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QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
STR Starting System
ACC Accelerator Control System
C HYBRID HBC Hybrid Control System
HBB Hybrid Battery System
HBR Hybrid Brake System
D TRANSMISSION & DRIVE-
LINE
CL Clutch System
TM Transaxle & Transmission
DLN Driveline
FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
SCS Suspension Control System
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING ST Steering System
STC Steering Control System
H RESTRAINTS SB Seat Belt
SBC Seat Belt Control System
SRS SRS Airbag
SRC SRS Airbag Control System
I VENTILATION, HEATER &
AIR CONDITIONER
VTL Ventilation System
HA Heater & Air Conditioning System
HAC Heater & Air Conditioning Control System
J BODY INTERIOR INT Interior
IP Instrument Panel
SE Seat
ADP Automatic Drive Positioner
K BODY EXTERIOR,
DOORS, ROOF & VEHICLE
SECURITY
DLK Door & Lock
SEC Security Control System
GW Glass & Window System
PWC Power Window Control System
RF Roof
EXT Exterior
BRM Body Repair Manual
L DRIVER CONTROLS MIR Mirrors
EXL Exterior Lighting System
INL Interior Lighting System
WW Wiper & Washer
DEF Defogger
HRN Horn
M ELECTRICAL & POWER
CONTROL
PWO Power Outlet
BCS Body Control System
LAN LAN System
PCS Power Control System
CHG Charging System
PG Power Supply, Ground & Circuit Elements
N DRIVER INFORMATION &
MULTIMEDIA
MWI Meter, Warning Lamp & Indicator
WCS Warning Chime System
SN Sonar System
AV Audio, Visual & Navigation System
O CRUISE CONTROL CCS Cruise Control System
P MAINTENANCE MA Maintenance
All rights reserved. No part
of this Service Manual may
be reproduced or stored in a
retrieval system, or transmit-
ted in any form, or by any
means, electronic, mechani-
cal, photo-copying, record-
ing or otherwise, without the
prior written permission of
Nissan North America, Inc.
Edition: January 2007
Revision: May 2007
Publication No. SM7E-1H32U1
This manual contains maintenance and repair procedure for the 2007
NISSAN ALTIMA HYBRID.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
QUICK REFERENCE CHART: ALTIMA HYBRID
2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Engine Tune-Up Data INFOID:0000000001303700
GENERAL SPECIFICATIONS
DRIVE BELTS
SPARK PLUG
Unit: mm (in)
Cylinder arrangement In-line 4
Displacement cm3 (in3) 2,488 (151.82)
Bore and stroke mm (in) 89.0 x 100 (3.50 x 3.94)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Compression ratio 9.5:1
Compression pressure kPa
(kg/cm2
, psi) / 250 rpm
Standard 1,250 (12.8, 181.3)
Minimum 1,060 (10.8, 153.7)
Differential limit be-
tween cylinders
100 (1.0, 14)
Valve timing
Unit: degree
a b c d e f
220° 232° -41° 93° 10° 30°
PBIC0187E
Tension of drive belts Auto adjustment by auto tensioner
Make NGK
Type Standard DILKAR6A-11
Gap (nominal) 1.1 (0.043)
2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Front Wheel Alignment*
*:Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Rear Wheel Alignment *
Camber*
Decimal degree
LH
Minimum – 1.15°
Nominal – 0.40°
Maximum 0.35°
RH
Minimum – 1.40°
Nominal – 0.65°
Maximum 0.10°
Left and right difference 0.55°
Caster*
Decimal degree
Minimum 4.25°
Nominal 5.00°
Maximum 5.75°
Left and right difference 0.25°
Kingpin offset*
Decimal degree
Minimum 11.80°
Nominal 12.55°
Maximum 13.30°
Total toe-in*
Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
SFA234AC
Camber
Degree minute (Decimal degree)
Minimum −1° 12′ (−1.20°)
Nominal −0° 42′ (−0.70°)
Maximum −0° 12′ (−1.20°)
SFA234AC
QUICK REFERENCE CHART: ALTIMA HYBRID
2007
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Wheel Height Unit: mm (in)
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Brake - General Specifications Unit: mm (in)
Brake Pedal
Total toe-in
Distance (A − B)
mm (in)
Minimum 1.1 (0.04)
Nominal 2.7 (0.11)
Maximum 4.3 (0.17)
Distance difference
between RH and LH side
mm (in)
Minimum −2 (−0.08)
Nominal 0 (0)
Maximum 2 (0.08)
Angle (left plus right)
Degree minute (decimal degree)
Minimum 0° 3′ (0.05°)
Nominal 0° 7′ (0.12°)
Maximum 0° 11′ (0.18°)
Destination USA Canada
Tire size 215/60R16 215/60R16
Front (Hf)* 727 (28.62) 727 (28.62)
Rear (Hr)* 718 (28.27) 719 (28.31)
SFA818A
Front brake
Cylinder bore diameter (each) 57.2 (2.25)
Pad length × width × thickness 132 × 50 × 11 (5.20 × 1.969 × 0.433)
Rotor outer diameter × thickness 296 × 26 (11.65 × 1.024)
Rear brake
Cylinder bore diameter 34.93 (1.375)
Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335)
Rotor outer diameter × thickness 292 × 9 (11.50 × 0.35)
Recommended brake fluid DOT 3
Brake pedal height (from dash lower panel top surface) 189.7 - 203.7 mm (7.47 - 8.02 in)
Depressed pedal height [under a force of 490 N (50 kg-f, 110 lb-f)
with engine running]
90 mm (3.54 in) or more
Clearance between stopper rubber and threaded end of the stop
lamp switch and brake switch
0.74 - 1.96 mm (0.0291 - 0.0772 in)
Pedal play 3 - 11 mm (0.12 - 0.43 in)
2007
QUICK REFERENCE CHART: ALTIMA HYBRID
Front Disc Brake
Rear Disc Brake
Fluids and Lubricants
Brake pad
Standard thickness (new) 11.0 mm (0.433 in)
Repair limit thickness 2.0 mm (0.079 in)
Disc rotor
Standard thickness (new) 26.0 mm (1.024 in)
Repair limit thickness 24.0 mm (0.945 in)
Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in)
Maximum runout (with it attached to the vehicle) 0.035 mm (0.0014 in)
Brake pad
Standard thickness (new) 8.5 mm (0.335 in)
Repair limit thickness 1.0 mm (0.039 in)
Disc rotor
Standard thickness (new) 9.0 mm (0.354in)
Repair limit thickness 8.0 mm (0.315 in)
Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in)
Maximum runout (with it attached to the vehicle) 0.05 mm (0.002 in)
Description Capacity (Approximate)
US measure Imp measure Liter
Fuel 20 gal 16-5/8 gal 75.6
Engine oil
Drain and refill
With oil filter change
4-7/8 qt 4 qt 4.6
Without oil filter change
4-1/2 qt 3-3/4 qt 4.3
Dry engine (Overhaul) 5-3/4 qt 4-3/4 qt 5.4
Engine cooling system
with reservoir tank
2 gal 1-3/4 gal 7.7
Inverter coolant with reservoir tank 3/4 gal 7/8 gal 3.2
HEV transaxle fluid 4-3/8 qt 3-5/8 qt 4.1
Brake fluid — — —
Brake grease — — —
Brake pad plate grease — — —
HEV transaxle grease — — —
Multi-purpose grease — — —
Air conditioning system refrigerant 1.10 ± 0.055 lb 0.50 ± 0.025 kg 0.50 ± 0.025 kg
Air conditioning system oil 4.06 fl oz 4.22 fl oz 120 m
GI-1
GENERAL INFORMATION
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SECTION GI
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CONTENTS
GENERAL INFORMATION
HOW TO USE THIS MANUAL ..................
.... 3
HOW TO USE THIS MANUAL .......................
..... 3
Description ..........................................................
......3
Terms ..................................................................
......3
Units ....................................................................
......3
Contents ..............................................................
......3
Relation between Illustrations and Descriptions .
......4
Components ........................................................
......4
HOW TO FOLLOW TROUBLE DIAGNOSES..... 6
Description ..........................................................
......6
How to Follow Test Groups in Trouble Diagnosis......6
Key to Symbols Signifying Measurements or Pro-
cedures ...............................................................
......7
HOW TO READ WIRING DIAGRAMS ...........
..... 9
Connector symbols .............................................
......9
Sample/wiring diagram -example- .......................
....10
Description ..........................................................
....11
ABBREVIATIONS ..........................................
....13
Abbreviation List ..................................................
....13
TIGHTENING TORQUE OF STANDARD
BOLTS ............................................................
....14
Tightening Torque Table .....................................
....14
RECOMMENDED CHEMICAL PRODUCTS
AND SEALANTS ............................................
....15
Recommended Chemical Products and Sealants
....15
TERMINOLOGY .............................................
....16
SAE J1930 Terminology List ...............................
....16
FEATURES OF NEW MODEL ..................
...20
IDENTIFICATION INFORMATION .................
....20
Model Variation ...................................................
....20
Identification Number ..........................................
....21
Identification Plate ...............................................
....22
Engine Serial Number .........................................
....22
CVT Number ........................................................
....22
Dimensions ..........................................................
....23
Wheels & Tires ....................................................
....23
PRECAUTION ...........................................
...24
PRECAUTIONS .................................................24
Description ...........................................................
....24
Precautions For High-Voltage System ................
....24
Supplemental Restraint System (SRS) "AIR BAG"
and "SEAT BELT PRE-TENSIONER" .................
....28
Necessary for Steering Wheel Rotation After Bat-
tery Disconnect ....................................................
....28
Procedures without Cowl Top Cover ...................
....29
General Precautions ............................................
....29
Three Way Catalyst .............................................
....30
Fuel (Regular Unleaded Gasoline Recommend-
ed) QR25DE ........................................................
....31
Multiport Fuel Injection System or Engine Control
System .................................................................
....31
Hoses ..................................................................
....31
Engine Oils ..........................................................
....32
Air Conditioning ...................................................
....32
LIFTING POINT .................................................33
Special Service Tool ............................................
....33
Garage Jack and Safety Stand ............................
....33
2-Pole Lift ............................................................
....34
Board-on Lift ........................................................
....35
TOW TRUCK TOWING .....................................36
Tow Truck Towing ...............................................
....36
Vehicle Recovery (Freeing a Stuck Vehicle) .......
....36
BASIC INSPECTION ................................
...38
SERVICE INFORMATION FOR ELECTRICAL
INCIDENT ..........................................................38
Work Flow ............................................................
....38
Control Units and Electrical Parts ........................
....38
How to Check Terminal .......................................
....39
Intermittent Incident .............................................
....42
Revision: May 2007 2007 Altima Hybrid
GI-2
Circuit Inspection .................................................
... 45
CONSULT-III CHECKING SYSTEM ...............
... 50
Description ...........................................................
... 50
Function and System Application .........................
... 50
CONSULT-III Data Link Connector (DLC) Circuit ... 50
Wiring Diagram ....................................................
... 52
Revision: May 2007 2007 Altima Hybrid
HOW TO USE THIS MANUAL
GI-3
< HOW TO USE THIS MANUAL >
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HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL
Description INFOID:0000000001503186
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms INFOID:0000000001503187
• The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value: Tolerance at inspection and adjustment.
Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.
Units INFOID:0000000001503188
• The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and
alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the
standard tightening torque.
“Example”
Range
Standard
Contents INFOID:0000000001503189
• ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page
you are searching for.
• A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the
first page of each section by matching it to the section's black tab.
• THE CONTENTS are listed on the first page of each section.
• THE TITLE is indicated on the upper portion of each page and shows the part or system.
• THE PAGE NUMBER of each section consists of two or three letters which designate the particular section
and a number (e.g. “BR-5”).
• THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of
work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle
or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb)
Revision: May 2007 2007 Altima Hybrid
GI-4
< HOW TO USE THIS MANUAL >
HOW TO USE THIS MANUAL
Relation between Illustrations and Descriptions INFOID:0000000001503190
The following sample explains the relationship between the part description in an illustration, the part name in
the text and the service procedures.
Components INFOID:0000000001503191
• THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri-
cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to
perform repairs.
The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro-
priate PARTS CATALOG.
Components shown in an illustration may be identified by a circled number. When this style of illustration is
used, the text description of the components will follow the illustration.
SAIA0519E
Revision: May 2007 2007 Altima Hybrid
HOW TO USE THIS MANUAL
GI-5
< HOW TO USE THIS MANUAL >
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SYMBOLS
1. Union bolt 2. Copper washer 3. Brake hose
4. Cap 5. Bleed valve 6. Sliding pin bolt
7. Piston seal 8. Piston 9. Piston boot
10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt
13. Washer 14. Sliding pin boot 15. Bushing
16. Torque member 17. Inner shim cover 18. Inner shim
19. Inner pad 20. Pad retainer 21. Pad wear sensor
22. Outer pad 23. Outer shim 24. Outer shim cover
1: PBC (Poly Butyl Cuprysil) grease
or silicone-based grease
2: Rubber grease : Brake fluid
Refer to GI section for additional symbol definitions.
SFIA2959E
SAIA0749E
Revision: May 2007 2007 Altima Hybrid
GI-6
< HOW TO USE THIS MANUAL >
HOW TO FOLLOW TROUBLE DIAGNOSES
HOW TO FOLLOW TROUBLE DIAGNOSES
Description INFOID:0000000001503192
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
• Before performing trouble diagnoses, read the “Work Flow” in each section.
• After repairs, re-check that the problem has been completely eliminated.
• Refer to Component Parts and Harness Connector Location for the Systems described in each section for
identification/location of components and harness connectors.
• When checking circuit continuity, ignition switch should be OFF.
• Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har-
ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi-
fication of harness connectors.
• Before checking voltage at connectors, check battery voltage.
• After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all
harness connectors are reconnected as they were.
How to Follow Test Groups in Trouble Diagnosis INFOID:0000000001503193
1. Test group number and test group title
• Test group number and test group title are shown in the upper portion of each test group.
2. Work and diagnosis procedure
• Start to diagnose a problem using procedures indicated in enclosed test groups.
3. Questions and results
• Questions and required results are indicated in test group.
4. Action
• Next action for each test group is indicated based on result of each question.
JPAIA0021GB
Revision: May 2007 2007 Altima Hybrid
Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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click on it.
HOW TO FOLLOW TROUBLE DIAGNOSES
GI-7
< HOW TO USE THIS MANUAL >
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Key to Symbols Signifying Measurements or Procedures INFOID:0000000001503194
SAIA1539E
Revision: May 2007 2007 Altima Hybrid
GI-8
< HOW TO USE THIS MANUAL >
HOW TO FOLLOW TROUBLE DIAGNOSES
SAIA1540E
Revision: May 2007 2007 Altima Hybrid

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2007 nissan altima hybrid service repair manual

  • 1. A D E F G H I J K L M N P O B C QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System STR Starting System ACC Accelerator Control System C HYBRID HBC Hybrid Control System HBB Hybrid Battery System HBR Hybrid Brake System D TRANSMISSION & DRIVE- LINE CL Clutch System TM Transaxle & Transmission DLN Driveline FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension SCS Suspension Control System WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING ST Steering System STC Steering Control System H RESTRAINTS SB Seat Belt SBC Seat Belt Control System SRS SRS Airbag SRC SRS Airbag Control System I VENTILATION, HEATER & AIR CONDITIONER VTL Ventilation System HA Heater & Air Conditioning System HAC Heater & Air Conditioning Control System J BODY INTERIOR INT Interior IP Instrument Panel SE Seat ADP Automatic Drive Positioner K BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY DLK Door & Lock SEC Security Control System GW Glass & Window System PWC Power Window Control System RF Roof EXT Exterior BRM Body Repair Manual L DRIVER CONTROLS MIR Mirrors EXL Exterior Lighting System INL Interior Lighting System WW Wiper & Washer DEF Defogger HRN Horn M ELECTRICAL & POWER CONTROL PWO Power Outlet BCS Body Control System LAN LAN System PCS Power Control System CHG Charging System PG Power Supply, Ground & Circuit Elements N DRIVER INFORMATION & MULTIMEDIA MWI Meter, Warning Lamp & Indicator WCS Warning Chime System SN Sonar System AV Audio, Visual & Navigation System O CRUISE CONTROL CCS Cruise Control System P MAINTENANCE MA Maintenance All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmit- ted in any form, or by any means, electronic, mechani- cal, photo-copying, record- ing or otherwise, without the prior written permission of Nissan North America, Inc. Edition: January 2007 Revision: May 2007 Publication No. SM7E-1H32U1
  • 2. This manual contains maintenance and repair procedure for the 2007 NISSAN ALTIMA HYBRID. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi- cations and methods at any time without notice. IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
  • 3. QUICK REFERENCE CHART: ALTIMA HYBRID 2007 QUICK REFERENCE CHART: ALTIMA HYBRID Engine Tune-Up Data INFOID:0000000001303700 GENERAL SPECIFICATIONS DRIVE BELTS SPARK PLUG Unit: mm (in) Cylinder arrangement In-line 4 Displacement cm3 (in3) 2,488 (151.82) Bore and stroke mm (in) 89.0 x 100 (3.50 x 3.94) Valve arrangement DOHC Firing order 1-3-4-2 Number of piston rings Compression 2 Oil 1 Compression ratio 9.5:1 Compression pressure kPa (kg/cm2 , psi) / 250 rpm Standard 1,250 (12.8, 181.3) Minimum 1,060 (10.8, 153.7) Differential limit be- tween cylinders 100 (1.0, 14) Valve timing Unit: degree a b c d e f 220° 232° -41° 93° 10° 30° PBIC0187E Tension of drive belts Auto adjustment by auto tensioner Make NGK Type Standard DILKAR6A-11 Gap (nominal) 1.1 (0.043)
  • 4. 2007 QUICK REFERENCE CHART: ALTIMA HYBRID Front Wheel Alignment* *:Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Rear Wheel Alignment * Camber* Decimal degree LH Minimum – 1.15° Nominal – 0.40° Maximum 0.35° RH Minimum – 1.40° Nominal – 0.65° Maximum 0.10° Left and right difference 0.55° Caster* Decimal degree Minimum 4.25° Nominal 5.00° Maximum 5.75° Left and right difference 0.25° Kingpin offset* Decimal degree Minimum 11.80° Nominal 12.55° Maximum 13.30° Total toe-in* Distance (A - B) Minimum 0 mm (0 in) Nominal 1 mm (0.04 in) Maximum 2 mm (0.08 in) SFA234AC Camber Degree minute (Decimal degree) Minimum −1° 12′ (−1.20°) Nominal −0° 42′ (−0.70°) Maximum −0° 12′ (−1.20°) SFA234AC
  • 5. QUICK REFERENCE CHART: ALTIMA HYBRID 2007 *: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Wheel Height Unit: mm (in) *: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Brake - General Specifications Unit: mm (in) Brake Pedal Total toe-in Distance (A − B) mm (in) Minimum 1.1 (0.04) Nominal 2.7 (0.11) Maximum 4.3 (0.17) Distance difference between RH and LH side mm (in) Minimum −2 (−0.08) Nominal 0 (0) Maximum 2 (0.08) Angle (left plus right) Degree minute (decimal degree) Minimum 0° 3′ (0.05°) Nominal 0° 7′ (0.12°) Maximum 0° 11′ (0.18°) Destination USA Canada Tire size 215/60R16 215/60R16 Front (Hf)* 727 (28.62) 727 (28.62) Rear (Hr)* 718 (28.27) 719 (28.31) SFA818A Front brake Cylinder bore diameter (each) 57.2 (2.25) Pad length × width × thickness 132 × 50 × 11 (5.20 × 1.969 × 0.433) Rotor outer diameter × thickness 296 × 26 (11.65 × 1.024) Rear brake Cylinder bore diameter 34.93 (1.375) Pad length × width × thickness 83.0 × 31.9 × 8.5 (3.268 × 1.256 × 0.335) Rotor outer diameter × thickness 292 × 9 (11.50 × 0.35) Recommended brake fluid DOT 3 Brake pedal height (from dash lower panel top surface) 189.7 - 203.7 mm (7.47 - 8.02 in) Depressed pedal height [under a force of 490 N (50 kg-f, 110 lb-f) with engine running] 90 mm (3.54 in) or more Clearance between stopper rubber and threaded end of the stop lamp switch and brake switch 0.74 - 1.96 mm (0.0291 - 0.0772 in) Pedal play 3 - 11 mm (0.12 - 0.43 in)
  • 6. 2007 QUICK REFERENCE CHART: ALTIMA HYBRID Front Disc Brake Rear Disc Brake Fluids and Lubricants Brake pad Standard thickness (new) 11.0 mm (0.433 in) Repair limit thickness 2.0 mm (0.079 in) Disc rotor Standard thickness (new) 26.0 mm (1.024 in) Repair limit thickness 24.0 mm (0.945 in) Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in) Maximum runout (with it attached to the vehicle) 0.035 mm (0.0014 in) Brake pad Standard thickness (new) 8.5 mm (0.335 in) Repair limit thickness 1.0 mm (0.039 in) Disc rotor Standard thickness (new) 9.0 mm (0.354in) Repair limit thickness 8.0 mm (0.315 in) Thickness variation (measured at 8 positions) 0.015 mm (0.0006 in) Maximum runout (with it attached to the vehicle) 0.05 mm (0.002 in) Description Capacity (Approximate) US measure Imp measure Liter Fuel 20 gal 16-5/8 gal 75.6 Engine oil Drain and refill With oil filter change 4-7/8 qt 4 qt 4.6 Without oil filter change 4-1/2 qt 3-3/4 qt 4.3 Dry engine (Overhaul) 5-3/4 qt 4-3/4 qt 5.4 Engine cooling system with reservoir tank 2 gal 1-3/4 gal 7.7 Inverter coolant with reservoir tank 3/4 gal 7/8 gal 3.2 HEV transaxle fluid 4-3/8 qt 3-5/8 qt 4.1 Brake fluid — — — Brake grease — — — Brake pad plate grease — — — HEV transaxle grease — — — Multi-purpose grease — — — Air conditioning system refrigerant 1.10 ± 0.055 lb 0.50 ± 0.025 kg 0.50 ± 0.025 kg Air conditioning system oil 4.06 fl oz 4.22 fl oz 120 m
  • 7. GI-1 GENERAL INFORMATION C D E F G H I J K L M B GI SECTION GI N O P CONTENTS GENERAL INFORMATION HOW TO USE THIS MANUAL .................. .... 3 HOW TO USE THIS MANUAL ....................... ..... 3 Description .......................................................... ......3 Terms .................................................................. ......3 Units .................................................................... ......3 Contents .............................................................. ......3 Relation between Illustrations and Descriptions . ......4 Components ........................................................ ......4 HOW TO FOLLOW TROUBLE DIAGNOSES..... 6 Description .......................................................... ......6 How to Follow Test Groups in Trouble Diagnosis......6 Key to Symbols Signifying Measurements or Pro- cedures ............................................................... ......7 HOW TO READ WIRING DIAGRAMS ........... ..... 9 Connector symbols ............................................. ......9 Sample/wiring diagram -example- ....................... ....10 Description .......................................................... ....11 ABBREVIATIONS .......................................... ....13 Abbreviation List .................................................. ....13 TIGHTENING TORQUE OF STANDARD BOLTS ............................................................ ....14 Tightening Torque Table ..................................... ....14 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ............................................ ....15 Recommended Chemical Products and Sealants ....15 TERMINOLOGY ............................................. ....16 SAE J1930 Terminology List ............................... ....16 FEATURES OF NEW MODEL .................. ...20 IDENTIFICATION INFORMATION ................. ....20 Model Variation ................................................... ....20 Identification Number .......................................... ....21 Identification Plate ............................................... ....22 Engine Serial Number ......................................... ....22 CVT Number ........................................................ ....22 Dimensions .......................................................... ....23 Wheels & Tires .................................................... ....23 PRECAUTION ........................................... ...24 PRECAUTIONS .................................................24 Description ........................................................... ....24 Precautions For High-Voltage System ................ ....24 Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER" ................. ....28 Necessary for Steering Wheel Rotation After Bat- tery Disconnect .................................................... ....28 Procedures without Cowl Top Cover ................... ....29 General Precautions ............................................ ....29 Three Way Catalyst ............................................. ....30 Fuel (Regular Unleaded Gasoline Recommend- ed) QR25DE ........................................................ ....31 Multiport Fuel Injection System or Engine Control System ................................................................. ....31 Hoses .................................................................. ....31 Engine Oils .......................................................... ....32 Air Conditioning ................................................... ....32 LIFTING POINT .................................................33 Special Service Tool ............................................ ....33 Garage Jack and Safety Stand ............................ ....33 2-Pole Lift ............................................................ ....34 Board-on Lift ........................................................ ....35 TOW TRUCK TOWING .....................................36 Tow Truck Towing ............................................... ....36 Vehicle Recovery (Freeing a Stuck Vehicle) ....... ....36 BASIC INSPECTION ................................ ...38 SERVICE INFORMATION FOR ELECTRICAL INCIDENT ..........................................................38 Work Flow ............................................................ ....38 Control Units and Electrical Parts ........................ ....38 How to Check Terminal ....................................... ....39 Intermittent Incident ............................................. ....42 Revision: May 2007 2007 Altima Hybrid
  • 8. GI-2 Circuit Inspection ................................................. ... 45 CONSULT-III CHECKING SYSTEM ............... ... 50 Description ........................................................... ... 50 Function and System Application ......................... ... 50 CONSULT-III Data Link Connector (DLC) Circuit ... 50 Wiring Diagram .................................................... ... 52 Revision: May 2007 2007 Altima Hybrid
  • 9. HOW TO USE THIS MANUAL GI-3 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL Description INFOID:0000000001503186 This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag- noses”. Terms INFOID:0000000001503187 • The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value: Tolerance at inspection and adjustment. Limit value: The maximum or minimum limit value that should not be exceeded at inspection and adjust- ment. Units INFOID:0000000001503188 • The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example” Range Standard Contents INFOID:0000000001503189 • ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page you are searching for. • A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. • THE CONTENTS are listed on the first page of each section. • THE TITLE is indicated on the upper portion of each page and shows the part or system. • THE PAGE NUMBER of each section consists of two or three letters which designate the particular section and a number (e.g. “BR-5”). • THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic transaxle or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N·m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N·m (4.5 kg-m, 33 ft-lb) Revision: May 2007 2007 Altima Hybrid
  • 10. GI-4 < HOW TO USE THIS MANUAL > HOW TO USE THIS MANUAL Relation between Illustrations and Descriptions INFOID:0000000001503190 The following sample explains the relationship between the part description in an illustration, the part name in the text and the service procedures. Components INFOID:0000000001503191 • THE LARGE ILLUSTRATIONS are exploded views (see the following) and contain tightening torques, lubri- cation points, section number of the PARTS CATALOG (e.g. SEC. 440) and other information necessary to perform repairs. The illustrations should be used in reference to service matters only. When ordering parts, refer to the appro- priate PARTS CATALOG. Components shown in an illustration may be identified by a circled number. When this style of illustration is used, the text description of the components will follow the illustration. SAIA0519E Revision: May 2007 2007 Altima Hybrid
  • 11. HOW TO USE THIS MANUAL GI-5 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P SYMBOLS 1. Union bolt 2. Copper washer 3. Brake hose 4. Cap 5. Bleed valve 6. Sliding pin bolt 7. Piston seal 8. Piston 9. Piston boot 10. Cylinder body 11. Sliding pin 12. Torque member mounting bolt 13. Washer 14. Sliding pin boot 15. Bushing 16. Torque member 17. Inner shim cover 18. Inner shim 19. Inner pad 20. Pad retainer 21. Pad wear sensor 22. Outer pad 23. Outer shim 24. Outer shim cover 1: PBC (Poly Butyl Cuprysil) grease or silicone-based grease 2: Rubber grease : Brake fluid Refer to GI section for additional symbol definitions. SFIA2959E SAIA0749E Revision: May 2007 2007 Altima Hybrid
  • 12. GI-6 < HOW TO USE THIS MANUAL > HOW TO FOLLOW TROUBLE DIAGNOSES HOW TO FOLLOW TROUBLE DIAGNOSES Description INFOID:0000000001503192 NOTICE: Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following instructions before diagnosing. • Before performing trouble diagnoses, read the “Work Flow” in each section. • After repairs, re-check that the problem has been completely eliminated. • Refer to Component Parts and Harness Connector Location for the Systems described in each section for identification/location of components and harness connectors. • When checking circuit continuity, ignition switch should be OFF. • Refer to the Circuit Diagram for quick pinpoint check. If you need to check circuit continuity between harness connectors in more detail, such as when a sub-har- ness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG section for identi- fication of harness connectors. • Before checking voltage at connectors, check battery voltage. • After accomplishing the Diagnosis Procedures and Electrical Components Inspection, make sure that all harness connectors are reconnected as they were. How to Follow Test Groups in Trouble Diagnosis INFOID:0000000001503193 1. Test group number and test group title • Test group number and test group title are shown in the upper portion of each test group. 2. Work and diagnosis procedure • Start to diagnose a problem using procedures indicated in enclosed test groups. 3. Questions and results • Questions and required results are indicated in test group. 4. Action • Next action for each test group is indicated based on result of each question. JPAIA0021GB Revision: May 2007 2007 Altima Hybrid
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  • 14. HOW TO FOLLOW TROUBLE DIAGNOSES GI-7 < HOW TO USE THIS MANUAL > C D E F G H I J K L M B GI N O P Key to Symbols Signifying Measurements or Procedures INFOID:0000000001503194 SAIA1539E Revision: May 2007 2007 Altima Hybrid
  • 15. GI-8 < HOW TO USE THIS MANUAL > HOW TO FOLLOW TROUBLE DIAGNOSES SAIA1540E Revision: May 2007 2007 Altima Hybrid