Ingenious provides an automated billet loading solution aimed at improving manufacturing efficiency in the forging industry. The system eliminates the disadvantages of manual loading processes by offering features such as hydraulic operations, automation, and reduced labor dependency. With a cycle time of 7-10 seconds and enhanced consistency in work, the automated system is designed to integrate seamlessly into existing setups.

1. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Your Partner in Productive
Manufacturing

2. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Ingenious is an engineering and technology solutions
provider serving global corporations in their pursuit for
faster innovation and technological excellence.
We have high-quality passionate
engineers guided by Subject Matter Experts having more
than 15+ years of experience in respective domains. Our
Team has rich experience in designing critical features for
our clients with international design standards.
About Ingenious

3. Automated Billet Loading
Solution by Ingenious

4. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Present Method of Loading
• The billets are stored into bean.
• A man is pick the billet from bean with help of magnetic
gripper.
• The operator is align the billet with furnace conveyor.
• The conveyor will carry a billets towards furnace.

5. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Disadvantages of manual Process
• Yearly changing the labor cost.
• Ergonomically a fatigue job for labors.
• No consistency in work.
• Labor dependent and hence might be bottle neck in
productivity.
• Recurring labor cost & headache associated with
managing the labor.
• Variation in day shift and night shift productvity.

6. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Automated Billet Loader finds usage in forging industry for in
feeding the billets to furnace. The systems meets the demands
of loading or feeding of round share billets to furnace or other
devices too.
Automated Billet Loader

7. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Billet Loader by Ingenious
Ingenious developed hydraulic billet loader machines
that are characterized by:
• Heavy-duty design for severe conditions.
• Fully-hydraulically driven operations.
• Build-in automation system.
• Capacity – 1 ton – 3 ton
• Cycle time – 7-10 sec.
• Height – Will match as per furnace height.
• Weight – Varied as per capacity.

8. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Ingenious Loading Automation
 Hopper of suitable capacity, which holds intermediate stock of
billets to be fed to IBH.
 Vertical conveyor lifts the billets to the height of IBH. Peculiar
conveyor design ejects lifted billet when it reaches to required
height. The billets get safely landed on horizontal chain conveyor
by chute.
 Horizontal chain conveyor then carries the billet to IBH.
“Through beam” sensor is mounted at the end of horizontal
chain conveyor, interlocking is done in such a way that when
the billets get cleared off the sensor, vertical conveyor will start
its upward motion else will remain in stop condition.

9. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Features / Advantages
 Zero level of manual intervention.
 System designed for easy to handling of the material.
 Better ROI.
 Systems can be adopted in the existing set-up.
 Module based system, the same can be adopted based on the
requirement.
 Consistency in work
 System is PLC based.

10. AutomatedBilletLoader
Making Manufacturing Easier, Faster & Better
Thank You..!