This document provides specifications and descriptions for the HVAC system components in Subaru vehicles. It includes specifications for the heating capacity, air flow rates, component sizes, and operating parameters for the heater, air conditioning, compressor, and other HVAC parts. Diagrams are also included to illustrate the components and their connections. The document emphasizes using only genuine Subaru parts for repairs and cautions service personnel to check which refrigerant type (HFC-134a or previous type) is used before working on the air conditioning system.
The document describes the Lightstream Scroll air-cooled chiller range, which offers efficiencies up to an ESEER of 4.7. It has microchannel coils, scroll compressors, and uses R410a refrigerant. Models range from 190kW to 880kW cooling capacity in 7 frame sizes with options for partial or total heat recovery. Key features include high efficiency, microchannel coils with low condensing temperatures, EC fans for low noise and power use, and electronic expansion valves for optimized efficiency.
This document provides information on a line of tropical rooftop packaged air conditioning units from DAACPT. Key details include:
- The units have cooling capacities ranging from 9.6 kW to 188.5 kW.
- They feature hermetically sealed scroll compressors, galvanized steel panels, direct expansion coils, and centrifugal/axial fans.
- Various optional accessories are available like filters, insulation, gauges, and heating coils.
- Technical specifications include dimensions, weights, sound levels, refrigerants, and performance data at designated indoor/outdoor conditions.
The document describes Lightstream Screw Inverter air-cooled chillers that use inverter screw compressors. They are available in 8 frame sizes with a total of 18 models and various options. Key features include class A energy efficiency from the inverter screw compressors and microchannel condensers, with energy efficiency ratios up to 3.56 and ESEER values up to 5.75 providing high efficiency at both full and partial loads.
شركة سيبال للاستثمار والتجارة المحدودة
وكيل مكيفات جنرال اليابانية
الخرطوم - السودان
العمارات شارع افريقيا مع شارع 21
00249183492572/3
فاكس 00249183492574
Mitsubishi FD35A Forklift Trucks Service Repair Manual SN F14C-51609-UP.pdf8ufksjdkdmd
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
Mitsubishi FD30 Forklift Trucks Service Repair Manual SN F14C-40360-UP.pdf8ufksjdkdmd
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
The document describes the Lightstream Scroll air-cooled chiller range, which offers efficiencies up to an ESEER of 4.7. It has microchannel coils, scroll compressors, and uses R410a refrigerant. Models range from 190kW to 880kW cooling capacity in 7 frame sizes with options for partial or total heat recovery. Key features include high efficiency, microchannel coils with low condensing temperatures, EC fans for low noise and power use, and electronic expansion valves for optimized efficiency.
This document provides information on a line of tropical rooftop packaged air conditioning units from DAACPT. Key details include:
- The units have cooling capacities ranging from 9.6 kW to 188.5 kW.
- They feature hermetically sealed scroll compressors, galvanized steel panels, direct expansion coils, and centrifugal/axial fans.
- Various optional accessories are available like filters, insulation, gauges, and heating coils.
- Technical specifications include dimensions, weights, sound levels, refrigerants, and performance data at designated indoor/outdoor conditions.
The document describes Lightstream Screw Inverter air-cooled chillers that use inverter screw compressors. They are available in 8 frame sizes with a total of 18 models and various options. Key features include class A energy efficiency from the inverter screw compressors and microchannel condensers, with energy efficiency ratios up to 3.56 and ESEER values up to 5.75 providing high efficiency at both full and partial loads.
شركة سيبال للاستثمار والتجارة المحدودة
وكيل مكيفات جنرال اليابانية
الخرطوم - السودان
العمارات شارع افريقيا مع شارع 21
00249183492572/3
فاكس 00249183492574
Mitsubishi FD35A Forklift Trucks Service Repair Manual SN F14C-51609-UP.pdf8ufksjdkdmd
The document encourages the reader to click a link for more information after thanking them for reading. It provides a brief message asking the reader to click a link without providing many other details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details on an unspecified topic. The full content of the link and additional information is not provided in the original document.
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The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key elements of the document in 3 sentences - the expression of thanks, request to click a link, and promise of further information.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
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The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details on an unspecified topic. The full content of the link and additional information is not provided in the original document.
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The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key elements of the document in 3 sentences - the expression of thanks, request to click a link, and promise of further information.
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
1. This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.99
99-02 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G8050GE6
2. HVAC SYSTEM (HEATER, VENTILATOR
AND A/C)
AC
Page
1. General Description.....................................................................................2
2. Refrigerant Pressure with Manifold Gauge Set ........................................18
3. Refrigerant Recovery Procedure...............................................................19
4. Refrigerant Charging Procedure ...............................................................20
5. Refrigerant Leak Check ............................................................................23
6. Compressor Oil .........................................................................................25
7. Heater Unit ................................................................................................26
8. Blower Motor Assembly.............................................................................27
9. Power Transistor (Heater Blower Resistor) ..............................................28
10. Heater Core...............................................................................................29
11. Control Unit ...............................................................................................30
12. Compressor...............................................................................................32
13. Condenser.................................................................................................34
14. Receiver Drier ...........................................................................................35
15. Intake Unit .................................................................................................36
16. Flexible Hose.............................................................................................38
17. Relay and Fuse.........................................................................................39
18. Pressure Switch (Dual Switch)..................................................................40
19. Air Vent Grille ............................................................................................41
20. Heater Duct ...............................................................................................42
21. Heater Vent Duct.......................................................................................43
22. General Diagnostics..................................................................................44
3. 1. General Description S701001
A: SPECIFICATIONS S701001E49
1. HEATER SYSTEM S701001E4901
Item Specifications Condition
Heating capacity
LHD model
5.1 kW (4,386 kcal/h, 17,404 BTU/h)
or more
쐌 Mode selector switch: HEAT
쐌 Temperature control switch: FULL HOT
쐌 Temperature difference between hot
water and inlet air: 65°C (149°F)
쐌 Hot water flow rate: 360 (95.1 US gal,
79.2 Imp gal)/h
RHD model
4.93 kW (4,240 kcal/h, 16,824 BTU/h)
or more
Air flow rate
LHD model 280 m3
(9,887 cu ft)/h
Heat mode (FRESH), FULL HOT at 12.5 V
RHD model 300 m3
(10,593 cu ft)/h
Max air flow rate
LHD model 480 m3
(16,949 cu ft)/h 쐌 Temperature control switch: FULL COLD
쐌 Blower fan speed: 4th position
쐌 Mode selector lever: RECIRC
RHD model 460 m3
(16,243 cu ft)/h
Heater core size
(height × length × width)
LHD model
193.5 × 152 × 35.0 mm
(7.62 × 5.98 × 1.378 in)
—
RHD model
161.4 × 176.4 × 32 mm
(6.35 × 6.94 × 1.26 in)
Blower
motor
Type
LHD model Magnet motor 260 W or less
at 12 V
RHD model Magnet motor 250 W or less
Fan type and size
(diameter × width)
LHD model
Sirocco fan type
150 × 75 mm (5.91 × 2.95 in)
—
RHD model
Sirocco fan type
150 × 75 mm (5.91 × 2.95 in)
AC-2
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
4. 2. A/C SYSTEM S701001E4902
쐌 LHD Model:
Item Specifications
Type of air conditioner Reheat air-mix type
Cooling capacity
5.117 kW
(4,400 kcal/h, 17,459 BTU/h)
Refrigerant
HFC-134a (CH2FCF3)
[0.65±0.05 kg (1.43±0.11 lb)]
Compressor
Type 5-vane rotary, fix volume (KC50G)
Discharge 140 cm3
(8.54 cu in)/rev
Max. permissible speed 7,000 rpm
Magnet clutch
Type Dry, single-disc type
Power consumption 38 W
Type of belt V-Ribbed 4 PK
Pulley dia. (effective dia.) 125 mm (4.92 in)
Pulley ratio 1.064
Condenser
Type Corrugated fin (Multi-flow)
Core face area 0.255 m2
(2.74 sq ft)
Dimensions (W × H × T)
22 × 374 × 683 mm
(0.87 × 14.72 × 26.89 in)
Radiation area 6.52 m2
(70 sq ft)
Receiver drier Effective inner capacity 250 cm3
(15.26 cu in)
Expansion valve Type Internal equalizing
Evaporator
Type Single tank
Dimensions (W × H × T)
60 × 224 × 235 mm
(2.36 × 8.82 × 9.25 in)
Blower fan
Fan type Sirocco fan
Outer diameter × width 150 × 75 mm (5.91 × 2.95 in)
Power consumption 260 W at 12 V
Condenser fan (Sub fan)
Motor type Magnet
Power consumption 70 W at 12 V
Fan outer diameter 320 mm (12.60 in)
Radiator fan (Main fan)
Motor type Magnet
Power consumption 70 W at 12 V
Fan outer diameter 320 mm (12.60 in)
Dual switch
(Pressure switch)
Low-pressure switch
operating pressure
ON → OFF
177±25 kPa
(1.80±0.25 kg/cm2
, 25.6±3.6 psi)
OFF → ON
Less than 216 kPa
(2.2 kg/cm2
, 31 psi)
High-pressure switch
operating pressure
ON → OFF
2,940±200 kPa
(29.98±2.04 kg/cm2
, 426.3±29.0 psi)
DIFF
590±200 kPa
(6.02±2.04 kg/cm2
, 85.6±29.0 psi)
Compressor relief valve blow-out pressure
3,600±300 kPa
(36.71±3.06 kg/cm2
, 522.0±43.5 psi)
Thermo control amplifier working temperature
(Evaporator outlet air)
S4M0511A
AC-3
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
5. 쐌 RHD Model:
Item Specifications
Type of air conditioner Reheat air-mix type
Cooling capacity 5.059 kW (4,350 kcal/h, 17,261 BTU/h)
Refrigerant
HFC-134a (CH2FCF3)
[0.65±0.05 kg (1.43±0.11 lb)]
Compressor
Type 5-vane rotary, fix volume (KC50G)
Discharge 140 cm3
(8.54 cu in)/rev
Max. permissible speed 7,000 rpm
Magnet clutch
Type Dry, single-disc type
Power consumption 38 W
Type of belt V-Ribbed 4 PK
Pulley dia. (effective dia.) 125 mm (4.92 in)
Pulley ratio 1.064
Condenser
Type Corrugated fin (Multi-flow)
Core face area 0.231 m2
(2.48 sq ft)
Dimensions (W × H × T)
20 × 331 × 698 × mm
(0.79 × 13.03 × 27.48 in)
Radiation area 7.2 m2
(77 sq ft)
Receiver drier Effective inner capacity 250 cm3
(15.26 cu in)
Expansion valve Type Internal equalizing
Evaporator
Type Single tank
Dimensions (W × H × T)
60 × 224 × 235 mm
(2.36 × 8.82 × 9.25 in)
Blower fan
Fan type Sirocco fan
Outer diameter × width 150 × 75 mm (5.91 × 2.95 in)
Power consumption 250 W at 12 V
Condenser fan (Sub fan)
Motor type Magnet
Power consumption 70 W at 12 V
Fan outer diameter 320 mm (12.60 in)
Radiator fan (Main fan)
Motor type Magnet
Power consumption 70 W at 12 V
Fan outer diameter 320 mm (12.60 in)
Dual switch
(Pressure switch)
Low-pressure switch
operating pressure
ON → OFF
177±25 kPa
(1.8±0.25 kg/cm2
, 26±3.6 psi)
OFF → ON
Less than 216 kPa
(2.2 kg/cm2
, 31 psi)
High-pressure switch
operating pressure
ON → OFF
2,650±200 kPa
(27.02±2.04 kg/cm2
, 384±29 psi)
OFF → ON
1,471±200 kPa
(15±2.04 kg/cm2
, 213±29 psi)
Compressor relief valve blow-out pressure
3,600±300 kPa
(36.71±3.06 kg/cm2
, 522.0±43.5 psi)
Thermo control amplifier working temperature
(Evaporator outlet air)
S4M0275A
AC-4
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
6. B: COMPONENT S701001A05
1. HEATER UNIT S701001A0501
쐌 LHD Model:
H4M1045B
(1) Vent door
(2) DEF door
(3) DEF lever
(4) Heater core
(5) Heater case FRONT
(6) Mix door
(7) Mix lever
(8) Foot door
(9) Foot duct
(10) Heater case REAR
(11) Foot lever lower
(12) Foot lever upper
(13) Vent lever
(14) Side link
Tightening torque: N·m (kgf-m, ft-lb)
T: 7.35 (0.750, 5.421)
AC-5
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
7. 쐌 RHD Model:
S4M0309A
(1) Heater case upper A
(2) Heater case upper B
(3) Vent door
(4) DEF door
(5) Sealing sponge
(6) DEF door lever
(7) DEF door link
(8) Vent door lever
(9) Side link
(10) Foot door
(11) Mix door
(12) Heater core
(13) Heater case lower
(14) Foot door lever
(15) Mix door lever
(16) Foot duct
Tightening torque: N·m (kg-m, ft-lb)
T: 7.35 (0.750, 5.421)
AC-6
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
8. 2. INTAKE UNIT WITH EVAPORATOR S701001A0505
쐌 LHD Model:
S4M0501A
(1) Evaporator (With A/C model)
(2) Boot
(3) Block expansion valve (With A/C
model)
(4) Link
(5) Lever (A)
(6) Lever (B)
(7) Door (A)
(8) Door (B)
(9) Intake unit case inlet
(10) Thermistor (With A/C model)
(11) Intake unit case upper
(12) Intake unit case lower
(13) Drain hose
(14) Resistor
(15) Blower motor ASSY
(16) Aspirator pipe
(17) Cover
(18) Separator
(19) Rod
Tightening torque: N·m (kgf-m, ft-lb)
T: 7.35 (0.750, 5.421)
AC-7
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
9. 쐌 RHD Model:
S4M0545A
(1) Door (A)
(2) Sealing sponge
(3) Door (B) lever
(4) Intake unit case upper
(5) Separator
(6) Cover
(7) Intake unit case lower
(8) Blower motor ASSY
(9) Door (B)
(10) Link
(11) Door (A) lever
(12) Evaporator (With A/C model)
(13) Thermo control amplifier (With
A/C model)
(14) Clamp
(15) Pipe (With A/C model)
(16) Expansion valve (With A/C
model)
(17) Drain hose
Tightening torque: N·m (kgf-m, ft-lb)
T: 7.35 (0.750, 5.421)
AC-8
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
10. 3. CONTROL UNIT S701001A0503
S4M0083A
(1) Temperature control cable
(2) Recirc control cable
(3) Clip
(4) Blower switch ASSY
(5) Harness ASSY
(6) Bulb
(7) A/C switch ASSY
(8) Mode control cable
(9) Control dial knob
(10) A/C switch knob
(11) Control lever knob
(12) Plate
(13) Base unit
AC-9
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
11. 4. AIR CONDITIONING UNIT S701001A0504
쐌 LHD Model:
S4M0486A
(1) Condenser
(2) Pipe (From condenser to
receiver drier)
(3) Receiver drier
(4) Pipe (From receiver drier to
intake unit)
(5) Hose (Low-pressure)
(6) Compressor
(7) Hose (High-pressure)
Tightening torque: N·m (kgf-m, ft-lb)
T1: 7.4 (0.75, 5.4)
T2: 15 (1.5, 10.8)
AC-10
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
14. C: CAUTION S701001A03
1. HFC-134a A/C SYSTEM S701001A0301
쐌 Unlike the old conventional HFC-12 system
components, the cooling system components for
the HFC-134a system such as the refrigerant and
compressor oil are incompatible.
쐌 Vehicles with the HFC-134a system can be
identified by the label “A” attached to the vehicle.
Before maintenance, check which A/C system is
installed in the vehicle.
S4M0547A
2. COMPRESSOR OIL S701001A0302
쐌 HFC-134a compressor oil has no compatibility
with that for R12 system.
쐌 Use only the manufacturer-authorized compres-
sor oil for the HFC-134a system; only use
ZXL200PG.
쐌 Do not mix multiple compressor oils.
If HFC-12 compressor oil is used in a HFC-134a
A/C system, the compressor may become stuck
due to poor lubrication, or the refrigerant may leak
due to swelling of rubber parts.
On the other hand, if HFC-134a compressor oil is
used in a HFC-12 A/C system, the durability of the
A/C system will be lowered.
쐌 HFC-134a compressor oil is very hygroscopic.
When replacing or installing/removing A/C parts,
immediately isolate the oil from the atmosphere
using a plug or tape. In order to avoid moisture,
store the oil in a container with its cap tightly
closed.
3. REFRIGERANT S701001A0303
쐌 The HFC-12 refrigerant cannot be used in the
HFC-134a A/C system. The HFC-134a refrigerant,
also, cannot be used in the HFC-12 A/C system.
쐌 If an incorrect or no refrigerant is used, poor
lubrication will result and the compressor itself may
be damaged.
4. HANDLING OF REFRIGERANT S701001A0304
쐌 The refrigerant boils at approx. −30°C (−22°F).
When handling it, be sure to wear safety goggles
and protective gloves. Direct contact of the refrig-
erant with skin may cause frostbite.
If the refrigerant gets into your eye, avoid rubbing
your eyes with your hands. Wash your eye with
plenty of water, and receive medical treatment
from an eye doctor.
쐌 Do not heat a service can. If a service can is
directly heated, or put into boiling water, the inside
pressure will become extremely high. This may
cause the can to explode. If a service can must be
warmed up, use hot water in 40°C (104°F) max.
쐌 Do not drop or impact a service can. (Observe
the precautions and operation procedure
described on the refrigerant can.)
쐌 When the engine is running, do not open the
high-pressure valve of the manifold gauge. The
high-pressure gas will back-flow resulting in an
explosion of the can.
쐌 The refrigerant is non-toxic and harmless under
normal operating circumstance, but it may change
to phosgene (a noxious fume) under open flames
or high temperatures (caused by a cigarette or
heater).
쐌 Provide good ventilation and do not work in a
closed area.
쐌 Never perform a gas leak test using a halide
torch-type leak tester.
쐌 In order to avoid destroying the ozone layer, pre-
vent HFC-134a from being released into the atmo-
sphere. Using a refrigerant recovery system, dis-
charge and reuse it.
G4M0979
AC-13
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
15. 5. O-RING CONNECTIONS S701001A0305
쐌 Use new O-rings.
쐌 In order to keep the O-rings free of lint which will
cause a refrigerant gas leak, perform operations
without gloves and shop towels.
쐌 Apply the compressor oil to the O-rings to avoid
sticking, then install them.
쐌 Use a torque wrench to tighten the O-ring fit-
tings: Over-tightening will damage the O-ring and
tube end distortion.
쐌 If the operation is interrupted before completing
a pipe connection, recap the tubes, components,
and fittings with a plug or tape to prevent contami-
nation from entering.
G4M0581
쐌 Visually check the surfaces and mating surfaces
of O-rings, threads, and connecting points. If a fail-
ure is found, replace the applicable parts.
쐌 Install the O-rings at right angle to the tube
beards.
G4M0582
쐌 Use the oil specified in the service manual to
lubricate the O-rings.
Apply the oil to the top and sides of the O-rings
before installation.
Apply the oil to the area including the O-rings and
tube beads.
G4M0583
쐌 When connecting hoses or pipes, use 2
wrenches (a torque wrench for tightening). While
securing one side with a wrench, tighten the other
side to the specified torque with a torque wrench.
If only one wrench is used to tighten, the tighten-
ing torque will be excessive or insufficient. This
may cause a pipe distortion or gas leak, resulting
in damage to hoses and pipes.
쐌 After tightening, using a clean shop towel to
remove excess oil from the connections and any oil
which may have run on the vehicle body or other
parts.
쐌 If any leakage is suspected after tightening, do
not retighten the connections, Disconnect the
connections, remove the O-rings, and check the
O-rings, threads, and connections.
G4M0584
AC-14
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
16. D: PREPARATION TOOL S701001A17
CAUTION:
When working on vehicles with the HFC-134a
system, only use HFC-134a specified tools and
parts. Do not mix with CFC-12 tools and parts.
If HFC-134a and CFC-12 refrigerant or com-
pressor oil is mixed, poor lubrication will result
and the compressor itself may be destroyed.
In order to help prevent mixing HFC-134a and
CFC-12 parts and liquid, the tool and screw
type and the type of service valves used are
different. The gas leak detectors for the HFC-
134a and CFC-12 systems must also not be
interchanged.
HFC-134a CFC-12
Tool screw type Millimeter size Inch size
Valve type Quick joint type Screw-in type
Tools and Equipment Description
Wrench
G4M0571
Various WRENCHES will be required to service any A/C system. A 7
to 40 N·m (0.7 to 4.1 kg-m, 5 to 30 ft-lb) torque wrench with various
crowfoot wrenches will be needed. Open end or flare nut wrenches
will be needed for back-up on the tube and hose fittings.
Applicator bottle
G4M0572
A small APPLICATOR BOTTLE is recommended to apply refrigerant
oil to the various parts. They can be obtained at a hardware or drug
store.
Manifold gauge set
G4M0573
A MANIFOLD GAUGE SET (with hoses) can be obtained from either
a commercial refrigeration supply house or from an auto shop equip-
ment supplier.
AC-15
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
17. Tools and Equipment Description
Refrigerant recovery system
G4M0574
A REFRIGERANT RECOVERY SYSTEM is used for the recovery
and reuse of A/C system refrigerant after contaminants and moisture
have been removed from the refrigerant.
Syringe
G4M0575
A graduated plastic SYRINGE will be needed to add oil back into the
system. The syringe can be found at a pharmacy or drug store.
Vacuum pump
G4M0576
A VACUUM PUMP (in good working condition) is necessary, and may
be obtained from either a commercial refrigeration supply house or an
automotive equipment supplier.
Can tap
G4M0577
A CAN TAP for the 397 g (14 oz) can is available from an auto sup-
ply store.
AC-16
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
18. Tools and Equipment Description
Thermometer
G4M0578
Pocket THERMOMETERS are available from either industrial hard-
ware store or commercial refrigeration supply houses.
Electronic leak detector
G4M0579
An ELECTRONIC LEAK DETECTOR can be obtained from either a
specialty tool supply or an A/C equipment supplier.
Weight scale
G4M0580
A WEIGHT SCALE such as an electronic charging scale or a bath-
room scale with digital display will be needed if a 13.6 kg (30 lb)
refrigerant container is used.
AC-17
GENERAL DESCRIPTION
HVAC System (Heater, Ventilator and A/C)
19. 2. Refrigerant Pressure with Manifold Gauge Set S701631
A: OPERATION S701631A16
1) Place the vehicle in the shade and draftless condition.
2) Connect the manifold gauge set.
3) Open the front windows and close all doors.
4) Open the hood.
5) Increase engine rpm to 1,500.
6) Turn ON the A/C switch.
7) Turn the temperature control switch to MAX COOL.
8) Put in RECIRC position.
9) Turn the blower control switch to HI.
10) Read the gauge.
Standard:
Low pressure: 127 - 196 kPa (1.3 - 2.0 kg/cm2
, 18 - 28 psi)
High pressure: 1,471 - 1,667 kPa (15 - 17 kg/cm2
, 213 - 242 psi)
Ambient temperature: 30 - 35 °C (86 - 95 °F)
B: INSPECTION S701631A10
Symptom Probable cause Repair order
High-pressure side is unusually high.
쐌 Defective condenser fan motor
쐌 Clogged condenser fan
쐌 Too much refrigerant
쐌 Air inside the system
쐌 Defective receiver dryer
쐌 Replace the fan motor.
쐌 Clean the condenser fin.
쐌 Discharge refrigerant.
쐌 Replace the receiver dryer.
High-pressure side is unusually low.
쐌 Defective compressor
쐌 Not enough refrigerant
쐌 Clogged expansion valve
쐌 Expansion valve frozen temporarily by
moisture
쐌 Replace the compressor.
쐌 Check for leaks.
쐌 Replace the expansion valve.
Low-pressure side is unusually high.
쐌 Defective compressor
쐌 Defective expansion valve
쐌 Too much refrigerant
쐌 Replace the compressor.
쐌 Replace the expansion valve.
쐌 Discharge refigerant.
Low-pressure side is unusually low.
쐌 Not enough refrigerant
쐌 Clogged expansion valve
쐌 Expansion valve frozen temporarily by
moisture
쐌 Saturated receiver dryer
쐌 Check for leaks.
쐌 Replace the expansion valve
쐌 Replace the receiver dryer.
AC-18
REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET
HVAC System (Heater, Ventilator and A/C)
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