1. The document provides instructions for removing and installing the engine oil bypass valve and engine oil pump on Caterpillar 312C and 312C L excavator models.
2. Key steps include removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block to remove the oil bypass valve.
3. To remove the oil pump, the front housing must first be removed, then the cover, gears, spindle, and idler gear are extracted using specialty tools. Proper cleaning and inspection of parts is emphasized.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
Caterpillar cat 312 c l excavator (prefix cba) service repair manual (cba0000...fjskkksmemm
This document provides instructions to remove and install the engine oil bypass valve and engine oil pump on Caterpillar 312C and 312C L excavator models. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block to remove the oil bypass valve. It also details removing the oil pump cover, gears, seal, spindle and idler gear from the front housing to remove the oil pump. Proper cleaning, inspection, installation procedures and torque specifications are also outlined.
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 312B Excavator. It describes removing the front housing, gears, spindle and idler gear from the pump. It then explains installing the front seal, spindle and idler gear, drive gear, and oil pump gear along with torquing the cover bolt. The goal is to remove and replace worn components while preventing contamination.
The document provides instructions for removing and installing an engine oil pump on a Caterpillar 312B EXCAVATOR. It describes removing the front housing, cover, gears, spindle and idler gear from the front of the engine. It then explains installing the front seal, spindle and idler gear, drive gear, and driven gear along with heating some components before installation. Proper cleaning, handling and installation of gaskets is emphasized.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...kmdddmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 312B Excavator. It describes removing the front housing, gears, spindle, idler gear and seal from the pump. It then explains installing these components in reverse order, including heating some parts for easier assembly. Special tools are required and contaminants should be avoided to prevent premature wear.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
Caterpillar cat 312 c excavator (prefix cba) service repair manual (cba00001 ...fjskkksmemm
This document provides instructions for removing and installing the engine oil bypass valve on Caterpillar 312C and 312C L excavators. It describes removing the threaded plug, shim, spring, and spring seat from the cylinder block. When installing, the spring seat, spring, shim, and threaded plug are reinstalled and tightened to the specified torque. The document also notes steps for checking components and adjusting valve opening pressure.
Caterpillar cat 312 c l excavator (prefix cba) service repair manual (cba0000...fjskkksmemm
This document provides instructions to remove and install the engine oil bypass valve and engine oil pump on Caterpillar 312C and 312C L excavator models. It describes removing the engine oil pan, threaded plug, shim, spring, and spring seat from the cylinder block to remove the oil bypass valve. It also details removing the oil pump cover, gears, seal, spindle and idler gear from the front housing to remove the oil pump. Proper cleaning, inspection, installation procedures and torque specifications are also outlined.
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 312B Excavator. It describes removing the front housing, gears, spindle and idler gear from the pump. It then explains installing the front seal, spindle and idler gear, drive gear, and oil pump gear along with torquing the cover bolt. The goal is to remove and replace worn components while preventing contamination.
The document provides instructions for removing and installing an engine oil pump on a Caterpillar 312B EXCAVATOR. It describes removing the front housing, cover, gears, spindle and idler gear from the front of the engine. It then explains installing the front seal, spindle and idler gear, drive gear, and driven gear along with heating some components before installation. Proper cleaning, handling and installation of gaskets is emphasized.
Caterpillar cat 312 b excavator (prefix 3es) service repair manual (3es00001 ...kmdddmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 312B Excavator. It describes removing the front housing, gears, spindle, idler gear and seal from the pump. It then explains installing these components in reverse order, including heating some parts for easier assembly. Special tools are required and contaminants should be avoided to prevent premature wear.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a C7.1 engine that powers a 323 excavator.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The ring gear can then be removed by heating and pressing it off.
3. Flywheel installation requires cleaning and inspecting components, heating and pressing the ring gear if replaced, and torquing bolts with the flywheel secured to prevent rotation.
4. Crankshaft rear seal removal requires removing screws using a Torx socket after removing the flywheel housing. The sealed assembly
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdfkm7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
Crown TSP6000 Series Turret Order Picker Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for the power unit of a TSP6000 series truck. It contains 30 numbered parts that make up the power unit, including the power unit housing, doors, covers, screws, nuts, and other minor components. Next to each numbered part is the corresponding part number and a brief description. The parts are organized by their location and function within the power unit.
The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Tools required include retaining ring pliers, drivers, pullers and adapters. Precautions are outlined such as lubricating parts, noting alignment marks, and taking care when installing spring loaded components.
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 28 steps to remove components like the head, brake piston, rotating assembly, bearings and seals. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where required to reinstall components in the correct orientation. Tools including adapters, eyebolts, retaining ring pliers and presses are listed to facilitate the work.
Caterpillar Cat 312D L Excavator (Prefix JBC) Service Repair Manual (JBC00001...km7seydwuhdw
This document provides disassembly instructions for the final drive, travel motor, and various other components of excavator models 312D and 312D L. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, seals, and other components. Safety notices are included to warn of hazards like stored energy in springs and escaping hydraulic fluids. The document is highly detailed and technical, aimed at mechanics performing disassembly and repairs.
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The document provides instructions for removing and installing engine components, including:
- Removing and installing inlet and exhaust valves, which requires using a valve spring compressor tool
- Removing and installing inlet and exhaust valve guides using driver tools
- Removing and installing inlet and exhaust valve seat inserts, which requires a valve seat extractor tool kit
- Removing the engine oil filter base using a strap wrench tool
The procedures describe the required tools and provide illustrations of the component removal and installation steps. Safety notices are included to keep parts clean and contain fluids properly during maintenance.
Crown WAV50 Work Assit Vehicle Parts Catalogue Manual.pdfkm7seydwuhdw
This parts manual provides exploded diagrams and part lists for the WAV 50 Series order number 812718-006. It includes 10 sections covering the chassis front and rear, axle, hydraulic unit, drive unit, electrical parts, mast/lift structure, cylinder, cabin/platform, miscellaneous service information, and labels/decals. The document provides overview diagrams and indexes that list each part number, name, and quantity required to service or repair the truck.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of a 324E LN excavator.
2. It details 27 steps to disassemble components like the head, brake piston, rotating assembly, and seals.
3. The 28 steps for assembly instruct to reinstall these components in reverse order and note proper alignment of parts, use of lubrication and tools.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the housing and torquing the bolts.
4) Reinstalling the flywheel and electric starting motor after installing the flywheel housing.
Crown ST3000 Series Forklift Service Repair Manual.pdfkm7seydwuhdw
This document provides a service manual for the ST3000 series truck. It contains sections covering safety, introduction/use of the manual, lubrication and adjustment procedures, hydraulics, the drive unit, and electrical systems. The manual includes information on component access, recommended lubricants, maintenance schedules, hydraulic and electrical symbols, and troubleshooting charts to assist with repairs.
Crown SC3016 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual that contains a table of contents listing replacement parts for an SC3000 series machine. The table of contents includes over 50 part descriptions organized into 7 sections related to the power unit, hydraulic system, drive unit, electrical system, brakes, steering, and mast/lift structure. Each part listing includes the part's page number and identification number for reference in the manual.
Crown SC3013 Forklift Parts Catalogue Manual.pdfkm7seydwuhdw
This document is a parts manual for a SC3000 series truck. It contains:
- A table of contents listing the document sections and part descriptions with corresponding page numbers and identification numbers.
- A section on safety information and general maintenance guidelines.
- An introduction providing information on operating instructions, service training, and part ordering.
- The document is organized into sections covering the truck's power unit, hydraulic, drive, electrical, brake, steering, mast/lift, cylinder, and miscellaneous parts. Each section lists the relevant parts with identification numbers to order replacements.
This document provides instructions for disassembling the final drive, travel motor, and other components of an excavator model 312D2. It lists the required tools and gives step-by-step procedures to remove parts like sprockets, valves, gears, plates, and seals. Safety warnings are provided to release pressures and springs carefully due to risk of injury from propelled parts. Detailed illustrations accompany each step to ensure correct reassembly.
This document provides instructions to disassemble a final drive on a 325D MH EXCAVATOR. It outlines 31 steps to remove components like the cover, gears, carrier assemblies, housing and seals. Special tools are required and cleanliness is important to prevent dirt from entering during reassembly. Weights of components are provided to assist with removal.
This document provides instructions for disassembling components of an excavator including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists required tools and outlines multi-step procedures involving removing fittings, draining fluids, loosening bolts, using pullers to remove bearings and seals, and carefully disassembling internal parts while keeping components in order for reassembly. Safety notices warn of risks such as fluid pressure, heavy lifting, and released spring forces.
The document provides instructions for installing and removing several engine components on a Caterpillar 312D excavator including:
1. Installing the flywheel which requires heating the ring gear, pressing it onto the flywheel, and securing it with bolts.
2. Removing and installing the crankshaft rear seal using tools like a slide hammer and seal distorter.
3. Installing the crankshaft rear seal which involves cleaning surfaces, applying retaining compound, and using an installer tool.
4. Removing and installing the flywheel housing which requires lifting tools and removing/installing bolts, seals and gaskets.
The document provides instructions for disassembling and assembling the swing drive of a 312C excavator. It describes removing over 20 individual parts in 16 steps for disassembly, including the sun gear, carrier assembly, ring gear, planetary gears, shafts, bearings, and housing components. Reassembly involves installing the same parts in the reverse order over 17 steps, applying sealant and fasteners, and noting torque specifications. The overall process handles each part with care to prevent contamination and properly position components using lifting devices and presses.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and barrel assembly. Small components like seals, springs, and races are also removed. Precise identification marks are needed to ensure correct reassembly of small parts and piston shoe assemblies in their original locations. Tools required for the disassembly are also listed.
Caterpillar Cat 324E L Excavator (Prefix TLF) Service Repair Manual (TLF00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
Caterpillar Cat 312D L Excavator (Prefix HCW) Service Repair Manual (HCW00001...km7seydwuhdw
This document provides instructions for installing the crankshaft in a Caterpillar 312D or 312D L excavator. It involves the following steps:
1. Install the thrust washer and upper halves of the main bearings in the cylinder block. Lubricate and position the crankshaft onto the bearings.
2. Install the lower main bearings onto the bearing caps and rear cap. Lubricate and install seals in the rear cap grooves.
3. Install the bearing caps and tighten the bolts to specification. Check crankshaft end play and install the connecting rods, pistons, and remaining components.
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and bolts are tightened to a specified torque.
- Removing the crankshaft rear seal using drilling and hammering tools, taking care not to damage surfaces.
- Installing the rear seal using a seal installer tool.
- Procedures for removing and installing the flywheel housing and vibration damper/pulley that involve cleaning surfaces, applying sealant, and tightening bolts.
Caterpillar Cat 312D L Excavator (Prefix KES) Service Repair Manual (KES00001...km7seydwuhdw
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
This document provides instructions for assembling a travel motor for excavator models 324E and 324E L. The 28 step assembly process includes installing various components like seals, bearings, plates, springs and retaining rings in the correct order. Tools required include retaining ring pliers, drivers, pullers and adapters. Precautions are outlined such as lubricating parts, noting alignment marks, and taking care when installing spring loaded components.
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 28 steps to remove components like the head, brake piston, rotating assembly, bearings and seals. The assembly process reverses the disassembly with 23 steps, applying lubricant and torque specifications where required to reinstall components in the correct orientation. Tools including adapters, eyebolts, retaining ring pliers and presses are listed to facilitate the work.
Caterpillar Cat 312D L Excavator (Prefix JBC) Service Repair Manual (JBC00001...km7seydwuhdw
This document provides disassembly instructions for the final drive, travel motor, and various other components of excavator models 312D and 312D L. It lists required tools and outlines multi-step procedures for removing parts like sprockets, valves, gears, seals, and other components. Safety notices are included to warn of hazards like stored energy in springs and escaping hydraulic fluids. The document is highly detailed and technical, aimed at mechanics performing disassembly and repairs.
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615293
Engine Oil Bypass Valve - Remove and Install
SMCS - 1306-010-BV
Removal Procedure
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00607679
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3. Illustration 2 g00607688
1. Remove threaded plug (1) for the engine oil bypass valve from the cylinder block (2) .
2. Remove shim (3) from the cylinder block (2) .
3. Remove spring (4) from the cylinder block (2) .
4. Remove spring seat (5) from the cylinder block (2) .
Note: Check the spring seat (5) and the valve seat for an abnormal contact pattern. Inspect the
spring (4) for weakness or damage. If necessary, replace the engine oil bypass valve with a new
part.
Note: Check the cylinder block (2) for oil passages that are clogged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 3 g00607688
Illustration 4 g00607679
1. Install spring seat (5) (not shown) and spring (4) in the cylinder block (2) .
2. Install shim (3) and threaded plug (1) in the cylinder block (2) .
3. Tighten the threaded plug (1) to a torque of 69 ± 5 N·m (51 ± 4 lb ft).
Note: Test the opening pressure for the engine oil relief valve. The opening pressure for the
relief valve is 981 ± 98 kPa (142 ± 14 psi). Make adjustments by shimming, if necessary.
For information on testing the engine oil relief valve, refer to Testing and Adjusting, "Lubrication
System".
For more information, refer to Specifications, "Engine Oil Bypass Valve".
End By: Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146335
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2320 Combination Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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6. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00607826
Note: Illustration 1 does not show that the front housing is removed from the cylinder
block.
1. Remove bolt (1) from the cover (2) .
2. Remove cover (2) for the engine oil pump from the front housing. Check gasket (3) (not
shown) for damage or wear. Replace the gasket, if the gasket is worn or damaged.
Illustration 2 g00607770
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7. 3. Remove driven gear (4) for the oil pump. Pull the gear straight out of the front housing (5)
(slip fit).
Illustration 3 g00607857
4. Position the front housing on a work bench in order to remove the oil pump gear from the
rear of the housing.
5. Use Tool (A) to remove oil pump gear (6) from the front housing.
Illustration 4 g00607885
6. Position the front housing on a work bench in order to remove the drive gear from the front
of the housing.
7. Remove drive gear (7) from the front housing.
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8. Illustration 5 g00607947
8. Use Tool (B) to remove front oil seal (8) (not shown) from the front housing.
Illustration 6 g00607955
Note: Illustration 6 does not show that the front seal (8) is removed.
9. Remove set screw (9) from the front housing.
Illustration 7 g00607962
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9. Illustration 8 g00607966
Note: Illustration 7 does not show that the front seal (8) is removed.
10. Remove spindle (10) and idler gear (11) as an assembly. Push on the gear with a hardwood
bar (12) through the mounting hole for the front seal. Rotate the gear while the gear is
pushed.
Note: Use care not to damage the pump idler gear and the crankshaft gear.
Note: Replace the drive gear and the driven gear as an assembly.
Note: Do not attempt to reuse the oil pump gear and drive gear assembly. Replace the oil pump
gear and the drive gear assembly with new parts.
Note: Check all of the gears for worn teeth or damaged teeth. Replace the gears, if necessary.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01146555
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g00646132
1. Use Tool (A) to install the front oil seal (8) (not shown).
Illustration 2 g00607962
2. Lower the temperature of the spindle (10). Install spindle (10) and idler gear (11) as an
assembly in the front housing.
Note: The temperature of the spindle is lowered in order to ease the installation of the
spindle in the front housing.
Illustration 3 g00607955
3. Install set screw (9) in the front housing.
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12. Illustration 4 g00607885
4. Lower the temperature of the drive gear assembly. Install drive gear (7) in the front housing.
Note: The temperature of the drive gear assembly is lowered in order to ease the installation
of the drive gear assembly in the front housing.
Illustration 5 g00608012
Always wear protective gloves when handling parts that have been
heated.
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13. 5. Heat the oil pump gear up to 180 to 220 °C (356 to 428 °F). Support end (X) of the shaft (7)
(drive gear). Install oil pump gear (6) onto the shaft. The end of the gear (Z) should be flush
with the end of the shaft (Y) .
Illustration 6 g00607770
6. Install driven gear (4) into the front housing (slip fit).
Illustration 7 g00607826
7. Place gasket (3) and cover (2) in position on the front housing.
Note: Ensure that the old gasket material is removed from the mating surfaces.
8. Install the washer and bolt (1) that secures the cover to the front housing. Tighten bolt (1) to
a torque of 34 ± 5 N·m (25 ± 4 lb ft).
Refer to the Specifications Module, "Engine Oil Pump" for more information on the engine oil
pump.
End By: Install the front housing. Refer to Disassembly and Assembly, " Housing (Front) -
Install".
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149671
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
Start By:
A. Remove V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
At operating temperature, the engine coolant is hot and under pressure.
Steam can cause personal injury.
Check the coolant level only after the engine has been stopped and the
filler cap is cool enough to touch with the bare hand.
Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Avoid contact with skin and
eyes to prevent personal injury.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Illustration 1 g00609950
2. Remove four bolts (1) that secure the water pump to the engine.
3. Remove water pump pulley (2) and water pump (3) as an unit from the engine.
4. Remove O-ring (4) (not shown) from water pump (3). Discard the old O-ring.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566087
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 1P-1861 Retaining Ring Pliers 1
C 1P-0510 Driver Group 1
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
Note: If the water pump is heated up to 80 °C (176 °F), the components can be easily removed.
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17. Illustration 1 g00610108
1. Remove four bolts (1) and the washers that secure the water pump pulley to the water pump.
2. Remove water pump pulley (2) from the water pump.
Note: Check the groove for the V-belt of the water pump pulley for wear and damage. Replace the
water pump pulley, if necessary.
Note: Use Tool (C) during disassembly procedures of the water pump, which require the use of a
press or a hammer.
Illustration 2 g00610120
3. Use Tool (A) to remove flange (3) from the water pump.
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18. Illustration 3 g00610127
4. Use Tool (B) to remove retaining ring (4) from the water pump.
Illustration 4 g00610140
5. Use a press and Tool (C) to remove shaft assembly (5) from water pump assembly (6) .
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19. Illustration 5 g00813948
6. Remove impeller (8) from the shaft assembly (5) .
Note: Check the impeller for wear, corrosion, and metal to metal contact. Replace the impeller, if
necessary.
7. Remove the following items from shaft (9) :
◦ Bearing (10)
◦ Spacer (11)
◦ Bearing (12)
◦ Washer (13)
8. Once all of the components have been removed, then check shaft (9) for distortion. Replace the shaft,
if necessary.
9. Check seal (14) for wear and damage. Use Tool (C) in order to remove the seal from the water pump
housing, if necessary.
Note: Replace the seal if any signs of leakage occurs during the operation of the water pump.
10. Replace O-ring (7) with a new O-ring.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01566223
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
B 1P-1861 Retaining Ring Pliers 1
Note: Refer to Specifications, "Water Pump" for specifications that are required during assembly.
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21. Illustration 1 g00813948
1. Install seal (14), if the seal was removed during the disassembly procedures.
2. The following components are installed on shaft (9) :
◦ Washer (13)
◦ Bearing (12)
◦ Spacer (11)
◦ Bearing (10)
Note: Check two bearings (10) and (12) for correct rotation.
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22. Illustration 2 g00610140
3. Use a press and Tool (A) to install shaft assembly (5) into the water pump housing.
4. Use a press and Tool (A) to install impeller (8) onto shaft assembly (5) .
Illustration 3 g00610127
5. Use Tool (B) to install retaining ring (4) into the water pump housing.
6. Use a press and Tool (A) to install flange (3) onto shaft assembly (5) .
Illustration 4 g00610108
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. 7. Install water pump pulley (2) onto the flange.
8. Install four bolts (1) in order to secure water pump pulley (2) to the flange.
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
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25. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 312C L EXCAVATOR CBA
Configuration: 312C & 312C L Excavators CBA00001-01200 (MACHINE)
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01149732
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00609950
1. Replace O-ring (4) (not shown) with a new part. Apply glycerine to the O-ring before the
installation of the water pump (3) and water pump pulley (2) .
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26. 2. Install the water pump (3) and water pump pulley (2) as a unit onto the engine.
Note: When the water pump is installed, ensure that the grease fitting is up. Also, ensure
that the weep hole is down.
3. Install bolts (1) in order to secure water pump (3) to the cylinder block.
4. Fill the cooling system to the correct level. Refer to the appropriate Operation and
Maintenance Manual for the correct fluid and the correct filling procedure.
End By: Install V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
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