This document provides an overview on how to use the service manual for the 2007 Nissan Altima Hybrid. It discusses the terms, units, and contents used in the manual. The manual uses the SI system of units and provides both standard and limit values for specifications. It contains an alphabetical index, quick reference tabs, section contents, titles on each page, and page numbers. Illustrations are included to show important steps, use of special tools, and hidden details not obvious from larger pictures. Procedures are presented in a step-by-step format for complex units like the transmission.
How To Troubleshoot Mercedes Blind Spot Assist Inoperative Error
2007 nissan altima hybrid service repair manual
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QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
C HYBRID HBC Hybrid Control System
HBB Hybrid Battery System
HBR Hybrid Brake System
D TRANSMISSION & DRIVE-
LINE
CL Clutch System
TM Transaxle & Transmission
DLN Driveline
FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
SCS Suspension Control System
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING ST Steering System
STC Steering Control System
H RESTRAINTS SB Seat Belt
SBC Seat Belt Control System
SRS SRS Airbag
SRC SRS Airbag Control System
I VENTILATION, HEATER &
AIR CONDITIONER
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT Interior
IP Instrument Panel
SE Seat
ADP Automatic Drive Positioner
K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
BRM Body Repair Manual
L DRIVER CONTROLS MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
M ELECTRICAL & POWER
CONTROL
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
N DRIVER INFORMATION &
MULTIMEDIA
MWI Meter, Warning Lamp & Indicator
WCS Warning Chime System
SN Sonar System
AV Audio, Visual & Navigation System
O CRUISE CONTROL CCS Cruise Control System
P MAINTENANCE MA Maintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, photo-copying, record-
ing or otherwise, without the
prior written permission of
Nissan North America, Inc.
Edition: January 2007
Revision: May 2007
Publication No. SM7E-1H32U1
2. This manual contains maintenance and repair procedure for the 2007
NISSAN ALTIMA HYBRID.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
3. QUICK REFERENCE CHART: ALTIMA HYBRID
2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Engine Tune-Up Data INFOID:0000000001303700
GENERAL SPECIFICATIONS
DRIVE BELTS
SPARK PLUG
Unit: mm (in)
Cylinder arrangement In-line 4
Displacement cm3 (in3) 2,488 (151.82)
Bore and stroke mm (in) 89.0 x 100 (3.50 x 3.94)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Compression ratio 9.5:1
Compression pressure kPa
(kg/cm2
, psi) / 250 rpm
Standard 1,250 (12.8, 181.3)
Minimum 1,060 (10.8, 153.7)
Differential limit be-
tween cylinders
100 (1.0, 14)
Valve timing
Unit: degree
a b c d e f
220° 232° -41° 93° 10° 30°
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Make NGK
Type Standard DILKAR6A-11
Gap (nominal) 1.1 (0.043)
4. 2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Front Wheel Alignment*
*:Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Rear Wheel Alignment *
Camber*
Decimal degree
LH
Minimum – 1.15°
Nominal – 0.40°
Maximum 0.35°
RH
Minimum – 1.40°
Nominal – 0.65°
Maximum 0.10°
Left and right difference 0.55°
Caster*
Decimal degree
Minimum 4.25°
Nominal 5.00°
Maximum 5.75°
Left and right difference 0.25°
Kingpin offset*
Decimal degree
Minimum 11.80°
Nominal 12.55°
Maximum 13.30°
Total toe-in*
Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
SFA234AC
Camber
Degree minute (Decimal degree)
Minimum −1° 12′ (−1.20°)
Nominal −0° 42′ (−0.70°)
Maximum −0° 12′ (−1.20°)
SFA234AC
5. QUICK REFERENCE CHART: ALTIMA HYBRID
2007
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Wheel Height Unit: mm (in)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake - General Specifications Unit: mm (in)
Brake Pedal
Total toe-in
Distance (A − B)
mm (in)
Minimum 1.1 (0.04)
Nominal 2.7 (0.11)
Maximum 4.3 (0.17)
Distance difference
between RH and LH side
mm (in)
Minimum −2 (−0.08)
Nominal 0 (0)
Maximum 2 (0.08)
Angle (left plus right)
Degree minute (decimal degree)
Minimum 0° 3′ (0.05°)
Nominal 0° 7′ (0.12°)
Maximum 0° 11′ (0.18°)
Destination USA Canada
Tire size 215/60R16 215/60R16
Front (Hf)* 727 (28.62) 727 (28.62)
Rear (Hr)* 718 (28.27) 719 (28.31)
SFA818A
Front brake
Cylinder bore diameter (each) 57.2 (2.25)
Pad length × width × thickness 132 × 50 × 11 (5.20 × 1.969 × 0.433)
Rotor outer diameter × thickness 296 × 26 (11.65 × 1.024)
Rear brake
Cylinder bore diameter 34.93 (1.375)
Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335)
Rotor outer diameter × thickness 292 × 9 (11.50 × 0.35)
Recommended brake fluid DOT 3
Brake pedal height (from dash lower panel top surface) 189.7 - 203.7 mm (7.47 - 8.02 in)
Depressed pedal height [under a force of 490 N (50 kg-f, 110 lb-f)
with engine running]
90 mm (3.54 in) or more
Clearance between stopper rubber and threaded end of the stop
lamp switch and brake switch
0.74 - 1.96 mm (0.0291 - 0.0772 in)
Pedal play 3 - 11 mm (0.12 - 0.43 in)
6. 2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Front Disc Brake
Rear Disc Brake
Fluids and Lubricants
Brake pad
Standard thickness (new) 11.0 mm (0.433 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor
Standard thickness (new) 26.0 mm (1.024 in)
Repair limit thickness 24.0 mm (0.945 in)
Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in)
Maximum runout (with it attached to the vehicle) 0.035 mm (0.0014 in)
Brake pad
Standard thickness (new) 8.5 mm (0.335 in)
Repair limit thickness 1.0 mm (0.039 in)
Disc rotor
Standard thickness (new) 9.0 mm (0.354in)
Repair limit thickness 8.0 mm (0.315 in)
Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in)
Maximum runout (with it attached to the vehicle) 0.05 mm (0.002 in)
Description Capacity (Approximate)
US measure Imp measure Liter
Fuel 20 gal 16-5/8 gal 75.6
Engine oil
Drain and refill
With oil filter change
4-7/8 qt 4 qt 4.6
Without oil filter change
4-1/2 qt 3-3/4 qt 4.3
Dry engine (Overhaul) 5-3/4 qt 4-3/4 qt 5.4
Engine cooling system
with reservoir tank
2 gal 1-3/4 gal 7.7
Inverter coolant with reservoir tank 3/4 gal 7/8 gal 3.2
HEV transaxle fluid 4-3/8 qt 3-5/8 qt 4.1
Brake fluid — — —
Brake grease — — —
Brake pad plate grease — — —
HEV transaxle grease — — —
Multi-purpose grease — — —
Air conditioning system refrigerant 1.10 ± 0.055 lb 0.50 ± 0.025 kg 0.50 ± 0.025 kg
Air conditioning system oil 4.06 fl oz 4.22 fl oz 120 m
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GENERAL INFORMATION
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SECTION GI
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANUAL ..................
.... 3
HOW TO USE THIS MANUAL .......................
..... 3
Description ..........................................................
......3
Terms ..................................................................
......3
Units ....................................................................
......3
Contents ..............................................................
......3
Relation between Illustrations and Descriptions .
......4
Components ........................................................
......4
HOW TO FOLLOW TROUBLE DIAGNOSES..... 6
Description ..........................................................
......6
How to Follow Test Groups in Trouble Diagnosis......6
Key to Symbols Signifying Measurements or Pro-
cedures ...............................................................
......7
HOW TO READ WIRING DIAGRAMS ...........
..... 9
Connector symbols .............................................
......9
Sample/wiring diagram -example- .......................
....10
Description ..........................................................
....11
ABBREVIATIONS ..........................................
....13
Abbreviation List ..................................................
....13
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................
....14
Tightening Torque Table .....................................
....14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................
....15
Recommended Chemical Products and Sealants
....15
TERMINOLOGY .............................................
....16
SAE J1930 Terminology List ...............................
....16
FEATURES OF NEW MODEL ..................
...20
IDENTIFICATION INFORMATION .................
....20
Model Variation ...................................................
....20
Identification Number ..........................................
....21
Identification Plate ...............................................
....22
Engine Serial Number .........................................
....22
CVT Number ........................................................
....22
Dimensions ..........................................................
....23
Wheels & Tires ....................................................
....23
PRECAUTION ...........................................
...24
PRECAUTIONS .................................................24
Description ...........................................................
....24
Precautions For High-Voltage System ................
....24
Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" .................
....28
Necessary for Steering Wheel Rotation After Bat-
tery Disconnect ....................................................
....28
Procedures without Cowl Top Cover ...................
....29
General Precautions ............................................
....29
Three Way Catalyst .............................................
....30
Fuel (Regular Unleaded Gasoline Recommend-
ed) QR25DE ........................................................
....31
Multiport Fuel Injection System or Engine Control
System .................................................................
....31
Hoses ..................................................................
....31
Engine Oils ..........................................................
....32
Air Conditioning ...................................................
....32
LIFTING POINT .................................................33
Special Service Tool ............................................
....33
Garage Jack and Safety Stand ............................
....33
2-Pole Lift ............................................................
....34
Board-on Lift ........................................................
....35
TOW TRUCK TOWING .....................................36
Tow Truck Towing ...............................................
....36
Vehicle Recovery (Freeing a Stuck Vehicle) .......
....36
BASIC INSPECTION ................................
...38
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................38
Work Flow ............................................................
....38
Control Units and Electrical Parts ........................
....38
How to Check Terminal .......................................
....39
Intermittent Incident .............................................
....42
Revision: May 2007 2007 Altima Hybrid
8. GI-2
Circuit Inspection .................................................
... 45
CONSULT-III CHECKING SYSTEM ...............
... 50
Description ...........................................................
... 50
Function and System Application .........................
... 50
CONSULT-III Data Link Connector (DLC) Circuit ... 50
Wiring Diagram ....................................................
... 52
Revision: May 2007 2007 Altima Hybrid
9. HOW TO USE THIS MANUAL
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Description INFOID:0000000001503186
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000001503187
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.
Units INFOID:0000000001503188
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
Contents INFOID:0000000001503189
• ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page
you are searching for.
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Revision: May 2007 2007 Altima Hybrid
10. GI-4
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions INFOID:0000000001503190
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
Components INFOID:0000000001503191
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
SAIA0519E
Revision: May 2007 2007 Altima Hybrid
11. HOW TO USE THIS MANUAL
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SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
Revision: May 2007 2007 Altima Hybrid
12. GI-6
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HOW TO FOLLOW TROUBLE DIAGNOSES
HOW TO FOLLOW TROUBLE DIAGNOSES
Description INFOID:0000000001503192
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all
harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis INFOID:0000000001503193
1. Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.
2. Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
3. Questions and results
• Questions and required results are indicated in test group.
4. Action
• Next action for each test group is indicated based on result of each question.
JPAIA0021GB
Revision: May 2007 2007 Altima Hybrid
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14. HOW TO FOLLOW TROUBLE DIAGNOSES
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Key to Symbols Signifying Measurements or Procedures INFOID:0000000001503194
SAIA1539E
Revision: May 2007 2007 Altima Hybrid
15. GI-8
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HOW TO FOLLOW TROUBLE DIAGNOSES
SAIA1540E
Revision: May 2007 2007 Altima Hybrid