kg 5525 Static linear load kg/cm 32,9 Travel characteristics Travel speed (1) km/h 0 ... 5 Travel speed (2) km/h 0 ... 6 Travel speed (3) km/h 0 ... 7 Travel speed (4) km/h 0 ... 10 Max. gradability (depend- ing on soil) % 43 Engine Engine manufacturer Deutz Type BF4M 2012C Cooling Water Number of cylinders 4 Rated power DIN ISO 3046 kW 98 Rated speed rpm 2300 Fuel Diesel
  • 10. Technical Data BOMAG 9 BW 213 D-4 Electrical equipment V 12 Drive system hydrostatic Driven axles 2 Brakes Service brake hydrostatic Parking brake hydr.-mech. Steering Type of steering articulated Steering operation hydrostatic Vibration Vibrating drum 1 Drive system hydrostatic Frequency Hz 30/36 Amplitude mm 1,8/0,9 Tires Tire size 23.1/18-26/TL-8PR-AWT Air pressure bar 1,4 Filling capacities Engine Litres 10 Fuel Litres 340 Hydraulic oil Litres 60 Coolant Litres 16 * The right for technical modifications remains reserved * BW 213 D-4
  • 11. Technical Data BOMAG 10 BW 213 D-4 The following noise and vibration data acc. to - EC Machine Regulation edition (98/37/EC) and - Noise Emission Regulation 2000/14/EC were determined at nominal speed of the drive engine and with vibration running. The machine was standing on an elastic base. During operation these values may vary because of the existing operating conditions. Noise value The sound level according to enclosure 1, paragraph 1.7.4. f of the EC-machine regulation is sound pressure level at the work place of the operator (with cabin): LpA = BW 213 D-4 - 75 dB(A) The nose emission value for the machine according to the noise emission regulation 2000/14/EG is guaranteed sound capacity level of the machine: LwA = BW 213 D-4 - 105 dB(A) These sound values were determined according to ISO 3744 for the sound capacity level (LwA) and ISO 11204 for sound pressure level (LpA) at the place of the operator. Vibration value The vibration values according to enclosure 1, paragraph 3. 6. 3. a of the EC-machine regulation are: Vibration of the entire boy (driver’s seat) The weighted effective acceleration value determined in accordance with ISO 7096 is γ ≤0.5 m/sec2. Hand-arm vibration values The weighted effective acceleration value determined in accordance with EN 500/ISO 5349 is γ ≤2.5 m/sec2.
  • 12. BOMAG 11 BW 213 D-4 2 Safety regulations
  • 13. Safety regulations BOMAG 12 BW 213 D-4 General This BOMAG machine is built in accordance with the latest technical standard and the valid technical rules and regulations. There is, how- ever, a risk of danger for persons and property if: l the machine is used for purposes other than those it is intended for l the machine is operated by untrained person- nel l the machine is modified or converted in an un- professional way l the applicable safety regulations are not ob- served. Each person involved in operation, mainte- nance and repair of the machine must there- fore read and apply these safety regulations. This should be confirmed by obtaining the sig- natures of the customer, if necessary. Furthermore the following regulations and instruc- tions are obviously also valid: l applicable accident prevention instructions l generally acknowledged safety and road traffic regulations l country specific safety regulations. It is the duty of the operator to know and observe these regulations. This applies also for local regulations and the regulations for various types of manual work. If the recommendations in this manual differ from the regulations valid in your country, you must strictly observe the regulations in your country. Intended use This machine must only be used for: l compaction of bituminous materials, e.g. road surface layers. (AC and AD machines only) l medium and heavy compaction tasks in earth work (road sub-bases) l This machine must only be operated with fully functional safety equipment. l The machine should be checked by an expert once every year. Unintended use Dangers may, however, arise from the machine if it is used by untrained personnel in an unprofes- sional way or if it is used for purposes other than those mentioned in these instructions. Do not work with vibration on hard concrete, on a cured concrete layer or heavily frozen ground. Starting and operation of the machine in an explo- sive environment is prohibited. Who is allowed to work with the ma- chine? The machine must only be operated by trained and authorized persons which are at least 18 years of age. The responsibilities for the operation of the machine must be clearly specified and com- plied with. Persons under the influence of alcohol, medica- tion or drugs must not operate, service or repair the machine. Maintenance and repair tasks require specific knowledge and must therefore only be carried out by trained and qualified personnel. Conversions and alterations to the ma- chine Unauthorized conversions to the machine are pro- hibited for safety reasons. Original parts and accessories have been special- ly designed for this machine. We wish to make ex- pressly clear that we have not tested or authorized any original parts or special equipment not sup- plied by us. The installation and/or use of such products can impair the active and/or passive driv- ing safety. The manufacturer expressly excludes any liability for damage resulting from the use of non-original parts or accessories. Safety notes in the operating and main- tenance instructions: ! Danger Sections marked like this point out possible dangers for persons.
  • 14. Safety regulations BOMAG 13 BW 213 D-4 ! Caution Sections marked like this point out possible dangers for the machine or for parts of the ma- chine. i Note Sections marked like this provide technical infor- mation concerning the optimal economical use of the machine. Environment Sections marked like this highlight activities for the safe and environmental disposal of fu- els and lubricants as well as replaced parts. Observe all environment protection regula- tions. Information and safety stickers/decals on the machine Keep stickers/decals complete (see spare parts catalogue) and fully legible and observe their meaning. Replace damaged or illegible stickers/decals im- mediately. Loading the machine Use only strong and stable loading ramps. The ramp inclination must be lower than the gradability of the machine. Secure the machine against turning over or slip- ping off. Secure the machine on the transport vehicle against rolling off, slipping and turning over. Persons are highly endangered if l they step or stand under loads being lifted l they remain in the drive range of the machine during a demonstration or during loading. The machine must not swing about when lifted off the ground. Use only safe lifting gear of sufficient load bearing capacity. Attach the lifting gear only to the specified lifting points. Towing the machine You should generally use a tow bar. Max. towing speed 1 km/h (1.6 mph), max. towing distance 500 m (1640 ft.). Before releasing the multi-disc brakes secure the machine properly against unintended rolling. Checking the Roll Over Protection Structure (ROPS) i Note On machines with cabin the ROPS is an integral part of the cabin. The machine frame must not be distorted, bent or cracked in the area of the ROPS fastening points. The ROPS must not show any signs of corrosion, damage, hairline cracks or open fractures. The ROPS must not rattle about during driving. This would mean that it is not properly fastened. All bolted connections must be in accordance with the prescribed specifications and correctly tight- ened (observe the tightening torque values). Screws and nuts must not be damaged, bent or deformed. With the cabin installed check also the condition of the cabin mounts (rubber elements and screws). Neither must any additional parts be welded or bolted on, nor must any holes be drilled without the permission of the manufacturer, since this may im- pair the strength of the structure. Starting the machine Before starting Operation of the machine is only permitted when sitting in the operator's seat. Use only machines which have been properly serviced at regular intervals. Become acquainted with the equipment, the con- trol elements, the working mode of the machine and the area you will be working in. Use your personal protective outfit (hard hat, safe- ty boots etc.). Check before mounting the machine if: l there are persons or obstructions beside or under the machine
  • 15. Safety regulations BOMAG 14 BW 213 D-4 l the machine is free of any oily and combustible material l all handrails, steps and platforms are free of grease, oils, fuels, dirt, snow and ice l the engine compartment hood is closed and locked To climb onto the machine use steps and hand- rails. Check before starting, whether: l the machine shows any obvious defects l all protective devices are properly secured in their place l steering, brakes, control elements, lighting and warning horn are in order l the seat is correctly adjusted l the mirrors (if available) are clean and correct- ly adjusted. Do not start the machine if any gauges, control lights or controls are defective. Do not take any loose objects with you or fasten them to the machine. On machines with ROPS you should always wear your seat belt! Starting Start and operate the machine only from the oper- ator's seat For starting set all control levers to "neutral posi- tion". Do not use any starting aids such as Start Pilot or ether. After starting check all gauges. Starting with jump leads Connect plus with plus and minus with minus (ground cable) - always connect the ground cable last and disconnect it first! Wrong connections may cause severe damage in the electric system. Never start the engine by bridging the electrical connections on the starter, because the machine would probably start to move immediately. Starting in closed rooms Exhaust gases are toxic! Always ensure an ade- quate supply of fresh air when starting in closed rooms! Driving the machine Persons in the endangered area If the machine has turned over and the cabin door is jammed, use the right hand cabin window as an emergency exit. Before starting or resuming work and especially when driving backwards, check that there are no persons or obstructions in the endangered area. If necessary give warning signals. Stop work im- mediately if persons remain in the danger area de- spite the warning. Do not step or stand into the articulation area of the machine while the engine is running. Danger of squashing! Driving In events of emergency actuate the emergency stop switch immediately. Do not use the emergen- cy stop push button as service brake. Restart the machine only after the danger, that has caused the actuation of the emergency stop, has been eliminated. If the machine has come in contact with high-volt- age power lines: l do not leave the operator's stand l warn others from coming too close to the ma- chine or touching it l if possible drive the machine out of the danger zone l have the power shut off. Operate the machine only from the operator's seat. Keep the cabin doors closed. Do not adjust the seat while driving. Do not climb onto or off the machine while driving. Change the travel direction only while the machine is standing. Do not use the machine to transport persons. Stop the machine if you notice unusual noises or the development of smoke. Investigate the cause and have the fault corrected. Keep a sufficient distance to excavations and em- bankments and make sure that you work does not impair the stability of the machine.
  • 16. Safety regulations BOMAG 15 BW 213 D-4 Do not work with vibration on hard concrete, on a cured concrete layer or heavily frozen ground. When passing under flyovers, bridges, tunnels, electric power lines etc. keep a sufficient distance. Driving on slopes and gradients Do not drive up and down gradients, which exceed the max. gradability of the machine. On lopes always drive directly up or down. Change to the lower speed range before approaching the slope. Wet and loose soils reduce the ground adhesion of the machine and inclinations and slopes consider- ably. Higher risk of accident! Behaviour in traffic Match the speed of the machine to the working conditions. Always allow loaded transport vehicles to pass. Switch the lights on when the visibility is poor. Keep clear of edges and embankments. Check the effect of vibration When compacting with vibration check the effect of the vibration on nearby buildings and under- ground supply lines (gas, water, sewage, electric power supply), stop vibratory compaction if neces- sary. Do not work with vibration on hard (frozen, con- crete) ground. Risk of bearing damage! Parking the machine Park the machine on level and firm ground. Before leaving the machine: l straighten the articulated joint to allow easy access to and from the machine. l return the travel lever to neutral position l apply the parking brake l shut the engine down and pull the ignition key out. l lock the cabin l secure the machine against unauthorized use. Do not jump off the machine, use access steps and hand rails. Always secure parked machines, which could be in the way, with appropriate measures. Parking on slopes and gradients Secure the machine against rolling, place metal chocks in front of and behind the drums. Filling the fuel tank Do not inhale fuel fumes. Refuel only after shutting the engine and the aux- iliary heater down. Do not refuel in closed rooms. No open fire, do not smoke. Do not spill any fuel. Catch running out fuel, do not let it seep into the ground. Wipe off spilled fuel. Keep fuel free of dirt and wa- ter. Leaking fuel tanks can cause explosions. Ensure tight fit of the fuel tank filling cover, replace it if nec- essary. Fire protection measures Make yourself acquainted with the location and the operation of fire extinguishers. Observe fire warn- ing and fire fighting installations. Maintenance Observe the maintenance tasks described in the operating and maintenance instructions, including the exchange of parts. For service and repair work in the engine compart- ment support the engine compartment hood. Maintenance work must only be carried out by qualified and authorized personnel. When performing maintenance work above body height use the access steps on the machine or any other safe ladders and working platforms. Do not use machine parts as access steps. Keep unauthorized persons away from the ma- chine. Do not perform maintenance work with the ma- chine driving or the engine running. Park the machine on horizontal, level and stable ground. Pull the key out of the ignition switch. Lock the articulated joint with the articulation lock.
  • 17. Safety regulations BOMAG 16 BW 213 D-4 Working on hydraulic lines Always relieve the pressure in the hydraulic circuit before working on hydraulic lines. Hydraulic oil es- caping under pressure may penetrate through the skin and cause severe injury. In case of being in- jured by hydraulic oil you should immediately seek medical advice, as otherwise this may lead to se- rious infections. When adjusting the hydraulic system do not stand behind or in front of the drum/wheels. Do not change the setting of high pressure relief valves. Drain hydraulic oil at operating temperature - dan- ger of scalding! Catch running out hydraulic oil and dispose of en- vironmentally. Always catch and dispose of biological hydraulic oils separately. Do not start the engine after draining off the hy- draulic oil. Once all work is completed (with the system de- pressurized!) check all connections and fittings for tight and leak-free fit. Changing hydraulic hoses All hydraulic hoses must be inspected visually at regular intervals. Hydraulic hoses must be changed immediately if: l the outer layer is worn down to the metal lining (e.g. chafing, cuts, cracks) l embrittlement of the outer layer (development of cracks in the hose material) l deformation under pressurized and depressu- rized condition, which are not in accordance with the normal shape of the hydraulic hose l deformation in bends, e.g, squeezes, kinks, layer separation, formation of blisters l leakages. l non-observance of the installation require- ments l separation of the hydraulic hose from the fit- ting l corrosion of the fitting, which impairs the func- tion and the strength. l Do not mix up hoses by mistake. l damage or deformation of the fitting, which im- pairs the function and strength of the hose/ hose connection. Only genuine BOMAG hydraulic hoses ensure that the correct type of hose (pressure range) is used at the right place. Working on the engine Shut the engine down before opening the engine compartment hood. Drain the engine oil at operating temperature - danger of scalding! Wipe off spilled oil, catch running out oil and dis- pose of environmentally. Store used filters and other oily materials in a sep- arate, specially marked container and dispose of environmentally. Do not leave any tools or other objects, which could cause damage, in the engine compartment. Idle speed and full load speed must not be changed, since this would have a negative effect on the exhaust gas values and cause damage to engine and drive. Turbo chargers work with high speeds and high temperatures. Keep hands, tools and materials away from the intake and outlet openings of the turbo charger and do not touch any hot surfaces. Check and replace the coolant only when the en- gine is cold. Catch running out coolant and dispose of environ- mentally. Working on electrical equipment Before working on electrical equipment disconnect the battery and cover it with insulating material. Do not use any fuses with higher ampere ratings or repair a fuse with a piece of wire. Fire hazard! Always disconnect the battery before starting to wled on the machine. Working on the battery When working on the battery do not smoke, do not use open fire. Do not let acid come in contact with skin and clothes. If being injured by acid flush off with clear water and seek for medical advice.
  • 18. Safety regulations BOMAG 17 BW 213 D-4 Metal objects (e.g. tools, rings, wrist watches) must not contact the battery poles - danger of short circuit and burns! When recharging maintenance free batteries re- move the plugs to avoid the accumulation of explo- sive gases. When using an external battery to start the ma- chine follow the respective instructions. Dispose of old batteries environmentally. Switch the charging current off before removing the charge clamps. Ensure good ventilation, especially when charging the battery in a closed room. Working on the fuel system Do not inhale fuel fumes. No open fire, do not smoke, do not spill any fuel. Catch running out fuel, do not let it seep into the ground and dispose of environmentally. Working on wheels and tires Explosion like bursting of tires and parts of rims and tires can cause severe or even deadly injuries. Assemble tires only with the appropriate knowl- edge and tools. If necessary have the tires assem- bled in a special workshop. Ensure correct tire pressure and do not exceed the highest specified pressure. Check wheels and tires every day for specified pressure, cuts, bulges, damaged wheel rims, missing wheel studs and nuts. Do not drive with damaged tires or wheels. Anti-stick emulsions for tires must only be mixed using water and concentrated anti-stick agent ac- cording to the specifications of the manufacturer of the anti-stick agent. Observe the regulations for the protection of the environment. Cleaning Do not clean the machine while the engine is run- ning. Do not use gasoline or other combustible sub- stances for cleaning purposes. When using steam cleaning equipment do not subject electrical components and insulating ma- terials to the direct water jet, but cover them be- forehand. l Do not guide the water jet into the exhaust or into the air filter. After maintenance work Reinstall all protective devices after completing the maintenance work. Repair Attach a warning tag to the steering wheel if the machine is defective. Repairs must only be performed by qualified per- sons who have been instructed for this purpose. Use our repair instructions. Exhaust gases are highly dangerous! Always en- sure an adequate supply of fresh air when starting in closed rooms! Test Depending on the type of application and the op- erating conditions vibratory equipment has to be examined by a specialist whenever required, but at least once every year.
  • 20. BOMAG 19 BW 213 D-4 3 Indicators and Controls
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  • 22. Indicators and Controls BOMAG 20 BW 213 D-4 Fig. 5
  • 23. Indicators and Controls BOMAG 21 BW 213 D-4 1 Ignition switch 2 Instrument cluster 3 Vent for heating and ventilation, driver 4 Vent for heating and ventilation, footwell 5 Push button vibration 6 Travel lever 7 Rotary switch vibration, high/low frequency 8 Rotary switch for speed range selection 9 Emergency stop push button 10 Push button for warning horn 11 Rotary momentary contact switch for engine speed 12 Rotary switch for direction indicators left/right* 13 Rotary switch for hazard light system* 14 Rotary switch for lighting (StVZO)* 15 Rotary switch for working head lights* 16 Steering wheel adjustment lever * Optional equipment
  • 24. Indicators and Controls BOMAG 22 BW 213 D-4 3.1 General notes Please read this section thoroughly before operat- ing this machine if you are not yet conversant with the indicators and control elements. All functions are described in detail hereunder. Paragraph 4 Operation contains only concise de- scriptions of the individual operating steps. 3.2 Description of indicators and control elements Fig. 6 No. 1 = Ignition switch Position "P"/"0" = ignition off, the key can be pulled out, engine not running. Position "I" = ignition on, all control and warning lights on the fault monitoring board light up for a moment. The lighting can be switched on. i Note The engine can only be started when the travel le- ver is in braking position. The ignition switch is provided with a lock against repetitive starting. To repeat the starting proce- dure you must first turn the ignition switch back to "0"-position. Position "II" = turn further against spring pressure, the engine starts, re- turn the ignition key to position "I" when the engine starts ! Caution Run the engine warm for a short while before starting to work. Do not let the engine run at idling speed for longer than 10 minutes. Do not shut the engine down all of a sudden from full speed, but let it idle for a while for temperature equalization.
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