This document provides an introduction and overview for using a repair manual for body panel repair on Toyota Camry Solara convertible models. It outlines the contents and structure of the manual, defines symbols used in diagrams, and provides important safety and handling precautions for both general repairs and specific components that interface with body panels. Precautions are given for plastic body parts, adjacent components, drive train alignment, and electronic control units. The introduction emphasizes that heat repair and reusing deformed or kinked structural panels is prohibited due to impacts on strength and corrosion resistance.
2008 toyota solara service repair manualfjjskejdmdn
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertible models. It covers topics such as symbols used in the repair manual, plastic body parts, precautions for related vehicle components, and guidelines for repairing structural body panels. The introduction emphasizes following the repair manual procedures and only repairing specified areas to maintain structural integrity. Replacement is recommended over heat or structural repairs for high-strength steel components like impact beams.
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle and personal protection when welding.
- Instructions are given on handling plastic body parts carefully according to their material and properties.
- Symbols used in the welding diagrams for cutting areas and weld types are defined.
- The manual explains how to use the section on body panel replacement and defines various abbreviations.
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions outlines important safety precautions to take when welding, such as protecting painted surfaces and checking for fuel leaks. It also lists recommended safety equipment.
- Instructions are provided on handling plastic body parts carefully, as their properties differ from metal parts. Specific plastic types and their heat resistance and reactions to chemicals are defined.
- Symbols used in welding diagrams to indicate cutting areas and weld types are described.
- The
2006 toyota scion xa xb tc service repair manualfjskekfseik
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle and personal protection when welding.
- Instructions are given on handling plastic body parts carefully according to their material and properties.
- Symbols used in the welding diagrams for cutting areas and weld types are defined.
- The manual explains how to use the body panel replacement sections and identifies some abbreviations.
YAMAHA OUTBOARD 225FETO, S225TR Service Repair Manual U: 200423 -fjskemmedcdm
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 225FETO, S225TR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual.
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YAMAHA OUTBOARD 200HETO, V200TR Service Repair Manual L: 000589 -jfjksmemmd
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
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This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
YAMAHA OUTBOARD 225FETO, S225TR Service Repair Manual X: 102470 -fjskemmedcdm
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 225FETO, S225TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
2008 toyota solara service repair manualfjjskejdmdn
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertible models. It covers topics such as symbols used in the repair manual, plastic body parts, precautions for related vehicle components, and guidelines for repairing structural body panels. The introduction emphasizes following the repair manual procedures and only repairing specified areas to maintain structural integrity. Replacement is recommended over heat or structural repairs for high-strength steel components like impact beams.
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle and personal protection when welding.
- Instructions are given on handling plastic body parts carefully according to their material and properties.
- Symbols used in the welding diagrams for cutting areas and weld types are defined.
- The manual explains how to use the section on body panel replacement and defines various abbreviations.
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions outlines important safety precautions to take when welding, such as protecting painted surfaces and checking for fuel leaks. It also lists recommended safety equipment.
- Instructions are provided on handling plastic body parts carefully, as their properties differ from metal parts. Specific plastic types and their heat resistance and reactions to chemicals are defined.
- Symbols used in welding diagrams to indicate cutting areas and weld types are described.
- The
2006 toyota scion xa xb tc service repair manualfjskekfseik
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle and personal protection when welding.
- Instructions are given on handling plastic body parts carefully according to their material and properties.
- Symbols used in the welding diagrams for cutting areas and weld types are defined.
- The manual explains how to use the body panel replacement sections and identifies some abbreviations.
YAMAHA OUTBOARD 225FETO, S225TR Service Repair Manual U: 200423 -fjskemmedcdm
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 225FETO, S225TR , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
YAMAHA OUTBOARD 200HETO, V200TR Service Repair Manual L: 000589 -jfjksmemmd
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 200HETO, V200TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 200HETO, V200TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
YAMAHA OUTBOARD 225FETO, S225TR Service Repair Manual X: 102470 -fjskemmedcdm
This is the Highly Detailed factory service repair manual for theYAMAHA OUTBOARD 225FETO, S225TR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.YAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General information
Specifications
Periodic inspections and adjustments
Fuel system
Power unit
Lower unit
Bracket unit
Electrical systems
Trouble analysis
Wiring diagram
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveYAMAHA OUTBOARD 225FETO, S225TR Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle protection, fuel leaks, and proper safety equipment.
- There are also guidelines for handling plastic body parts, identifying different plastic materials, and precautions when working near plastic parts.
- Symbols used in welding diagrams for cutting areas and weld types are defined.
- The locations of common plastic body parts on the Scion tC are listed along with the material codes
The document provides specifications and repair instructions for a STIHL MS 441 chainsaw. It includes sections on safety, engine specifications, troubleshooting various systems, and repair procedures for components like the clutch, brakes, engine, ignition system, fuel system and more. Detailed instructions are provided for removal and installation of parts, along with torque specifications for fasteners.
1998 YAMAHA FZS600 Service Repair Manualjjjn9eoksl
This is the Highly Detailed factory service repair manual for the1998 YAMAHA FZS600, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1998 YAMAHA FZS600 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Periodic Inspections and Adjustments
Engine
Cooling System
Carburetors
Chassis
Electrical System
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1998 YAMAHA FZS600 Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Stihl MS 171 Chainsaw Service Repair Manualufjjdfjjskekmd
This document provides specifications and troubleshooting information for STIHL chain saw models MS 171, MS 181, and MS 211. It covers engine specifications, fuel system, ignition system, chain lubrication, and tightening torques. Troubleshooting sections address issues with the clutch, chain drive, chain lubrication, rewind starter, ignition system, and carburetor. The document also provides repair instructions for various engine and saw components.
This document provides specifications and troubleshooting information for STIHL models TS 410 and TS 420 cut-off machines. It covers topics such as the engine specifications, fuel system, ignition system, cutting wheels, and tightening torques. The document also details common problems, causes, and remedies for components like the cast arm with guard, rewind starter, and ignition system. Maintenance and repair procedures are provided for shortblock, fuel system, and other parts.
Stihl hl 45 hedge trimmer service repair manualfujjfdjjskkfemm
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
Stihl ts 800 cut off saw service repair manualfudfjjjskefkme
The document provides specifications and repair instructions for STIHL TS 700 and TS 800 cut-off machines. It details specifications for the power unit, fuel system, ignition system, abrasive wheels, and tightening torques. The document then provides troubleshooting guides and repair instructions for various systems, including the clutch, rewind starter, ignition system, carburetor, and power unit. It aims to aid technicians in repairing and servicing these cut-off machine models.
2004 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides guidelines for repairing body panels on Toyota vehicles. It discusses proper work procedures and precautions to take when repairing body structures. Specifically, it states that heat repair methods should not be used on body structure panels as it can reduce strength. It also indicates that any part with a kink or sharp deformation should be replaced rather than repaired. Impact beams must also be replaced if damaged rather than repaired due to their critical safety function in collisions. Proper measurement should also be taken before any removal or cutting occurs to ensure correct replacement of parts.
2005 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, and other general repair instructions. The document emphasizes that heat repair is prohibited for body structure panels due to the risk of weakening the steel. It also notes that impacted beams and brackets must be replaced if damaged rather than repaired.
2007 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides guidelines for repairing body panels on Toyota vehicles. It discusses proper work procedures and precautions to take when removing or repairing body components. In particular, it states that heat repair methods should not be used on body structure panels as it can reduce strength. It also indicates that any part with a kink or sharp deformation should be replaced rather than repaired. Impact beams must also be replaced if damaged rather than repaired due to their critical safety function in collisions.
2006 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, illustrations of weld point symbols, and abbreviations. It also provides an overview of proper and efficient work procedures, including pre-removal measuring, reinforcement of cut corners, and precautions for repairing body structure panels. The document is intended to provide essential information on body panel repair methods for the specified Toyota models.
2008 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, and other general repair instructions. The document emphasizes that heat repair is prohibited for body structure panels due to the special steel alloys and heat treatments used. It also states that any damaged impact beams or brackets require replacement of the entire door assembly. Proper measurement before repair work and efficient work procedures are advised.
2007 lexus gs300 gs430 s190 service repair manualfjjsieskekfmmse
The document provides general guidelines for vehicle body repair:
- Protect painted surfaces, windows, seats and carpet with heat-resistant covers when welding. Wear appropriate safety gear including gloves, glasses and shoes.
- Plastic body parts require special handling depending on their material. Codes identify the material and temperature/chemical resistance.
- Symbols are used to indicate cutting locations, welding methods, and panel positions in repair instructions.
- Removal instructions describe how to efficiently remove damaged parts while installation provides details on welding, fitting and sealing replacement parts. Measurements help ensure proper alignment of new parts.
2007 lexus gs300 gs430 s190 service repair manualfujjsekfkksekm
This document provides general repair instructions and guidelines for working with body panels. It discusses safety precautions when welding, handling plastic body parts, and performing installations. Specific details are given for measuring parts, making cuts and welds, and ensuring a proper fit of replacement parts. Proper work procedures are outlined, including removal techniques, preparation for installation, and inspection after reassembly.
This is the Highly Detailed factory service repair manual for the1996 ACURA 3.5RL , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1996 ACURA 3.5RL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Special Tools
Specifications
Maintenance
Engine
Cooling
Fuel and Emissions
Transaxle
Steering
Suspension
Brakes
Body
Heater and Air Conditioner
Electrical
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1996 ACURA 3.5RL Service Repair Workshop Manual.
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8
This document provides information on chassis and paint codes for a vehicle from model years 1996 through 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also provides information on caution label locations, parts marking, and identification number locations. Sections marked with an asterisk include supplemental restraint system (SRS) components and require special precautions when servicing.
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the various caution labels located on the vehicle related to the airbag, seat belts, and other supplemental restraint systems.
This document provides information on chassis and paint codes for Honda 3.5RL vehicles from 1996 to 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also describes parts marking requirements to deter vehicle theft and lists the locations of caution labels related to the supplemental restraint system (SRS).
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the locations of caution labels related to the supplemental restraint system.
This document provides information on chassis and paint codes for Honda 3.5RL vehicles from 1996 to 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also describes parts marking requirements to deter vehicle theft and lists the locations of caution labels related to the supplemental restraint system (SRS).
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the locations of caution labels related to the supplemental restraint system.
Toyota 30 5 fgc15 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
This document provides instructions for body panel repair and replacement for the Scion tC, including:
- It explains that the manual covers body repair methods like cutting and welding, but excludes painting. It is applicable to specific Scion tC models.
- A section on general repair instructions provides safety precautions for things like vehicle protection, fuel leaks, and proper safety equipment.
- There are also guidelines for handling plastic body parts, identifying different plastic materials, and precautions when working near plastic parts.
- Symbols used in welding diagrams for cutting areas and weld types are defined.
- The locations of common plastic body parts on the Scion tC are listed along with the material codes
The document provides specifications and repair instructions for a STIHL MS 441 chainsaw. It includes sections on safety, engine specifications, troubleshooting various systems, and repair procedures for components like the clutch, brakes, engine, ignition system, fuel system and more. Detailed instructions are provided for removal and installation of parts, along with torque specifications for fasteners.
1998 YAMAHA FZS600 Service Repair Manualjjjn9eoksl
This is the Highly Detailed factory service repair manual for the1998 YAMAHA FZS600, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1998 YAMAHA FZS600 Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Specifications
Periodic Inspections and Adjustments
Engine
Cooling System
Carburetors
Chassis
Electrical System
Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1998 YAMAHA FZS600 Service Repair Workshop Manual.
Looking for some other Service Repair Manual,please check:
https://www.aservicemanualpdf.com/
Thanks for visiting!
8
Stihl MS 171 Chainsaw Service Repair Manualufjjdfjjskekmd
This document provides specifications and troubleshooting information for STIHL chain saw models MS 171, MS 181, and MS 211. It covers engine specifications, fuel system, ignition system, chain lubrication, and tightening torques. Troubleshooting sections address issues with the clutch, chain drive, chain lubrication, rewind starter, ignition system, and carburetor. The document also provides repair instructions for various engine and saw components.
This document provides specifications and troubleshooting information for STIHL models TS 410 and TS 420 cut-off machines. It covers topics such as the engine specifications, fuel system, ignition system, cutting wheels, and tightening torques. The document also details common problems, causes, and remedies for components like the cast arm with guard, rewind starter, and ignition system. Maintenance and repair procedures are provided for shortblock, fuel system, and other parts.
Stihl hl 45 hedge trimmer service repair manualfujjfdjjskkfemm
This document provides service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It covers specifications, safety precautions, troubleshooting, and repair procedures for engine components such as the rewind starter, throttle control, fuel system, and drive tube. Detailed instructions are given for removing, installing, and servicing parts, along with required tools and torque specifications for fasteners.
Stihl ts 800 cut off saw service repair manualfudfjjjskefkme
The document provides specifications and repair instructions for STIHL TS 700 and TS 800 cut-off machines. It details specifications for the power unit, fuel system, ignition system, abrasive wheels, and tightening torques. The document then provides troubleshooting guides and repair instructions for various systems, including the clutch, rewind starter, ignition system, carburetor, and power unit. It aims to aid technicians in repairing and servicing these cut-off machine models.
2004 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides guidelines for repairing body panels on Toyota vehicles. It discusses proper work procedures and precautions to take when repairing body structures. Specifically, it states that heat repair methods should not be used on body structure panels as it can reduce strength. It also indicates that any part with a kink or sharp deformation should be replaced rather than repaired. Impact beams must also be replaced if damaged rather than repaired due to their critical safety function in collisions. Proper measurement should also be taken before any removal or cutting occurs to ensure correct replacement of parts.
2005 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, and other general repair instructions. The document emphasizes that heat repair is prohibited for body structure panels due to the risk of weakening the steel. It also notes that impacted beams and brackets must be replaced if damaged rather than repaired.
2007 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides guidelines for repairing body panels on Toyota vehicles. It discusses proper work procedures and precautions to take when removing or repairing body components. In particular, it states that heat repair methods should not be used on body structure panels as it can reduce strength. It also indicates that any part with a kink or sharp deformation should be replaced rather than repaired. Impact beams must also be replaced if damaged rather than repaired due to their critical safety function in collisions.
2006 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, illustrations of weld point symbols, and abbreviations. It also provides an overview of proper and efficient work procedures, including pre-removal measuring, reinforcement of cut corners, and precautions for repairing body structure panels. The document is intended to provide essential information on body panel repair methods for the specified Toyota models.
2008 Toyota Solara Service Repair Manual.pdfufjjskekdmdm3e
This document provides an introduction and overview for repairing body panels on Toyota Camry Solara convertibles. It discusses work precautions, handling of plastic body parts, symbols used in welding diagrams, and other general repair instructions. The document emphasizes that heat repair is prohibited for body structure panels due to the special steel alloys and heat treatments used. It also states that any damaged impact beams or brackets require replacement of the entire door assembly. Proper measurement before repair work and efficient work procedures are advised.
2007 lexus gs300 gs430 s190 service repair manualfjjsieskekfmmse
The document provides general guidelines for vehicle body repair:
- Protect painted surfaces, windows, seats and carpet with heat-resistant covers when welding. Wear appropriate safety gear including gloves, glasses and shoes.
- Plastic body parts require special handling depending on their material. Codes identify the material and temperature/chemical resistance.
- Symbols are used to indicate cutting locations, welding methods, and panel positions in repair instructions.
- Removal instructions describe how to efficiently remove damaged parts while installation provides details on welding, fitting and sealing replacement parts. Measurements help ensure proper alignment of new parts.
2007 lexus gs300 gs430 s190 service repair manualfujjsekfkksekm
This document provides general repair instructions and guidelines for working with body panels. It discusses safety precautions when welding, handling plastic body parts, and performing installations. Specific details are given for measuring parts, making cuts and welds, and ensuring a proper fit of replacement parts. Proper work procedures are outlined, including removal techniques, preparation for installation, and inspection after reassembly.
This is the Highly Detailed factory service repair manual for the1996 ACURA 3.5RL , this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.1996 ACURA 3.5RL Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
General Information
Special Tools
Specifications
Maintenance
Engine
Cooling
Fuel and Emissions
Transaxle
Steering
Suspension
Brakes
Body
Heater and Air Conditioner
Electrical
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to have1996 ACURA 3.5RL Service Repair Workshop Manual.
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8
This document provides information on chassis and paint codes for a vehicle from model years 1996 through 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also provides information on caution label locations, parts marking, and identification number locations. Sections marked with an asterisk include supplemental restraint system (SRS) components and require special precautions when servicing.
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the various caution labels located on the vehicle related to the airbag, seat belts, and other supplemental restraint systems.
This document provides information on chassis and paint codes for Honda 3.5RL vehicles from 1996 to 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also describes parts marking requirements to deter vehicle theft and lists the locations of caution labels related to the supplemental restraint system (SRS).
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the locations of caution labels related to the supplemental restraint system.
This document provides information on chassis and paint codes for Honda 3.5RL vehicles from 1996 to 2004. It includes tables listing the paint codes, paint code colors, vehicle identification numbers, transmission numbers, and engine numbers for each model year. The document also describes parts marking requirements to deter vehicle theft and lists the locations of caution labels related to the supplemental restraint system (SRS).
This document provides information on vehicle identification numbers, paint codes, and caution label locations for various Acura 3.5RL models from 1996 to 2004. It includes charts listing the paint colors and codes for each model year. Sections marked with an asterisk involve SRS components and require special precautions when servicing. The document also provides images and descriptions of the locations of caution labels related to the supplemental restraint system.
Toyota 30 5 fgc15 forklift service repair manualufsiekdolskek
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Toyota 5 fgc15 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used in conjunction. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, including the engine, transmission, axles, steering, brakes, mast, hydraulics and electrical systems. Instructions are provided for lubrication schedules, tightening torques, and replacing worn parts at regular intervals to keep the forklifts functioning properly.
Toyota 5 fgc10 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists the engine repair manuals that should be used as a reference. The bulk of the document consists of sections covering maintenance procedures, component specifications, and inspection periods for various systems of the forklift, such as the engine, transmission, brakes, hydraulics, and electrical components. Instructions are provided for lubrication schedules, tightening torques, and periodic maintenance best practices to ensure proper operation and servicing of Toyota forklifts.
Toyota 30 5 fgc15 forklift service repair manualufsikkdjskemds
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists related engine repair manuals that should be used alongside it. The bulk of the document consists of reference tables and charts for specifications like standard bolt tightening torques, recommended lubricants, and a periodic maintenance schedule. It provides technicians with the information needed to correctly service Toyota forklifts.
Toyota 30 5 fgc10 forklift service repair manualufsikkdjskemds
The document provides service procedures and maintenance information for Toyota forklifts. It covers models from September 1988 and includes sections on the engine, transmission, brakes, and other components. The manual instructs technicians to use genuine Toyota parts and check tightening torques. It also provides lubrication charts and lists periodic maintenance tasks to inspect components after certain hours of use.
Toyota 5 fgc13 forklift service repair manualfjskekdmmmse
This document provides service information for Toyota forklifts. It begins with an introduction to the manual and lists related engine repair manuals that should be used alongside it. The bulk of the document consists of reference tables and charts for specifications like standard bolt tightening torques, recommended lubricants, and a periodic maintenance schedule. It provides technicians with the information needed to correctly service Toyota forklifts.
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1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
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• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
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1. You must have a registered business and operate in Limpopo
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
1. FOREWORD
This repair manual has been prepared to provide essential in-
formation on body panel repair methods (including cutting and
welding operations, but excluding painting) for the TOYOTA
CAMRY SOLARA (Convertible).
Applicable models: MCV31L - GKANKA
MCV31L - GKAGKA
This manual consists of body repair methods, exploded dia-
grams and illustrations of the body components and other in-
formation relating to body panel replacement such as handling
precautions, etc. However, it should be noted that the front fend-
ers of the TOYOTA model is bolted on and require no welding.
When repairing, don’t cut and join areas that are not shown in
this manual. Only work on the specified contents to maintain
body strength.
Body construction will sometimes differ depending on specifica-
tions and country of destination. Therefore, please keep in mind
that the information contained herein is based on vehicles for
general destinations.
For the repair procedures and specifications other than collision-
damaged body components of the TOYOTA CAMRY SOLARA
refer to the repair manuals.
If you require the above manuals, please contact your TOYOTA
Dealer.
All information contained in this manual is the most up-to-date at
the time of publication. However, specifications and procedures
are subject to change without prior notice.
4. F13893A
SYMBOLS MEANING ILLUSTRATION
CUT AND JOIN LOCATION
(SAW CUT)
CUT AND JOIN LOCATION
(Cut Location for
Supply Parts)
CUT LOCATION
CUT WITH DISC
SANDER, ETC.
BRAZE
(Removal)
BRAZE
(Installation)
SPOT WELD OR
MIG PLUG WELD
(See Page IN-9)
BODY SEALER
WELD POINTS
CONTINUOUS
MIG WELD
(BUTT WELD)
CONTINUOUS
MIG WELD
(TACK WELD)
—
—
INTRODUCTION IN-7
2. SYMBOLS
The following symbols are used in the welding diagrams in section BP of this manual to indicate cutting areas
and the types of weld required.
6. F13892A
REMOVAL INSTALLATION
SYMBOLS
Remove
Weld
Points
(Outside)
HINT: Panel position symbols are as seen from
the working posture.
Spot Weld
MIG Plug
Weld
Spot MIG
Weld
Weld points
Remove weld point and panel position Weld method and panel position
Weld points
MEANING ILLUSTRATION SYMBOLS MEANING ILLUSTRATION
(Middle)
(Inside)
INTRODUCTION IN-9
3. ILLUSTRATION OF WELD POINT SYMBOLS
EXAMPLE:
7. INTRODUCTION
IN-18
ABBREVIATIONS USED IN THIS MANUAL
For convenience, the following abbreviations are used in this
manual.
ABS Antilock Brake System
A/C Air Conditioner
assy assembly
ECT Electronic Controlled Transmission
ECU Electronic Control Unit
e.g. Exempli Gratia (for Example)
Ex. Except
FWD Front Wheel Drive Vehicles
2WD Two Wheel Drive Vehicles
4WD Four Wheel Drive Vehicles
in. inch
LH Left-hand
LHD Left-hand Drive
MIG Metal Inert Gas
M/Y Model Year
PPS Progressive Power Steering
RH Right-hand
RHD Right-hand Drive
SRS Supplemental Restraint System
SSM Special Service Materials
w/ with
w/o without
8. F10004
F10001A
F10002A
F10003A
Glass Cover
Seat Cover
WRONG
WRONG
INTRODUCTION IN-1
GENERAL REPAIR INSTRUCTIONS
1. WORK PRECAUTIONS
(a) VEHICLE PROTECTION
(1) When welding, protect the painted surfaces, windows,
seats and carpet with heat resistant, fire-proof covers.
(b) SAFETY
(1) Never stand in direct line with the chain when using a
puller on the body or frame, and be sure to attach a
safety cable.
(2) Before performing repair work, check for fuel leaks.
If a leak is found, be sure to close the opening totally.
(3) If it is necessary to use a flame in the area of the fuel
tank, first remove the tank and plug the fuel line.
(c) SAFETY WORK CLOTHES
(1) In addition to the usual mechanic’s wear, cap and
safety shoes, the appropriate gloves, head protector,
glasses, ear plugs, face protector, dust-prevention
mask, etc. should be worn as the situation demands.
Code Name
A Dust-Prevention Mask
B Face Protector
C Eye Protector
D Safety Shoes
E Welder’s Glasses
F Ear Plugs
G Head Protector
H Welder’s Gloves
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10. INTRODUCTION
IN-2
2. HANDLING PRECAUTIONS OF PLASTIC BODY PARTS
(1) The repair procedure for plastic body parts must conform with the type of plastic material.
(2) Plastic body parts are identified by the codes in the following table.
(3) When repairing metal body parts adjoining plastic body parts (by brazing, frame cutting, welding, paint-
ing etc.), consideration must be given to the property of the plastic.
Code
Material
name
Heat*
resistant
temperature
limit C (F)
Resistance to
alcohol or gasoline
Notes
AAS
Acrylonitrile
Acrylic Styrene
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid gasoline and organic
or aromatic solvents.
ABS
Acrylonitrile
Butadiene Styrene
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid gasoline and organic
or aromatic solvents.
AES
Acrylonitrile
Ethylene Styrene
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid gasoline and organic
or aromatic solvents.
ASA
Acrylonitrile
Styrene
Acrylate
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid gasoline and organic
or aromatic solvents.
CAB
Cellulose
Acetate
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid gasoline and organic
or aromatic solvents.
EPDM
Ethylene
Propylene
100
(212)
Alcohol is harmless.
Gasoline is harmless if applied only for
short time in small amounts.
Most solvents are harmless
but avoid dipping in gasoline,
solvents, etc.
FRP
Fiber
Reinforced
Plastics
180
(356)
Alcohol and gasoline are harmless. Avoid alkali.
EVA
Ethylene
Acetate
70
(158)
Alcohol is harmless if applid only for short
time in small amounts (e.g., quick wiping
to remove grease).
Avoid gasoline and organic
or aromatic solvents.
PA
Polyamide
(Nylon)
80
(176)
Alcohol and gasoline are harmless. Avoid battery acid.
PBT
Polybutylene
Terephthalate
160
(320)
Alcohol and gasoline are harmless. Most solvents are harmless.
PC Polycarbonate
120
(248)
Alcohol is harmless.
Avoid gasoline brake fluid,
wax, wax removers and
organic solvents. Avoid alkali.
*Temperatures higher than those listed here may result in material deformation during repair.
11. INTRODUCTION IN-3
Code
Material
name
Heat*
resistant
temperature
limit C (F)
Resistance to
alcohol or gasoline
Notes
PE Polyethylene
80
(176)
Alcohol and gasoline are harmless. Most solvents are harmless.
PET
Polyethylene
Terephthalate
75
(167)
Alcohol and gasoline are harmless. Avoid dipping in water.
PMMA
Polymethyl
Methacrylate
80
(176)
Alcohol is harmless if applied only for
short time in small amounts.
Avoid dipping or immersing
in alcohol, gasoline,
solvents, etc.
POM
Polyoxymethylene
(Polyacetal)
100
(212)
Alcohol and gasoline are harmless. Most solvents are harmless.
PP Polypropylene
80
(176)
Alcohol and gasoline are harmless. Most solvents are harmless.
PPO
Modified
Polyphenylene
Oxide
100
(212)
Alcohol is harmless.
Gasoline is harmless if
applied only for quick wiping
to remove grease.
PS Polystyrene
60
(140)
Alcohol and gasoline are harmless if
applied only for short time in small
amounts.
Avoid dipping or immersing
in alcohol, gasoline,
solvents, etc.
PUR Polyurethane
80
(176)
Alcohol is harmless if applied only for very
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid dipping or immersing
in alcohol, gasoline,
solvents, etc.
PVC
Polyvinylchloride
(Vinyl)
80
(176)
Alcohol and gasoline are harmless if
applied only for short time in small
amounts (e.g., quick wiping to remove
grease).
Avoid dipping or immersing
in alcohol, gasoline,
solvents, etc.
SAN
Styrene
Acrylonitrile
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid dipping or immersing
in alcohol, gasoline, solvents
etc.
TPO
Thermoplastic
Olefine
80
(176)
Alcohol is harmless.
Gasoline is harmless if applied only for
short time in small amounts.
Most solvents are harmless
but avoid dipping in gasoline,
solvents, etc.
TPU
Thermoplastic
Polyurethane
80
(176)
Alcohol is harmless if applied only for
short time in small amounts (e.g., quick
wiping to remove grease).
Avoid dipping or immersing
in alcohol, gasoline,
solvents, etc.
TSOP
TOYOTA
Super
Olefine Polymer
80
(176)
Alcohol and gasoline are harmless. Most solvents are harmless.
UP
Unsaturated
Polyester
110
(233)
Alcohol and gasoline are harmless. Avoid alkali.
*Temperatures higher than those listed here may result in material deformation during repair.
12. INTRODUCTION
IN-4
3. LOCATION OF PLASTIC BODY PARTS
Parts Name Code
Front Bumper Cover TSOP
Radiator Grille ABS
Front License Plate Bracket PP
Headlight PC/PP
Fog Light PC/PE
Hood Moulding ABS
Outer Rear View Mirror ABS
Door Outside Handle PC/PBT
Rocker Panel Moulding TPO
Center Stop Light PMMA/ABS
Rear Spoiler ABS
Rear Combination Light PMMA/ASA
License Plate Light PC
Rear Bumper Cover TSOP
HINT:
Resin material differs with model.
/ Made up of 2 or more kind of materials.
13. INTRODUCTION IN-15
HANDLING PRECAUTIONS ON RELATED COMPONENTS
1. BRAKE SYSTEM
The brake system is one of the most important safety components. Always follow the directions and
notes given in brake (32) section of the repair manual for the relevant model when handling brake system
parts.
NOTICE: When repairing the brake master cylinder or TRAC system, bleed the air out of the TRAC sys-
tem.
2. DRIVE TRAIN AND CHASSIS
The drive train and chassis are components that can have great effects on the running performance and
vibration resistance of the vehicle. After installing components in the sections listed in the table below,
perform alignments to ensure correct mounting angles and dimensions. Particularly accurate repair of
the body must also be done to ensure correct alignment.
HINT: Correct procedures and special tools are required for alignment. Always follow the directions giv-
en in the repair manual for the relevant model during alignment and section DI of this section.
Component to be aligned
Section of repair manual
for relevant model
Front Wheels Front Suspension (26) section
Rear Wheels Rear Suspension (27) section
3. COMPONENTS ADJACENT TO THE BODY PANELS
Various types of component parts are mounted directly on or adjacently to the body panels. Strictly ob-
serve the following precautions to prevent damaging these components and the body panels during han-
dling.
Before repairing the body panels, remove their components or apply protective covers over the com-
ponents.
Before prying components off using a screwdriver or a scraper, etc., attach protective tape to the tool
tip or blade to prevent damaging the components and the body paint.
Before removing components from the outer surface of the body, attach protective tape to the body to
ensure no damage to painted areas.
HINT: Apply touch-up paint to any damaged paint surfaces.
Before drilling or cutting sections, make sure that there are no wires, etc. on the reverse side.
4. ECU (ELECTRONIC CONTROL UNIT)
Many ECUs are mounted in this vehicle.
Take the following precautions during body repair to prevent damage to the ECUs.
Before starting electric welding operations, disconnect the negative (-) terminal cable from the bat-
tery.
When the negative (-) terminal cable is disconnected from the battery, memory of the clock and audio
systems will be cancelled. So before starting work, make a record of the contents memorized by each
memory system. Then when work is finished, reset the clock and audio systems as before.
When the vehicle has tilt and telescopic steering, power seat and outside rear view mirror, which are
all equipped with memory function, it is not possible to make a record of the memory contents.
So when the operation is finished, it will be necessary to explain this fact to the customer, and request
the customer to adjust the features and reset the memory.
Do not expose the ECUs to ambient temperatures above 80C (176F).
NOTICE: If it is possible the ambient temperature may reach 80C (176F) or more, remove the ECUs
from the vehicle before starting work.
Be careful not to drop the ECUs and not to apply physical shocks to them.
14. INTRODUCTION
IN-16
PRECAUTIONS FOR REPAIRING BODY
STRUCTURE PANELS
1. HEAT REPAIR FOR BODY STRUCTURE
PANELS
Toyota prohibits the use of the heat repair method on body
structure panels when repairing a vehicle damaged in a col-
lision.
Panels that have high strength and rigidity, as well as a long
life span for the automobile body are being sought after.
At Toyota, in order to fulfill these requirement, we use high
tensile strength steel sheets and rust preventive steel
sheets on the body.
High tensile steel sheets are made with alloy additives and
a special heat treatment in order to improve the strength.
To prevent the occurrence of rust for a long period of time,
the surface of the steel is coated with a zinc alloy.
If a body structure parts are heat repaired with an acetylene
torch or other heating source, the crystalline organization of
the steel sheet will change and the strength of the steel
sheet will be reduced.
The ability of the body to resist rust is significantly lowered
as well since the rust resistant zinc coating is destroyed by
heat and the steel sheet surface is oxidized.
2. STRUCTURE PANEL KINKS
A sharp deformation angle on the panel that cannot be re-
turned to its original shape by pulling or hammering is
called a kink.
Since structure parts were designed to exhibit a 100% per-
formance when they were in their original shape, if they are
deformed in an accident, or if the deformed parts are re-
paired and reused, they become unable to exhibit the same
performance as intended in the design.
It is necessary to replace the part where the kink has oc-
curred.
15. INTRODUCTION IN-17
3. IMPACT BEAM REPAIR
The impact beam and bracket are necessary and important
parts in maintaining a survival space for passengers in a
side collision.
For impact beam, we use special high tensile strength
steel.
The high tensile strength steel maintains its special crystal-
line organization by heat treatment or alloy additives.
Since these parts were designed to exhibit a 100% perfor-
mance when they were in their original shape, if they are
deformed in an accident, or if the deformed parts are re-
paired and reused, they become unable to exhibit the same
performance as intended in the design.
It is necessary to replace the door assembly when impact
beam or bracket is damaged.
16. F10007
F10008A
F10009A
F10010
Cutting Okay
Reinforcement
Corners
WRONG
INTRODUCTION
IN-10
PROPER AND EFFICIENT WORK
PROCEDURES
1. REMOVAL
(a) PRE-REMOVAL MEASURING
(1) Before removal or cutting operations, take measure-
ments in accordance with the dimension diagram. Al-
ways use a puller to straighten a damaged body or
frame.
(b) CUTTING AREA
(1) Always cut in a straight line and avoid reinforced area.
(c) PRECAUTIONS FOR DRILLING OR CUTTING
(1) Check behind any area to be drilled or cut to insure
that there are no hoses, wires, etc., that may be dam-
aged.
HINT: See “Handling Precautions on Related Compo-
nents” on page IN-15.
(d) REMOVAL OF ADJACENT COMPONENTS
(1) When removing adjacent components, apply protec-
tive tape to the surrounding body and your tools to pre-
vent damage.
HINT: See “Handling Precautions on Related Compo-
nents” on page IN-15.