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                                                         WEIR TYPE A
                                                      DIAPHRAGM VALVES




P.O. Box 5064, Benoni South 1502, South Africa
Tel: +27 (11) 748 0200 Fax: +27 (11) 421 2749
Email: sales@dfc.co.za Website: www.dfc.co.za
                                  Printed June 2009
R



 Weir Type “A” Diaphragm Valves
                                                                                                                                                                              Handwheel-                                                                    1. Valve Flow -                                 2. Valve usable in any position -                         4. Maintenance -
                                                                                                                                                                              Comfortable, easy, to use for fast                                             Pocketless design for                           For greater planning, flexibility                        Three part design ( bonnet (1), diaphragm (2),
                                                                                                                                                                              operation. Saves time and effort                                               contamination free                              and ease of access. In the hori-                         body(3) means the diaphragm is replaced with
Saunders Type “A” diaphragm valves have been                                                                                                                                                                                                                 performance and smooth                          zontal plane at 15° angle (flanges                       the body in the pipeline, no gasket costs or
                                                                                                                                                                              Other Methods of Operation -                                                   flow characteristics.                           can be drilled to suit) the valve is                     pipeline disturbance problems are involved.
 developed to handle more fluids and gasses than                                                                                                                                                                                                                                                             self-draining.
any other valve. A wide choice is available for                                                                                                                               Fast acting levers, pneumatic and electric                                                                                                                                                   corrosive applications
                                                                                                                                                                              actuators - versatility to match individual
materials,methods of operation and body end
                                                                                                                                                                              needs throughout the plant, without over
connections to satisfy the needs of most industrial                                                                                                                           investments. Ask for information on                                                                                           3. Lubrication -
applications. Extended life, reliability, safety and                                                                                                                          our Biman Pneumatic actuators.                                                                                                                                                               Strong and resilient, giving positive shu
ease of use, combined with an essentially simple                                                                                                                                                                                                                                                            Bonnet assembly lubricated for long life.
                                                                                                                                                                                                                                                                                                            The indicator lip seal stops the ingress                       Designed to assist flow and completely
design, result in low maintenance for minimum                                                                                                                                                                                                                                                               of dust, dirt and atmosphere.                                  isolate working parts from line fluids.
running costs. Both on pressure and vacuum,                                                                                                                                   Indication - (Std to Dn150)
Saunders Valves operate and close 100% leaktight.                                                                                                                             (Optional > D200)                                                                                                                                                                       5. Bonnet options -
                                                                                                                                                                              Positive identification of valve position to                                                                                                                                            Padlocking to and synthetic rubbers, nitrile,
                                                                                                                                                                                                                                                                                                                                                                             Natural prevent expensive
                                                                                                                                                                              save time and money.                                                                                                                                                                    interference. Microswitch and ptfe faced. Al
                                                                                                                                                                                                                                                                                                                                                                             butyl, viton, hypalon model
                                                                                                                                                                                                                                                                                                                                                                      for valve position indication systems. security and
                                                                                                                                                                                                                                                                                                                                                                             give maximum processing
                                                                                                                                                                                                                                                                                                                                                                      Sealed to handle toxic or corrosive
                                                                                                                                                                              Stem -                                                                                                                                                                                  fluids with even greater safety.
                                                                                                                                                                                                                                                                                                                                                                             of hygiene. Special diaphragms are
                                                                                                                                                                              Designed to reduce friction for low                                                                                                                                                          produced for fire fighting, tank cleaning
 Body End Connections -                                                                                                                                                       operating torque                                                                                                                                                                             and washdeck services to comply with
 Screwed, flanged end connections
 to suit UK, European, USA
                                                                                                                                                                              Sealing -
 specifications to avoid planning problems.
                                                                                                                                                                              Operating mechanism (stem and                                                                                                                                                                Weir design reduces diaphragm travel
                                                                                                                                                                              compressor) isolated from service and                                                                                                                                                        for extended service and fine control.
                                                                                                                                                                              atmosphere, avoids the need for exotic
                                                                                                                                                                              metals. Fully sealed option available for
                                                                                                                                                                                                                                                                                                                                                                           Body End Connections -
                                                                                                                                                                              corrosive applications
                                                                                                                                                                                                                                                                                                                                                                            Screwed, flanged and weld end
                                                                                                                                                                                                                               Body Linings and Coatings:                                      EFTE:                                                          Body materials: Linings -
                                                                                                                                                                                                                                                                                                                                                                            connections suit UK, European, USA
 100% leaktight performance guarantees profitable investment                                                                                                                  Diaphragm -                                      Base materials cast Grey and SG iron.                           High abrasion resistance for tough services                    Cast iron and specifications to avoid planning proble
                                                                                                                                                                                                                                                                                                                                                                            SG iron for strength and low cost
                                                                                                                                                                                                                                                                                                                                                                                For purity, abrasion and corrosion
                                                                                                                                                                                                                                                                                               especially in fine chemicals, pharmaceuticals                  on non-corrosive duties. Acid resisting bronze and
                                                                                                                                                                              Strong and resilient, giving positive shutoff.   Polypropylene:                                                  and petrochemicals.                                            gunmetal long life in hostile, corrosive water
                                                                                                                                                                                                                                                                                                                                                                                  metal costs.
  GUIDE TO BODY (LININGS) APPLICATIONS                                                                                     RANGE AVAILABILITY                                 Designed to assist flow and completely           Combines strength and abrasion resistance
                                                                                                                                                                                                                                                                                                                                                              applications. Stainless steel-purity for services
                                                                                                                                                                              isolate working parts from line fluids.                                                                          Halar Coating:                                                 where profits depend on product protection.
                                                                                                                                                     0                                                                         for long service on chemical processing,
          BODY / LINING                                                 TYPICAL APPLICATIONS                                SIZE            TEMP C                                                                                                                                                                                                            Solid hard rubber and polypropylene minimum
                                                                                                                                                                                                                               water treatment and effluents.                                  Resists many industrial chemicals and additionally             weight combined with strength
 Cast Iron                                            Strength, low cost non corrosives                                  DN15 - DN350    -200to 175 0                         Diaphragm Materials-                                                                                             protects the exposed parts of value bodies -                                resistance, smooth flow-without exotic
 Ductile Iron (SG)                                                                                                                                                                                                             Rubbers:                                                        to cut out painting.
                                                                                                                                            0            0
                                                                                                                                                                              Natural and synthetic rubbers, nitrile,          (Hard, soft, butyl, neoprene);
 A R Bronze / Gunmetal                                Long life in hostile, corrosive water applications                 DN20 - DN150    -30 to 175                                                                                                                                            Borosilicate Glass Coating:
 Stainless Steel                                      Purity of service, protect protection
                                                                                                                                                                              butyl, viton, hypalon and ptfe faced. All        Corrosives and abrasives handled with
                                                                                                                                                                              give maximum processing security and,            low initial outlay. Popularity of rubber                        Purity, smooth flow (especially on viscous fluids)
 Rubbers                                              Economic handling of corrosive & abrasive media                    DN15 - DN350       0
                                                                                                                                         -10 to 85
                                                                                                                                                     0                                                                         linings results in exceptional availability                     with great strength and resistance to chemical attack
                                                                                                                                                                              where required, food industry standards
 - Soft (SRL/AAL)                                     Abrasive duties                                                                       0
                                                                                                                                         -10 to 85
                                                                                                                                                   0

 - Hard (Ebonite) (HRL)                               Acid, chlorinated water, moist chlorine                                               0        0
                                                                                                                                                                              of hygiene. Special diaphragms are
                                                                                                                                         -10 to 110
 - Butyl (BL)                                         Mineral acids, & slurries                                                             0        0                        produced for fire fighting, tank cleaning
                                                                                                                                         -10 to 105
                                                                                                                                                                              and washdeck services to comply with                                Guide to Diaphragm Applications:                                                                             Range availability
 - Neoprene (NL)                                      Abrasive duties where hydrocarbons are present
                                                                                                                                            0        0                        international standards
 Polypropylene                                        Chemical & abrasion resistance in water                            DN20 - DN150    -10 to 85                                                                                                GRADE TYPICAL APPLICATIONS                                                                                Size                   Temp. C
                                                                                                                                                                                                                                                                                                                                                                                            0

 PP                                                   treatment and effluent handling                                                                                           Weir -
 Polytetrafluoroethylene                              High temp mineral acids, aromatic, aliphatic and                   DN125 - DN250   -100to 175 0                         Weir -                                                              B                Acid and alkalis. Up to 85% sulphuric acid at ambient temperatures.                  DN8 TO DN350
 PTFE                                                 chlorinated solvents                                                                                                    Weir design reduces diaphragm travel                                                 Hydrochloric hydrofluoric phosphoric acids, caustic alkalis and many
 Ethylene Tetrafluoroethylene                         High abrasion resistance, chemically resistant to                  DN20 - DN150
                                                                                                                                            0
                                                                                                                                         -10 to 150
                                                                                                                                                         0
                                                                                                                                                                              for extended service and fine control.                                               esters. Sea water, very low vapour and gas permeability. Inert gases                                         -400to 100 0
 ETFE                                                 strong acids & bases                                                                                                                                                                                         and many industrial gases.
                                                                                                                                            0            0
                                                                                                                                                                                                                                                  B(V)                                                                                                  DN25 TO DN350
 Perfluoroalkoxy                                      High temperature strong acid resisting applications                DN20 - DN350    -20 to 175
 PFA
       TM                                                                                                                                   0            0
                                                                                                                                                                                                                                                  Q                Abrasives, water purification brewing, inorganic salts, mineral acids.               DN8 TO DN350
 Halar                                                Excellent resistance to mineral and oxidising                      DN20 - DN350    -10 to 150                                                                                                                                                                                                                             -500to 100 0
 ECTFE                                                acids inorganic bases, salts                                                                                                                                                                Q (V)                                                                                                 DN100 TO DN350
 Borosilicate Glass                                   Excellent for strong acids, halogens                               DN20 - DN200    -100to 175 0
          TM                                                                                                                                0        0
                                                                                                                                                                                                                                                  214/325          Highest chemical resistance to all fluids except alkali metals although                                      -200to 160 0
 Rilsan                                               Potable water applications                                         DN20 - DN350    -20 to 80                                                                                                                 permeable to some, especially chlorine. Alternative backing diaphragms
                                                                                                                                                                                                                                                                   available to deal with this and other applications.
 Fusion Bonded Epoxy FBE                              Potable water applications                                         DN25 - DN350
                                                                                                                                            0
                                                                                                                                         -20 to 80
                                                                                                                                                     0
                                                                                                                                                                                                                                                                                                                                                        DN8 TO DN250
                                                                                                                                                                                                                                                                   Note: 214 grade has a bayonet fitting in all sizes except DN 8 and DN 10

                                                                                                                                                                                                                                                  214/226          Requiring a corresponding slotted compressor                                                                 -50to 175 0

                                                                        VALVE BODY TEMPERATURE / PRESSURE RELATIONSHIP                                                                                                                            226     Paraffinic and aromatic hydrocarbons, acids, particularly concentrated             DN8 TO DN350
                                                                                                                                                                                                                                                          sulphuric and chlorine applications. Not recommended for ammonia and                                      -50to 150 0
                                        Maximum for valves DN8 to 150
                                                                                                                                                                                                                                                          its derivatives or for Many solvents,of service conditions will determine the highest working temperature. For example 325 diaphragms ha
                                                                                                                                                                                                                                        diaphragms are shown as a guide only.    polar aspects e.g. acetone.

                                16
                                                                                                                                                                                                                                                  237              Good acid and ozone resistance certain chlorine services                             DN8 TO DN350            -100to 100 0
                                14
                                                                                                                                                                                                                                                  300              For hot water services applications involving steam sterilisations, therefore,       DN8 TO DN350                0
                                                                                                                                                                                                                                                                                                                                                                                -40 to 130
                                                                                                                                                                                                                                                                                                                                                                                                0
                                        Maximum for valves DN65 & 80 screwed
               PRESSURE (bar)




                                12
                                        and PTFE (214) diaphragm DN8 to 150
                                                                                                                                          Graph applies to whole valve performance (manual bon-                                                                    ideally suited for brewing and pharmaceutical applications. For services
                                                                                                                                          nets). For actuated valves refer to appropriat performance                                                               involving continuous high temperature / pressure combinations consult
                                10                                                                                                        graphs. Temperature bands for diaphragms are shown as                                                                    our technical department.
                                                                                                                                          a guide only. Many aspects of service conditions will de -
                                 8                                                                                                        termine the highest working temprature. For example 325                                                 300 (V)                                                                                               DN100 TO DN350
                                         Maximum for valves DN200                                                                         diaphragms have given exellent performance under
                                 6
                                                            DN250                                                                         certain conditions up to 150°C.
                                                                                                                                                                                                                                               In larger sizes than 80mm weir type diaphragms are specially reinforced for vacuum duties and are identified by a suffix (V) e.g. Q (V).
                                 4                          DN300                                                                                                                                                                              All (V) diaphragms have ferrous studs and are specified for applications requiring all iron and steel construction e.g. Ammonia, acetylene.
                                                                                                                                                                                                                                               B (V) diaphragms are available in sizes Dn 25 and larger to complete a full range of diaphragms with ferrous studs.
                                 2                          DN350
                                                                                                                                                                                                                                               Key to grade letters / materials
                                                                                                                                                TM
                                    0
                                 -60C      0
                                        -40C      0
                                               -20C     0
                                                      -0C      0
                                                             20C      0
                                                                    40C     0
                                                                          60C     0
                                                                                80C      0
                                                                                      100C      0
                                                                                             120C      0
                                                                                                    140C      0
                                                                                                           160C      0
                                                                                                                  180C                   Rilsan is the registered trademark of ATO Chemical Products UK.                                       B - Buty                      214/226 - PTFE / Fluororubber                       214/325 - PTFE/EP Rubber          300 - Butyl
                                                                                                                                              TM
                                                                          TEMPERATURE                                                    Halar is the registered trademark of Ausimont UK Limited                                              Q - Natural Rubber                                                                226 - Fluorubber                  237 - Hypalon

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Weir Type A Diaphragm Valves Guide

  • 1. R WEIR TYPE A DIAPHRAGM VALVES P.O. Box 5064, Benoni South 1502, South Africa Tel: +27 (11) 748 0200 Fax: +27 (11) 421 2749 Email: sales@dfc.co.za Website: www.dfc.co.za Printed June 2009
  • 2. R Weir Type “A” Diaphragm Valves Handwheel- 1. Valve Flow - 2. Valve usable in any position - 4. Maintenance - Comfortable, easy, to use for fast Pocketless design for For greater planning, flexibility Three part design ( bonnet (1), diaphragm (2), operation. Saves time and effort contamination free and ease of access. In the hori- body(3) means the diaphragm is replaced with Saunders Type “A” diaphragm valves have been performance and smooth zontal plane at 15° angle (flanges the body in the pipeline, no gasket costs or Other Methods of Operation - flow characteristics. can be drilled to suit) the valve is pipeline disturbance problems are involved. developed to handle more fluids and gasses than self-draining. any other valve. A wide choice is available for Fast acting levers, pneumatic and electric corrosive applications actuators - versatility to match individual materials,methods of operation and body end needs throughout the plant, without over connections to satisfy the needs of most industrial investments. Ask for information on 3. Lubrication - applications. Extended life, reliability, safety and our Biman Pneumatic actuators. Strong and resilient, giving positive shu ease of use, combined with an essentially simple Bonnet assembly lubricated for long life. The indicator lip seal stops the ingress Designed to assist flow and completely design, result in low maintenance for minimum of dust, dirt and atmosphere. isolate working parts from line fluids. running costs. Both on pressure and vacuum, Indication - (Std to Dn150) Saunders Valves operate and close 100% leaktight. (Optional > D200) 5. Bonnet options - Positive identification of valve position to Padlocking to and synthetic rubbers, nitrile, Natural prevent expensive save time and money. interference. Microswitch and ptfe faced. Al butyl, viton, hypalon model for valve position indication systems. security and give maximum processing Sealed to handle toxic or corrosive Stem - fluids with even greater safety. of hygiene. Special diaphragms are Designed to reduce friction for low produced for fire fighting, tank cleaning Body End Connections - operating torque and washdeck services to comply with Screwed, flanged end connections to suit UK, European, USA Sealing - specifications to avoid planning problems. Operating mechanism (stem and Weir design reduces diaphragm travel compressor) isolated from service and for extended service and fine control. atmosphere, avoids the need for exotic metals. Fully sealed option available for Body End Connections - corrosive applications Screwed, flanged and weld end Body Linings and Coatings: EFTE: Body materials: Linings - connections suit UK, European, USA 100% leaktight performance guarantees profitable investment Diaphragm - Base materials cast Grey and SG iron. High abrasion resistance for tough services Cast iron and specifications to avoid planning proble SG iron for strength and low cost For purity, abrasion and corrosion especially in fine chemicals, pharmaceuticals on non-corrosive duties. Acid resisting bronze and Strong and resilient, giving positive shutoff. Polypropylene: and petrochemicals. gunmetal long life in hostile, corrosive water metal costs. GUIDE TO BODY (LININGS) APPLICATIONS RANGE AVAILABILITY Designed to assist flow and completely Combines strength and abrasion resistance applications. Stainless steel-purity for services isolate working parts from line fluids. Halar Coating: where profits depend on product protection. 0 for long service on chemical processing, BODY / LINING TYPICAL APPLICATIONS SIZE TEMP C Solid hard rubber and polypropylene minimum water treatment and effluents. Resists many industrial chemicals and additionally weight combined with strength Cast Iron Strength, low cost non corrosives DN15 - DN350 -200to 175 0 Diaphragm Materials- protects the exposed parts of value bodies - resistance, smooth flow-without exotic Ductile Iron (SG) Rubbers: to cut out painting. 0 0 Natural and synthetic rubbers, nitrile, (Hard, soft, butyl, neoprene); A R Bronze / Gunmetal Long life in hostile, corrosive water applications DN20 - DN150 -30 to 175 Borosilicate Glass Coating: Stainless Steel Purity of service, protect protection butyl, viton, hypalon and ptfe faced. All Corrosives and abrasives handled with give maximum processing security and, low initial outlay. Popularity of rubber Purity, smooth flow (especially on viscous fluids) Rubbers Economic handling of corrosive & abrasive media DN15 - DN350 0 -10 to 85 0 linings results in exceptional availability with great strength and resistance to chemical attack where required, food industry standards - Soft (SRL/AAL) Abrasive duties 0 -10 to 85 0 - Hard (Ebonite) (HRL) Acid, chlorinated water, moist chlorine 0 0 of hygiene. Special diaphragms are -10 to 110 - Butyl (BL) Mineral acids, & slurries 0 0 produced for fire fighting, tank cleaning -10 to 105 and washdeck services to comply with Guide to Diaphragm Applications: Range availability - Neoprene (NL) Abrasive duties where hydrocarbons are present 0 0 international standards Polypropylene Chemical & abrasion resistance in water DN20 - DN150 -10 to 85 GRADE TYPICAL APPLICATIONS Size Temp. C 0 PP treatment and effluent handling Weir - Polytetrafluoroethylene High temp mineral acids, aromatic, aliphatic and DN125 - DN250 -100to 175 0 Weir - B Acid and alkalis. Up to 85% sulphuric acid at ambient temperatures. DN8 TO DN350 PTFE chlorinated solvents Weir design reduces diaphragm travel Hydrochloric hydrofluoric phosphoric acids, caustic alkalis and many Ethylene Tetrafluoroethylene High abrasion resistance, chemically resistant to DN20 - DN150 0 -10 to 150 0 for extended service and fine control. esters. Sea water, very low vapour and gas permeability. Inert gases -400to 100 0 ETFE strong acids & bases and many industrial gases. 0 0 B(V) DN25 TO DN350 Perfluoroalkoxy High temperature strong acid resisting applications DN20 - DN350 -20 to 175 PFA TM 0 0 Q Abrasives, water purification brewing, inorganic salts, mineral acids. DN8 TO DN350 Halar Excellent resistance to mineral and oxidising DN20 - DN350 -10 to 150 -500to 100 0 ECTFE acids inorganic bases, salts Q (V) DN100 TO DN350 Borosilicate Glass Excellent for strong acids, halogens DN20 - DN200 -100to 175 0 TM 0 0 214/325 Highest chemical resistance to all fluids except alkali metals although -200to 160 0 Rilsan Potable water applications DN20 - DN350 -20 to 80 permeable to some, especially chlorine. Alternative backing diaphragms available to deal with this and other applications. Fusion Bonded Epoxy FBE Potable water applications DN25 - DN350 0 -20 to 80 0 DN8 TO DN250 Note: 214 grade has a bayonet fitting in all sizes except DN 8 and DN 10 214/226 Requiring a corresponding slotted compressor -50to 175 0 VALVE BODY TEMPERATURE / PRESSURE RELATIONSHIP 226 Paraffinic and aromatic hydrocarbons, acids, particularly concentrated DN8 TO DN350 sulphuric and chlorine applications. Not recommended for ammonia and -50to 150 0 Maximum for valves DN8 to 150 its derivatives or for Many solvents,of service conditions will determine the highest working temperature. For example 325 diaphragms ha diaphragms are shown as a guide only. polar aspects e.g. acetone. 16 237 Good acid and ozone resistance certain chlorine services DN8 TO DN350 -100to 100 0 14 300 For hot water services applications involving steam sterilisations, therefore, DN8 TO DN350 0 -40 to 130 0 Maximum for valves DN65 & 80 screwed PRESSURE (bar) 12 and PTFE (214) diaphragm DN8 to 150 Graph applies to whole valve performance (manual bon- ideally suited for brewing and pharmaceutical applications. For services nets). For actuated valves refer to appropriat performance involving continuous high temperature / pressure combinations consult 10 graphs. Temperature bands for diaphragms are shown as our technical department. a guide only. Many aspects of service conditions will de - 8 termine the highest working temprature. For example 325 300 (V) DN100 TO DN350 Maximum for valves DN200 diaphragms have given exellent performance under 6 DN250 certain conditions up to 150°C. In larger sizes than 80mm weir type diaphragms are specially reinforced for vacuum duties and are identified by a suffix (V) e.g. Q (V). 4 DN300 All (V) diaphragms have ferrous studs and are specified for applications requiring all iron and steel construction e.g. Ammonia, acetylene. B (V) diaphragms are available in sizes Dn 25 and larger to complete a full range of diaphragms with ferrous studs. 2 DN350 Key to grade letters / materials TM 0 -60C 0 -40C 0 -20C 0 -0C 0 20C 0 40C 0 60C 0 80C 0 100C 0 120C 0 140C 0 160C 0 180C Rilsan is the registered trademark of ATO Chemical Products UK. B - Buty 214/226 - PTFE / Fluororubber 214/325 - PTFE/EP Rubber 300 - Butyl TM TEMPERATURE Halar is the registered trademark of Ausimont UK Limited Q - Natural Rubber 226 - Fluorubber 237 - Hypalon