Automation at Northparkes
“Production & Projects”
4th Dec 2019
Rob Cunningham
Innovative Leader in Natural Resource Management
Vision:
“To become a respected international resources company”
CMOC engages in non-ferrous metal mining, mainly the selection, smelting, and
deep processing of copper, molybdenum, tungsten, cobalt, niobium and phosphate.
With a relatively integrated industrial chain, CMOC is globally one of the top five
molybdenum manufacturers, the largest tungsten manufacturer, the second largest
cobalt and niobium manufacturer, and a leading copper manufacturer; as well as the
second largest phosphate fertilizer manufacturer in Brazil.
The Company is currently listed on the Shanghai Stock Exchange (the “SSE”) (Stock
Code: 603993) and The Stock Exchange of Hong Kong Limited (the “Stock Exchange”)
(Stock Code: 03993)
Northparkes Orebodies:
E48 L1
E26
L2
L2N
Hoisting
Shaft
Exhaust
Shaft
• E26 Lift 1 1996 - 2003
• E26 Lift 2 / L2 North 2002 - 2010
• E48 Lift 1 / Extensions 2010 - current
• E26 SLC 2016 - current
• E26 L1 North 2021 - Future
North South
850m
SL
C
L1
North
Our Future Bodies:
North South
Our Operation:
Exploration Mining
Processing Sales, marketing and logistics
Our Journey to Automation:
First trial in SW quadrant of Lift 1 mine
Design of compliant barrier systems
Second production trial at Lift 2 mine
E48 Project commences construction
E48 Project scope varied to
include autonomous LHDs
Full implementation of autonomous loaders on
E48 Production level commenced
100% automated LHD Production on E48
Extraction level commenced October 2015
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Are we there yet?
23.2Mt in 4 years!
LHD Automation:
1999 2005 2011 2015
Mobile Fleet Automation (MFA) at Northparkes has been driven by people who are
passionate about;
1. Increasing Operator Safety
2. Increasing the Efficiency of our Production Operations
3. Lowering the Costs of our Production Operations
4. Providing NPM with a Long Term Solution to deliver Value as our ore grades
become Lower and Harder to Extract.
LHD Automation:
1999 2005 2011 2015
Normalised Auto Production 101% Of Hourly Manual Rate
Auto LHDs have higher hourly production rates
Auto LHD Production 123% Of Daily Manual Tonnes Per LHD
Higher daily production
Auto LHD Production 76% of Manual Cost Per Tonne
At Lower Cost
LHD Automation:
1999 2005 2011 2015
1. Significant change must have a process
2. The vision was set, the teams were well informed and an integral part of the future
3. The journey had been significant before and the prize was within reach
4. All risk assessments and actions checked and closed out
5. Systems checked and double checked
6. Testing and staged approach through each commissioning phase
7. Full execution and integration across the Block cave footprint
8. At every stage people were engaged and actively involved not threatened
LHD Automation:
1999 2005 2011 2015
Level of System Maturity
• Length of time system has been in use
• Number of sites system has been in use
• Availability of staff with depth of
experience with the system
• Built in redundancy (additional capacity)
• Diagnostic Tools
• Support capacity of OEM
• Coverage
• Skill level
• Availability of parts
• Level of documentation
• Compliance to standards / regulator
Projects “Ventilation Shafts”
• Automation allowed for the
compliance to a 195 Prohibition Notice
• Automation enabled successful
bogging of the 2 shafts
• Automation separated people from the
Raise Bore hazards
Our Future Innovation:
Working with Orica to optimise wireless detonation systems and products for the SLC and
“High Lift Drawbells” in the Block Cave.
Working with LDO to implement technology and systems for Dust reduction in return airways
for safer working environments.
Working with Mining OEM’s and watching the Battery space for Underground Load Haul
Machines and other vehicles . We are taking a wait and see approach because we have not
set our roadmap on battery technology.
Always evaluating the next application of technology into mining, how does it work for your
operation.
What is the next “Burning Platform”.
Performance and improvement

Performance and improvement

  • 1.
    Automation at Northparkes “Production& Projects” 4th Dec 2019 Rob Cunningham
  • 2.
    Innovative Leader inNatural Resource Management Vision: “To become a respected international resources company”
  • 3.
    CMOC engages innon-ferrous metal mining, mainly the selection, smelting, and deep processing of copper, molybdenum, tungsten, cobalt, niobium and phosphate. With a relatively integrated industrial chain, CMOC is globally one of the top five molybdenum manufacturers, the largest tungsten manufacturer, the second largest cobalt and niobium manufacturer, and a leading copper manufacturer; as well as the second largest phosphate fertilizer manufacturer in Brazil. The Company is currently listed on the Shanghai Stock Exchange (the “SSE”) (Stock Code: 603993) and The Stock Exchange of Hong Kong Limited (the “Stock Exchange”) (Stock Code: 03993)
  • 5.
    Northparkes Orebodies: E48 L1 E26 L2 L2N Hoisting Shaft Exhaust Shaft •E26 Lift 1 1996 - 2003 • E26 Lift 2 / L2 North 2002 - 2010 • E48 Lift 1 / Extensions 2010 - current • E26 SLC 2016 - current • E26 L1 North 2021 - Future North South 850m SL C L1 North
  • 6.
  • 7.
    Our Operation: Exploration Mining ProcessingSales, marketing and logistics
  • 8.
    Our Journey toAutomation: First trial in SW quadrant of Lift 1 mine Design of compliant barrier systems Second production trial at Lift 2 mine E48 Project commences construction E48 Project scope varied to include autonomous LHDs Full implementation of autonomous loaders on E48 Production level commenced 100% automated LHD Production on E48 Extraction level commenced October 2015 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 Are we there yet? 23.2Mt in 4 years!
  • 9.
    LHD Automation: 1999 20052011 2015 Mobile Fleet Automation (MFA) at Northparkes has been driven by people who are passionate about; 1. Increasing Operator Safety 2. Increasing the Efficiency of our Production Operations 3. Lowering the Costs of our Production Operations 4. Providing NPM with a Long Term Solution to deliver Value as our ore grades become Lower and Harder to Extract.
  • 10.
    LHD Automation: 1999 20052011 2015 Normalised Auto Production 101% Of Hourly Manual Rate Auto LHDs have higher hourly production rates Auto LHD Production 123% Of Daily Manual Tonnes Per LHD Higher daily production Auto LHD Production 76% of Manual Cost Per Tonne At Lower Cost
  • 11.
    LHD Automation: 1999 20052011 2015 1. Significant change must have a process 2. The vision was set, the teams were well informed and an integral part of the future 3. The journey had been significant before and the prize was within reach 4. All risk assessments and actions checked and closed out 5. Systems checked and double checked 6. Testing and staged approach through each commissioning phase 7. Full execution and integration across the Block cave footprint 8. At every stage people were engaged and actively involved not threatened
  • 12.
    LHD Automation: 1999 20052011 2015 Level of System Maturity • Length of time system has been in use • Number of sites system has been in use • Availability of staff with depth of experience with the system • Built in redundancy (additional capacity) • Diagnostic Tools • Support capacity of OEM • Coverage • Skill level • Availability of parts • Level of documentation • Compliance to standards / regulator
  • 13.
    Projects “Ventilation Shafts” •Automation allowed for the compliance to a 195 Prohibition Notice • Automation enabled successful bogging of the 2 shafts • Automation separated people from the Raise Bore hazards
  • 14.
    Our Future Innovation: Workingwith Orica to optimise wireless detonation systems and products for the SLC and “High Lift Drawbells” in the Block Cave. Working with LDO to implement technology and systems for Dust reduction in return airways for safer working environments. Working with Mining OEM’s and watching the Battery space for Underground Load Haul Machines and other vehicles . We are taking a wait and see approach because we have not set our roadmap on battery technology. Always evaluating the next application of technology into mining, how does it work for your operation. What is the next “Burning Platform”.

Editor's Notes

  • #5 Committed to Zero Harm Operations Managed and operated by CMOC on behalf of Northparkes Mines JV CMOC 80% & Sumitomo Group 20% (since 1993) Proud Australian copper and gold producer Celebrated 25 years of mining operations in 2019 Production rates of 6.5 MT in 2018 Employs around 375 people and 200 contractors each year Is a miner and a farmer – co-exists with surrounding agricultural land Current life of mine is 2042
  • #9 1999 Northparkes had a LHD setup in automation in one drive of E26 Lift1. AMIRA / CSIRO / QCAT 2005 Northparkes had developed the DAS system to appoint of equivalent output of a manual operated machine. 2007 CAT buy the DAS solution for their OEM fleet. 2011 Northparkes and Sandvik agree on a partnership towards FULL automation. The development of the system and hardware commenced. 2014 Northparkes are achieving 80% of E48 production from automation. 2015 Northparkes are achieving 100% of E48 production from automation.
  • #10 Increasing Operator Safety: Elimination of the operator from the environment, Dust, Noise & Vibration Increasing the Efficiency of our Production Operations. We have seen 23% increase in production Lowering the Costs of our Production Operations. We have lowered the operating costs by 24% Providing NPM with a Long Term Solution to deliver Value as our ore grades become Lower and Harder to Extract.