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Order Number: 812732-006
P
PARTS MANUAL
TSP6000 SERIES
TSP 6000 INDEX
C
Revision Title Page Number
No. - Date
Introduction ITD–1961–001
SECTION 1 POWER UNIT PARTS
Power Unit 01.0–1961–001
Battery Compartment Components 01.2–1961–001
SECTION 2 HYDRAULIC PARTS
01 - 3/06 Hydraulic System - Main Frame 02.0–1960–001
Hydraulic System - Platform 02.0–1960–100
Hydraulic System - Load Handler 02.0–1960–200
Pump 02.1–1960–001
Pump Motor 02.2–1960–001
High Performance Pump Motor 02.2–1960–050
Manifold - Main Frame 02.4–1960–001
Manifold - Load Handler 02.4–1960–050
Fork Extend Manifold 02.4–1960–100
Motor 02.6–1960–001
SECTION 3 DRIVE UNIT PARTS
Drive Unit 03.0–1960–001
Traction Motor 03.1–1960–001
01 - 3/06 Drive Wheel 03.2–1960–001
SECTION 4 ELECTRICAL PARTS
Electrical Components - Power Unit 04.0–1961–001
Electrical Components - Power Unit (Grounding Pads) 04.0–1961–050
Electrical Components - Main Frame 04.0–1960–100
Electrical Components - Platform 04.0–1961–200
Contactor Panel 04.1–1961–001
Power Unit Distribution Panel 04.3–1960–001
Platform Distribution Board 04.3–1960–050
Contactor - ED1 & ED2 04.4–1960–001
Armrest Left 04.5–1960–001
01 - 3/06 Lights, Fan, Key Switch Panel 04.5–1960–100
Armrest Right 04.6–1960–001
Connectors 04.8–1960–001
Display & Vehicle Control Module 04.8–1960–250
Control Cables 04.8–1960–500
Strobe/FlashingLight 04.9–1960–001
OperatorFan 04.9–1961–050
Crown 2006 PF15330-1 IDX–1961–200
060501 13703
TSP 6000 INDEX C
Revision Title Page Number
No. - Date
IDX–1961–201 Crown 2006 PF15330-2
SECTION 5 BRAKEPARTS
Brake 05.3–1960–001
SECTION 6 STEERING PARTS
Steering Gearbox 06.0–1960–001
Steering Feedback 06.0–1960–500
Steering Motor 06.2–1960–001
01 - 3/06 Wire Guidance Components 06.7–1960–001
SECTION 7 MAST PARTS
Counterweights 1.0 & 1.25 07.0–1961–001
Counterweights 1.0 & 1.25 PDS Ready 07.0–1961–050
Counterweights 1.5 PDS Ready 07.0–1961–100
01 - 3/06 Height Cable Switch Assembly 07.0–1960–500
Mast - TF 07.1–1960–001
Mast - TN 07.1–1960–100
Load Wheel 07.4–1960–001
Yoke - TF 07.5–1960–001
Mast Pulleys - Rear 07.5–1960–050
Tip Out - TF 07.5–1960–100
Tip Out - TN 07.5–1960–150
Hose Take Up - TF 07.5–1960–200
Hose Take Up Pulleys - TF 07.5–1960–250
01 - 3/06 Lift Chain 07.6–1960–001
01 - 3/06 Auxiliary Mast 07.7–1960–001
Fork - Telescopic 07.9–1960–003
Fork - Fixed 07.9–1960–050
SECTION 8 CYLINDER PARTS
Lift Cylinder - TN 08.1–1960–001
Primary Lift Cylinder - TF 08.2–1960–001
Secondary Lift Cylinder - TF 08.2–1960–100
Auxiliary Lift Cylinder 08.4–1960–001
02 - 12/05 Tilt Cylinder 08.6–14.0–002
01 - 3/06 Fork Cylinder 08.7–1960–001
Pivot Cylinder 08.8–1960–001
Shock Absorber 08.9–1960–001
TSP 6000 INDEX
C
Revision Title Page Number
No. - Date
Crown 2006 PF15330-3
SECTION 9 PLATFORM PARTS
Platform 09.0–1961–001
01 - 3/06 Seat Assembly 09.0–1960–150
Height Sensor - Platform 09.0–1960–200
Gates 09.1–1961–001
Load Handler 09.1–1960–050
01 - 3/06 Traverse Drive 09.1–1960–100
Pivot Mechanism 09.1–1960–150
Fixed Fork Carriage 09.1–1960–350
Telescopic Fork Carriage 09.1–1960–400
01 - 3/06 Tilting Fork Carriage 09.1–1960–450
Brake Pedals 09.2–1960–001
01 - 3/06 Operator Presence Pedals 09.2–1960–050
SECTION 10 ACCESSORIES
Work Assist Accessories 10.0–1960–001
01 - 3/06 Power Unit Rail Guide 10.4–1960–001
01 - 3/06 Power Unit Rail Guide - Low Profile 10.4–1960–050
Main Frame Rail Guide 10.4–1960–100
Main Frame Rail Guide - EAC 10.4–1960–150
Main Frame Rail Guide - Low Profile 10.4–1960–200
Main Frame Rail Guide - Low Profile EAC 10.4–1960–250
Labels & Decals 10.9–1960–001
IDX–1961–202
C
INTRODUCTION
ITD–1961–001 Crown 2006 PF15292-1
This manual is intended for the service technician who is seeking information about maintenance and service replacement parts. It
contains a section on troubleshooting which will enable a qualified technician to locate and solve problems which may occur.
OPERATOR INSTRUCTIONS
This manual does not contain operator instructions. Operator Instructions in tag or booklet form are sent with each truck. Additional copies
can be ordered if required. These booklets are for you and your personnel to insure years of safe, trouble-free operation of your Crown
Lift Truck. For turret stockpicker operator instructions, refer to Crown publication, "TSP 6000 Operator Manual".
OPERATOR TRAINING
Crown produces a complete series of operator training programs available through your local Crown dealer. A complete listing of these
and other available programs can also be found under "Training" on crown.com.
SERVICE TRAINING
CompleteServiceTrainingisavailableforthelifttrucktechniciancoveringallCrownLiftTrucks,module systems,wireguidance,hydraulic
and electrical systems. To obtain more information concerning service training, contact your Crown Dealer or under "Training" on
crown.com.
REPLACEMENT PARTS
When ordering replacement parts from this manual, always specify, along with the part number, model and serial number of the truck.
This information will further enable us to give correct, fast and efficient service.
For current part numbers of service manuals, operator manuals, operator training programs, truck capacities and technical specifications,
contact your local dealer or at www.crown.com.
This manual is arranged according to major sections covers maintenance and replacement parts. The sectional descriptions are as
follows:
MAINTENANCE REPLACEMENT PARTS
SECTION DESCRIPTION SECTION DESCRIPTION
M1 Lubrication and Adjustments 1 Basic Chassis or Power Unit
M2 Hydraulics 2 Hydraulic System and Components
M3 Drive Unit 3 Drive Unit and Components, Drive Tire
M4 Electrical Including Event Codes 4 Electrical Components
M5 Brake 5 Brake Assemblies and Brake Systems
M6 Steering 6 Steering System and Components
M7 Mast and Main Frame 7 Main Frame and Mast Assemblies
M8 Cylinder 8 Cylinders
M9 Platform 9 Platform Assembly
M10 Glossary 10 Accessories and Labels and Decals
11 Specifications
13476
060501
C INTRODUCTION
Guidance System
– = No Guidance System
1 = Wire
2 = Rail
3 = Wire/Rail
C TN 207 48 – 01 N 56 B H 27 52 T
ITD–1961–002
Crown 2006 PF15292-2
Lift Height Collapsed Height
193 = 4902 mm (193 in) 2997 mm (118 in)
207 = 5258 mm (207 in) 3175 mm (125 in)
219 = 5563 mm (219 in) 3327 mm (131 in)
231 = 5868 mm (231 in) 3480 mm (137 in)
243 = 6172 mm (243 in) 3632 mm (143 in)
255 = 6477 mm (255 in) 3785 mm (149 in)
267 = 6781 mm (267 in) 3937 mm (155 in)
279 = 7087 mm (279 in) 4090 mm (161 in)
291 = 7391 mm (291 in) 4242 mm (167 in)
303 = 7696 mm (303 in) 4395 mm (173 in)
315 = 8001 mm (315 in) 4547 mm (179 in)
327 = 8305 mm (327 in) 4699 mm (185 in)
339 = 8611 mm (339 in) 4851 mm (191 in)
351 = 8915 mm (351 in) 5004 mm (197 in)
363 = 9220 mm (363 in) 5156 mm (203 in)
375 = 9525 mm (375 in) 5309 mm (209 in)
387 = 9830 mm (387 in) 5461 mm (215 in)
399 = 10135 mm (399 in) 5614 mm (221 in)
411 = 10440 mm (411 in) 5765 mm (227 in)
423 = 10744 mm (423 in) 5918 mm (233 in)
435 = 11049 mm (435 in) 6070 mm (239 in)
447 = 11354 mm (447 in) 6223 mm (245 in)
459 = 11659 mm (459 in) 6375 mm (251 in)
SPC= Special
Standard / Custom / Special
– = Standard
C = Custom
S = Special
Voltage
48 = 48 volts
Load Wheel Overall Width
(OAW) Value
The truck data number provides you and your Crown dealer with a wealth of information to insure selection of proper parts for your Crown
truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting your own part numbers or
service information from this manual.
Battery Compartment Size
AA 550 mm (21.6 in)
A 635 mm (25.0 in)
B 721 mm (28.4 In)
C 864 mm (34.0 in)
Mast Type
TN = No Telescopic Free Lift
TF = Telescopic Full Free Lift
End Aisle Control (EAC)
- = No EAC
N = EAC North Sensing
S = EAC South Sensing
Hydraulic Performance
S = Standard
H = High
Guide Wheel Spread (Beyond Load Wheel OAW)
Dash mm (in) Dash mm (in)
-- None
01 31.75 (1.25) 17 133.35 (5.25)
02 38.10 (1.50) 18 139.70 (5.50)
03 44.45 (1.75) 19 146.00 (5.75)
04 50.80 (2.00) 20 152.40 (6.00)
05 57.15 (2.25) 21 158.75 (6.25)
06 63.50 (2.50) 22 165.10 (6.50)
07 69.85 (2.75) 23 171.45 (6.75)
08 76.20 (3.00) 24 177.80 (7.00)
09 82.55 (3.25) 25 184.15 (7.25)
10 88.90 (3.50) 26 190.50 (7.50)
11 95.25 (3.75) 27 196.85 (7.75)
12 101.60 (4.00) 28 203.20 (8.00)
13 107.95 (4.25) 29 209.55 (8.25)
14 114.30 (4.50) 30 215.90 (8.50)
15 120.65 (4.75) 31 222.25 (8.75)
16 127.00 (5.00)
Load Handler Length
584, 686 Thru 1372 mm
(23, 27 Thru 54 in)
In 76.2 mm (3.0 in)
Increments
Fork Type
T= Telescopic
4= Fixed 102 mm (4.0 in)
Offset
5= Fixed 127 mm (5.0 in.)
Offset
6= Fixed 152 mm (6.0 in.)
Offset
Traverse Frame Width
1220 Thru 1753 mm (48 Thru 69
in.) In 25.4 mm (1.0 in)
Increments
POWER UNIT C
Figure 13886
01.0–1961–001 Crown 2006 PF15289-1
POWER UNIT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
C
Crown 2006 PF15289-2
1 ................... 131420-001*....................... Power Unit ("AA" Battery Compartment).................................... 1
131420-002*....................... Power Unit (“A” Battery Compartment) ...................................... 1
131420-003*....................... Power Unit (“B” Battery Compartment) ...................................... 1
131420-004*....................... Power Unit (“C” Battery Compartment) ...................................... 1
2 ................... 133052-001 ........................ Hinge LH (Shown) ...................................................................... 1
133052-002 ........................ Hinge RH.................................................................................... 1
3 ................... 060075-023 ........................ Screw ......................................................................................... 6
060059-029 ........................ Nut.............................................................................................. 6
4 ................... 133344 ............................... Cover.......................................................................................... 1
5 ................... 060117-014 ........................ Screw ......................................................................................... 4
6 ................... 130525 ............................... Screw (With Pad) ....................................................................... 2
7 ................... 060059-007 ........................ Nut.............................................................................................. 8
8 ................... 060117-006 ........................ Screw ......................................................................................... 4
9 ................... 132846-005 ........................ Spacer ........................................................................................ 8
10 .................. 133063 ............................... Elastomer Tube .......................................................................... 4
11 .................. 060059-012 ........................ Nut.............................................................................................. 4
12 .................. 060075-022 ........................ Screw ......................................................................................... 4
13 .................. 060059-007 ........................ Nut.............................................................................................. 4
14 .................. 133054-002 ........................ Rear Door RH ............................................................................ 1
15 .................. 060102-006 ........................ U-Nut .......................................................................................... 4
16 .................. 060075-021 ........................ Screw ......................................................................................... 6
17 .................. 133054-001 ........................ Rear Door LH ............................................................................. 1
18 .................. 133058 ............................... Rear Door................................................................................... 1
19 .................. 133193 ............................... Rear Cover ................................................................................. 1
20 .................. 133203 ............................... Rod............................................................................................. 1
21 .................. 133204 ............................... Screen ........................................................................................ 1
22 .................. 060030-092 ........................ Flatwasher.................................................................................. 6
23 .................. 060062-004 ........................ Screw ......................................................................................... 6
24 .................. 133199 ............................... Guard ......................................................................................... 1
25 .................. 060062-017 ........................ Screw ......................................................................................... 3
26 .................. 060030-026 ........................ Flatwasher.................................................................................. 8
27 .................. 060038-006 ........................ Cotter Pin ................................................................................... 2
28 .................. 060030-026 ........................ Flatwasher.................................................................................. 1
29 .................. 060009-175 ........................ Retaining Ring............................................................................ 2
30 .................. 133508 ............................... Skid Bar...................................................................................... 2
31 .................. 133509-001 ........................ Shim ........................................................................................... AR
32 .................. 060017-012 ........................ Screw ......................................................................................... 2
33 .................. 133058-002 ........................ Rear Door (For trucks equipped with PDS) ............................... 1
Always Specify Model, Data & Serial Numbers
*To select appropriate part number, refer to truck data number.
The truck data number represents truck features. Refer to Introduction.
01.0–1961–002
POWER UNIT C
See Section M7.0 for
Torque Value & Sequence
See Section M7.0 for
Torque Value & Sequence
Figure 13887
01.0–1961–003 Crown 2006 PF15289-3
POWER UNIT
INDEX PART NUMBER PART NAME NUMBER REQUIRED
C
060501 13463/13633
Crown 2006 PF15289-4 01.0–1961–004
45 .................. 060131-005 ........................ Flatwasher.................................................................................. 16
46 .................. 060099-008 ........................ Screw ......................................................................................... 6
47 .................. 060059-035 ........................ Nut.............................................................................................. 8
48 .................. 060131-006 ........................ Flatwasher (6 mm (0.24 in) thick) .............................................. 2
49 .................. 060131-007 ........................ Flatwasher (3 mm (0.12 in) thick) .............................................. AR
50 .................. 060131-008 ........................ Flatwasher (1.6 mm (0.06 in) thick) ........................................... AR
51 .................. 060099-007 ........................ Screw ......................................................................................... 2
52 .................. 127341-016 ........................ Edging ........................................................................................ 2
53 .................. 127341-017 ........................ Edging ........................................................................................ 1
Always Specify Model, Data & Serial Numbers
BATTERY COMPARTMENT COMPONENTS C
Figure 12560
01.2–1961–001 Crown 2006 PF15290-1
View "B"
View "A"
See View "B"
See View "A"
BATTERY COMPARTMENT COMPONENTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
C
Crown 2006 PF15290-2
1 ................... 134267-001*....................... Cover RH ("AA" Battery Compartment) ..................................... 1
134267-002*....................... Cover RH ("A" Battery Compartment) ........................................ 1
134267-003*....................... Cover RH ("B" Battery Compartment) ........................................ 1
134267-004*....................... Cover RH ("C" Battery Compartment) ....................................... 1
2 ................... 060063-050 ........................ Screw ......................................................................................... 2
3 ................... 133158-001*....................... Battery Retainer ("AA" Battery Compartment) ........................... 1
133158-002*....................... Battery Retainer ("A" Battery Compartment) ............................. 1
133158-003*....................... Battery Retainer ("B" Battery Compartment) ............................. 1
133158-004*....................... Battery Retainer ("C" Battery Compartment) ............................. 1
4 ................... 134273-001*....................... Cover LH ("AA" Battery Compartment) ...................................... 1
134273-002*....................... Cover LH ("A" Battery Compartment) ........................................ 1
134273-003*....................... Cover LH ("B" Battery Compartment) ........................................ 1
134273-004*....................... Cover LH ("C" Battery Compartment) ........................................ 1
5 ................... 129225-013*....................... Trim ("AA" Battery Compartment) .............................................. 1
129225-014*....................... Trim ("A" Battery Compartment) ................................................ 1
129225-015*....................... Trim ("B" Battery Compartment) ................................................ 1
129225-016*....................... Trim ("C" Battery Compartment) ................................................ 1
6 ................... 133487-001*....................... Top Tray ("AA" Battery Compartment) ....................................... 1
133487-002*....................... Top Tray ("A" Battery Compartment) .......................................... 1
133487-003*....................... Top Tray ("B" Battery Compartment) .......................................... 1
133487-004*....................... Top Tray ("C" Battery Compartment) ......................................... 1
7 ................... 060102-001 ........................ U-Nut .......................................................................................... 4
8 ................... 060030-153 ........................ Flatwasher (Nylon) ..................................................................... 4
9 ................... 060030-017 ........................ Flatwasher.................................................................................. 4
10 .................. 060063-011 ........................ Screw ......................................................................................... 4
11 .................. 129225-007 ........................ Trim ............................................................................................ 2
12 .................. 129225-008*....................... Trim ("AA" Battery Compartment) .............................................. 2
129225-009*....................... Trim ("A" Battery Compartment) ................................................ 2
129225-010*....................... Trim ("B" Battery Compartment) ................................................ 2
129225-011* ....................... Trim ("C" Battery Compartment) ................................................ 2
13 .................. 133843 ............................... Guide.......................................................................................... 4
14 .................. 060030-012 ........................ Flatwasher.................................................................................. 12
15 .................. 060062-043 ........................ Screw ......................................................................................... 8
16 .................. 060059-037 ........................ Nut.............................................................................................. 8
17 .................. 064100-138 ........................ Hose ........................................................................................... 1
061003-003 ........................ Cable Tie .................................................................................... 2
18 .................. 061022-010 ........................ Clamp ......................................................................................... 1
19 .................. 060063-038 ........................ Screw ......................................................................................... 4
Always Specify Model, Data & Serial Numbers
*To select appropriate part number, refer to truck data number.
The truck data number represents truck features. Refer to Introduction.
01.2–1961–002
BATTERY COMPARTMENT COMPONENTS C
Figure 12695
Crown 2006 PF15290-3
01.2–1961–003
BATTERY COMPARTMENT COMPONENTS
INDEX PART NUMBER PART NAME NUMBER REQUIRED
C
Crown 2006 PF15290-4
30 .................. 133496-001*....................... Door ("AA" Battery Compartment) ............................................. 1
133496-002*....................... Door ("A" Battery Compartment) ................................................ 1
133496-003*....................... Door ("B" Battery Compartment) ................................................ 1
133496-004*....................... Door ("C" Battery Compartment)................................................ 1
31 .................. 133584 ............................... Rod............................................................................................. 1
32 .................. 060009-175 ........................ Retaining Ring............................................................................ 1
33 .................. 133625-001*....................... Mat ("AA" Battery Compartment) ............................................... 1
133625-002*....................... Mat ("A" Battery Compartment).................................................. 1
133625-003*....................... Mat ("B" Battery Compartment).................................................. 1
133625-004*....................... Mat ("C" Battery Compartment) ................................................. 1
34 .................. 108801-006 ........................ Connector Housing SBE320 Blue .............................................. 1
35 .................. 060021-086 ........................ Nut.............................................................................................. 2
36 .................. 060005-006 ........................ Lockwasher ................................................................................ 2
37 .................. 060015-019 ........................ Screw ......................................................................................... 2
38 .................. 133594-001*....................... Roller Assembly ("AA" Battery Compartment) ........................... 5
133594-002*....................... Roller Assembly ("A" Battery Compartment).............................. 5
133594-003*....................... Roller Assembly ("B" Battery Compartment).............................. 5
133594-004*....................... Roller Assembly ("C" Battery Compartment) ............................. 5
39 .......................133596-001* ....................... Shaft ("AA" Battery Compartment) ........................................ 5
133596-002* ....................... Shaft ("A" Battery Compartment) .......................................... 5
133596-003* ....................... Shaft ("B" Battery Compartment) .......................................... 5
133596-004* ....................... Shaft ("C" Battery Compartment) .......................................... 5
40 .......................133595-001* ....................... Roller ("AA" Battery Compartment) ....................................... 5
133595-002* ....................... Roller ("A" Battery Compartment) ......................................... 5
133595-003* ....................... Roller ("B" Battery Compartment) ......................................... 5
133595-004* ....................... Roller ("C" Battery Compartment) ......................................... 5
41 .......................065081-010 ........................ Bearing .................................................................................. 10
42 .......................060009-134 ........................ Retaining Ring....................................................................... 10
Always Specify Model, Data & Serial Numbers
*To select appropriate part number, refer to truck data number.
The truck data number represents truck features. Refer to Introduction.
060501 13466
01.2–1961–004
HYDRAULIC SYSTEM - MAIN FRAME C
Figure 12578-01
02.0–1960–001 Crown 2005 PF13966-1 Rev. 3/06
01 Rev. 3/06
Part of
Main Frame
See Pages -003, -004, -005
& -006 For Additional Parts
INDEX PART NUMBER PART NAME NUMBER REQUIRED
HYDRAULIC SYSTEM - MAIN FRAME
C
Crown 2005 PF13966-2 Rev. 3/06
1 ................... 133597 ............................... Filter Assembly ........................................................................... 1
138893 ............................... Filter Element 10 Micron ............................................................ 1
138894 ............................... Compression Spring................................................................... 1
138892 ............................... Cover Includes Screws .............................................................. 1
138891 ............................... Seal Kit ....................................................................................... 1
2 ................... 060063-034 ........................ Screw ......................................................................................... 4
064401-008 ........................ Stat O Seal M8 ........................................................................... 4
061004-011 ........................ Hydraulic Thread Locking Adhesive........................................... 1
3 ................... 064173-032 ........................ Suction Hose .............................................................................. 2
4 ................... 064388 ............................... Drop Tube .................................................................................. 1
5 ................... 133557 ............................... Screen ........................................................................................ 1
6 ................... 060129-001 ........................ Screw ......................................................................................... 6
7 ................... 133480 ............................... Breather ..................................................................................... 1
8 ................... 133471 ............................... Reservoir .................................................................................... 1
9 ................... 064311-012 ........................ Cap............................................................................................. 1
10 .................. 064280-012 ........................ Adapter....................................................................................... 1
11 .................. 133556 ............................... Strainer ....................................................................................... 1
12 .................. 061022-019 ........................ Clamp ......................................................................................... 6
13 .................. 064173-031 ........................ Hose ........................................................................................... 1
14 .................. 064377 ............................... Tube ........................................................................................... 1
15 .................. 064378-001 ........................ Hose ........................................................................................... 1
16 .................. 060062-005 ........................ Screw ......................................................................................... 4
17 .................. 064405 ............................... Adapter Flange........................................................................... 1
18 .................. 064019-102 ........................ O-Ring ........................................................................................ 3
19 .................. 133554* .............................. Pump .......................................................................................... 1
133555* .............................. Pump High Performance............................................................ 1
20 .................. 064019-116 ........................ O-Ring ........................................................................................ 1
21 .................. 064385-001 ........................ Inlet ............................................................................................ 1
22 .................. 064374 ............................... Flange ........................................................................................ 1
23 .................. 060063-042 ........................ Screw ......................................................................................... 4
24 .................. 064279-001 ........................ Adapter....................................................................................... 1
25 .................. 060115-011......................... Screw ......................................................................................... 2
26 .................. 060059-010 ........................ Nut.............................................................................................. 2
27 .................. 064279-014 ........................ Adapter....................................................................................... 1
28 .................. 064019-111......................... O-Ring ........................................................................................ 2
29 .................. 064019-076 ........................ O-Ring ........................................................................................ 1
30 .................. 064019-075 ........................ O-Ring ........................................................................................ 1
31 .................. 064019-026 ........................ O-Ring ........................................................................................ 1
32 .................. 064019-045 ........................ O-Ring ........................................................................................ 1
Always Specify Model, Data & Serial Numbers
*To select appropriate part number, refer to truck data number.
The truck data number represents truck features. Refer to Introduction.
02.0–1960–002
01 Rev. 3/06
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HYDRAULIC SYSTEM - MAIN FRAME C
Crown 2005 PF13966-3 Rev. 3/06
Figure 12600-01
02.0–1960–003
01 Rev. 3/06
Platform
TF Only
See Pages -001, -002, -005
& -006 For Additional Parts
INDEX PART NUMBER PART NAME NUMBER REQUIRED
HYDRAULIC SYSTEM - MAIN FRAME
C
Crown 2005 PF13966-4 Rev. 3/06
40 .................. See Chart 1* ....................... Hose ........................................................................................... 2
41 .................. 064355-008 ........................ Bulkhead .................................................................................... 2
42 .................. 064325-008 ........................ Bulkhead Nut.............................................................................. 2
43 .................. 064380-001 ........................ Hose ........................................................................................... 1
44 .................. 064365-002 ........................ Hose ........................................................................................... 1
45 .................. 064019-100 ........................ O-Ring ........................................................................................ 12
46 .................. 064376 ............................... Tube ........................................................................................... 1
47 .................. 064019-111......................... O-Ring ........................................................................................ 4
48 .................. 064382-001 ........................ Hose ........................................................................................... 1
49 .................. 064279-012 ........................ Adapter....................................................................................... 1
50 .................. 064279-008 ........................ Adapter....................................................................................... 1
51 .................. 133551 ............................... Main Frame Manifold ................................................................. 1
52 .................. 064280-012 ........................ Adapter....................................................................................... 1
53 .................. 064375 ............................... Tube ........................................................................................... 1
54 .................. 064387-002 ........................ Hose Guard ................................................................................ 1
55 .................. 133552 ............................... Velocity Fuse .............................................................................. 1
56 .................. See Section 08.1* .............. Cylinder Assembly - TN.............................................................. 1
See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1
57 .................. 132843* .............................. RH Tube - TF ............................................................................. 1
58 .................. 064371* .............................. Hose - TF ................................................................................... 2
59 .................. 132844* .............................. LH Tube - TF .............................................................................. 1
60 .................. 133553* .............................. Velocity Fuse - TF ...................................................................... 1
61 .................. 064279-008*....................... Adapter - TF ............................................................................... 3
62 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1
63 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1
64 .................. 064019-030*....................... O-Ring - TN ................................................................................ 1
064019-030*....................... O-Ring - TF ................................................................................ 5
65 .................. 064019-075 ........................ O-Ring ........................................................................................ 3
Always Specify Model, Data & Serial Numbers
*To select appropriate part number, refer to truck data number.
The truck data number represents truck features. Refer to Introduction.
02.0–1960–004
01 Rev. 3/06

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Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdf

  • 1. Revision: A • Printed in U.S.A Order Number: 812732-006 P PARTS MANUAL TSP6000 SERIES
  • 2. TSP 6000 INDEX C Revision Title Page Number No. - Date Introduction ITD–1961–001 SECTION 1 POWER UNIT PARTS Power Unit 01.0–1961–001 Battery Compartment Components 01.2–1961–001 SECTION 2 HYDRAULIC PARTS 01 - 3/06 Hydraulic System - Main Frame 02.0–1960–001 Hydraulic System - Platform 02.0–1960–100 Hydraulic System - Load Handler 02.0–1960–200 Pump 02.1–1960–001 Pump Motor 02.2–1960–001 High Performance Pump Motor 02.2–1960–050 Manifold - Main Frame 02.4–1960–001 Manifold - Load Handler 02.4–1960–050 Fork Extend Manifold 02.4–1960–100 Motor 02.6–1960–001 SECTION 3 DRIVE UNIT PARTS Drive Unit 03.0–1960–001 Traction Motor 03.1–1960–001 01 - 3/06 Drive Wheel 03.2–1960–001 SECTION 4 ELECTRICAL PARTS Electrical Components - Power Unit 04.0–1961–001 Electrical Components - Power Unit (Grounding Pads) 04.0–1961–050 Electrical Components - Main Frame 04.0–1960–100 Electrical Components - Platform 04.0–1961–200 Contactor Panel 04.1–1961–001 Power Unit Distribution Panel 04.3–1960–001 Platform Distribution Board 04.3–1960–050 Contactor - ED1 & ED2 04.4–1960–001 Armrest Left 04.5–1960–001 01 - 3/06 Lights, Fan, Key Switch Panel 04.5–1960–100 Armrest Right 04.6–1960–001 Connectors 04.8–1960–001 Display & Vehicle Control Module 04.8–1960–250 Control Cables 04.8–1960–500 Strobe/FlashingLight 04.9–1960–001 OperatorFan 04.9–1961–050 Crown 2006 PF15330-1 IDX–1961–200 060501 13703
  • 3. TSP 6000 INDEX C Revision Title Page Number No. - Date IDX–1961–201 Crown 2006 PF15330-2 SECTION 5 BRAKEPARTS Brake 05.3–1960–001 SECTION 6 STEERING PARTS Steering Gearbox 06.0–1960–001 Steering Feedback 06.0–1960–500 Steering Motor 06.2–1960–001 01 - 3/06 Wire Guidance Components 06.7–1960–001 SECTION 7 MAST PARTS Counterweights 1.0 & 1.25 07.0–1961–001 Counterweights 1.0 & 1.25 PDS Ready 07.0–1961–050 Counterweights 1.5 PDS Ready 07.0–1961–100 01 - 3/06 Height Cable Switch Assembly 07.0–1960–500 Mast - TF 07.1–1960–001 Mast - TN 07.1–1960–100 Load Wheel 07.4–1960–001 Yoke - TF 07.5–1960–001 Mast Pulleys - Rear 07.5–1960–050 Tip Out - TF 07.5–1960–100 Tip Out - TN 07.5–1960–150 Hose Take Up - TF 07.5–1960–200 Hose Take Up Pulleys - TF 07.5–1960–250 01 - 3/06 Lift Chain 07.6–1960–001 01 - 3/06 Auxiliary Mast 07.7–1960–001 Fork - Telescopic 07.9–1960–003 Fork - Fixed 07.9–1960–050 SECTION 8 CYLINDER PARTS Lift Cylinder - TN 08.1–1960–001 Primary Lift Cylinder - TF 08.2–1960–001 Secondary Lift Cylinder - TF 08.2–1960–100 Auxiliary Lift Cylinder 08.4–1960–001 02 - 12/05 Tilt Cylinder 08.6–14.0–002 01 - 3/06 Fork Cylinder 08.7–1960–001 Pivot Cylinder 08.8–1960–001 Shock Absorber 08.9–1960–001
  • 4. TSP 6000 INDEX C Revision Title Page Number No. - Date Crown 2006 PF15330-3 SECTION 9 PLATFORM PARTS Platform 09.0–1961–001 01 - 3/06 Seat Assembly 09.0–1960–150 Height Sensor - Platform 09.0–1960–200 Gates 09.1–1961–001 Load Handler 09.1–1960–050 01 - 3/06 Traverse Drive 09.1–1960–100 Pivot Mechanism 09.1–1960–150 Fixed Fork Carriage 09.1–1960–350 Telescopic Fork Carriage 09.1–1960–400 01 - 3/06 Tilting Fork Carriage 09.1–1960–450 Brake Pedals 09.2–1960–001 01 - 3/06 Operator Presence Pedals 09.2–1960–050 SECTION 10 ACCESSORIES Work Assist Accessories 10.0–1960–001 01 - 3/06 Power Unit Rail Guide 10.4–1960–001 01 - 3/06 Power Unit Rail Guide - Low Profile 10.4–1960–050 Main Frame Rail Guide 10.4–1960–100 Main Frame Rail Guide - EAC 10.4–1960–150 Main Frame Rail Guide - Low Profile 10.4–1960–200 Main Frame Rail Guide - Low Profile EAC 10.4–1960–250 Labels & Decals 10.9–1960–001 IDX–1961–202
  • 5. C INTRODUCTION ITD–1961–001 Crown 2006 PF15292-1 This manual is intended for the service technician who is seeking information about maintenance and service replacement parts. It contains a section on troubleshooting which will enable a qualified technician to locate and solve problems which may occur. OPERATOR INSTRUCTIONS This manual does not contain operator instructions. Operator Instructions in tag or booklet form are sent with each truck. Additional copies can be ordered if required. These booklets are for you and your personnel to insure years of safe, trouble-free operation of your Crown Lift Truck. For turret stockpicker operator instructions, refer to Crown publication, "TSP 6000 Operator Manual". OPERATOR TRAINING Crown produces a complete series of operator training programs available through your local Crown dealer. A complete listing of these and other available programs can also be found under "Training" on crown.com. SERVICE TRAINING CompleteServiceTrainingisavailableforthelifttrucktechniciancoveringallCrownLiftTrucks,module systems,wireguidance,hydraulic and electrical systems. To obtain more information concerning service training, contact your Crown Dealer or under "Training" on crown.com. REPLACEMENT PARTS When ordering replacement parts from this manual, always specify, along with the part number, model and serial number of the truck. This information will further enable us to give correct, fast and efficient service. For current part numbers of service manuals, operator manuals, operator training programs, truck capacities and technical specifications, contact your local dealer or at www.crown.com. This manual is arranged according to major sections covers maintenance and replacement parts. The sectional descriptions are as follows: MAINTENANCE REPLACEMENT PARTS SECTION DESCRIPTION SECTION DESCRIPTION M1 Lubrication and Adjustments 1 Basic Chassis or Power Unit M2 Hydraulics 2 Hydraulic System and Components M3 Drive Unit 3 Drive Unit and Components, Drive Tire M4 Electrical Including Event Codes 4 Electrical Components M5 Brake 5 Brake Assemblies and Brake Systems M6 Steering 6 Steering System and Components M7 Mast and Main Frame 7 Main Frame and Mast Assemblies M8 Cylinder 8 Cylinders M9 Platform 9 Platform Assembly M10 Glossary 10 Accessories and Labels and Decals 11 Specifications 13476 060501
  • 6. C INTRODUCTION Guidance System – = No Guidance System 1 = Wire 2 = Rail 3 = Wire/Rail C TN 207 48 – 01 N 56 B H 27 52 T ITD–1961–002 Crown 2006 PF15292-2 Lift Height Collapsed Height 193 = 4902 mm (193 in) 2997 mm (118 in) 207 = 5258 mm (207 in) 3175 mm (125 in) 219 = 5563 mm (219 in) 3327 mm (131 in) 231 = 5868 mm (231 in) 3480 mm (137 in) 243 = 6172 mm (243 in) 3632 mm (143 in) 255 = 6477 mm (255 in) 3785 mm (149 in) 267 = 6781 mm (267 in) 3937 mm (155 in) 279 = 7087 mm (279 in) 4090 mm (161 in) 291 = 7391 mm (291 in) 4242 mm (167 in) 303 = 7696 mm (303 in) 4395 mm (173 in) 315 = 8001 mm (315 in) 4547 mm (179 in) 327 = 8305 mm (327 in) 4699 mm (185 in) 339 = 8611 mm (339 in) 4851 mm (191 in) 351 = 8915 mm (351 in) 5004 mm (197 in) 363 = 9220 mm (363 in) 5156 mm (203 in) 375 = 9525 mm (375 in) 5309 mm (209 in) 387 = 9830 mm (387 in) 5461 mm (215 in) 399 = 10135 mm (399 in) 5614 mm (221 in) 411 = 10440 mm (411 in) 5765 mm (227 in) 423 = 10744 mm (423 in) 5918 mm (233 in) 435 = 11049 mm (435 in) 6070 mm (239 in) 447 = 11354 mm (447 in) 6223 mm (245 in) 459 = 11659 mm (459 in) 6375 mm (251 in) SPC= Special Standard / Custom / Special – = Standard C = Custom S = Special Voltage 48 = 48 volts Load Wheel Overall Width (OAW) Value The truck data number provides you and your Crown dealer with a wealth of information to insure selection of proper parts for your Crown truck. You may simply provide this number to your Crown dealer, or use the following breakdown if selecting your own part numbers or service information from this manual. Battery Compartment Size AA 550 mm (21.6 in) A 635 mm (25.0 in) B 721 mm (28.4 In) C 864 mm (34.0 in) Mast Type TN = No Telescopic Free Lift TF = Telescopic Full Free Lift End Aisle Control (EAC) - = No EAC N = EAC North Sensing S = EAC South Sensing Hydraulic Performance S = Standard H = High Guide Wheel Spread (Beyond Load Wheel OAW) Dash mm (in) Dash mm (in) -- None 01 31.75 (1.25) 17 133.35 (5.25) 02 38.10 (1.50) 18 139.70 (5.50) 03 44.45 (1.75) 19 146.00 (5.75) 04 50.80 (2.00) 20 152.40 (6.00) 05 57.15 (2.25) 21 158.75 (6.25) 06 63.50 (2.50) 22 165.10 (6.50) 07 69.85 (2.75) 23 171.45 (6.75) 08 76.20 (3.00) 24 177.80 (7.00) 09 82.55 (3.25) 25 184.15 (7.25) 10 88.90 (3.50) 26 190.50 (7.50) 11 95.25 (3.75) 27 196.85 (7.75) 12 101.60 (4.00) 28 203.20 (8.00) 13 107.95 (4.25) 29 209.55 (8.25) 14 114.30 (4.50) 30 215.90 (8.50) 15 120.65 (4.75) 31 222.25 (8.75) 16 127.00 (5.00) Load Handler Length 584, 686 Thru 1372 mm (23, 27 Thru 54 in) In 76.2 mm (3.0 in) Increments Fork Type T= Telescopic 4= Fixed 102 mm (4.0 in) Offset 5= Fixed 127 mm (5.0 in.) Offset 6= Fixed 152 mm (6.0 in.) Offset Traverse Frame Width 1220 Thru 1753 mm (48 Thru 69 in.) In 25.4 mm (1.0 in) Increments
  • 7. POWER UNIT C Figure 13886 01.0–1961–001 Crown 2006 PF15289-1
  • 8. POWER UNIT INDEX PART NUMBER PART NAME NUMBER REQUIRED C Crown 2006 PF15289-2 1 ................... 131420-001*....................... Power Unit ("AA" Battery Compartment).................................... 1 131420-002*....................... Power Unit (“A” Battery Compartment) ...................................... 1 131420-003*....................... Power Unit (“B” Battery Compartment) ...................................... 1 131420-004*....................... Power Unit (“C” Battery Compartment) ...................................... 1 2 ................... 133052-001 ........................ Hinge LH (Shown) ...................................................................... 1 133052-002 ........................ Hinge RH.................................................................................... 1 3 ................... 060075-023 ........................ Screw ......................................................................................... 6 060059-029 ........................ Nut.............................................................................................. 6 4 ................... 133344 ............................... Cover.......................................................................................... 1 5 ................... 060117-014 ........................ Screw ......................................................................................... 4 6 ................... 130525 ............................... Screw (With Pad) ....................................................................... 2 7 ................... 060059-007 ........................ Nut.............................................................................................. 8 8 ................... 060117-006 ........................ Screw ......................................................................................... 4 9 ................... 132846-005 ........................ Spacer ........................................................................................ 8 10 .................. 133063 ............................... Elastomer Tube .......................................................................... 4 11 .................. 060059-012 ........................ Nut.............................................................................................. 4 12 .................. 060075-022 ........................ Screw ......................................................................................... 4 13 .................. 060059-007 ........................ Nut.............................................................................................. 4 14 .................. 133054-002 ........................ Rear Door RH ............................................................................ 1 15 .................. 060102-006 ........................ U-Nut .......................................................................................... 4 16 .................. 060075-021 ........................ Screw ......................................................................................... 6 17 .................. 133054-001 ........................ Rear Door LH ............................................................................. 1 18 .................. 133058 ............................... Rear Door................................................................................... 1 19 .................. 133193 ............................... Rear Cover ................................................................................. 1 20 .................. 133203 ............................... Rod............................................................................................. 1 21 .................. 133204 ............................... Screen ........................................................................................ 1 22 .................. 060030-092 ........................ Flatwasher.................................................................................. 6 23 .................. 060062-004 ........................ Screw ......................................................................................... 6 24 .................. 133199 ............................... Guard ......................................................................................... 1 25 .................. 060062-017 ........................ Screw ......................................................................................... 3 26 .................. 060030-026 ........................ Flatwasher.................................................................................. 8 27 .................. 060038-006 ........................ Cotter Pin ................................................................................... 2 28 .................. 060030-026 ........................ Flatwasher.................................................................................. 1 29 .................. 060009-175 ........................ Retaining Ring............................................................................ 2 30 .................. 133508 ............................... Skid Bar...................................................................................... 2 31 .................. 133509-001 ........................ Shim ........................................................................................... AR 32 .................. 060017-012 ........................ Screw ......................................................................................... 2 33 .................. 133058-002 ........................ Rear Door (For trucks equipped with PDS) ............................... 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 01.0–1961–002
  • 9. POWER UNIT C See Section M7.0 for Torque Value & Sequence See Section M7.0 for Torque Value & Sequence Figure 13887 01.0–1961–003 Crown 2006 PF15289-3
  • 10. POWER UNIT INDEX PART NUMBER PART NAME NUMBER REQUIRED C 060501 13463/13633 Crown 2006 PF15289-4 01.0–1961–004 45 .................. 060131-005 ........................ Flatwasher.................................................................................. 16 46 .................. 060099-008 ........................ Screw ......................................................................................... 6 47 .................. 060059-035 ........................ Nut.............................................................................................. 8 48 .................. 060131-006 ........................ Flatwasher (6 mm (0.24 in) thick) .............................................. 2 49 .................. 060131-007 ........................ Flatwasher (3 mm (0.12 in) thick) .............................................. AR 50 .................. 060131-008 ........................ Flatwasher (1.6 mm (0.06 in) thick) ........................................... AR 51 .................. 060099-007 ........................ Screw ......................................................................................... 2 52 .................. 127341-016 ........................ Edging ........................................................................................ 2 53 .................. 127341-017 ........................ Edging ........................................................................................ 1 Always Specify Model, Data & Serial Numbers
  • 11. BATTERY COMPARTMENT COMPONENTS C Figure 12560 01.2–1961–001 Crown 2006 PF15290-1 View "B" View "A" See View "B" See View "A"
  • 12. BATTERY COMPARTMENT COMPONENTS INDEX PART NUMBER PART NAME NUMBER REQUIRED C Crown 2006 PF15290-2 1 ................... 134267-001*....................... Cover RH ("AA" Battery Compartment) ..................................... 1 134267-002*....................... Cover RH ("A" Battery Compartment) ........................................ 1 134267-003*....................... Cover RH ("B" Battery Compartment) ........................................ 1 134267-004*....................... Cover RH ("C" Battery Compartment) ....................................... 1 2 ................... 060063-050 ........................ Screw ......................................................................................... 2 3 ................... 133158-001*....................... Battery Retainer ("AA" Battery Compartment) ........................... 1 133158-002*....................... Battery Retainer ("A" Battery Compartment) ............................. 1 133158-003*....................... Battery Retainer ("B" Battery Compartment) ............................. 1 133158-004*....................... Battery Retainer ("C" Battery Compartment) ............................. 1 4 ................... 134273-001*....................... Cover LH ("AA" Battery Compartment) ...................................... 1 134273-002*....................... Cover LH ("A" Battery Compartment) ........................................ 1 134273-003*....................... Cover LH ("B" Battery Compartment) ........................................ 1 134273-004*....................... Cover LH ("C" Battery Compartment) ........................................ 1 5 ................... 129225-013*....................... Trim ("AA" Battery Compartment) .............................................. 1 129225-014*....................... Trim ("A" Battery Compartment) ................................................ 1 129225-015*....................... Trim ("B" Battery Compartment) ................................................ 1 129225-016*....................... Trim ("C" Battery Compartment) ................................................ 1 6 ................... 133487-001*....................... Top Tray ("AA" Battery Compartment) ....................................... 1 133487-002*....................... Top Tray ("A" Battery Compartment) .......................................... 1 133487-003*....................... Top Tray ("B" Battery Compartment) .......................................... 1 133487-004*....................... Top Tray ("C" Battery Compartment) ......................................... 1 7 ................... 060102-001 ........................ U-Nut .......................................................................................... 4 8 ................... 060030-153 ........................ Flatwasher (Nylon) ..................................................................... 4 9 ................... 060030-017 ........................ Flatwasher.................................................................................. 4 10 .................. 060063-011 ........................ Screw ......................................................................................... 4 11 .................. 129225-007 ........................ Trim ............................................................................................ 2 12 .................. 129225-008*....................... Trim ("AA" Battery Compartment) .............................................. 2 129225-009*....................... Trim ("A" Battery Compartment) ................................................ 2 129225-010*....................... Trim ("B" Battery Compartment) ................................................ 2 129225-011* ....................... Trim ("C" Battery Compartment) ................................................ 2 13 .................. 133843 ............................... Guide.......................................................................................... 4 14 .................. 060030-012 ........................ Flatwasher.................................................................................. 12 15 .................. 060062-043 ........................ Screw ......................................................................................... 8 16 .................. 060059-037 ........................ Nut.............................................................................................. 8 17 .................. 064100-138 ........................ Hose ........................................................................................... 1 061003-003 ........................ Cable Tie .................................................................................... 2 18 .................. 061022-010 ........................ Clamp ......................................................................................... 1 19 .................. 060063-038 ........................ Screw ......................................................................................... 4 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 01.2–1961–002
  • 13. BATTERY COMPARTMENT COMPONENTS C Figure 12695 Crown 2006 PF15290-3 01.2–1961–003
  • 14. BATTERY COMPARTMENT COMPONENTS INDEX PART NUMBER PART NAME NUMBER REQUIRED C Crown 2006 PF15290-4 30 .................. 133496-001*....................... Door ("AA" Battery Compartment) ............................................. 1 133496-002*....................... Door ("A" Battery Compartment) ................................................ 1 133496-003*....................... Door ("B" Battery Compartment) ................................................ 1 133496-004*....................... Door ("C" Battery Compartment)................................................ 1 31 .................. 133584 ............................... Rod............................................................................................. 1 32 .................. 060009-175 ........................ Retaining Ring............................................................................ 1 33 .................. 133625-001*....................... Mat ("AA" Battery Compartment) ............................................... 1 133625-002*....................... Mat ("A" Battery Compartment).................................................. 1 133625-003*....................... Mat ("B" Battery Compartment).................................................. 1 133625-004*....................... Mat ("C" Battery Compartment) ................................................. 1 34 .................. 108801-006 ........................ Connector Housing SBE320 Blue .............................................. 1 35 .................. 060021-086 ........................ Nut.............................................................................................. 2 36 .................. 060005-006 ........................ Lockwasher ................................................................................ 2 37 .................. 060015-019 ........................ Screw ......................................................................................... 2 38 .................. 133594-001*....................... Roller Assembly ("AA" Battery Compartment) ........................... 5 133594-002*....................... Roller Assembly ("A" Battery Compartment).............................. 5 133594-003*....................... Roller Assembly ("B" Battery Compartment).............................. 5 133594-004*....................... Roller Assembly ("C" Battery Compartment) ............................. 5 39 .......................133596-001* ....................... Shaft ("AA" Battery Compartment) ........................................ 5 133596-002* ....................... Shaft ("A" Battery Compartment) .......................................... 5 133596-003* ....................... Shaft ("B" Battery Compartment) .......................................... 5 133596-004* ....................... Shaft ("C" Battery Compartment) .......................................... 5 40 .......................133595-001* ....................... Roller ("AA" Battery Compartment) ....................................... 5 133595-002* ....................... Roller ("A" Battery Compartment) ......................................... 5 133595-003* ....................... Roller ("B" Battery Compartment) ......................................... 5 133595-004* ....................... Roller ("C" Battery Compartment) ......................................... 5 41 .......................065081-010 ........................ Bearing .................................................................................. 10 42 .......................060009-134 ........................ Retaining Ring....................................................................... 10 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 060501 13466 01.2–1961–004
  • 15. HYDRAULIC SYSTEM - MAIN FRAME C Figure 12578-01 02.0–1960–001 Crown 2005 PF13966-1 Rev. 3/06 01 Rev. 3/06 Part of Main Frame See Pages -003, -004, -005 & -006 For Additional Parts
  • 16. INDEX PART NUMBER PART NAME NUMBER REQUIRED HYDRAULIC SYSTEM - MAIN FRAME C Crown 2005 PF13966-2 Rev. 3/06 1 ................... 133597 ............................... Filter Assembly ........................................................................... 1 138893 ............................... Filter Element 10 Micron ............................................................ 1 138894 ............................... Compression Spring................................................................... 1 138892 ............................... Cover Includes Screws .............................................................. 1 138891 ............................... Seal Kit ....................................................................................... 1 2 ................... 060063-034 ........................ Screw ......................................................................................... 4 064401-008 ........................ Stat O Seal M8 ........................................................................... 4 061004-011 ........................ Hydraulic Thread Locking Adhesive........................................... 1 3 ................... 064173-032 ........................ Suction Hose .............................................................................. 2 4 ................... 064388 ............................... Drop Tube .................................................................................. 1 5 ................... 133557 ............................... Screen ........................................................................................ 1 6 ................... 060129-001 ........................ Screw ......................................................................................... 6 7 ................... 133480 ............................... Breather ..................................................................................... 1 8 ................... 133471 ............................... Reservoir .................................................................................... 1 9 ................... 064311-012 ........................ Cap............................................................................................. 1 10 .................. 064280-012 ........................ Adapter....................................................................................... 1 11 .................. 133556 ............................... Strainer ....................................................................................... 1 12 .................. 061022-019 ........................ Clamp ......................................................................................... 6 13 .................. 064173-031 ........................ Hose ........................................................................................... 1 14 .................. 064377 ............................... Tube ........................................................................................... 1 15 .................. 064378-001 ........................ Hose ........................................................................................... 1 16 .................. 060062-005 ........................ Screw ......................................................................................... 4 17 .................. 064405 ............................... Adapter Flange........................................................................... 1 18 .................. 064019-102 ........................ O-Ring ........................................................................................ 3 19 .................. 133554* .............................. Pump .......................................................................................... 1 133555* .............................. Pump High Performance............................................................ 1 20 .................. 064019-116 ........................ O-Ring ........................................................................................ 1 21 .................. 064385-001 ........................ Inlet ............................................................................................ 1 22 .................. 064374 ............................... Flange ........................................................................................ 1 23 .................. 060063-042 ........................ Screw ......................................................................................... 4 24 .................. 064279-001 ........................ Adapter....................................................................................... 1 25 .................. 060115-011......................... Screw ......................................................................................... 2 26 .................. 060059-010 ........................ Nut.............................................................................................. 2 27 .................. 064279-014 ........................ Adapter....................................................................................... 1 28 .................. 064019-111......................... O-Ring ........................................................................................ 2 29 .................. 064019-076 ........................ O-Ring ........................................................................................ 1 30 .................. 064019-075 ........................ O-Ring ........................................................................................ 1 31 .................. 064019-026 ........................ O-Ring ........................................................................................ 1 32 .................. 064019-045 ........................ O-Ring ........................................................................................ 1 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 02.0–1960–002 01 Rev. 3/06
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  • 18. HYDRAULIC SYSTEM - MAIN FRAME C Crown 2005 PF13966-3 Rev. 3/06 Figure 12600-01 02.0–1960–003 01 Rev. 3/06 Platform TF Only See Pages -001, -002, -005 & -006 For Additional Parts
  • 19. INDEX PART NUMBER PART NAME NUMBER REQUIRED HYDRAULIC SYSTEM - MAIN FRAME C Crown 2005 PF13966-4 Rev. 3/06 40 .................. See Chart 1* ....................... Hose ........................................................................................... 2 41 .................. 064355-008 ........................ Bulkhead .................................................................................... 2 42 .................. 064325-008 ........................ Bulkhead Nut.............................................................................. 2 43 .................. 064380-001 ........................ Hose ........................................................................................... 1 44 .................. 064365-002 ........................ Hose ........................................................................................... 1 45 .................. 064019-100 ........................ O-Ring ........................................................................................ 12 46 .................. 064376 ............................... Tube ........................................................................................... 1 47 .................. 064019-111......................... O-Ring ........................................................................................ 4 48 .................. 064382-001 ........................ Hose ........................................................................................... 1 49 .................. 064279-012 ........................ Adapter....................................................................................... 1 50 .................. 064279-008 ........................ Adapter....................................................................................... 1 51 .................. 133551 ............................... Main Frame Manifold ................................................................. 1 52 .................. 064280-012 ........................ Adapter....................................................................................... 1 53 .................. 064375 ............................... Tube ........................................................................................... 1 54 .................. 064387-002 ........................ Hose Guard ................................................................................ 1 55 .................. 133552 ............................... Velocity Fuse .............................................................................. 1 56 .................. See Section 08.1* .............. Cylinder Assembly - TN.............................................................. 1 See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 57 .................. 132843* .............................. RH Tube - TF ............................................................................. 1 58 .................. 064371* .............................. Hose - TF ................................................................................... 2 59 .................. 132844* .............................. LH Tube - TF .............................................................................. 1 60 .................. 133553* .............................. Velocity Fuse - TF ...................................................................... 1 61 .................. 064279-008*....................... Adapter - TF ............................................................................... 3 62 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 63 .................. See Section 08.2* .............. Cylinder Assembly - TF .............................................................. 1 64 .................. 064019-030*....................... O-Ring - TN ................................................................................ 1 064019-030*....................... O-Ring - TF ................................................................................ 5 65 .................. 064019-075 ........................ O-Ring ........................................................................................ 3 Always Specify Model, Data & Serial Numbers *To select appropriate part number, refer to truck data number. The truck data number represents truck features. Refer to Introduction. 02.0–1960–004 01 Rev. 3/06