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Taking Responsibility.
Shaping The Future.




Climate protection with BASF
Contents                                                              Climate change –
                                                                      a global challenge.
                                                                      Sustainable solutions to climate protection require everyone
                                                                      to play their part. BASF is fulfilling its responsibility in a
                                                                      variety of ways.




Climate change – A global challenge	                            |3    Climate change is a global challenge                               BASF responds to the challenge

                                                                      Climate change is one of our era’s most significant global         Climate protection is an integral part of BASF’s global
                                                                      challenges. Industry, science, governments and citizens            corporate strategy: “We ensure sustainable develop-
Interview with BASF’s Climate Protection Officer	               |4
                                                                      across the globe must work in tandem to halt rising                ment”.
                                                                      greenhouse gas emissions.
                                                                                                                                         BASF is the world’s first company to perform a compre-
BASF’s Corporate Carbon Footprint	                              |6    BASF sees climate protection as a challenge that calls             hensive analysis of the greenhouse gas emissions asso-
                                                                      for global strategies, and accordingly, supports the goals         ciated with its operations. The analysis includes not only
3 : 1 for more climate protection	                                    of the Kyoto Protocols. Greenhouse gases act globally,             BASF’s own emissions, but the entire lifecycle of its
                                                                      not locally. This is why we need to take a global view, not        products; from raw material sourcing through production
                                                                      only in our climate models but perhaps most importantly            to use and disposal.
Construction and housing:                                             in our analysis of the economic and social implications.
                                                                      The solutions to climate change require unified, coordi-           BASF constantly strives to optimize its processes to
Efficient and environmentally friendly insulating materials	   | 10
                                                                      nated global action and globally binding targets.                  achieve greater energy efficiency and conserve resourc-
                                                                                                                                         es wherever possible. BASF’s integrated Verbund sys-
Mobility:                                                                                                                                tem, for example, contributes significantly to resources
Plastics and additives for more sustainable transportation	                                                                              conservation by intelligently linking the energy demands
                                                                                                                                         of different production plants. Above all, however, it is
Agriculture and food:                                                                                                                    BASF’s products that contribute to climate protection by
Fertilizer with environmental benefits	                                                                                                  enabling customers to reduce their own greenhouse gas
                                                                                                                                         emissions. Developing groundbreaking new products
                                                                                                                                         that contribute to climate protection is an important
Energy:
                                                                                                                                         component of BASF’s climate protection strategy.
Modern systems to harness wind power more efficiently	
                                                                                                                                         BASF is also the first global industrial company to ap-
                                                                                                                                         point a climate protection officer. By coordinating the
Using resources sparingly: The Verbund	                        | 14                                                                      company’s long-term worldwide climate protection
                                                                                                                                         ­ trategy, the climate protection officer helps ensure sus-
                                                                                                                                         s
Reducing emissions: Improving processes	                                                                                                 tainable success. To BASF, sustainable success means
                                                                                                                                         striving every day to achieve the inter-dependent goals
                                                                                                                                         of profitable growth, sound environmental policy and
                                                                                                                                         s
                                                                                                                                         ­ ocial responsibility.
Ideas for the future: Research and development	                | 16


Active climate protection – BASF is investing in the future	   | 18

                                                                                                               Sustainable action means maintaining a balance
                                                                                                               between economy, ecology and social responsibility.
                                                                                                               BASF addresses this challenge anew every day.




                                                                                                                                                                                                       2|3
Interview with BASF’s Climate
                                       Protection Officer.
                                       Climate protection is a long-term strategic task,
                                       explains Dr. Ulrich von Deessen.
“ limate protection is an important
 C
 consideration in all of BASF’s
 b
 ­ usiness processes.”
                                                                                                        Dr. Ulrich von Deessen was appointed the first Climate
                                                                                                        Protection Officer of BASF in 2008. The Climate Protection
                                                                                                        Officer is a member of BASF’s Sustainability Council and
                                                                                                        coordinates all BASF activities in this area worldwide.
                                                                                                        By creating this position, BASF is emphasizing the strategic
                                                                                                        importance of climate protection for the company.




                                       Why does BASF need a Climate Protection Officer?                 What view do BASF’s employees take of climate
                                       Climate protection affects virtually all of BASF’s business      change?
                                       processes. As Climate Protection Officer (CPO), my role          Our employees are naturally aware of climate change
                                       is to coordinate all of BASF’s activities in this field around   from the media and we also address this issue in our
                                       the world. The main priority is to establish BASF’s long-        company publications. Our employees are keen to make
                                       term positioning in respect of climate protection. I act as      a really active contribution to climate protection. At our
                                       the information hub and coordinator, but also as the             largest site in Ludwigshafen, we launched a campaign
                                       mentor for climate protection within BASF.                       as part of the idea management scheme in which all
                                                                                                        e
                                                                                                        ­ mployees were asked to submit suggestions for how
                                       What real decision-making powers do you have?                    BASF can save carbon emissions. More than 1,000
                                       As head of the Environment, Health and Safety compe-             ideas were put forward and are now being implemented
                                       tence center, I am responsible for many of the issues            one at a time.
                                       r
                                       ­elated directly or indirectly to climate protection. I report
                                       directly to the Board of Executive Directors and prepare         How important is this issue to you personally?
                                       its decisions on the issue of climate protection. The Cli-       Very important. After all, climate protection means that
                                       mate Protection Officer is also a member of the Sustain-         efficiency in the way we use resources and energy must
                                       ability Council, which manages all of BASF’s activities          be improved significantly on a global scale. This is the
                                       relating to sustainability and launches global initiatives       big challenge facing us. This is the only way that emerging
                                       and projects. All in all, I think a company could hardly         nations and developing countries will be able to enjoy
                                       give a Climate Protection Officer more influence. We             sustained growth without industrialized countries experi-
                                       mean business.                                                   encing a dramatic drop in wealth.

                                       What is the first thing you intend to do?
                                       Our new climate protection targets show us the way
                                       ahead: We will be closely examining the energy efficiency
                                       at our sites worldwide and see where we can do even
                                       better. Besides optimizing our production processes,
                                       improving existing and developing new products for cli-
                                       mate protection is an important activity that contributes
                                       to improving our corporate carbon footprint. We have
                                       also convened a number of experts together in a group
                                       which monitors the publications on climate change and
                                       ­ xamines the climatic data at BASF’s various sites.
                                       e




                                                                                                                                                                       4|5
BASF’s Corporate Carbon Footprint.
In February 2008, BASF became the first company in the world to
present a comprehensive carbon footprint which was updated in
October 2009. It covers the entire lifecycle of BASF’s products,
from sourcing of raw materials to product disposal.




Total lifecycle analysis                                    Emissions from production and disposal
                                                                                                                                                                                                                    BASF’s corporate carbon footprint analysis wins European sustainability award 2008 and
Based on 2008 data, the analysis includes not only          In 2008, BASF released 27 million metric tons of CO2                                                                                                    sets an industry standard in 2009
the emissions from BASF’s own sites, but also the           equivalents worldwide from its own production sites and
                                                                                                                                                                                                                    In October 2008, BASF was honored by the European Chemical Industry Association
raw materials and precursors, including their man-          for generating electricity and steam. The disposal of all
                                                                                                                                                                                                                    (CEFIC) with the European Responsible Care Award. The jury paid tribute to the project
ufacture and transport, business travel as well as          products produced in 2008 will result in just under ­                                                                                                   as employing a worldwide unique approach to presenting a comprehensive carbon
the disposal of all chemical products at the end of         25 million metric tons of CO2 emissions. The analysis is                                                                                                f
                                                                                                                                                                                                                    ­ ootprint for a company. Furthermore, BASF’s methodology was taken as a basis for the
their lifecycle.                                            based on the assumption that all products are sent for                                                                                                  c
                                                                                                                                                                                                                    ­ alculation of a study for the global chemical industry which was compiled from the
                                                            disposal in landfills or in incinerator plants. The resulting                                                                                           ­International Council of Chemical Associations (ICCA) in July 2009. The calculations
                                                                                                                                                    The analysis of greenhouse gas emissions in BASF’s corporate    show as well that chemistry plays an outstanding role in enabling climate protection and
At the same time, BASF has reviewed its product             energy from incineration is used to generate electricity
                                                                                                                                                    carbon footprint takes into account the entire lifecycle of a   that its products help to curb greenhouse gas emissions in the same order of magnitude.
portfolio to determine to what extent green house           and is entered on the credit side.
                                                                                                                                                    product from raw material sourcing to disposal.
gases can be saved when BASF products are used
by customers. This comparison of emissions and
savings represents BASF’s corporate carbon foot-            Savings in product use                                                                                                                                           Greenhouse gas savings
print.
                                                            The analysis takes into account all product groups that
                                                            through their use and application by BASF’s customers                                                                                    Manufacture                                          Use                           Disposal
Emissions from raw materials and                            save at least twice the amount of greenhouse gas emis-
precursors                                                  sions compared to the amount they emit during their
                                                            production and disposal. The calculations cover two
The complete precursor chains were analyzed for about       types of savings effects: savings compared to the use of
90 per cent of BASF’s externally-purchased raw materi-      substitute products available on the market and savings
als. Both the raw materials and the precursors and auxil-   compared to the non-use of BASF’s products, for exam-
iaries, such as solvents, were taken into account. The      ple a house built with and without BASF insulating mate-
analysis showed that the transportation and manufacture     rial. Result: the products sold by BASF in 2008 make
                                                                                                                                                                                                     Precursors              Products                     Use of products               Energy
of the raw materials, precursors and auxiliaries pur-       possible a global savings of 287 million metric tons of
                                                                                                                                                                                                                                                                                        production
chased ­ xternally by BASF for the products manufac-
         e                                                  CO2 emissions.
tured in 2008 generated 35 million metric tons of CO2
equivalents (in the form of CO2 and other climate rele-
vant gases).

                                                               Eco-Institute confirms BASF’s results

                                                               The Eco-Institute in Freiburg reviewed BASF’s calculations as an independent
                                                               expert evaluator and reached the following conclusions:
                                                               n	 Eco-Institute validated the methodology and calculation of the greenhouse
                                                                  The
                                                                                                                                                       Raw material sourcing                         Energy                  Products                     Use of products               Incineration or
                                                                  gas emissions and savings.
                                                                                                                                                       and transport                                 generation                                                                         landfilling
                                                               n	Compared to other studies, BASF’s corporate carbon footprint analysis is
                                                                  uniquely detailed and its use of lifecycle analysis methodology is particularly
                                                                  groundbreaking.
                                                               n	 Eco-Institute recommends that other companies should also present such
                                                                  The
                                                                  broader-based corporate carbon footprints in future.                                                                                                       Greenhouse gas emissions




                                                                                                                                                                                                                                                                                                               6|7
3 : 1 for more climate protection.
                                               BASF products save three times more CO2 than is produced
                                               by the manufacture and disposal of all of BASF’s products.
BASF’s products help reduce CO2 emissions
across the globe. In this way, BASF combines
ecological and social responsibility with
e
­ conomic success.

                                               BASF’s products actively contribute to                                   Significant carbon emissions savings
                                               ­climate protection                                                      p
                                                                                                                        ­ otential through innovative products

                                               The corporate carbon footprint analysis shows that                       BASF is developing products specifically aimed at mar-
                                               merely analyzing the greenhouse gas emissions from                       ket sectors and industries with high potential for carbon
                                               production plants only gives one part of the picture. ­                  emissions savings, including:
                                               To gain a complete perspective, the impact the products
                                               make when used must be considered. The emissions of                      »   Construction and housing
                                               approximately 90 million metric tons of CO2 equivalents                  »   Mobility
                                               from raw materials, precursors, production and disposal                  »   Agriculture and food
                                               are offset by savings of 287 million metric tons of CO2                  »   Energy
                                               that results from the use of BASF products – a ratio of
                                               3 : 1.

                                               The greenhouse gas emissions that customers eliminate                    BASF’s corporate carbon footprint
                                               by using innovative BASF products are three times the                    90 million metric tons of CO2 emissions are balanced by
                                                                                                                        savings of 287 million metric tons of CO2.
                                               total emissions, that result from the manufacture and
                                               disposal of all BASF products. BASF aims to maintain or
                                               even improve this factor through continued innovation,                                                  	 Savings of CO2 emissions
                                               both in terms of new product development and further                                                    through BASF products in
                                               improvements to its production processes. Climate                                 287 million t         CO2 equivalents
                                               p
                                               ­ rotection products account for around 10 per cent of                            CO2 e/a
                                               BASF’s sales.




                                                                                                                              3 :1
                                                 Eco-efficiency analysis as a methodological basis

                                                 The total CO2 reducing impact of BASF products was determined
                                                 through the use of eco-efficiency analysis – a widely accepted
                                                 methodology certified by NSF International, The Public Health and
                                                 Safety Company – an American independent, not-for-profit, non-
                                                 governmental organization and the German Industrial Standards
                                                 Association (TÜV). As a rule, the eco-efficiency analysis covers the
                                                 entire product lifecycle and measures a variety of ecological fac-
                                                 tors and impacts. The net greenhouse gas potential of a product is
                                                 only one of numerous evaluated categories.
                                                                                                                              	 Emissions for raw                      90 million t
                                                                                                                              materials, manufacture and               CO2 e/a
                                                                                                                              disposal of all BASF products
                                                                                                                              in CO2 equivalents




                                                                                                                                                                                      8|9
Construction and housing: Efficient and                                                                                               Mobility: Plastics and additives for
environmentally friendly insulating materials.                                                                                        more sustainable transportation.
Improved and new eco-efficient products contribute significantly to                                                                   New product developments help reduce greenhouse gas
conserving resources and protecting the climate.                                                                                      emissions in the automotive sector.




Neopor® – energy-efficient facade                                     Polyurethanes – All around performers in                        Plastics help save weight and CO2                              High-performance additives relieve climate
insulation                                                            energy efficiency                                                                                                              impact
                                                                                                                                      The transportation sector offers a particularly high poten-
More than 50 years ago, BASF introduced a pioneering                  Thanks to their excellent insulation characteristics, poly-     tial for reducing carbon emissions. Automotive manufac-        Keropur® brand fuel additives from BASF improve gaso-
new product for efficient insulation, now known world-                urethane (PU) rigid foams are being used extensively for        turers are increasingly using lighter materials for applica-   line engine combustion when added in small amounts to
wide under the brand name Styropor®. With Neopor,                     cold as well as heat insulation applications. Besides           tions throughout the vehicle. BASF plastics provide the        fuel supply. By reducing fuel consumption and prevent-
BASF has further improved this classical product. The                 energy and cost savings, the use of PU rigid foam offers        solutions that make automobiles lighter, improve fuel          ing premature engine wear, these innovative additives
novelty of this product consists in the admixture of black            architects a broader artistic spectre as well as the cre-       e
                                                                                                                                      ­ fficiency and reduce carbon emissions.                       help eliminate pollutants and greenhouse gases that
graphite particles that improve its insulating performance            ation of more living space due to thinner construction ele-                                                                    o
                                                                                                                                                                                                     ­ therwise would be emitted into the atmosphere.
by up to 20 per cent. This means that reducing annual                 ments. In housebuilding, PU is thus being used in many          One good example is BASF’s foam Neopolen® which
heating-oil consumption in an old residential building                roof, wall and floor applications. Moreover, Elastopor®         makes the rear seat of a VW Touareg about 70 per cent          A test BASF performed jointly with a leading petroleum
from 21 to 7 liters per square meter is not only possible,            and Elastopir® rigid foams are being applied as the core        lighter. But applications for BASF plastics are not limited    company on a fleet of vehicles over 64,000 kilometers
it can actually be accomplished with less insulating                  material of metal-faced sandwich panels, e. g. as façade        to car interiors. A newly developed special grade of the       showed that a premium additive package reduced pol-
m
­ aterial.                                                            and roof elements in cold store and storage construc-           engineering plastic Ultramid® means that even heavy-           lutant emissions by 20 per cent and improved average
                                                                      tion. Furthermore, rigid foam is the preferred material for     duty components can be made of lightweight, high-              fuel economy by 2 per cent. An eco-efficiency analysis
                                                                      refrigerators and freezers as well as for the insulation of     strength plastic. Transmission bearings made of Ultra-         comparing fuel with and without additive clearly showed
Basotect® – heat insulating foam for solar                            hot water tanks and for district heating pipeline insulation.   mid, for example, are 30 to 40 per cent lighter than the       that Keropur fuel additives contribute significantly to
energy systems                                                                                                                        previous aluminum versions.                                    c
                                                                                                                                                                                                     ­ limate and environmental protection.

Solar panels on the roof can significantly reduce the en-             Eco-efficient products – reduce greenhouse                      Lightweight automotive construction’s contribution to
ergy required to heat water. Basotect, a BASF melamine                gases and save money                                            r
                                                                                                                                      ­educing CO2 emissions is easy to calculate: 100 kg of
resin foam, is widely used as thermal insulation for solar                                                                            plastic components replaces metal parts that are twice
collectors and hot water tanks. As a result, less fossil              Eco-efficiency analysis compares the environmental              as heavy and reduces fuel consumption by about ­
f
­uels are needed to produce hot water in winter – and in              i
                                                                      ­mpacts and costs of different products. The detailed           0.4 liters for every 100 km driven. A modern mid-sized
summer none are needed at all.                                        eco-efficiency analysis of BASF products for housing            car contains about 200 to 300 kg of plastics. This
                                                                      a
                                                                      ­ pplications show how they help put less greenhouse            means that this lightweight construction technique re-
                                                                      gases in the air, and more money in homeowners’                 duces the mean gasoline consumption of a mid-sized
                                                                      p
                                                                      ­ ockets.                                                       automobile by about 1 liter per 100 kilometers. BASF’s
                                                                                                                                      plastics can therefore save about the same amount of
To insulate the 200 m2 outside wall of a building, only
                                                                                                                                      CO2 annually as emitted by a medium-sized European
540 kg of Neopor insulating panels are needed in a                                                                                                                                                   The use of lighter modern plastics in automobile construction
                                                                                                                                      city.
thermal insulation composite system. Achieving the                                                                                                                                                   and performance-enhancing additives in fuel can significantly
same heat insulating effect with Styropor would mean                                                                                                                                                 reduce CO2 emissions in the automotive sector – an important
having to use about 970 kg.                                                                                                                                                                          contribution to climate protection.



     Neopor




     conventional Styropor


0	             250	             500	            750	      1000 [kg]



                                                                                                                                                                                                                                                                     10 | 11
Agriculture and food: Fertilizer                                                                                                                            Energy: Modern systems to harness
with environmental benefits.                                                                                                                                wind power more efficiently.
BASF is developing innovative products for agriculture                                                                                                      Special plastics and coatings for perfect rotor blades on
which, for example, significantly reduce emissions of                                                                                                       wind turbines.
the climatically harmful gas nitrous oxide.




Nitrification inhibitor offers benefits for                        Eco-efficiency analysis quantifies economic                                              New epoxy resin for high-efficiency                              during the curing process. This allows manufacturers of
farmers and the environment                                        and ecological benefits                                                                  rotor blades                                                     rotor blades for wind turbines to shorten production
                                                                                                                                                                                                                             times by up to 30 per cent and thereby increase their
Plants need nitrogen to grow, and absorb it mainly in the          Eco-efficiency analysis demonstrates the measurable                                      Wind energy is undoubtedly among the cleanest sources            productivity. In this way, BASF is helping to improve the
form of nitrate. The nitrate is formed in the soil from dif-       benefits of enhancing nitrogen fertilizers with BASF’s                                   of energy available, and one that will play a critical role in   economic efficiency of wind power, making it a viable,
ferent nitrogen compounds by the “nitrification process”.          n
                                                                   ­ itrification inhibitor. In the cultivation of wheat, much                              sustainably meeting the energy needs of the future.              c
                                                                                                                                                                                                                             ­ limate-friendly source of energy; today and tomorrow.
If the soil contains much more nitrate than the plants can         less fertilizer is needed to obtain the same crop yield per                              BASF products are helping to make the harvesting of
absorb, soil bacteria can convert the nitrate into the             surface area when fertilizers fortified with this active                                 wind energy more efficient. Larger and lighter rotor
greenhouse gas N2O (nitrous oxide), which has a 300                agent are used, enabling farmers to reduce the amount                                    blades increase the performance and output of modern             Special protective coating increases the
times greater climatic impact than CO2. Moreover,                  of fertilizer required and thereby lowering their cost of                                wind turbines. Epoxy resin-based composite materials             cost effectiveness of wind turbines
e
­ xcess nitrate can also be leached out into the ground            fertilization. Use of the nitrification inhibitor reduces emis-                          have become the industry standard for producing wind
water.                                                             sions of the climatically harmful nitrous oxide N2O by an                                turbine blades. Under the brand name BaxxodurTM,                 The efficiency and economic viability of wind turbines
                                                                   average 50 per cent. In 2008 alone, the use of this inno-                                BASF offers two-component systems ideally suited for             depend on more than just precise rotor production. The
Preventing the creation of too high a concentration of             vative BASF product saved more than one million metric                                   this application.                                                rotors’ durability and ease of maintenance are also key
n
­ itrate in the soil when using fertilizers is therefore crucial   tons of CO2 equivalents.                                                                                                                                  factors. Since blade surfaces are exposed to extreme
to sustainable agriculture. BASF has developed a nitrifi-                                                                                                   To ensure that large blades can be produced without              stress from sunlight and weather, the proper blade coat-
cation inhibitor that can help. When added to fertilizer,                                                                                                   d
                                                                                                                                                            ­ efects, it is important that the two components of the         ing is crucial. BASF subsidiary RELIUS COATINGS has
BASF’s nitrification inhibitor optimizes the nitrification                                                                                                  system do not react too quickly as they are applied to           been supplying special coatings that meet these high
process so that the concentration of nitrates in the soil                                                                                                   the mold. But once the material is applied, the epoxy            demands for more than ten years.
does not exceed the plant’s requirements. This allows                                                                                                       resin systems should cure rapidly, allowing for faster pro-
the farmer to use fertilizer more efficiently, and reduces                                                                                                  duction turnaround. BASF’s new Baxxodur systems use              In the RELIUS Wind Coat system, special components
N2O emissions significantly.                                                                                                                                special curing agents formulated specifically for the man-       ensure that the coatings are extremely resistant to
                                                                                                                                                            ufacture of large composite fiber structures. These mate-        weathering. They also allow all the products for the
                                                                                                                                                            rials react slowly as the mold is filled, and then rapidly       m
                                                                                                                                                                                                                             ­ ultilayer construction to be produced without solvents.



                                                                                                     BASF’s nitrification inhibitor ensures that the
                                                                                                     n
                                                                                                     ­ itrogen contained in the fertilizer is metabolized
                                                                                                     more slowly by bacteria in the soil, resulting in ­a
                                                                                                     significant reduction in the formation of climati-
                                                                                                     cally harmful nitrous oxide.




                                                                                                                                                            Baxxodur® systems from BASF
                                                                                                                                                            expedite the manufacture of
                                                                                                                                                            heavy duty rotor blades for wind
                                                                                                                                                            turbines by up to 30 per cent –
                                                                                                                                                            making environmentally friendly
                                                                                                                                                            wind energy more competitive.




                                                                                                                                                                                                                                                                                         12 | 13
Using resources sparingly:                                                                                                                      Reducing emissions:
the Verbund.                                                                                                                                    improving processes.
With its integrated Verbund system and high efficiency                                                                                          BASF’s innovative technologies are reducing emissions of
power plants, BASF reduces production costs and helps                                                                                           nitrous oxide worldwide – not just at its own sites, but at
preserve the environment and climate.                                                                                                           customers’ sites as well.




BASF re-uses waste heat to save energy                            Increasing production – reducing emissions                                    Less nitrous oxide thanks to BASF catalyst                   Nitrous oxide as a starting material in
                                                                                                                                                                                                             p
                                                                                                                                                                                                             ­ roduction
Our Verbund system, which links production and energy             The Verbund and the high-efficiency combined heat and                         Nitrous oxide (N2O) is a particularly potent greenhouse
requirements, makes a major contribution to the efficient         power (CHP) plants make it possible to reduce emis-                           gas. It is formed in a variety of ways, including as a by-   For the production of CDon (cyclododecanone), BASF
use of energy. Linking plants this way reduces logistical         sions and lower resource consumption. Through this                            product of various chemical processes. BASF has been         has developed an original new process to utilize nitrous
costs associated with transporting chemicals and also             strategy, BASF has succeeded in uncoupling quantitative                       working for years to reduce nitrous oxide emissions in       oxide as an oxidizing agent. The process operates in
creates a built-in source of raw materials and energy. ­          production growth from the associated greenhouse gas                          chemical processes by using a N2O decomposition              three steps and requires only a single catalyst – in con-
For example, the waste heat from one production plant             emissions. Between 1990 and 2009, we reduced green-                           c
                                                                                                                                                ­ atalyst. This catalyst converts by-product nitrous oxide   trast to the conventional production process with five
is used for the production in the neighboring plant. This         house gas emissions by 27 per cent in absolute terms                          a
                                                                                                                                                ­ lmost completely into its components, nitrogen and         steps and three catalysts. The yield of the finished prod-
integrated heat utilization system is operated at all of          and specifically by 61 per cent. By 2020, we aim to                           o
                                                                                                                                                ­ xygen, thereby preventing the greenhouse gas from          uct CDon, used for example as a raw material in the
BASF’s large sites. The result: about 45 per cent of              achieve another big step, and have set ourselves an                           e
                                                                                                                                                ­ ntering the atmosphere.                                    manufacture of plastics, is also higher.
BASF’s steam requirements are supplied by the use of              a
                                                                  ­ mbitious new goal for 2008: a 25 per cent reduction in
waste heat and incineration of waste from its own pro-            our specific greenhouse gas emissions per metric ton of                       BASF has installed the catalyst in all its plants in which   A CDon plant of this type will be coming on stream at
duction plants. BASF’s world headquarters site in Lud-            sales product compared with 2002.                                             nitrous oxide is formed as a by-product. Since techno­       the Ludwigshafen Verbund site at the end of 2009. This
wigshafen derives an impressive 51 per cent of its steam                                                                                        logy transfer to emerging economies is key to global         new, internationally acclaimed process is one example of
requirements from the Verbund.                                    The high energy-efficiency of BASF’s Verbund sites is                         c
                                                                                                                                                ­ limate protection, BASF has also made its N2O decom-       how economic efficiency and climate protection can go
                                                                  also reflected in BASF’s Corporate Carbon Footprint:                          position catalyst technology available to a chemical         hand in hand.
To meet steam and electricity requirements beyond                 With 27 million metric tons of CO2 equivalents, the                           company in China.
these levels, BASF operates combined heat and power               s
                                                                  ­ maller part of the emissions caused during the life cycle
plants (CHP). The simultaneous production of electricity          of the BASF products comes from our own production.                           Overall, the use of the BASF N2O decomposition catalyst
and steam allows BASF to achieve an overall efficiency            Thanks in large part to the Verbund, the emissions asso-                      reduces nitrous oxide emissions equivalent to about ­
of almost 90 per cent. To maximize electricity production         ciated with the actual production of BASF’s products are                      40 million metric tons of CO2 annually.
in the plants, combined cycle gas turbines are used. This         lower than the emissions associated with other upstream
highly effective power generation system supplies 3.5             and downstream steps in the value chain.




                                                                  1990 2009
times more electricity per metric ton of steam than con-
ventional CHP technology.

Among the fossil fuels, natural gas produces the lowest                                                                                                                                                        Nitrous oxide is a particularly potent greenhouse gas. Its
                                                                                                                          + 86 %
CO2 emissions per kWh of generated electricity. World-                                                                    Increase in                                                                          global warming potential is about 300 times greater than
wide, BASF supplies more than 75 per cent of its energy                                                                   production volumes                                                                   that of carbon dioxide.
requirements with the best available natural gas technol-
ogy.



                                                                                                                          – 27 %
                                                                                                                          Absolute greenhouse
                                                                                                                          gas emissions

                          BASF has succeeded in its chemical
                                                                                                                          – 61 %
                                                                                                                          Specific GHG
                          operations in uncoupling quantitative
                                                                                                                          emissions per
                          growth and the associated greenhouse                                                                                  The BASF-N2O decomposition catalyst converts
                                                                                                                          product volume
                          gas emissions.                                                                                                        nitrous oxide into harmless nitrogen and oxygen.



                                                                                                                                                                                                                                                                            14 | 15
Ideas for the future:
research and development.
BASF is developing new technologies and
materials to power the future.



                                                                                                                                                                                          Manufacture of membrane electrode assemblies (MEAs).
                                                                                                                                                                                          The MEA is the heart of the fuel cell.




Organic solar cells – climate friendly                        Fuel cells – technology of the future for                     Lithium ion batteries – energy stores of the                  Lithium ion batteries are also used, for example, in wind
e
­ lectricity supply                                           e
                                                              ­ nergy conversion                                            future                                                        turbines for stationary energy storage. In 2006, about ­
                                                                                                                                                                                          15 per cent of the wind energy generated could not be
Technologies to produce electricity from renewable and        BASF’s Energy Management growth cluster is also in-           Together with other German companies, BASF will be            supplied to the grid because of the lack of suitable stor-
sustainable sources hold the key to the climate friendly      volved in the further development of fuel cell technology     i
                                                                                                                            ­nvesting several million euros over the next few years in    age capacity. This intermediate storage option, therefore,
energy mix we will need in the future. Water power, wind      as a means of energy conversion. A fuel cell is like a        the research and development of lithium ion batteries.        will improve the utilization of sustainable energy sources
power and solar energy are all important components of        small chemical factory. Inside the cell, the “fuels” hydro-   This “alliance for innovation” will be combining resources    in the future.
this approach, although generating solar energy con­          gen and oxygen react to produce water vapor, thereby          from private sector investment, science and government;
tinues to be prohibitively expensive. BASF is playing a       generating electricity and heat. The great advantage of       the project is part of the Federal Republic of Germany’s      As the energy stores of the future, lithium ion batteries
leading role in the drive toward more cost-effective solar    fuel cell technology is that pure water is the only emis-     integrated energy climate program.                            are a key technology for climate friendly mobile and sta-
e
­ nergy through its development of groundbreaking solar       sion formed. The cells can also produce electricity and                                                                     tionary energy supply. BASF therefore sees the alliance
cells for “organic photovoltaics”. Instead of very costly     heat very efficiently at the same time. However, fuel cell    Lithium ion batteries can not only be recharged faster        for innovation as offering a major opportunity to improve
high-purity silicon used in conventional solar cells, this    technology can only contribute to climate protection if       than other available batteries, they are also capable of      climate protection.
new technology uses organic compounds to trap the             renewably produced electricity is available to provide the    storing electricity more efficiently, meaning they are also
sunlight and convert it into electrical energy. The organic   hydrogen as fuel. Fuel cells could then, for example, be      much lighter.
materials are expected to be easier and thus cheaper to       used as very climate friendly components for refrigerated
process. Additionally, the production of organic solar        vehicles, for automotive propulsion systems or to gener-      The new lithium ion battery technology is intended main-
cells consumes much less energy and raw materials,            ate electricity and heat in private homes.                    ly for transportation applications, such as hybrid auto-      Lithium ion batteries for modern hybrid automobiles are particularly light-
such as silver, giving them a decisive ecological advan-                                                                    motive propulsion systems. The use of lithium ion batter-     weight and effective. This results in lower fuel consumption and fewer
tage over conventional silicon-based solar cells.             BASF has specially promoted this area of technology by        ies together with an internal combustion engine makes         CO2 emissions – providing benefits for man and the environment.

                                                              investing in several companies and has now combined           propulsion significantly more efficient in energy terms – ­
                                                              all its fuel cell expertise in the company BASF Fuel Cell     a hybrid automobile can help save up to 20 per cent fuel
                                                              GmbH.                                                         and the associated CO2 emissions.

                                                              These investments have created a platform for develop-
                                                              ing high-efficiency fuel cell technologies. Between 2006
                                                              and 2008, BASF invested 90 million euros into research
                                                                                                               ­
                                                              in this cutting-edge field of technology.

Organic photovoltaics is paving the way to
sustainable electricity generation.




                                                                                                                              BASF spends more than one third of its entire research
                                                                                                                              budget – about 400 million euros – in the areas of energy
                                                                                                                              efficiency, climate protection, resource conservation and
                                                                                                                              renewable raw materials.




                                                                                                                                                                                                                                                                    16 | 17
Active climate protection –
BASF is investing in the future.
BASF wants to continue contributing to climate protection
with innovative product developments and by further
i
­mproving its production processes.




Climate protection goals up to 2020                         Worldwide recognition for BASF’s climate
                                                            strategy                                                      BASF is constantly improving the energy
BASF wants to maintain or even improve the factor of ­
3 in climate protection over the long term by constantly    In September 2009, BASF was included again in the re-
                                                                                                                          e
                                                                                                                          ­ fficiency of its processes and is developing
optimizing its products and continuing to develop inno-
vative new materials for groundbreaking technologies for
                                                            nowned Dow Jones Sustainability Index (DJSI World) as
                                                            the world’s leading chemical company. This distinction
                                                                                                                          new products for climate protection.
construction, transportation, agriculture and energy. But   was awarded in recognition of BASF’s climate protection
BASF also aims to achieve further reductions of CO2         strategy, risk management and its human resources de-
emissions and energy consumption in its own produc-
tion. BASF is investing in a range of measures for this
                                                            velopment. The companies included in the DJSI World
                                                            are selected from all 2500 members of the Dow Jones
                                                                                                                          BASF’s Corporate Carbon Footprint shows:
purpose and has set itself new and ambitious goals for
the future: by 2020, BASF intends to reduce its specific
                                                            Global Index: based on sustainability criteria, the top ten
                                                            per cent in each industry
                                                                                                                          3 : 1 for climate protection.
greenhouse gas emissions per metric ton of sales prod-      group are selected.
uct by 25 per cent compared with 2002. The energy
e
­ fficiency of the production processes is also to be in-   Also in 2009, BASF was included again in the presti-          Taking active responsibility for climate
creased by a further 25 per cent over the same period,      gious Carbon Disclosure Leadership Index (CDLI). This
because energy efficiency is the key to combining           index published by the international initiative Carbon        p
                                                                                                                          ­ rotection and the environment is essential.
c
­ limate protection with economic benefits.                 D
                                                            ­ isclosure Project (CDP) is an international honor roll ­
                                                            for corporations addressing the challenges of climate         Industry, government and citizens all over
                                                                                                                          the world must work as one to advance the
                                                            change and carbon disclosure practices. BASF ranks
                                                            2nd with 94 out of 100 points in the CDLI overall and
                                                            first in the sector “Materials”. In addition BASF is in the
                                                            top-twelve of the new establisehd category “Perfor-           cause of global climate protection.
                                                            mance”.




Climate protection targets for
BASF’s production


  Increase in energy efficiency in
  production by 25 % up to 2020
  compared with 2002



  Reduction in specific greenhouse
  gas emissions by 25 % up to 2020
  compared with 2002




                                                                                                                                                                           18 | 19
BASF supports the chemical industry’s global
            initiative Responsible Care®.


This brochure is printed
on FSC certified paper
(Opus Praximatt).




further information

Coordination Climate Protection:
Dr. Cordula Mock-Knoblauch, Phone: +49 621 60-22325
Sustainability Center:
Dr. Eckhard Koch, Phone: +49 621 60-21995
Communications and Government Relations
Energy  Climate Policy:
Dr. Wolfgang Weber, Phone: +49 621 60-41408

Published by: BASF SE, D-67056 Ludwigshafen, Germany (2009)
Editor (responsible): Dr. Cordula Mock-Knoblauch
Conception and Creation: Hübner  Sturk Werbeagentur GWA, D-Bensheim

BASF Group publications can be ordered from:                           GU 1001-E
Phone: +49 621 60-91827, www.basf.com/mediaorders




www.basf.com/climateprotection

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BASF Climate Protection Brochure

  • 1. Taking Responsibility. Shaping The Future. Climate protection with BASF
  • 2. Contents Climate change – a global challenge. Sustainable solutions to climate protection require everyone to play their part. BASF is fulfilling its responsibility in a variety of ways. Climate change – A global challenge |3 Climate change is a global challenge BASF responds to the challenge Climate change is one of our era’s most significant global Climate protection is an integral part of BASF’s global challenges. Industry, science, governments and citizens corporate strategy: “We ensure sustainable develop- Interview with BASF’s Climate Protection Officer |4 across the globe must work in tandem to halt rising ment”. greenhouse gas emissions. BASF is the world’s first company to perform a compre- BASF’s Corporate Carbon Footprint |6 BASF sees climate protection as a challenge that calls hensive analysis of the greenhouse gas emissions asso- for global strategies, and accordingly, supports the goals ciated with its operations. The analysis includes not only 3 : 1 for more climate protection of the Kyoto Protocols. Greenhouse gases act globally, BASF’s own emissions, but the entire lifecycle of its not locally. This is why we need to take a global view, not products; from raw material sourcing through production only in our climate models but perhaps most importantly to use and disposal. Construction and housing: in our analysis of the economic and social implications. The solutions to climate change require unified, coordi- BASF constantly strives to optimize its processes to Efficient and environmentally friendly insulating materials | 10 nated global action and globally binding targets. achieve greater energy efficiency and conserve resourc- es wherever possible. BASF’s integrated Verbund sys- Mobility: tem, for example, contributes significantly to resources Plastics and additives for more sustainable transportation conservation by intelligently linking the energy demands of different production plants. Above all, however, it is Agriculture and food: BASF’s products that contribute to climate protection by Fertilizer with environmental benefits enabling customers to reduce their own greenhouse gas emissions. Developing groundbreaking new products that contribute to climate protection is an important Energy: component of BASF’s climate protection strategy. Modern systems to harness wind power more efficiently BASF is also the first global industrial company to ap- point a climate protection officer. By coordinating the Using resources sparingly: The Verbund | 14 company’s long-term worldwide climate protection ­ trategy, the climate protection officer helps ensure sus- s Reducing emissions: Improving processes tainable success. To BASF, sustainable success means striving every day to achieve the inter-dependent goals of profitable growth, sound environmental policy and s ­ ocial responsibility. Ideas for the future: Research and development | 16 Active climate protection – BASF is investing in the future | 18 Sustainable action means maintaining a balance between economy, ecology and social responsibility. BASF addresses this challenge anew every day. 2|3
  • 3. Interview with BASF’s Climate Protection Officer. Climate protection is a long-term strategic task, explains Dr. Ulrich von Deessen. “ limate protection is an important C consideration in all of BASF’s b ­ usiness processes.” Dr. Ulrich von Deessen was appointed the first Climate Protection Officer of BASF in 2008. The Climate Protection Officer is a member of BASF’s Sustainability Council and coordinates all BASF activities in this area worldwide. By creating this position, BASF is emphasizing the strategic importance of climate protection for the company. Why does BASF need a Climate Protection Officer? What view do BASF’s employees take of climate Climate protection affects virtually all of BASF’s business change? processes. As Climate Protection Officer (CPO), my role Our employees are naturally aware of climate change is to coordinate all of BASF’s activities in this field around from the media and we also address this issue in our the world. The main priority is to establish BASF’s long- company publications. Our employees are keen to make term positioning in respect of climate protection. I act as a really active contribution to climate protection. At our the information hub and coordinator, but also as the largest site in Ludwigshafen, we launched a campaign mentor for climate protection within BASF. as part of the idea management scheme in which all e ­ mployees were asked to submit suggestions for how What real decision-making powers do you have? BASF can save carbon emissions. More than 1,000 As head of the Environment, Health and Safety compe- ideas were put forward and are now being implemented tence center, I am responsible for many of the issues one at a time. r ­elated directly or indirectly to climate protection. I report directly to the Board of Executive Directors and prepare How important is this issue to you personally? its decisions on the issue of climate protection. The Cli- Very important. After all, climate protection means that mate Protection Officer is also a member of the Sustain- efficiency in the way we use resources and energy must ability Council, which manages all of BASF’s activities be improved significantly on a global scale. This is the relating to sustainability and launches global initiatives big challenge facing us. This is the only way that emerging and projects. All in all, I think a company could hardly nations and developing countries will be able to enjoy give a Climate Protection Officer more influence. We sustained growth without industrialized countries experi- mean business. encing a dramatic drop in wealth. What is the first thing you intend to do? Our new climate protection targets show us the way ahead: We will be closely examining the energy efficiency at our sites worldwide and see where we can do even better. Besides optimizing our production processes, improving existing and developing new products for cli- mate protection is an important activity that contributes to improving our corporate carbon footprint. We have also convened a number of experts together in a group which monitors the publications on climate change and ­ xamines the climatic data at BASF’s various sites. e 4|5
  • 4. BASF’s Corporate Carbon Footprint. In February 2008, BASF became the first company in the world to present a comprehensive carbon footprint which was updated in October 2009. It covers the entire lifecycle of BASF’s products, from sourcing of raw materials to product disposal. Total lifecycle analysis Emissions from production and disposal BASF’s corporate carbon footprint analysis wins European sustainability award 2008 and Based on 2008 data, the analysis includes not only In 2008, BASF released 27 million metric tons of CO2 sets an industry standard in 2009 the emissions from BASF’s own sites, but also the equivalents worldwide from its own production sites and In October 2008, BASF was honored by the European Chemical Industry Association raw materials and precursors, including their man- for generating electricity and steam. The disposal of all (CEFIC) with the European Responsible Care Award. The jury paid tribute to the project ufacture and transport, business travel as well as products produced in 2008 will result in just under ­ as employing a worldwide unique approach to presenting a comprehensive carbon the disposal of all chemical products at the end of 25 million metric tons of CO2 emissions. The analysis is f ­ ootprint for a company. Furthermore, BASF’s methodology was taken as a basis for the their lifecycle. based on the assumption that all products are sent for c ­ alculation of a study for the global chemical industry which was compiled from the disposal in landfills or in incinerator plants. The resulting ­International Council of Chemical Associations (ICCA) in July 2009. The calculations The analysis of greenhouse gas emissions in BASF’s corporate show as well that chemistry plays an outstanding role in enabling climate protection and At the same time, BASF has reviewed its product energy from incineration is used to generate electricity carbon footprint takes into account the entire lifecycle of a that its products help to curb greenhouse gas emissions in the same order of magnitude. portfolio to determine to what extent green house and is entered on the credit side. product from raw material sourcing to disposal. gases can be saved when BASF products are used by customers. This comparison of emissions and savings represents BASF’s corporate carbon foot- Savings in product use Greenhouse gas savings print. The analysis takes into account all product groups that through their use and application by BASF’s customers Manufacture Use Disposal Emissions from raw materials and save at least twice the amount of greenhouse gas emis- precursors sions compared to the amount they emit during their production and disposal. The calculations cover two The complete precursor chains were analyzed for about types of savings effects: savings compared to the use of 90 per cent of BASF’s externally-purchased raw materi- substitute products available on the market and savings als. Both the raw materials and the precursors and auxil- compared to the non-use of BASF’s products, for exam- iaries, such as solvents, were taken into account. The ple a house built with and without BASF insulating mate- analysis showed that the transportation and manufacture rial. Result: the products sold by BASF in 2008 make Precursors Products Use of products Energy of the raw materials, precursors and auxiliaries pur- possible a global savings of 287 million metric tons of production chased ­ xternally by BASF for the products manufac- e CO2 emissions. tured in 2008 generated 35 million metric tons of CO2 equivalents (in the form of CO2 and other climate rele- vant gases). Eco-Institute confirms BASF’s results The Eco-Institute in Freiburg reviewed BASF’s calculations as an independent expert evaluator and reached the following conclusions: n Eco-Institute validated the methodology and calculation of the greenhouse The Raw material sourcing Energy Products Use of products Incineration or gas emissions and savings. and transport generation landfilling n Compared to other studies, BASF’s corporate carbon footprint analysis is uniquely detailed and its use of lifecycle analysis methodology is particularly groundbreaking. n Eco-Institute recommends that other companies should also present such The broader-based corporate carbon footprints in future. Greenhouse gas emissions 6|7
  • 5. 3 : 1 for more climate protection. BASF products save three times more CO2 than is produced by the manufacture and disposal of all of BASF’s products. BASF’s products help reduce CO2 emissions across the globe. In this way, BASF combines ecological and social responsibility with e ­ conomic success. BASF’s products actively contribute to Significant carbon emissions savings ­climate protection p ­ otential through innovative products The corporate carbon footprint analysis shows that BASF is developing products specifically aimed at mar- merely analyzing the greenhouse gas emissions from ket sectors and industries with high potential for carbon production plants only gives one part of the picture. ­ emissions savings, including: To gain a complete perspective, the impact the products make when used must be considered. The emissions of » Construction and housing approximately 90 million metric tons of CO2 equivalents » Mobility from raw materials, precursors, production and disposal » Agriculture and food are offset by savings of 287 million metric tons of CO2 » Energy that results from the use of BASF products – a ratio of 3 : 1. The greenhouse gas emissions that customers eliminate BASF’s corporate carbon footprint by using innovative BASF products are three times the 90 million metric tons of CO2 emissions are balanced by savings of 287 million metric tons of CO2. total emissions, that result from the manufacture and disposal of all BASF products. BASF aims to maintain or even improve this factor through continued innovation, Savings of CO2 emissions both in terms of new product development and further through BASF products in improvements to its production processes. Climate 287 million t CO2 equivalents p ­ rotection products account for around 10 per cent of CO2 e/a BASF’s sales. 3 :1 Eco-efficiency analysis as a methodological basis The total CO2 reducing impact of BASF products was determined through the use of eco-efficiency analysis – a widely accepted methodology certified by NSF International, The Public Health and Safety Company – an American independent, not-for-profit, non- governmental organization and the German Industrial Standards Association (TÜV). As a rule, the eco-efficiency analysis covers the entire product lifecycle and measures a variety of ecological fac- tors and impacts. The net greenhouse gas potential of a product is only one of numerous evaluated categories. Emissions for raw 90 million t materials, manufacture and CO2 e/a disposal of all BASF products in CO2 equivalents 8|9
  • 6. Construction and housing: Efficient and Mobility: Plastics and additives for environmentally friendly insulating materials. more sustainable transportation. Improved and new eco-efficient products contribute significantly to New product developments help reduce greenhouse gas conserving resources and protecting the climate. emissions in the automotive sector. Neopor® – energy-efficient facade Polyurethanes – All around performers in Plastics help save weight and CO2 High-performance additives relieve climate insulation energy efficiency impact The transportation sector offers a particularly high poten- More than 50 years ago, BASF introduced a pioneering Thanks to their excellent insulation characteristics, poly- tial for reducing carbon emissions. Automotive manufac- Keropur® brand fuel additives from BASF improve gaso- new product for efficient insulation, now known world- urethane (PU) rigid foams are being used extensively for turers are increasingly using lighter materials for applica- line engine combustion when added in small amounts to wide under the brand name Styropor®. With Neopor, cold as well as heat insulation applications. Besides tions throughout the vehicle. BASF plastics provide the fuel supply. By reducing fuel consumption and prevent- BASF has further improved this classical product. The energy and cost savings, the use of PU rigid foam offers solutions that make automobiles lighter, improve fuel ing premature engine wear, these innovative additives novelty of this product consists in the admixture of black architects a broader artistic spectre as well as the cre- e ­ fficiency and reduce carbon emissions. help eliminate pollutants and greenhouse gases that graphite particles that improve its insulating performance ation of more living space due to thinner construction ele- o ­ therwise would be emitted into the atmosphere. by up to 20 per cent. This means that reducing annual ments. In housebuilding, PU is thus being used in many One good example is BASF’s foam Neopolen® which heating-oil consumption in an old residential building roof, wall and floor applications. Moreover, Elastopor® makes the rear seat of a VW Touareg about 70 per cent A test BASF performed jointly with a leading petroleum from 21 to 7 liters per square meter is not only possible, and Elastopir® rigid foams are being applied as the core lighter. But applications for BASF plastics are not limited company on a fleet of vehicles over 64,000 kilometers it can actually be accomplished with less insulating material of metal-faced sandwich panels, e. g. as façade to car interiors. A newly developed special grade of the showed that a premium additive package reduced pol- m ­ aterial. and roof elements in cold store and storage construc- engineering plastic Ultramid® means that even heavy- lutant emissions by 20 per cent and improved average tion. Furthermore, rigid foam is the preferred material for duty components can be made of lightweight, high- fuel economy by 2 per cent. An eco-efficiency analysis refrigerators and freezers as well as for the insulation of strength plastic. Transmission bearings made of Ultra- comparing fuel with and without additive clearly showed Basotect® – heat insulating foam for solar hot water tanks and for district heating pipeline insulation. mid, for example, are 30 to 40 per cent lighter than the that Keropur fuel additives contribute significantly to energy systems previous aluminum versions. c ­ limate and environmental protection. Solar panels on the roof can significantly reduce the en- Eco-efficient products – reduce greenhouse Lightweight automotive construction’s contribution to ergy required to heat water. Basotect, a BASF melamine gases and save money r ­educing CO2 emissions is easy to calculate: 100 kg of resin foam, is widely used as thermal insulation for solar plastic components replaces metal parts that are twice collectors and hot water tanks. As a result, less fossil Eco-efficiency analysis compares the environmental as heavy and reduces fuel consumption by about ­ f ­uels are needed to produce hot water in winter – and in i ­mpacts and costs of different products. The detailed 0.4 liters for every 100 km driven. A modern mid-sized summer none are needed at all. eco-efficiency analysis of BASF products for housing car contains about 200 to 300 kg of plastics. This a ­ pplications show how they help put less greenhouse means that this lightweight construction technique re- gases in the air, and more money in homeowners’ duces the mean gasoline consumption of a mid-sized p ­ ockets. automobile by about 1 liter per 100 kilometers. BASF’s plastics can therefore save about the same amount of To insulate the 200 m2 outside wall of a building, only CO2 annually as emitted by a medium-sized European 540 kg of Neopor insulating panels are needed in a The use of lighter modern plastics in automobile construction city. thermal insulation composite system. Achieving the and performance-enhancing additives in fuel can significantly same heat insulating effect with Styropor would mean reduce CO2 emissions in the automotive sector – an important having to use about 970 kg. contribution to climate protection. Neopor conventional Styropor 0 250 500 750 1000 [kg] 10 | 11
  • 7. Agriculture and food: Fertilizer Energy: Modern systems to harness with environmental benefits. wind power more efficiently. BASF is developing innovative products for agriculture Special plastics and coatings for perfect rotor blades on which, for example, significantly reduce emissions of wind turbines. the climatically harmful gas nitrous oxide. Nitrification inhibitor offers benefits for Eco-efficiency analysis quantifies economic New epoxy resin for high-efficiency during the curing process. This allows manufacturers of farmers and the environment and ecological benefits rotor blades rotor blades for wind turbines to shorten production times by up to 30 per cent and thereby increase their Plants need nitrogen to grow, and absorb it mainly in the Eco-efficiency analysis demonstrates the measurable Wind energy is undoubtedly among the cleanest sources productivity. In this way, BASF is helping to improve the form of nitrate. The nitrate is formed in the soil from dif- benefits of enhancing nitrogen fertilizers with BASF’s of energy available, and one that will play a critical role in economic efficiency of wind power, making it a viable, ferent nitrogen compounds by the “nitrification process”. n ­ itrification inhibitor. In the cultivation of wheat, much sustainably meeting the energy needs of the future. c ­ limate-friendly source of energy; today and tomorrow. If the soil contains much more nitrate than the plants can less fertilizer is needed to obtain the same crop yield per BASF products are helping to make the harvesting of absorb, soil bacteria can convert the nitrate into the surface area when fertilizers fortified with this active wind energy more efficient. Larger and lighter rotor greenhouse gas N2O (nitrous oxide), which has a 300 agent are used, enabling farmers to reduce the amount blades increase the performance and output of modern Special protective coating increases the times greater climatic impact than CO2. Moreover, of fertilizer required and thereby lowering their cost of wind turbines. Epoxy resin-based composite materials cost effectiveness of wind turbines e ­ xcess nitrate can also be leached out into the ground fertilization. Use of the nitrification inhibitor reduces emis- have become the industry standard for producing wind water. sions of the climatically harmful nitrous oxide N2O by an turbine blades. Under the brand name BaxxodurTM, The efficiency and economic viability of wind turbines average 50 per cent. In 2008 alone, the use of this inno- BASF offers two-component systems ideally suited for depend on more than just precise rotor production. The Preventing the creation of too high a concentration of vative BASF product saved more than one million metric this application. rotors’ durability and ease of maintenance are also key n ­ itrate in the soil when using fertilizers is therefore crucial tons of CO2 equivalents. factors. Since blade surfaces are exposed to extreme to sustainable agriculture. BASF has developed a nitrifi- To ensure that large blades can be produced without stress from sunlight and weather, the proper blade coat- cation inhibitor that can help. When added to fertilizer, d ­ efects, it is important that the two components of the ing is crucial. BASF subsidiary RELIUS COATINGS has BASF’s nitrification inhibitor optimizes the nitrification system do not react too quickly as they are applied to been supplying special coatings that meet these high process so that the concentration of nitrates in the soil the mold. But once the material is applied, the epoxy demands for more than ten years. does not exceed the plant’s requirements. This allows resin systems should cure rapidly, allowing for faster pro- the farmer to use fertilizer more efficiently, and reduces duction turnaround. BASF’s new Baxxodur systems use In the RELIUS Wind Coat system, special components N2O emissions significantly. special curing agents formulated specifically for the man- ensure that the coatings are extremely resistant to ufacture of large composite fiber structures. These mate- weathering. They also allow all the products for the rials react slowly as the mold is filled, and then rapidly m ­ ultilayer construction to be produced without solvents. BASF’s nitrification inhibitor ensures that the n ­ itrogen contained in the fertilizer is metabolized more slowly by bacteria in the soil, resulting in ­a significant reduction in the formation of climati- cally harmful nitrous oxide. Baxxodur® systems from BASF expedite the manufacture of heavy duty rotor blades for wind turbines by up to 30 per cent – making environmentally friendly wind energy more competitive. 12 | 13
  • 8. Using resources sparingly: Reducing emissions: the Verbund. improving processes. With its integrated Verbund system and high efficiency BASF’s innovative technologies are reducing emissions of power plants, BASF reduces production costs and helps nitrous oxide worldwide – not just at its own sites, but at preserve the environment and climate. customers’ sites as well. BASF re-uses waste heat to save energy Increasing production – reducing emissions Less nitrous oxide thanks to BASF catalyst Nitrous oxide as a starting material in p ­ roduction Our Verbund system, which links production and energy The Verbund and the high-efficiency combined heat and Nitrous oxide (N2O) is a particularly potent greenhouse requirements, makes a major contribution to the efficient power (CHP) plants make it possible to reduce emis- gas. It is formed in a variety of ways, including as a by- For the production of CDon (cyclododecanone), BASF use of energy. Linking plants this way reduces logistical sions and lower resource consumption. Through this product of various chemical processes. BASF has been has developed an original new process to utilize nitrous costs associated with transporting chemicals and also strategy, BASF has succeeded in uncoupling quantitative working for years to reduce nitrous oxide emissions in oxide as an oxidizing agent. The process operates in creates a built-in source of raw materials and energy. ­ production growth from the associated greenhouse gas chemical processes by using a N2O decomposition three steps and requires only a single catalyst – in con- For example, the waste heat from one production plant emissions. Between 1990 and 2009, we reduced green- c ­ atalyst. This catalyst converts by-product nitrous oxide trast to the conventional production process with five is used for the production in the neighboring plant. This house gas emissions by 27 per cent in absolute terms a ­ lmost completely into its components, nitrogen and steps and three catalysts. The yield of the finished prod- integrated heat utilization system is operated at all of and specifically by 61 per cent. By 2020, we aim to o ­ xygen, thereby preventing the greenhouse gas from uct CDon, used for example as a raw material in the BASF’s large sites. The result: about 45 per cent of achieve another big step, and have set ourselves an e ­ ntering the atmosphere. manufacture of plastics, is also higher. BASF’s steam requirements are supplied by the use of a ­ mbitious new goal for 2008: a 25 per cent reduction in waste heat and incineration of waste from its own pro- our specific greenhouse gas emissions per metric ton of BASF has installed the catalyst in all its plants in which A CDon plant of this type will be coming on stream at duction plants. BASF’s world headquarters site in Lud- sales product compared with 2002. nitrous oxide is formed as a by-product. Since techno­ the Ludwigshafen Verbund site at the end of 2009. This wigshafen derives an impressive 51 per cent of its steam logy transfer to emerging economies is key to global new, internationally acclaimed process is one example of requirements from the Verbund. The high energy-efficiency of BASF’s Verbund sites is c ­ limate protection, BASF has also made its N2O decom- how economic efficiency and climate protection can go also reflected in BASF’s Corporate Carbon Footprint: position catalyst technology available to a chemical hand in hand. To meet steam and electricity requirements beyond With 27 million metric tons of CO2 equivalents, the company in China. these levels, BASF operates combined heat and power s ­ maller part of the emissions caused during the life cycle plants (CHP). The simultaneous production of electricity of the BASF products comes from our own production. Overall, the use of the BASF N2O decomposition catalyst and steam allows BASF to achieve an overall efficiency Thanks in large part to the Verbund, the emissions asso- reduces nitrous oxide emissions equivalent to about ­ of almost 90 per cent. To maximize electricity production ciated with the actual production of BASF’s products are 40 million metric tons of CO2 annually. in the plants, combined cycle gas turbines are used. This lower than the emissions associated with other upstream highly effective power generation system supplies 3.5 and downstream steps in the value chain. 1990 2009 times more electricity per metric ton of steam than con- ventional CHP technology. Among the fossil fuels, natural gas produces the lowest Nitrous oxide is a particularly potent greenhouse gas. Its + 86 % CO2 emissions per kWh of generated electricity. World- Increase in global warming potential is about 300 times greater than wide, BASF supplies more than 75 per cent of its energy production volumes that of carbon dioxide. requirements with the best available natural gas technol- ogy. – 27 % Absolute greenhouse gas emissions BASF has succeeded in its chemical – 61 % Specific GHG operations in uncoupling quantitative emissions per growth and the associated greenhouse The BASF-N2O decomposition catalyst converts product volume gas emissions. nitrous oxide into harmless nitrogen and oxygen. 14 | 15
  • 9. Ideas for the future: research and development. BASF is developing new technologies and materials to power the future. Manufacture of membrane electrode assemblies (MEAs). The MEA is the heart of the fuel cell. Organic solar cells – climate friendly Fuel cells – technology of the future for Lithium ion batteries – energy stores of the Lithium ion batteries are also used, for example, in wind e ­ lectricity supply e ­ nergy conversion future turbines for stationary energy storage. In 2006, about ­ 15 per cent of the wind energy generated could not be Technologies to produce electricity from renewable and BASF’s Energy Management growth cluster is also in- Together with other German companies, BASF will be supplied to the grid because of the lack of suitable stor- sustainable sources hold the key to the climate friendly volved in the further development of fuel cell technology i ­nvesting several million euros over the next few years in age capacity. This intermediate storage option, therefore, energy mix we will need in the future. Water power, wind as a means of energy conversion. A fuel cell is like a the research and development of lithium ion batteries. will improve the utilization of sustainable energy sources power and solar energy are all important components of small chemical factory. Inside the cell, the “fuels” hydro- This “alliance for innovation” will be combining resources in the future. this approach, although generating solar energy con­ gen and oxygen react to produce water vapor, thereby from private sector investment, science and government; tinues to be prohibitively expensive. BASF is playing a generating electricity and heat. The great advantage of the project is part of the Federal Republic of Germany’s As the energy stores of the future, lithium ion batteries leading role in the drive toward more cost-effective solar fuel cell technology is that pure water is the only emis- integrated energy climate program. are a key technology for climate friendly mobile and sta- e ­ nergy through its development of groundbreaking solar sion formed. The cells can also produce electricity and tionary energy supply. BASF therefore sees the alliance cells for “organic photovoltaics”. Instead of very costly heat very efficiently at the same time. However, fuel cell Lithium ion batteries can not only be recharged faster for innovation as offering a major opportunity to improve high-purity silicon used in conventional solar cells, this technology can only contribute to climate protection if than other available batteries, they are also capable of climate protection. new technology uses organic compounds to trap the renewably produced electricity is available to provide the storing electricity more efficiently, meaning they are also sunlight and convert it into electrical energy. The organic hydrogen as fuel. Fuel cells could then, for example, be much lighter. materials are expected to be easier and thus cheaper to used as very climate friendly components for refrigerated process. Additionally, the production of organic solar vehicles, for automotive propulsion systems or to gener- The new lithium ion battery technology is intended main- cells consumes much less energy and raw materials, ate electricity and heat in private homes. ly for transportation applications, such as hybrid auto- Lithium ion batteries for modern hybrid automobiles are particularly light- such as silver, giving them a decisive ecological advan- motive propulsion systems. The use of lithium ion batter- weight and effective. This results in lower fuel consumption and fewer tage over conventional silicon-based solar cells. BASF has specially promoted this area of technology by ies together with an internal combustion engine makes CO2 emissions – providing benefits for man and the environment. investing in several companies and has now combined propulsion significantly more efficient in energy terms – ­ all its fuel cell expertise in the company BASF Fuel Cell a hybrid automobile can help save up to 20 per cent fuel GmbH. and the associated CO2 emissions. These investments have created a platform for develop- ing high-efficiency fuel cell technologies. Between 2006 and 2008, BASF invested 90 million euros into research ­ in this cutting-edge field of technology. Organic photovoltaics is paving the way to sustainable electricity generation. BASF spends more than one third of its entire research budget – about 400 million euros – in the areas of energy efficiency, climate protection, resource conservation and renewable raw materials. 16 | 17
  • 10. Active climate protection – BASF is investing in the future. BASF wants to continue contributing to climate protection with innovative product developments and by further i ­mproving its production processes. Climate protection goals up to 2020 Worldwide recognition for BASF’s climate strategy BASF is constantly improving the energy BASF wants to maintain or even improve the factor of ­ 3 in climate protection over the long term by constantly In September 2009, BASF was included again in the re- e ­ fficiency of its processes and is developing optimizing its products and continuing to develop inno- vative new materials for groundbreaking technologies for nowned Dow Jones Sustainability Index (DJSI World) as the world’s leading chemical company. This distinction new products for climate protection. construction, transportation, agriculture and energy. But was awarded in recognition of BASF’s climate protection BASF also aims to achieve further reductions of CO2 strategy, risk management and its human resources de- emissions and energy consumption in its own produc- tion. BASF is investing in a range of measures for this velopment. The companies included in the DJSI World are selected from all 2500 members of the Dow Jones BASF’s Corporate Carbon Footprint shows: purpose and has set itself new and ambitious goals for the future: by 2020, BASF intends to reduce its specific Global Index: based on sustainability criteria, the top ten per cent in each industry 3 : 1 for climate protection. greenhouse gas emissions per metric ton of sales prod- group are selected. uct by 25 per cent compared with 2002. The energy e ­ fficiency of the production processes is also to be in- Also in 2009, BASF was included again in the presti- Taking active responsibility for climate creased by a further 25 per cent over the same period, gious Carbon Disclosure Leadership Index (CDLI). This because energy efficiency is the key to combining index published by the international initiative Carbon p ­ rotection and the environment is essential. c ­ limate protection with economic benefits. D ­ isclosure Project (CDP) is an international honor roll ­ for corporations addressing the challenges of climate Industry, government and citizens all over the world must work as one to advance the change and carbon disclosure practices. BASF ranks 2nd with 94 out of 100 points in the CDLI overall and first in the sector “Materials”. In addition BASF is in the top-twelve of the new establisehd category “Perfor- cause of global climate protection. mance”. Climate protection targets for BASF’s production Increase in energy efficiency in production by 25 % up to 2020 compared with 2002 Reduction in specific greenhouse gas emissions by 25 % up to 2020 compared with 2002 18 | 19
  • 11. BASF supports the chemical industry’s global initiative Responsible Care®. This brochure is printed on FSC certified paper (Opus Praximatt). further information Coordination Climate Protection: Dr. Cordula Mock-Knoblauch, Phone: +49 621 60-22325 Sustainability Center: Dr. Eckhard Koch, Phone: +49 621 60-21995 Communications and Government Relations Energy Climate Policy: Dr. Wolfgang Weber, Phone: +49 621 60-41408 Published by: BASF SE, D-67056 Ludwigshafen, Germany (2009) Editor (responsible): Dr. Cordula Mock-Knoblauch Conception and Creation: Hübner Sturk Werbeagentur GWA, D-Bensheim BASF Group publications can be ordered from: GU 1001-E Phone: +49 621 60-91827, www.basf.com/mediaorders www.basf.com/climateprotection