This document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It outlines the required tools and steps to take the camshaft out of the cylinder block, including removing other components like the rocker arm shaft and front cover first. It then describes how to install the camshaft, making sure to lubricate the lobes and journals and rotate the camshaft to prevent binding. Proper alignment of timing marks is also emphasized when installing the camshaft.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Does the Active Steering Malfunction Warning Mean for Your BMWTanner Motors
Discover the reasons why your BMW’s Active Steering malfunction warning might come on. From electrical glitches to mechanical failures and software anomalies, addressing these promptly with professional inspection and maintenance ensures continued safety and performance on the road, maintaining the integrity of your driving experience.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04506590
Rocker Arm and Shaft - Install
SMCS - 1102-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-2998 Lubricant -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (A) to both ends of the pushrods.
2. Lubricate the pushrods with clean engine oil. Install the pushrods and the valve bridges.
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3. Illustration 1 g00953116
3. Position rocker shaft (4) on the cylinder head. Install bolts (1).
Illustration 2 g02685496
Rocker shaft hold down bolts tightening sequence
4. Tighten bolts (1) in the sequence shown. Tighten bolts (1) to standard torque.
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4. 5. Apply Tooling (A) to each of the bottom faces of the rocker arms.
6. Position rocker arm adjustment screws (2) and tighten nuts (3). Adjust the valve lash of the
rocker arms. Refer to Testing and Adjusting, "Engine Valve Lash - Inspect/Adjust".
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02308888
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Start By:
a. Remove the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Remove".
b. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
c. Remove the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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6. Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) -
Change".
Illustration 1 g01156402
2. Remove bolts (1) and remove support assembly (2). Disconnect cable assembly (3).
Disconnect tube assembly (4).
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7. Illustration 2 g01156406
3. Disconnect harness assemblies (5), (6), and (7).
4. Disconnect tube assembly (8) from the turbocharger.
5. Disconnect hose assembly (9).
6. Remove bolts (10).
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8. Illustration 3 g01156425
Note: Use caution in order not to damage the tips of the injectors.
7. Attach Tooling (A) and a suitable lifting device onto cylinder head (11). The weight of
cylinder head (11) is approximately 181 kg (400 lb). Remove cylinder head (11) and the
gasket.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05351278
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g03389635
Illustration 2 g01156425
1. Place O-ring seal on engine block before installing the gasket. Position the gasket on the
engine block. Attach Tooling (A) and a suitable lifting device onto cylinder head (11). The
weight of cylinder head (11) is approximately 181 kg (400 lb). Position cylinder head (11)
on the engine.
2.
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11. Illustration 3 g01156406
Illustration 4 g02963318
3. Apply clean engine oil to the threads of bolts (10) and under the bolt heads. Install bolts
(10).
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12. 4. Torque the bolt (1) through bolt (26) in a numerical sequence to 130 ± 15 N·m
(95 ± 11 lb ft).
5. Again torque the bolt (1) through bolt (26) in a numerical sequence to 130 ± 15 N·m
(95 ± 11 lb ft).
6. Place a mark on bolt (1) through bolt (26). Rotate the bolt (1) through bolt (26) in the
clockwise direction in a numerical sequence to 90 degrees (1/4 turn).
7. Loosen the bolt (1) through bolt (26) in a numerical sequence to 0 N·m (0 lb ft).
8. Repeat Step 3 through Step 6.
9. Torque the bolt (27) through bolt (31) in a numerical sequence to 28 ± 7 N·m (21 ± 5 lb ft).
10. Connect hose assembly (9).
11. Connect tube assembly (8) onto the turbocharger.
12. Connect harness assemblies (5), (6), and (7).
Illustration 5 g01156402
13. Connect tube assembly (4). Connect cable assembly (3). Position support assembly (2) and
install bolts (1).
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13. 14. Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling
System Coolant (ELC) - Change" and Operation and Maintenance Manual, "Capacities
(Refill)".
End By:
a. Install the fan drive. Refer to Disassembly and Assembly, "Fan Drive - Install".
b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
c. Install the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Thu Aug 13 20:20:05 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06809044
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00953158
1. Use Tooling (A) to remove valve lifters (1). Place identification marks on the valve lifters
for installation purposes.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 1
B 8T-2998 Lubricant 1
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16. Illustration 2 g00953158
1. Apply Tooling (B) to valve lifters (1) prior to installation. Use Tooling (A) to install valve
lifters (1) in the original location in the cylinder block.
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02274059
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 12
Start By:
a. Remove the rocker arm and the shaft. Refer to Disassembly and Assembly, "Rocker Arm
and Shaft - Remove".
b. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (A) to reposition the valve lifters out of the way of the camshaft.
2. Set the No. 1 piston to top center on the compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston".
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18. Illustration 1 g01032348
3. Ensure that the timing marks on camshaft gear (1) and idler gear (2) are aligned.
4. Remove bolts (3) and thrust plate (4) from the cylinder block.
Illustration 2 g01032349
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
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19. 5. Remove camshaft (5) from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D L EXCAVATOR GBC
Configuration: 330D & 330D L Excavators GBC00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05278252
Camshaft - Install
SMCS - 1210-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A FT-2730 Hook 12
B 8T-2998 Lubricant -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g03356215
NOTICE
Do not damage the lobes or the bearings when the camshaft is removed
or installed.
Note: During the installation of the camshaft, rotate the camshaft in both directions in order to
prevent binding in the camshaft bearing bores.
1. Lubricate the camshaft lobes and the valve lifter bore with a 50/50 mixture of Tooling (B). Apply
clean engine oil on the camshaft bearing journals. Carefully install camshaft (10) in the cylinder
block.
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23. Illustration 2 g03356207
(5) Gear for the high-pressure fuel pump
(6) Camshaft gear
(7) Idler gear
(8) Crankshaft gear
(9) Timing marks
NOTICE
When installing the camshaft, make sure the number one cylinder is at
top center of the compression stroke with the timing bolt installed in
the flywheel. The camshaft timing is very important. The timing mark
on the camshaft drive gear must line up with the timing mark on the
idler gear. Refer to the Specifications Manual for more information.
2. Correct fuel injection timing and correct valve mechanism operation is determined by properly
timing crankshaft gear (8) and camshaft gear (6) to idler gear (7). Also, high-pressure fuel pump gear
(5) must be timed to camshaft gear (6). During installation of the front gear, timing marks (9) on
idler gear (7) must be in alignment with the timing marks on crankshaft gear (8) and the timing
marks on camshaft gear (6). The "0" mark on camshaft gear (6) must align with the timing mark on
idler gear (7). The "V" mark on camshaft gear (6) must align with the "V" mark on fuel pump gear
(5).
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