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Fourth Session
Make a move to make it move


Video 

One & One
Design processes
1) Identify the need
6) Analysis
2) Background research
7) Selection
3) Goal statement
8) Detailed design
4) Performance specifications
9) Prototyping and testing
5) Ideation and invention
10) Production
Identify the need
• This step done for you by
someone.
• Brief and lacking in detail.
Background research
Don’t reinvent the wheel
Performance specifications
Define what it must do,
not how it must do it.
Performance specifications

Design specifications
Performance specifications
The enemy of design is the
absence of specifications.
Ideation and invention
A.
B.
C.
D.

Idea generation.
Frustration
Incubation
Eureka !!
Let’s play 
Ideation and invention
A.
B.
C.
D.

Idea generation.
Frustration
Incubation
Eureka !!
a) Idea generation
Brainstorming
• Quantity not Quality.
• Superficial ridiculous ideas
are welcomed.
• Ridicule is not allowed.

move

slide

Analogies are useful when
working alone.

throw

pull
jump
b) Frustration
c) Incubation
Saturate yourself in the problem
and background , relax! and let
you subconscious do the hard
work.
d) Eureka !!
If it didn’t happen , you have to
do more ideation, redefinition or
may be more research.
Analysis
Selection
Detailed design
CAD
material
chemical
electricity .. etc
Prototypes and testing
Design processes
1) Identify the need
6) Analysis
2) Background research
7) Selection
3) Goal statement
8) Detailed design
4) Performance specifications
9) Prototyping and testing
5) Ideation and invention
10) Production
Production
Agenda
• Kinematics of Robotic arms with linear actuators:
• Position analysis.
• Velocity analysis.
• Acceleration analysis.

• Kinetics of robotic arms with linear actuators:
• Calculating motors torque.
• Calculating cylinders pressure.
Actuators Classification according to the
type of motion:
• Rotary:
• Electric motors (DC, Stepper, Servo.)
• Hydraulic or Pneumatic rotary motors !!!

• Linear:
• Electric solenoids.
• Hydraulic cylinders.
• Pneumatic Cylinders.
Span Constraint
Geometry
Reverse analysis
Adding linear actuators to the analysis
• Compressed length: S1, S2, S3.
• Extension in cylinders: ΔS1, ΔS2, ΔS3.
Dynamic Analysis
• Free Body Diagram.
• Links Equations.
• Governing Equations Matrix.
• Links CG & Inertia.
• Angular speed & Acceleration
Links Design Considerations
• Avoid Cantilever joints.
• Account for radial load.
• Less weight.
• Grounding & Balancing.
• Links rigidity.
• Assembly & Disassembly.
Motor Driven Gripper
Practice
4th session robista

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4th session robista