This document provides technical information and specifications for BW 216 D-3 single drum rollers, including components like the Deutz diesel engine, travel pump, drum drive motor, vibration pump, and other systems. It lists specifications such as engine power ratings, pump displacements, motor types, and filling capacities. The document is intended to inform service training on these roller models.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
KOMATSU WA270PT-3 WHEEL LOADER Service Repair Manual SN:WA270H30051 and upjjmsnenm eiodlk
This is the Highly Detailed factory service repair manual for theKOMATSU WA270PT-3 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
General
Structure and function
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Bomag bw 225 pd 3 single drum roller service repair manualfjsekkdmme
This document provides technical specifications and adjustment values for single drum rollers models BW 216 D-3. It includes details on the engine, travel pump, reduction gear for the drum, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, rear axle, and filling capacities. The document is intended as a reference for maintenance and repair of these roller models.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
Bomag bw 179 dh single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 216 d 4 single drum roller service repair manualfhhsjdkmem
The document provides technical specifications and adjustment values for BOMAG single drum rollers models BW 211 D and BW 216 D-4, including engine, travel pump, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, and rear axle specifications. It also lists recommended filling capacities for engine coolant, engine oil, hydraulic oil, vibration bearing housing, rear axle, rear axle wheel hubs, AC refrigerant, and compressor oil.
KOMATSU WA270PT-3 WHEEL LOADER Service Repair Manual SN:WA270H30051 and upjjmsnenm eiodlk
This is the Highly Detailed factory service repair manual for theKOMATSU WA270PT-3 WHEEL LOADER, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.KOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Safety
General
Structure and function
Testing and adjusting
Disassembly and assembly
Others
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveKOMATSU WA270PT-3 WHEEL LOADER Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Bomag bw 225 pd 3 single drum roller service repair manualfjsekkdmme
This document provides technical specifications and adjustment values for single drum rollers models BW 216 D-3. It includes details on the engine, travel pump, reduction gear for the drum, travel motor, drum drive, vibration pump, vibration motor, steering and charge pump, steering valve, rear axle, and filling capacities. The document is intended as a reference for maintenance and repair of these roller models.
Bomag bw 141 ad 4 tandem rollers service repair manualpfiskdmjekm
This document provides operating and maintenance instructions for BOMAG tandem vibratory rollers, models BW 141 AD-4, BW 151 AD-4, BW 151 AC-4, and BW 161 ADCV. It covers safety regulations, descriptions of indicators and controls, operating instructions, and maintenance procedures. The technical data section provides specifications for each roller model.
Bomag bw 179 pdh 4 single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Bomag bw 141 ac 4 tandem rollers service repair manualpfiskdmjekm
The document provides technical specifications for Tandem Rollers including the BW 141, BW 154, and BW 154 AM models. It includes details on the diesel engine, hydraulic pumps and motors, drum gearboxes, vibration systems, and other components. Technical data such as pump displacements, motor types, pressure settings, and fluid capacities are presented.
Bomag bw 177 single drum rollers service repair manualfjsqazkekdmme
The maintenance table lists maintenance work to be performed on the single drum roller at various intervals. Tasks include checking fluid levels daily, changing engine oil and filters every 500 hours, changing hydraulic oil and filters every 2000 hours, and checking components annually such as the air filters, belts, and scraper adjustments. Thorough and timely maintenance is important to ensure the machine's safety, functionality, and lifetime.
Bomag bw 179 dh single drum rollers service repair manualfjskekdmmem
This document provides technical data and adjustment values for the BW 177 DH Series 4 single drum roller, including specifications for the Deutz diesel engine, hydrostatic travel pump, drum drive motor, vibration pump, steering pump, rear axle, and recommended filling capacities. The machine's serial number range and manufacture dates are also listed to ensure the correct documentation is referenced.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...fhhsjdkmem
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in reverse order, noting that all seals and gaskets must be replaced and components cleaned before assembly. Proper tooling and torque specifications are listed for selected assembly steps.
Caterpillar cat 324 d l excavator (prefix trh) service repair manual (trh0000...fhhsjdkmem
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28-step assembly procedure reverses the disassembly process and includes notes on cleaning, marking parts, and using specialty tools.
Caterpillar cat 324 d l excavator (prefix t2d) service repair manual (t2d0000...fhhsjdkmem
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shim thickness is determined to set proper bearing preload. Seals are installed using a special tool. Anti-seize compound is applied to surfaces.
Caterpillar cat 324 d l excavator (prefix mnd) service repair manual (mnd0000...fhhsjdkmem
The document provides instructions for disassembling the final drive of a 324D excavator. It involves removing over 30 individual parts in a specific sequence, including the cover, gears, carrier assembly, planetary carrier, shafts and seals. Cleanliness is important to prevent dirt entering during disassembly. Tools including link brackets, eyebolts and retaining ring pliers are required. The procedure removes components step-by-step and identifies each part and subassembly that must be dismantled from the final drive.
Caterpillar cat 324 d l excavator (prefix sym) service repair manual (sym0000...fhhsjdkmem
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. The 31-step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are required to remove retaining rings, pins and other fasteners. Cleanliness is important to prevent dirt from entering during disassembly. Weights of components are provided to assist with removal.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...fhhsjdkmem
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by removing the final drive from the machine and securing it to a repair stand. It then describes removing over 30 individual parts from the final drive including gears, shafts, carriers, seals, and housings through the use of various tools like retaining ring pliers, link brackets, and eyebolts. The procedure concludes by describing how to remove the final drive sprocket if necessary.
Crown wf3000 series forklift service repair manualfhhsjdkmem
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualfhhsjdkmem
This document is a service and parts manual for a series of lift trucks. It contains sections on maintenance, lubrication, adjustments, repairs, and inspections for various components of the trucks including the hydraulic system, drive unit, electrical systems, brakes, steering, mast, cylinders, and forks. The manual provides maintenance schedules, diagrams, part numbers, and repair instructions.
Crown wave50 work assit vehicle service repair manualfhhsjdkmem
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication requirements, torque specifications, and troubleshooting guides.
Crown st3000 series forklift service repair manualfhhsjdkmem
This document provides a service manual for the ST3000 series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, and electrics. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical system diagrams, and instructions for repairs and replacements of parts like pumps, motors, and gears.
Crown sc3200 series forklift service repair manualfhhsjdkmem
1. The document provides maintenance instructions for the SC3200 series truck. It details safety procedures, component descriptions, lubrication and inspection schedules, repair procedures, and torque specifications.
2. Sections cover hydraulics, the drive unit, electrics, brakes, steering, the mast, lift chains, and fork tines. Symbols, terms, and part numbers are defined to assist maintenance personnel.
3. Technicians should follow all safety notices, use recommended lubricants, and apply proper torques when servicing components to prevent injuries and ensure safe operation.
Crown sc3018 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a series of trucks. It contains sections on safety, introduction/use of the manual, lubrication/adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The manual describes the various systems, components, maintenance schedules, and repair procedures.
Crown sc3016 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a series of trucks. It contains sections on safety, introduction/use of the manual, lubrication/adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The manual describes the various systems, components, maintenance schedules, and repair procedures.
Crown sc3013 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a SC3000 series truck. It contains sections covering safety, introduction/overview, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The document includes descriptions of components, operational details, maintenance schedules, repair instructions, and wiring diagrams.
Caterpillar cat 324 e l excavator (prefix kte) service repair manual (kte0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components and springs to avoid injury.
Caterpillar cat 324 d l excavator (prefix tsn) service repair manual (tsn0000...fhhsjdkmem
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in reverse order, noting that all seals and gaskets must be replaced and components cleaned before assembly. Proper tooling and torque specifications are listed for selected assembly steps.
Caterpillar cat 324 d l excavator (prefix trh) service repair manual (trh0000...fhhsjdkmem
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28-step assembly procedure reverses the disassembly process and includes notes on cleaning, marking parts, and using specialty tools.
Caterpillar cat 324 d l excavator (prefix t2d) service repair manual (t2d0000...fhhsjdkmem
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shim thickness is determined to set proper bearing preload. Seals are installed using a special tool. Anti-seize compound is applied to surfaces.
Caterpillar cat 324 d l excavator (prefix mnd) service repair manual (mnd0000...fhhsjdkmem
The document provides instructions for disassembling the final drive of a 324D excavator. It involves removing over 30 individual parts in a specific sequence, including the cover, gears, carrier assembly, planetary carrier, shafts and seals. Cleanliness is important to prevent dirt entering during disassembly. Tools including link brackets, eyebolts and retaining ring pliers are required. The procedure removes components step-by-step and identifies each part and subassembly that must be dismantled from the final drive.
Caterpillar cat 324 d l excavator (prefix sym) service repair manual (sym0000...fhhsjdkmem
This document provides disassembly instructions for the final drive of a 324D L and 324D LN excavator. The 31-step procedure includes removing the final drive housing, cover, gears, carriers, shafts, seals and other components. Special tools are required to remove retaining rings, pins and other fasteners. Cleanliness is important to prevent dirt from entering during disassembly. Weights of components are provided to assist with removal.
Caterpillar cat 324 d l excavator (prefix lab) service repair manual (lab0000...fhhsjdkmem
This document provides the disassembly procedure for the final drive of a 324D L Excavator. It begins by removing the final drive from the machine and securing it to a repair stand. It then describes removing over 30 individual parts from the final drive including gears, shafts, carriers, seals, and housings through the use of various tools like retaining ring pliers, link brackets, and eyebolts. The procedure concludes by describing how to remove the final drive sprocket if necessary.
Crown wf3000 series forklift service repair manualfhhsjdkmem
1. The document is a service manual for the WF3000 series forklift trucks that provides information on maintenance, repair, troubleshooting, and specifications for the trucks.
2. It includes sections covering lubrication and adjustments, hydraulics, drive unit, electrics, brakes, steering, mast, cylinders, and electrical diagrams.
3. The manual provides maintenance technicians with the information needed to service the trucks, such as recommended lubricants, component locations, repair instructions, and electrical schematics.
Crown we2000 series forklift service repair manualfhhsjdkmem
This document is a service and parts manual for a series of lift trucks. It contains sections on maintenance, lubrication, adjustments, repairs, and inspections for various components of the trucks including the hydraulic system, drive unit, electrical systems, brakes, steering, mast, cylinders, and forks. The manual provides maintenance schedules, diagrams, part numbers, and repair instructions.
Crown wave50 work assit vehicle service repair manualfhhsjdkmem
This document is a maintenance manual for the WAVE 50 series work assist vehicle. It provides instructions for general maintenance, cleaning, safety procedures, and maintenance of specific vehicle systems. Systems covered include the battery, hydraulics, mast, drive unit, and other mechanical components. The manual includes lubrication requirements, torque specifications, and troubleshooting guides.
Crown st3000 series forklift service repair manualfhhsjdkmem
This document provides a service manual for the ST3000 series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, and electrics. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical system diagrams, and instructions for repairs and replacements of parts like pumps, motors, and gears.
Crown sc3200 series forklift service repair manualfhhsjdkmem
1. The document provides maintenance instructions for the SC3200 series truck. It details safety procedures, component descriptions, lubrication and inspection schedules, repair procedures, and torque specifications.
2. Sections cover hydraulics, the drive unit, electrics, brakes, steering, the mast, lift chains, and fork tines. Symbols, terms, and part numbers are defined to assist maintenance personnel.
3. Technicians should follow all safety notices, use recommended lubricants, and apply proper torques when servicing components to prevent injuries and ensure safe operation.
Crown sc3018 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a series of trucks. It contains sections on safety, introduction/use of the manual, lubrication/adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The manual describes the various systems, components, maintenance schedules, and repair procedures.
Crown sc3016 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a series of trucks. It contains sections on safety, introduction/use of the manual, lubrication/adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The manual describes the various systems, components, maintenance schedules, and repair procedures.
Crown sc3013 forklift service repair manualfhhsjdkmem
This document provides maintenance and repair information for a SC3000 series truck. It contains sections covering safety, introduction/overview, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, and batteries. The document includes descriptions of components, operational details, maintenance schedules, repair instructions, and wiring diagrams.
Caterpillar cat 324 e l excavator (prefix kte) service repair manual (kte0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the travel motor on 324E and 324E L excavator models. The disassembly process includes removing 28 components from the travel motor housing including the head, brake piston, plates, springs, seals and bearings. The assembly section outlines 28 steps to reinstall these components in reverse order using various tools. Special care must be taken when working with pressurized components and springs to avoid injury.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Table of contents
Foreword A 1
Documentation A 2
General A 4
List of components B 1
Technical data B 2
Maintenance C1
Maintenance table C2
DEUTZ Diesel engine D 1
Service side D 2
Starter side D 3
Lubrication oil circuit D 4
Coolant circuit D 5
Checking and adjusting the valve clearance D 6
Plug-in injection pump D 8
Travel system E 1
Travel pump E 4
Servo control E 15
Multi-function valves E 17
Charge pressure relief valve E 20
Axle drive motor E 21
Drum drive motor with reduction gear E 23
Flushing valve E 26
Trouble shooting travel system ETr 1
3. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3
Vibration F 1
Vibration pump F 4
Control F 8
High pressure protection F 8
Charge pump F 8
Vibration motor F 9
Trouble shooting vibration FTr 1
Steering G 1
Steering pump G 3
Steering valve G 5
Articulated joint G 7
Trouble shooting steering GTr 1
Electrical system H 1
Power supply H 2
Ignition and starter circuit H 4
Fault monitoring board H 7
Brakes H 11
Speed range selector H 14
Anti Spin Control (ASC) H 18
Vibration H 20
4. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 1 -
Foreword
This training manual was specifically written for the new single drum rollers BW 216 D-3, BW 216 DH-
3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-3 of generation 3. This range of single drum rollers
is the consequent further development of the machine range of heavy single drum rollers of generation
2 and is also an adaptation to the presently most modern status of technology.
Single drum rollers of this product ranges are today needed on construction sites all over the world. Rol-
lers of this size are mainly used in earth construction and for the preparation and sealing of sanitary
landfill sites.
During the development of this new generation of single drum rollers the requirements and demands of
our customers, operators and maintenance personnel were the main aspects which were taken into
consideration.
Since we would like to increase the benefit for our customers also in the future, we ask you kindly to
inform us about your ideas and suggestions.
The introduction of new or improved products on the market is not possible without thorough training of
all persons responsible for the efficient after sales service for all these products.
This is the reason why this document was prepared on the basis of the training material for the new ran-
ge of single drum rollers of generation 3. This material will help the trainer to transfer the necessary
knowledge to the participants in the training session in an easy to understand way.
This manual is by no means complete. Technical data and details, which were not available at the date
of release of this manual, or which have changed since the release of this manual, require special at-
tention of the respective trainer during the training course.
These training documents are not subjected to a regular updating service. All important changes to the
machine will, however, be worked in during the revision of this training manual.
The chapter "Documentation“ contains information about other documents for this machine. The latest
operating and maintenance instructions and the up-to-date electric and hydraulic diagrams are part of
this training manual.
5. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 2 -
Documentation
For the single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/
PD-3 the following documents are additionally available:
1. Operating and maintenance instructions
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 140 61 101 580 40 0101
BW 216 DH-3 008 140 61 101 580 42 0101
BW 216 PDH-3 008 140 61 101 580 43 0101
BW 219 DH-3 008 140 61 101 580 50 0101
BW 219 PDH-3 008 140 61 101 580 51 0101
BW 225 D-3 008 140 61 101 580 60 0101
BW 225 PD-3 008 140 61 101 580 61 0101
2. Spare parts catalogue
Machine type Catalogue No.: from serial no. to serial no.
BW 216 D-3 008 153 40 101 580 40 0101
BW 216 DH-3 008 153 42 101 580 42 0101
BW 216 PDH-3 008 153 43 101 580 43 0101
BW 219 DH-3 008 153 50 101 580 50 0101
BW 219 PDH-3 008 153 51 101 580 51 0101
BW 225 D-3 008 153 60 101 580 60 0101
BW 225 PD-3 008 153 61 101 580 61 0101
3. Wiring diagram*
Drawing No.: from serial number to serial number
582 700 38 for single drum rollers with new monitoring board
4. Hydraulic diagram*
Machine type Drawing No.: from serial number to serial number
BW 216 D-3 581 201 26 101 580 40 0101
BW 216 DH-3 581 201 26 101 580 42 0101
BW 216 PDH-3 581 201 26 101 580 43 0101
BW 219 DH-3 581 201 27 101 580 50 0101
BW 219 PDH-3 581 201 27 101 580 51 0101
BW 225 D-3 581 201 28 101 580 61 0101
BW 225 PD-3 581 201 28 101 580 61 0101
6. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 3 -
5. Repair instructions
Catalogue No.: Component Part-No.
6. Service Information
Comment:
* These documents are part of the training manual
7. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 4 -
General
The new single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-
3/PD-3 from BOMAG are mainly further developments of the preceding models BW 219 D-2 and BW
219 DH-2.
These machines have been successfully used over years on construction sites all over the world, espe-
cially in earth work and for the construction of sanitary landfill sites.
High compaction performance and extremely good traction are properties, which are of utmost im-
portance for machines of this type.
All components used in these machines are series production products and are permanently subjected
to stringent quality checks. This ensures a high level of reliability and safety.
As on many other BOMAG products and here particularly on the large single drum rollers of the new
generation, we have also with these machines made a decision in favour of the approved drive system
with diesel engine (water cooled) and hydrostatic drive. Hydrostatic drives transfer the output power of
the diesel engine directly to the drum, the drive wheels and the steering cylinder.
Drum and drive wheels are driven by fast rotating hydraulic motors and reduction gear (drum) or axle
(drive wheels).
On construction equipment the work place of the operator is of utmost importance. Under such operating
conditions the health and safety of the operator must be treated with top priority.
The cabin is very spacious and clearly layed out. The operator's seat is very comfortable and can be
individually adjusted for every operator, even to the weight.
All controls and gauges are within the reach and the field of vison of the operator.
A monitoring board with light emitting diodes and easy to understand pictograms informs the operator
about any faults occurring during operation. The operator is therefore always informed about the condi-
tion of the machine.
The generously dimensioned windows in the cabin with windscreen wiper and washer systems for front
and rear windscreens allow excellent view to all directions.
• strong ROPS/FOPS according to SAE standard
• wear free service brake due to the closed hydraulic travel circuits
• multi-disc brakes in the planetary drives working as parking and emergency brakes
• high stability due to the low centre of gravity and the use of an articulated joint
• operational safety due to the use of monitoring boards for all important system data
8. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - A 5 -
• automatic engine shut down at too high coolant temperature, too low hydraulic oil level (when rea-
ching the lowest level the engine will be shut down after 20 seconds) and too low engine oil pressure.
The single drum rollers BW 216 D-3, BW 216 DH-3/PDH-3, BW 219 DH-3/PDH3 and BW 225 D-3/PD-
3 are very well designed down to the smallest detail, suitable for the tough requirements on large scale
construction sites all over the world.
9. Service Training
BW 216 D-3, BW 216 DH-3/PDH-3
BW 219 DH-3/PDH-3, BW 225 D-3/PD-3 - B 1 -
List of components
Fig. 1 Position of important service points
1 Drum drive motor 13 Vibration pump
2 Reduction gear 14 Travel pump
3 Vibration motor 15 Hand pump for hood
4 Articulated joint 16 Hydraulic oil filter
5 Hydraulic oil cooler 17 Starter
6 Radiator 18 Wheels (with axle and axle drive motor)
7 Fuel filter 19 Generator
8 Pressure accumulator to compensate 20 Radiator blower
vibrations in the steering system 21 Operator's seat
9 Engine oil filter 22 Steering wheel with steering valve
10 Steering/charge pump 23 Drum
11 Fuel pre-filter
12 Deutz engine BF6M 1013 E
10. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0101
Serial numbers up to: 101 580 40 0181
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
11. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
12. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 0182
Serial numbers up to: 101 580 82 1019
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 145 kW
Power data at nominal speed of: 2300 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2375+/-125 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
13. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
14. BOMAG Central Service Seite 1 von 2
http://bo_web/ext_resource/tk_tech/english/search_components_result.asp 09.07.01
BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 D-3
Type No.: 580 40
Serial numbers from: 101 580 40 1020
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 178,1 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 50 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
Displacement stage 1: 110 cm3/U
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16. BOMAG Central Service Seite 2 von 2
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Displacement stage 2: 40,3 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Hydromatik
Type: A2FM 45
System: Axial piston-bent axe
Displacement: 45 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)
17. BOMAG Central Service Seite 1 von 2
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BOMAG Central Service - Technical data and adjustment values
Status: 2001-07-09
Product type: BW 216 DH-3
Type No.: 580 42
Serial numbers from: 101 580 42 0101
Serial numbers up to: 101 580 42 0132
Engine:
Manufacturer: Deutz
Type: BF6M1013E
Combustion principle: 4-stroke-Diesel
Cooling: Water
Number of cylinders: 6
Power acc. to ISO 9249: 137 kW
Power data at nominal speed of: 2200 U/min
Low idle speed: 850+/-150 U/min
High idle speed: 2350+/-100 U/min
Spec. fuel consumption: 228 g/kWh
Valve clearance, inlet: 0,3 mm
Valve clearance, outlet: 0,5 mm
Opening pressure, injection valves: 250 bar
Starter voltage: 12 V
Starter power: 3,1 kW
Travel pump:
Manufacturer: Sauer-Danfoss
Type: 90R 075
System: Axial piston-swash plate
Max. displacement: 75 cm3/U
Max. flow ratio: 172,9 l/min
High pressure limiation: 435 +/-15 bar
Charge pressure, high idle: 25+/-1 bar
Reduction gear, drum:
Manufacturer: Sauer-Danfoss
Type: CR 31
Transmission ratio: 45,6
Travel motor, rear:
Manufacturer: Sauer-Danfoss
Type: 51D110
System: Axial piston-bent axle
Max. displacement (stage 1): 110 cm3/U
Min. displacement (stage 2): 31,4 cm3/U
Perm. leak oil quantity: 2 l/min
Drum drive:
Manufacturer: Sauer-Danfoss
Type: 51C 110
System: Axial piston-swash plate
18. BOMAG Central Service Seite 2 von 2
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Displacement stage 1: 110 cm3/U
Displacement stage 2: 27,5 cm3/U
Perm. leak oil quantity: 2 l/min
Vibration pump:
Manufacturer: Sauer-Danfoss
Type: 42R 041
System: Axial piston-swash plate
Max. displacement: 41 cm3/U
Starting pressure: 350+/-50 bar
Operating pressure, soil dependent: ca.100 bar
Vibration motor:
Manufacturer: Sauer-Danfoss
Type: MMF 044
System: Axial piston-swash plate
Displacement: 44 cm3/U
Frequency: 30/36 Hz
Amplitude: 1,8/0,9 mm
Steering and charge pump:
Manufacturer: Bosch
Type: HY/ZFS11/16
System: Gear pump
Displacement: 16 cm3/U
Max. steering pressure: 225+/-15 bar
Steering valve:
Manufacturer: Sauer-Danfoss
Type: OSPC 500 ON
System: Rotary valve
Rear axle:
Manufacturer: Dana
Type: CHC 193/51
Differential: No-Spin
Degree of locking: 100 %
Reduction ratio: 65,08
Filling capacities:
Engine coolant: 20 l (50% Water, 50% Anti-freeze agent on
Ethane-diol-basis)
Engine oil: 20 l (SAE 15W-40, API SJ/CF)
Hydraulic oil: 60 l (HVLP 46 VI 150)
Vibration bearing housing: 2x 1,8 l (SAE 15W-40, API SJ/CF)
Rear axle: 11 l (SAE 90 EP, API GL 5)
Rear axle wheel hubs: 2,9 l (SAE 90 EP, API GL 5)
Rear axle, transmission: 1,9 l (SAE 90 EP, API GL 5)
Reduction gear, drum: 2,8 l (SAE 90 EP, API GL 5)
AC refrigerant: 1100 g (R 134a)
Compressor oil (filling the system): 100 ml (PAG Öl)