The document is a workshop manual that provides repair instructions for Porsche vehicles. It begins with an overview of the manual's structure and contents. The manual contains repair groups, technical specifications, removal/installation instructions, and exploded diagrams. It aims to provide mechanics with essential information to properly maintain vehicles and keep them in a safe operating condition.
2012 Arctic Cat 700 Diesel SD ATV Service Repair Manual.pdfufjskekdm9dik
This summary provides an overview of the Arctic Cat 700 Diesel SD service manual:
The manual contains service and repair information to aid technicians in maintaining the 2012 Arctic Cat 700 Diesel SD ATV. It describes safety symbols, component specifications, maintenance procedures, troubleshooting guides, and repair instructions to efficiently service the vehicle. Technicians should become familiar with the operation and construction of each system through careful study of the manual. Maintaining proper torque specifications for each component is critical.
2003 Chevrolet Impala Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and provides a link for the reader to click in order to obtain more information on a topic. It keeps the summary very brief in 3 sentences as requested.
2004 Cadillac Escalade Service Repair Manual.pdfufjskekdm9dik
This short document encourages the reader to click on a link for more information after thanking them for reading. It asks the reader to click on a link and provides no other context or details about what type of information they would find if they clicked the link.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjskekdm9dik
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2003 Chevrolet Tracker Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and then provides a link for the reader to click in order to get more information on a topic. It keeps the summary very brief in only mentioning the key points of thanking the reader and directing them to a link for additional details.
2003 Chevrolet Ssr Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key elements of the document in 3 sentences - thanking the reader, mentioning a clickable link, and noting that more information can be accessed.
2000 Yamaha YZF600RM Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and providing more content.
2002 Polaris Sportsman 700 Twin Service Repair Manual.pdfufjskekdm9dik
This service manual provides instructions for certified Polaris Master Service technicians. It describes safety labels and warnings that technicians must follow when working on all-terrain vehicles. Failure to fully understand and comply with instructions could result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV.
2012 Arctic Cat 700 Diesel SD ATV Service Repair Manual.pdfufjskekdm9dik
This summary provides an overview of the Arctic Cat 700 Diesel SD service manual:
The manual contains service and repair information to aid technicians in maintaining the 2012 Arctic Cat 700 Diesel SD ATV. It describes safety symbols, component specifications, maintenance procedures, troubleshooting guides, and repair instructions to efficiently service the vehicle. Technicians should become familiar with the operation and construction of each system through careful study of the manual. Maintaining proper torque specifications for each component is critical.
2003 Chevrolet Impala Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and provides a link for the reader to click in order to obtain more information on a topic. It keeps the summary very brief in 3 sentences as requested.
2004 Cadillac Escalade Service Repair Manual.pdfufjskekdm9dik
This short document encourages the reader to click on a link for more information after thanking them for reading. It asks the reader to click on a link and provides no other context or details about what type of information they would find if they clicked the link.
2004 Yamaha Mountain Max 700 Snowmobile Service Repair Manual.pdfufjskekdm9dik
This document provides instructions and specifications for the periodic inspection, adjustment, and maintenance of various systems for a snowmobile, including the chassis, powertrain, engine, cooling system, carburetion, electrical, and specifications. It emphasizes the importance of thorough cleaning, using proper tools, keeping mated parts together, and applying the correct torque to fasteners. It also provides guidance on replacing parts like gaskets, seals, bearings, and circlips.
2003 Chevrolet Tracker Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and then provides a link for the reader to click in order to get more information on a topic. It keeps the summary very brief in only mentioning the key points of thanking the reader and directing them to a link for additional details.
2003 Chevrolet Ssr Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to obtain more information. In a concise manner, it expresses gratitude for reading and prompts the reader to click on a link for additional details. The summary captures the key elements of the document in 3 sentences - thanking the reader, mentioning a clickable link, and noting that more information can be accessed.
2000 Yamaha YZF600RM Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and providing more content.
2002 Polaris Sportsman 700 Twin Service Repair Manual.pdfufjskekdm9dik
This service manual provides instructions for certified Polaris Master Service technicians. It describes safety labels and warnings that technicians must follow when working on all-terrain vehicles. Failure to fully understand and comply with instructions could result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV.
2001 Ssangyong Rexton Service Repair Manual.pdfufjskekdm9dik
This document provides information on the structure, systems, specifications, and maintenance of DI diesel engines. It includes sections on engine controls, intake and exhaust systems, lubrication, cooling, fuel supply, vehicle identification, and safety guidelines for working on the engine. Diagrams show engine components and system flows. Precautions for cleanliness when working on the fuel system are outlined due to the high precision of components. Possible issues from water in fuel are discussed along with remedies.
2002 Polaris Sportsman 600 Twin Service Repair Manual.pdfufjskekdm9dik
This service manual provides instructions for certified Polaris Master Service technicians. It describes safety labels and warnings that technicians must follow when working on all-terrain vehicles. Failure to fully understand and comply with instructions could result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV.
1998 Polaris Sport 400L Service Repair Manual.pdfufjskekdm9dik
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1997 Polaris Scrambler 400L 4x4 Service Repair Manual.pdfufjskekdm9dik
This service manual provides maintenance and repair procedures for 1996-1998 Polaris ATV and light utility vehicle models. It includes component identification, unit repair procedures, and service specifications. Technicians should read all instructions thoroughly before starting any repairs and ensure cleanliness of parts, tools, and work areas.
1997 Polaris Big Boss 6x6 400L Service Repair Manual.pdfufjskekdm9dik
This service manual provides maintenance and repair procedures for 1996-1998 Polaris ATV and light utility vehicle models. It includes component identification, unit repair procedures, and service specifications. Technicians should read all instructions thoroughly before starting any work and maintain cleanliness of parts, tools, and work areas.
2006 Cadillac Escalade Service Repair Manual.pdfufjskekdm9dik
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It keeps the summary concise and high-level without including unnecessary details.
2004 Polaris Ranger 500 4x4 Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2004 Polaris Ranger TM Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2004 Chevrolet Tracker Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and then provides a link for the reader to click in order to get more information on a topic. It keeps the summary very brief in only mentioning the key points of thanking the reader and directing them to a link for additional details.
2004 Polaris Ranger 500 6x6 Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2003 Honda TRX650FA Rincon Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
2003 Yamaha YZF600RR RC Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and get more information in an otherwise sparse document.
This document provides general information and safety guidelines for working on ATVs. It outlines the manual's organization and contents. Key points include:
- The manual is organized with general information first, followed by troubleshooting, maintenance, and chapters on specific systems.
- Notes, Cautions, and Warnings have specific meanings to draw attention to important details.
- Safety should always be the top priority when working on vehicles, and specific safety guidelines are provided regarding tools, chemicals, welding, and more.
2002 Kawasaki KL650-A16 Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of thanking the reader and directing them to click a link.
2000 Mitsubishi Fto Service Repair Manual.pdfufjskekdm9dik
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It consists of only a short thank you statement followed by instructions to click a link for additional details.
This document provides general information and safety guidelines for working on ATVs. It outlines the manual's organization and contents. Key points include:
- The manual is organized with general information first, followed by troubleshooting, maintenance, and chapters on specific systems.
- Notes, Cautions, and Warnings have specific meanings to draw attention to important details.
- Safety should always be the top priority when working on vehicles, and specific safety tips are provided around tools, chemicals, welding, and more.
2000 Mitsubishi Montero Pajero Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short sentence it thanks the reader for reading and directs them to click a link for additional details. The summary focuses on the key points to get more information by clicking a link after thanking the reader.
2001 Ssangyong Rexton Service Repair Manual.pdfufjskekdm9dik
This document provides information on the structure, systems, specifications, and maintenance of DI diesel engines. It includes sections on engine controls, intake and exhaust systems, lubrication, cooling, fuel supply, vehicle identification, and safety guidelines for working on the engine. Diagrams show engine components and system flows. Precautions for cleanliness when working on the fuel system are outlined due to the high precision of components. Possible issues from water in fuel are discussed along with remedies.
2002 Polaris Sportsman 600 Twin Service Repair Manual.pdfufjskekdm9dik
This service manual provides instructions for certified Polaris Master Service technicians. It describes safety labels and warnings that technicians must follow when working on all-terrain vehicles. Failure to fully understand and comply with instructions could result in severe injury or death to the operator, bystander or person inspecting or servicing the ATV.
1998 Polaris Sport 400L Service Repair Manual.pdfufjskekdm9dik
This service manual provides maintenance and repair procedures for 1996-1998 Polaris ATV and light utility vehicle models. It includes component identification, unit repair procedures, and service specifications. Technicians should read all instructions thoroughly before starting any work and maintain cleanliness of parts, tools, and work areas.
1997 Polaris Scrambler 400L 4x4 Service Repair Manual.pdfufjskekdm9dik
This service manual provides maintenance and repair procedures for 1996-1998 Polaris ATV and light utility vehicle models. It includes component identification, unit repair procedures, and service specifications. Technicians should read all instructions thoroughly before starting any repairs and ensure cleanliness of parts, tools, and work areas.
1997 Polaris Big Boss 6x6 400L Service Repair Manual.pdfufjskekdm9dik
This service manual provides maintenance and repair procedures for 1996-1998 Polaris ATV and light utility vehicle models. It includes component identification, unit repair procedures, and service specifications. Technicians should read all instructions thoroughly before starting any work and maintain cleanliness of parts, tools, and work areas.
2006 Cadillac Escalade Service Repair Manual.pdfufjskekdm9dik
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It keeps the summary concise and high-level without including unnecessary details.
2004 Polaris Ranger 500 4x4 Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2004 Polaris Ranger TM Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2004 Chevrolet Tracker Service Repair Manual.pdfufjskekdm9dik
The document encourages the reader to thank them for reading and then provides a link for the reader to click in order to get more information on a topic. It keeps the summary very brief in only mentioning the key points of thanking the reader and directing them to a link for additional details.
2004 Polaris Ranger 500 6x6 Service Repair Manual.pdfufjskekdm9dik
This document contains specifications and technical details for Polaris Ranger vehicles, including the Ranger TM, Ranger 2x4, Ranger 4x4, and Ranger 6x6 models. It includes dimensions, capacities, engine details, drivetrain components, and other technical specifications. Torque specifications, tap drill charts, paint codes, and a glossary of terms are also provided.
2003 Honda TRX650FA Rincon Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details.
2003 Yamaha YZF600RR RC Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and get more information in an otherwise sparse document.
This document provides general information and safety guidelines for working on ATVs. It outlines the manual's organization and contents. Key points include:
- The manual is organized with general information first, followed by troubleshooting, maintenance, and chapters on specific systems.
- Notes, Cautions, and Warnings have specific meanings to draw attention to important details.
- Safety should always be the top priority when working on vehicles, and specific safety guidelines are provided regarding tools, chemicals, welding, and more.
2002 Kawasaki KL650-A16 Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of thanking the reader and directing them to click a link.
2000 Mitsubishi Fto Service Repair Manual.pdfufjskekdm9dik
The document provides a brief thank you message for reading and includes a request to click a link for more information on a topic. It consists of only a short thank you statement followed by instructions to click a link for additional details.
This document provides general information and safety guidelines for working on ATVs. It outlines the manual's organization and contents. Key points include:
- The manual is organized with general information first, followed by troubleshooting, maintenance, and chapters on specific systems.
- Notes, Cautions, and Warnings have specific meanings to draw attention to important details.
- Safety should always be the top priority when working on vehicles, and specific safety tips are provided around tools, chemicals, welding, and more.
2000 Mitsubishi Montero Pajero Service Repair Manual.pdfufjskekdm9dik
The document promotes clicking a link to get more information. In a single short sentence it thanks the reader for reading and directs them to click a link for additional details. The summary focuses on the key points to get more information by clicking a link after thanking the reader.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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2. The Workshop Manual is only for the internal use of the Porsche Dealer Organization.
@ 1977 Dr. Ing. h.c. F. Porsche Aktiengesellschaft
Sales, D-7140 Ludwigsburg
All rights reserved. Printed in Germany Xx, 1988
WKD 461 621
Print No. W 42-608-126-i
3. List of Repair Groups
General Technical Data Page 0.1
Repair Groups
Engine
Maintenance, Self-diagnosis
Engine, Crankcase
Engine, Crankshaft, Pistons
Engine, Cylinder Head and Valve Drive
Engine, Lubrication
Engine, Cooling
Fuel Supply
Air Flow Controlled Fuel Injection
Exhaust System/Emission Controls
Starter, Power Supply, Cruise Control
Ignition System
Group
03
10
13
15
17
19
20
24
26
27
28
Transmission
Chassis
Clutch, Controls 30
Torque Converter 32
Manual Transmission, Controls, Case 34
Manual Transmission, Gears, Shafts 35
Automatic Transmission, Controls, Case 37
Automatic Transmission, Gears, Valve Body 38
Differential, Transaxle System 39
Front Wheel Suspension 40
Rear Wheel Suspension, Axle Shaft 42
Wheels, Tires, Alignment 44
Antiblock System 45
Brakes, Mechanical 46
Brakes, Hydraulics 47
Steering 48
BUY Body-Front Section 50
Body-Center Section 51
Body-Rear Section 53
Lids 55
Doors 57
Hardtop 61
Bumpers 63
Glasses, Window Control 64
Exterior Equipment 66
Interior Equipment 68
Seats 72
Seat Covers 74
Heating, Heater 80
Ventilation, Ventilation 85
Air Condition Air Conditioner a7
Electrics Instruments, Fuel Gauge, Alarm System 90
Radio 91
Windshield Wipers and Washer 92
Exterior Lights, Lamps, Switches 94
Interior Lights 96
Wiring 97
Printed in Germany - Xx, 1987
4. 928 Table of contents Volume VII
Wiring
Wiring diagram 928 S4 Model 88
Wiring diagram 928 SWGT Model 89
Wiring diagram 928 S4IGT Model 90
Wiring diagram 928 S4/GT Model 91
Wiring diagram 928 GTS Model 93
Wiring diagram 928 GTS Model 9312
-
97 281
-
a7 309
-
97 339
-
97 367
-
97 397
-
97 427
Table of contents
Printed in Germany - XXX,1992
1
6. The Workshop Manual is only for the internal use of the Porsche Dealer Organization.
@ 1977 Dr. Ing. h.c. F. Porsche Aktiengesellschaft
Sales, D-7140 Ludwigsburg
All rights reserved. - Printed in Germany XX, 1986
WKD 461 621
Print No. W 42-606-126-l
7. 929 Structure of the WorkshoD Manuel
Structure of the Workshop Manual
This Workshop Manual describes all of the important operations for which special instructions are re-
quired to ensure proper completionThis manual is essential for shop foremen and mechanics who
need this information to keep the vehicles in safe operating condition. The basic safety rules, of
course, also apply to all repairs on vehicles, without exception.
Breakdown of the Workshop Manual
1. Overview of repair groups
2. Record sheet for supplements
3. List of contents
4. Technical data
5. Repair groups
Breakdown of the repair groups
1. Table of tightening torques
2. Special tools required
3. Exploded diagrams
4. Legends for the exploded diagrams
5. Notes on assembly/application of special tools
6. Diagnosis for the repair groups
The Workshop Manual will be updated regularly by means of supplements which must be filed imme-
a
diately to maintain the usefulness of the manual. Appropriate entries must be made in the record
sheet to prove that the manual is complete.
The content of this Workshop Manual will be supplemented with Technical Infomation Bulletins,
which will be integrated into the manual from time to time.
Descriptions of design and function can be found in the service training course reference material.
Structure of the Workshop Manual
Printed in Germany - XXII. 1989
8. Structure of the Workshoo Manual 928
Layout of the exploded diagram
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Do
A - Repair group, numbers
B - Repair groups, text
C - Type of vehicle to repaired
D Page number
E - Operation
F - Impressum, supplement number, year of printing
G - Diagram item number in the order of disassembling
H - Special notes to be observed when installing or removing
The notes on assembly/application of special tools which are given after the exploded diagram are
always arranged in the order of text + diagram
Structure of the Workshop Manual
Printed in Germany - XXII. 1989
9. WORKSHOP MANUAL 928
This workshop manual describes all of the important operations for which special instructions are
required to assure proper completion. This manual is essential for the shop foremen and mechanics,
who need this information to keep the vehicles in a safe operating condition. The basic safety rules.
of course, also apply to repairs on vehicles without exception.
The information is grouped according to repair numbers which are identical to the first two digits
of the repair time and warranty code.
The repair group index. an alphabetical index and the register table are quick guides to find in-
formation in the manual.
Descriptions of design and function can be found in the service training course reference material.
This workshop manual will be kept up to date with workshop bulletins. which will be made part
of the manual from time to time. We recommend that these workshop bulletins be filed in the
special folder provided for this purpose.
10. SUPPLEMENTTO 928 REPAIR MANUAL
(XVIII)
Information Sheet - Extension of the 928 Repair Manual to 7 Volumes
Overview of Repair Manual Volumes:
Volume
Volume
Volume
Volume
Volume
Volume
Volume
Volume
I = Drive Unit
I - A = Drive Unit
II = Drive Train
III = Drive Train
IV = Chassis, Heating, Air Conditioning
V = Bodywork, Car Electrics
VI = Car Electrics (Circuit Diagrams)
VII = Car Electrics (Circuit Diagrams, '88 Models Onward)
Please file the pages in the volumes of the Repair Manual as follows:
l.Please file pages 20 - 1 to 28 - 71 of the original Volume I - Drive Unit in
the new Volume I-A - Drive Unit.
2.The new Volume VII Car Electrics (Circuit Diagrams, '88 Models Onward)
contains pages 97 - 281 to 97 - 305.
11. List of Repair Groups
General
Repair Groups
Engine
Transmission
Chassis
Body
Heating,
Ventilation,
Air Condition
Electrics
Technical Data
Maintenance, Selfdiagnosis
Engine, Crankcase
Engine, Crankshaft, Pistons
Engine, Cylinder Head and Valve Drive
Engine, Lubrication
Engine, Cooling
Fuel Supply
Air Flow Controlled Fuel Injection
Exhaust System/Emission Controls
Starter, Power Supply, Cruise Control
Ignition System
Clutch, Controls
Torque Converter
Manual Transmission, Controls, Case
Manual Transmission, Gears, Shafts
Automatic Transmission, Controls, Case
Automatic Transmission, Gears, Valve Body
Differential, Transaxle System
Front Wheel Suspension
Rear Wheel Suspension, Axle Shaft
Wheels, Tires, Alignment
Antiblock System
Brakes, Mechanical
Brakes, Hydraulics
Steering
Body-Front Section
Body-Center Section
Bodv-Rear Section
Lids.
Doors
Hardtop
Bumpers
Glasses, Window Control
Exterior Equipment
Interior Equipment
Seats
Seat Covers
Heater
Ventilation
Air Conditioner
Instruments, Fuel Gauge, Alarm System
Radio
Windshield Wipers and Washer
Exterior Lights, Lamps, Switches
Interior Lights
Wiring
Page 0.1
Group
03
10
13
15
17
19
20
24
26
27
28
30
32
34
35
37
38
39
40
42
44
45
46
47
48
50
51
53
55
57
61
63
64
66
68
72
74
80
85
87
so
91
92
94
96
97
Printed in Germany - XX, 1987
12. 928 Table of contents Volume I
General
Page
International Unit System
Lifting Car
Technical Data, General
Technical data - Type 928 GT - 89 model
Technical Data - Type 928 GTS - 1992 Model Year
Maintenance, Self-diagnosis
LWEZKcontrol unit error diagnosis
Connection in the 928 S 4
Starting error diagnosis
Functional check of actuator and input signals
Test code list
System adaption
Knock detection
Trouble-shooting
Error code list for the LH control unit
Trouble-shooting, EZK control unit
Error code list for the EZK control unit
Resetting the error memory
Operating instructions for system tester 9288
Engine ! Crankcase
Tolerances and wear limits
Technical data
Engine torque specifications
0
Removing and installing engine
Engine, removing and installing
Engine, Crankshaft, Pistons
Tools ;
Engine support (special tool 9188)
Crankcase tools
Disassembling and assembling crankcase and crankshaft
Sealing upper and lower crankcase sections
Checking crankshaft bearing clearance
Installing crankshaft oil seals
Installing upper and lower crankcase sections
Machining flywheel
Machining flywheel - 1984 models
a
.O.Ol
.O.l
.0.3
.0.35
.0.36
.03-l
.03-3
,035
.03-7
.03-13
.03-15
.03-17
.03-19
03-27
.03-29
.03-37
.03-39
.03-41
1o-01
1O-02a
1O-03
10-l
IO-11
13-I
13-2
13-3
13-4
13-7
13-8
13-9
13-10
13.IOb
13.10b
Table of contents
Printed in Germany - XXVII, 1991
1
13. Page
Removing and installing flywheel ............................. 13-11
Removing and installing pilot bearing ........................... 13-11
Disassembling and assembling pistons and connecting rods .............. 13-13
Installing piston and connecting rod ............................ 13-15
Tolerance group of pistons and cylinders ......................... 13-16
Checking connecting rod bearing clearance ....................... 13-16
Replacing hefts for air pump, alternator and power steering pump ........... : 13-17
Checking and adjusting belt tightness ........................... 13-18
Checking and adjusting tension of alternator poly-rib-heft ................ 13-18b
Replacing drive belts for alernator, power pump air, pump and A/C compressor .... 13-18~
Crankshaft tools ...................................... 13-19
Installing flywheel stop ................................... 13-20
Crankshaft journal sizes .................................. 13-21 0
Checking piston and cylinder bore ............................ 13-23
Piston arrangement .................................... 13.24a
Piston sizes, 84/85/86 models onward .......................... 13-24b
Notes for installing pistons (32 valve engines) ...................... 13-24~
Pistons, 87 models onward ................................ 13-24~
Checking pistons and cylinder bores (32~valve engines) ................. 13-246
Checking pistons and cylinder bores Type 928 GTS (54 I) .............. 13 - 24e
Remachining cylinder bores ................................ 13-25
Engine,~cylinder head, valves
Volume I Table of contents 928
0
Valve tools .......
Disassembling and assembling valve drive .......
Checking end play od camshaft .......
Camshaft survey .......
Disassembling and assembling valve train .......
Disassembling and assembling valve drive .......
Machining valve seats .......
Checking valve guides .......
Removing and installihg valve springs .......
Checking and installing length of valve springs .......
Removing and installing camshaft drive beit and water pump .......
Installing camshaft drive belt and adjusting timing .......
Drive belts with HTD teeth (beginning with 1983 models) .......
Checking and adjusting drive belt .......
Machining cylinder head .......
Disassembling and assembling tensioning roller housing .......
Bleeding tenisoning roller housing (from 1983 models) .......
Disassembling and assembling tensioning roller housing .......
15-i
15-3
15-81
156g
15-7
15-8
15-8a
i5-8a
15-8b
15-8b
15-9
15-14
15-16
15-17
15-19
15-20
15-23
15.24
2
a
Table of contents
Printed in Germany - XXVII, Is91
14. 928 Table of contents Volume I
Cylinder head tools ...............................
Replacing valve guides .............................
Checking TDC marks on camshaft sprockets .................
Tools (32 valve engine) .............................
Checking and adjusting toothed belt ......................
Replacing toothed belt .............................
Tools - cylinder head (32 valve engines) ....................
Disassembling and assembling cylinder head .................
Tools - cylinder head (32.valve enginges) ...................
Tools-cylinder head, removing and installing valve springs .........
Removing and installing valve springs .....................
Removing and installing valve stem seal ....................
Installing valve stem seal, ‘87 models onward .................
Checking valve guides .............................
Cylinder head - Tools replacing valve guides .................
Machining cylinder-head maiting face .....................
Checking valve seat wear limit ....... : .................
Checking and machining valve seats .....................
Valve dimensions 928 S ‘85/‘86 models onward ................
Checking and adjusting installation length of valve springs (32~valve engines)
Tools-Installing cylinder head ..........................
Modifications to the cylinder head (32 valve) .................
Cylinder head, installing ............................
Tools - Disassembling and assembling valve drive ..............
Disassembling and assembling valve drive ..................
Camshaft installation overview .........................
Camshaft installation overview Type 928 S4, 928 GTS (5,4 I) ........
Removing and installing camshafts ......................
Installing camshaft seal .............................
Removing and installing chain tensioner for camshafts ............
Camshaft setting, checking and adjusting ...................
Cylinder head cover, dismantling and reassembling ..............
928 54 Club Sport-Version ...........................
Camshaft installation ..............................
Checking and/or adjusting camshaft settings .................
Checking and/or adjusting camshaft settings, Type 928 GTS (5,4 I)
Page
.15-27
.15-28
.15-31
.15-101
15-102
.15-105
.15-109
.15-110
.15-112
.15-112a
.15-112b
.15-112b
.15-112~
.15-1126
.15-112e
.15-112j
.15-113
.15-114
.15-115
.15-116
.15-116d
.15-116e
.15-117
.15-119
15-120
15-124
.15-124a
.15-125
.15-128a
.15-129
.15-131
.15-137
.15-139
.15-140
.15-141
.15-142
Table of contents
Printed in Germany - XXVII, 1991
3
15. Volume I Table of contents 928
Engine, Lubrification
Removing and installing lubricating system pans
Oil pump, removing and installing
Replacing shaft seal for oil pump
Lubrification system components, removing and installing
Changing engine oil and engine oil filter
Checking oil pressure
Checking oil pressure
Cleaning oil check valve for hydraulic valve tappets
Cleaning of engine-oil system
Engine, Cooling
Changing coolant and bleeding cooling system
Chaning cooling and bleeding cooling system
Changing coolant and bleeding cooling system
Checking coolant system cap :
Checking coolant thermostat
Disassembling and assembling visco fan
Disassembling and assembling thermOstat housing for cooling system (ATF)
Disassembling and assembling thermostat housing for cooling system
Disassembling and assembling thermostat housing for cooling system - Notes
Cooling-air flap control, ‘87 models onward
Tighening torques, overview
Function charts
Removing and installing cooling-air flap motor
Removing and installing fans
Removing and installing cooling-air flaps
Troubleshooting
Function-testing senders
Function-testing flap positioning motor
Function-testing the output stage
Page
17-l
17-6
17-6a
17-6b
17-7
17-8
17-9
17-10
17-11
19-1
19-2
19.2a
19-2b
19-3
19-6
19-8
19-10
19-11
19-11
19-15
19-19
19-20
19-21
19-22
19-23
19-24
19-25
4 Table of contents
Printed in Germany - XXVII, lB91
16. 928 General
NEW INTERNATIONAL UNIT SYSTEM
The “Legislation Concerning Units of Measurement” was passed in the Federal Republic of Germany
on July 5. 1910. The new units have to be applied in official and business transactions by the end of
the allocated transition period on December 31. 1917 (some even earlier).
The new units are derived from the international system of basic units.
Basic Units
Substance quantit
l
Prinred in Germany International Cnit System 0.01
17. General 9 28
Decimal multiples and parts of units can be made by adding prefixes in front of the unit symbols.
Prefixes
Examples:
1. Unit m (meter). By adding prefix k (kilo) we have km (kilometer 7 1,000 m).
2. Unit s (second). By adding prefix m (milli) we have ms (millisecond = l/1000 s).
0.02 International Unit System Primed in Germany
18. 928 Gellera1
rlw iollo,i~~ing list is J rurvcy of in~purt2nt units usal 11-~~qucntlyiu n~otor vcliiclc repair upcralions.
List of L’nits
actor Basic Unit
rngth
rea
ohme
:ane rad
3gle (radiant)
llid
1gle
Other Acceptable Llnits
,U”L mm, cm. dm, km
etc.
.z 2
mm . cm 9 dnr’ etc.
’ (degree)
’ (minute)
” [secondj
I
No longer acceptable:
p for 0.001 mm
0.001 mm - 1 ,Num
Nu longer acceptable:
qm, qmm. qcm etc.
No longer acceptable:
cbm. cmm, can etc..
Iti., Ltr.
11 = 1 dm3
1 tad = 1 m/m
lo =T/l80 Iad
lo = 60'
1' = 60"
n not acceptable for inch
sr
Isteradiant)
m2/m2 1 sr = 1 m2/rn2
g. mg. dag etc.
t. kt, Mt etc.
No longer acceptable:
pound, hundredweight.
double-hundredweight
Weight is given in kg
Printed in Germany International Unit System “.“3
19. General 928
For time data. e.g.
abbreviated in m
No longer acceptable:
Sec., sec., hr.
No longer acceptable:
No longer acceptable:
p. kp. Mp, dy”
atm. at. ata.
atu. atu, InmHg. mrr.
essure or YaC”Um mus
be specified, e.g.:
2 atii e. 2 bar pressure = 3 bar
0.4 atu so.4 vac”“m = 6 bar
5 ata s 5 bar
a
0.04 Internation Unit System Printed in Germany
20. 928 General
Factor
Mechanical
stress
(strength)
Dynamic
viscosity
Kinematic
viscosity
Murk, energy8
heat quantity
Specific fuel
consumption
Basic Unit
N/In2
I (Joule)
<g/kWh
iv juattj
Other Acceptable Units
N/In2
mPa s. pPa s
cm2/s.mm2/s
ml. kJ etc.
Nm, kWh, Ws
g/kWh. kg/J
mW. kW etc.
Remarks
1 N/m2 = 1 Pa
1 mbar = 100 Pa 2
1 bar = 1 kp/cm = 1 at
1 bar = 750 Torr
No Ion
kp/cm g
er acceptable:
, kp/mm’
No longer acceptable:
P (Poise). cP. kg s/m’.
dyn s/cd
1 Pa s = 10 P
=s 0.1 kg s/m2
No longer acceptable:
St (Stokes), cSt, E
(Engler degree)
1 cm2/s = 1 St
No longer acceptable:
kpm. kpcm. etc.
1 Nmr0.1 kpm
1 Nm = 1 kgm2/s2
No longer acceptable:
kpm, erg. cal, kcal,
PSh. We (thermal unit)
1 1: 1 Nm = 1 Ws
11~0.1 kpm
1 cal = 1 WE.a4.19 J
1 PSh =sO. 736 kii’h
No longer acceptable:
g/PSh. kg/PSh
No longer acceptable:
PS
1 PS --0.7X6 kW
4
Printed in Germany International Unit System 0.05
21. General 928
IFactur llasic Unit Otiw Acccptahli. I~!nits
Weight kg/” kg/k W So longer acceptable:
coefficient kg/i's
Temperature K (Kelvin) “C so longtr acceptable:
OK (deg’rtt Kcl,vin,,
gtd. itemperature dii-
ference,
1°C=lK
Electric
cuuent
strength
A (ampere j PA, mA etc.
Electric v (volt) /uV, mV. etc. 1 ” = 1 :‘;A
voltage
Electric
resistance
fL (Ohm) ma , k-Q etc. lfi = 1 V/A
Electric C (Coulomb) Ah, As lC=lAE
charge.
electrical
quantity
Electric
capacitance
F (Farad) PF, pF. mF 1 F = 1 C,‘!.
Sound level phon dB (decibel)
Light flux Im (Lumen) 1 lm = 1 cd LI
Light
intensity I (LUX) 1 Ix = 1 in, a-
0.06 International Unit Systsnl Prinred I” Germany
22. 928 General
LIFTING CAR
1. Lifting with hoist
Only use lift points shown.
Caution
When driving car on hoist platform, make
sure that there is sufficient space between
h&t and car.
Front
On car jack pick-up point.
On rear axle ccntrol arm bracket.
0 Printed in Germany Lifting Car 0.1
-4 ~;. ~..
--~
p’ .__~ ‘<%A
‘,
+?
)
/ -1 -*-7~~ I!
,
_,-. _ . --, _ q 7’;’1
I- j
Y?w
4 ‘, ‘,,;
-i,
: .I
4)
1 1
p
& .’ ‘1, .:‘/
F‘- !* -
? :+I
I
/ ..J--‘-;
wmy!Ry
- _-~~
-46 h- -
f
23. General 928
2. Lifting with floor jack
Side
Front OI rear on pick-up points for car jack. Use
an appropriate piece of wood between jack lifting
+J
(5 ,‘T
plate and pick-up point.
---
.$4 ,_S 6” ( --
fy ,,,
XL?”
I
On CIOSSmember for rear axle control arm.
P
Note
Never raise car on engine oil pan or transmission.
since this could cause serious damage.
0.2 Lifting Car Primed in Germany
24. Thank you very much
for your reading.
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Then Get More
Information.