This document is a workshop manual that provides service information for DX7510/DX9010/DX100 tractors. It contains safety information and instructions, component specifications, troubleshooting steps, and repair procedures. The manual emphasizes safety practices and warns technicians of hazards involving high pressure systems, rotating parts, hot surfaces, and hazardous materials. It also outlines the location of safety decals on the tractors. The purpose is to help technicians safely and effectively service the tractors to prevent injuries and property damage.
2. We reserve the right to make changes
throughout the entire manual at any time
without notice.
•
NOTE
Using unspecified parts, fuel and lubricants
other than DAEDONG’s genuine parts can
damage the tractor and such damage will not
be covered by warranty.
•
Important
PREFACE
The purpose of this manual is to provide service technicians in the field with the gen-
eral specifications, service, operating principles, trouble shooting, exploded views
with part names, removing and installation procedures for all DX7510/DX9010/DX100
tractors.
All information in this manual is based on the latest product information and pro-
cesses available at the time of publication. Therefore, some of the information in this
manual may differ from the machine you are working with. The specifications are pro-
cesses contained in this manual are subject to change without notice.
DAEDONG periodically updates each new edition of its manuals to improve the qual-
ity of information provided. However, DAEDONG has no obligation to modify the con-
tents in this manual which has been already published and distributed. All updated
information can be accessed by using the DAEDONG electronic manual system
(DEMSS)
All information contained herein is intended to help customer receive the best perfor-
mance out of their tractor. If there is any typo, incorrect information or question about
this manual, feel free to contact DAEDONG.
Aug. 2010
Service support team
DAEDONG INDUSTRIAL Co., Ltd.
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3. TABLE OF CONTENTS
CHAPTER 1 SAFETY FIRST
CHAPTER 2 GENERAL
CHAPTER 3 ENGINE
CHAPTER 4 TRANSMISSION
CHAPTER 5 REAR AXLE
CHAPTER 6 BRAKE
CHAPTER 7 FRONT AXLE
CHAPTER 8 STEERING SYSTEM
CHAPTER 10 ELECTRIC SYSTEM & CALIBRATION
CHAPTER 11 CABIN
CHAPTER 9 HYDRAULIC SYSTEM
CHAPTER 12 AIR CONDITIONER & HEATER
CHAPTER 13 INDEX
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4. TABLE OF CONTENTS
DX7510/9010/100 CHAPTER 1SafetyFirst
1. For safety........................................... 1-2
1.1 Alert symbols...........................................1-2
2. Safety tips........................................... 1-3
2.1 Safety gear..............................................1-3
2.2 Work place .............................................1-3
2.2.1 Ventilating system..........................1-3
2.2.2 Safe working place........................1-3
2.2.3 Illumination....................................1-3
2.2.4 Safety equipment...........................1-3
2.2.5 Clean working area........................1-3
2.3 Safety instructions when preparing
tractor......................................................1-4
2.4 Avoid fires...............................................1-4
2.5 Cautions when handling the battery........1-5
2.6 Cautions for high pressure hoses.................1-5
2.7 Use of appropriate tools and equipment 1-6
2.8 Handling of hazardous materials................ 1-6
2.9 Handling of rotating blade, shaft and
driving belt...............................................1-7
2.10 Prevention of scald..................................1-7
2.11 Disposal of environmental waste............1-8
2.12 Cautions when handling tires..................1-8
3. Safety decals.................................... 1-9
3.1 Location of decals...................................1-9
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1. For safety
Most accidents can be avoided if basic safety in-
structions and regulations are followed. Always fol-
low the safety regulations and avoid any dangerous
situation to prevent an accident.
You can be unexpectedly injured if inspecting or
servicing the tractor without full knowledge of it.
Read the service manual carefully before starting
servicing and follow the instructions for servicing,
maintenance and inspection to prevent any injury.
•
•
A. Remark
Broaden your knowledge with additionally supplied
service information for optimal service.
•
B. Important
This mark indicates emphasis on information which
can be confused when servicing. If this information
is not carefully read and observed, the tractor can-
not fully function or may be damaged.
•
매뉴얼 숙지 !
T46W001A
T46W002A
T46W003A
C. Caution
This mark indicates potentially hazardous situation
which, if not observed, may result in serious injury.
•
D. Warning
This mark indicates hazardous situation which, if
not observed, may result in death or injury.
•
T46W004A
T46W005A
1.1 Alert symbols
In this manual, the following safety-alert symbols are used. Their meanings are as follows:
Remark CAUTION
WARNING
reaD manual!
SAFETY FIRST - For safety
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2. Safety tips
2.1 Safety gear
2.2.1 Ventilating system
The service should be performed in well-ventilated
area. If the engine should be started in an enclosed
place, the exhaust gas vent pipe should be installed.
2.2.2 Safe working place
T46W006A
California Proposition 65 Warning
Inhaling exhaust gas can cause cancer or damage
the generative function leading to infertility.
•
WARNING
When working on the tractor, wear safety gloves, safety
shoes, ear plugs, safety goggles, safety helmet, working
clothes, etc. appropriate for your working environment.
Never wear loose fitting clothing or a tie which can be
caught by a rotating part. According to the statistics,
most accidents that occurred with rotating parts are
due to this inappropriate manner of wearing clothes.
2.2 Work place
T46W007A
T46W008A
The work should be done in a wide, level and safe
place to prevent slip and fall accident.
2.2.3 Illumination
The work place should be well illuminated. If working
in a dark place or under the tractor, use the work lamp.
The work lamp should be covered by the safety
cover. Light bulbs can cause fire if exposed to fuel
leaks.
2.2.4 Safety equipment
Be sure to keep a first aid kit and fire extinguisher han-
dy at all times.
2.2.5 Clean working area
Keep the working area clean before and during work. If
any oil or fuel is spilled, it should be cleaned up imme-
diately.
SAFETY FIRST - Safety tips
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Lower the implement on to the ground.
Never stand under the bucket.
•
•
T46W009A
2.3 Safety instructions when
preparing tractor
T46W010A
Stop the engine and remove the key.
Put “Do not operate” label on the tractor if neces-
sary.
•
•
2.4 Avoid fires
Never smoke or allow flames in your work area
when servicing the fuel system.
•
T46W011A
T46W012A
Keep flames or sparks away from the spray paint or
fuel containers and be careful of leaks.
•
T46W013A
Disconnect the negative battery cable.
Always disconnect the battery cable before servic-
ing the wiring to prevent fire.
Be extra cautious of fire when welding.
•
•
•
T46W014A
Always keep a fire extinguisher in the work area.•
SAFETY FIRST - Safety tips
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2.5 Cautions when handling the
battery
Always disconnect the negative battery cable first
and reconnect it last to avoid sparks from an acci-
dental short circuit. You could be injured or fire may
break out.
•
The battery contains the acid that can burn you.
When it contact skin, it causes burns. If you acci-
dentally get it in your eyes, flush with water and see
your doctor immediately.
•
T46W015A
T46W017A
T46W018A
T46W019A
2.6 Cautions for high pressure hoses
T46W020A
T46W021A
The hydraulic fluid leaks from high pressure
hoses or pipes can penetrate your skin.
•
Before connecting a high pressure hose or pipe,
stop the engine and depressurize it by valve.
Check the bolts for tightness before starting the en-
gine after servicing the hydraulic system.
Use a cardboard or plank when checking leakage.
•
•
•
Never weld the high pressure pipe or the surround-
ing area. The pipe or hose can be heated and ex-
plode which can lead to fire or burn.
•
T46W016A
Do not charge the frozen battery. Charging the fro-
zen battery can cause explosion. Let the battery
warmed up to ambient temperature (16°C, 60°F)
before charging.
Keep sparks and flames (match, lighter) away from
the battery. The battery can explode due to the bat-
tery fluid.
Never connect the battery’s negative and positive
cables with metal for test. Use only tester when
checking the battery voltage.
•
•
•
SAFETY FIRST - Safety tips
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2.7 Use of appropriate tools and
equipment
Use the appropriate tools and proper size. If an in-
appropriate tool is used, it can slip which can dam-
age parts or injure you.
Do not confuse units (mm, inch, etc.).
Use the air impact wrench only when unscrewing
the bolts or nuts. Such wrench should not be used
when assembly precisely machined parts which its
tightening torque should be strictly observed. It can
cause malfunctions.
Be careful of a socket popped out due to the turning
force when using the air impact wrench. Especially,
be extra cautious when working on connection or
socket with joint.
•
•
•
•
When lifting the tractor with a hydraulic jack or a
hoist, fix it firmly and install the auxiliary support.
Never work under the tractor if the support and the
hydraulic jack (hoist) are not installed.
When using a hydraulic jack or a hoist, do not use
it over the limit of the equipment and the conveying
belt.
Make sure that the hydraulic lock operates properly
before using the hydraulic jack. Improper use of
lock can cause a serious accident.
Check the buttons and operating direction of the
hoist before using it. Improper operation can cause
a serious accident.
Do not use wooden blocks or bricks as support un-
der the tractor. As the tractor’s weight is continuous-
ly applied to them, they can be broken or collapsed.
•
•
•
•
•
2.8 Handling of hazardous materials
Do not blow out hazardous materials, such as clutch
dust, with compressed air. Inhaling such hazardous
materials can damage your health.
•
T46W022A
No genuine DAEDONG part contains asbestos.
Remark
These materials should be rinsed or wiped away
after spraying with oil.
•
SAFETY FIRST - Safety tips
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Be careful not to get caught by the rotating engine
cooling fan.
•
You can be seriously injured if your hand or clothes
is caught by the rotating fan belt or A/C belt.
•
Check the surface temperature of the container be-
fore draining the engine oil, transmission fluid, cool-
ant, etc. If it is hot, let it cool down before draining it.
There is danger of burning.
Perform any service on the engine parts (muffler,
exhaust manifold, turbocharger, etc.) only when
they are not hot.
•
•
Do not open the radiator cap when the radiator is
hot. Hot coolant or steam can be surged leading to
a serious scald.
•
T46W027A
2.9 Handling of rotating blade,
shaft and driving belt
Do not set a hand or a foot into the tractor’s rotating
blade or PTO shaft.
Do not wear loose clothing.
•
•
T46W023A
T46W025A
T46W026A
T46W024A
2.10 Prevention of scald
T46W028A
SAFETY FIRST - Safety tips
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Observe all relevant environmental protection regu-
lations when disposing used oil, transmission fluid,
coolant, oil filter, etc. Otherwise, they can pollute the
environment seriously and you could be charged in
violation of regulations.
•
Do not weld or apply heat to the tire rim or disc. The
tire can explode due to the rapidly increased pres-
sure in the tire.
Check tires for inflation pressure, damage, deforma-
tion, extended wear on lug and damage of rim and
disc. Also check if bolts or nuts fixed on wheel and
rim are loose.
•
•
The tire rims can fall out of the tires. Therefore, stay
out of its way when checking or inflating tires.
•
2.11 Disposal of environmental
waste
T46W029A
2.12 Cautions when handling tires
T46W030A
T46W031A
SAFETY FIRST - Safety tips
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18. TABLE OF CONTENTS
DX7510/9010/100 CHAPTER 2General
1. Description for symbols and
abbreviations.................................... 2-2
2. Identification number..................... 2-3
2.1 Tractor serial number location.................2-3
2.2 Engine serial number location.................2-3
2.3 Transmission number..............................2-3
3. Dimensions........................................... 2-4
4. Specifications.................................... 2-5
5. Driving speed...................................... 2-7
5.1 Drive train diagram..................................2-7
5.1.1 Arrangement of main shift gear
and rear axle gears...................... 2-11
5.1.2 Rear tire rolling circumference.........2-11
5.2 Rotating speed ratio
(engine vs. rear axle)............................2-12
5.2.1 Driving speed...............................2-12
5.2.2 Reverse driving speed.................2-13
6. Relative speed ratio of front
wheels................................................ 2-14
6.1 Calculation for relative speed ratio of
front wheels...........................................2-14
6.2 How to measure the actual rolling
circumference........................................2-15
7. Maintenance..................................... 2-16
7.1 Maintenance schedule chart.................2-16
7.2 Lubricant...............................................2-18
8. TIRES..................................................... 2-19
8.1 Tire, wheel and ballast..........................2-19
8.1.1 Tires ............................................2-19
8.1.2 Ballast..........................................2-19
8.1.3 Tread (rear wheels).....................2-20
8.1.4 Front wheels ...............................2-21
8.1.5 Rear wheels ................................2-21
9. TIGHTENING TORQUES....................... 2-22
9.1 General use screws, bolts and nuts......2-22
9.2 Stud bolts..............................................2-22
9.3 American standard screws, bolts and
nuts with unc or unf threads..................2-23
10. Daedong Bolts and Nuts............ 2-24
10.1 Bolts......................................................2-24
10.2 Nuts.......................................................2-25
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Fuel-level High speed range
Engine coolant-
temperature
Mid speed range
Parking brake Low speed range
Battery not charged Neutral position
Engine oil pressure Low coolant level
Turn signal lamp Preheat
PTO clutch control -
engaged
Q/T (Quick Turn) lamp
PTO clutch control -
disengaged
High travel light
Differential lock Low travel light
Position control
Automatic draft
operation
Hazard warning
lamp
Automatic horizontal
operation
Headlamp - low
beam
Automatic tilling depth
operation
Headlamp - high
beam
Turn up light
Front wheel drive -
engaged
Back up light
High speed Automatic
Low speed
Brake (one side
engaged)
Creep speed
Symbols Description for abbreviations
4WD........Four wheel drive•
API..........American petroleum
institute
•
Hi-Lo.......High speed-low speed•
P.T.O........Power take-off•
RH/LH.....Right hand side and left
hand side
(seen from operator)
•
ROPS......Roll over protection
structure
•
rpm.........Revolutions per minute•
SMV........Slow moving vehicle•
1. Description for symbols and abbreviations
There are various symbols used in this manual. Their design and meanings are as follows:
GENERAL - Description for
symbols and abbreviations
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2. Identification number
2.1 Tractor serial number location
K A 7 8 0 0 0 0 2
Production serial number
Example) 0 0 0 0 2: Secondly manufactured
vehicle in corresponding year of manufac-
turing
The tractor’s serial number (1) is attached on the left
side of the front axle frame and the number (2) is
stamped on the rear left of the rear case (PTO Case).
The engine number is stamped next to the starter as-
sembly (4) of the cylinder block and on the top of the
cylinder head cover (3).
2
1
T85W101B
2
4
3
T85W102A
For detailed information on how the engine number
is assigned, refer to chapter “Engine”.
Remark
Year of manufacturing
Example)
�
�
�
�
2 2002
3 2003
D 2004
E 2005
F 2006
G 2007
H 2008
J 2009
K 2010
�
�
�
�
2.2 Engine serial number location
Model
Example)
�
�
�
�
A78 DX7510(AU)
A79 DX9010(AU)
A80 DX100(AU)
A81 DX7510(EU)
A82 DX9010(EU)
�
�
�
�
Tractor serial number assignment standard
PTO Case
GENERAL - IDENTIFICATION NUMBER
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3. Dimensions
mm (in.)
Item DX7510(AU,EU) DX9010(AU,EU) DX100(AU) Remarks
A1 : Overall length 4,120 (162.2) ← ←
Lower link (quick),
front weight excluded
A2 : Overall length 4,535 (178.5) ← ←
Lower link (quick),
front weight included
B : Overall width 1,977 (77.8) 2,000 (78.7) ← -
C : Overall height 2,770 (109.1) 2,820 (111.0) ← -
D : Wheel base 2,305 (90.7) ← ← -
E : Tread E1 : Front 1,510 (59.5) ← 1,557 (61.3) -
E2 : Rear 1,532 (60.3) 1,535 (60.4) ← -
F : Min. ground clear-ance 445 (17.5) 495 (19.5) ← -
T85W103C
A₂: Overall length
A₁: Overall length
D: Wheel base
F: Min. ground
clearance
C:Overallheight
E2:Tread(Rear)
E1:Tread(Front)
B:Overallwidth
GENERAL - DIMENSIONS
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4. Specifications
Model DX7510(AU) DX9010(AU) DX100(AU) DX7510(EU) DX9010(EU)
Engine
Model 1104C - 44
1104C-
44TT
1104C-
44TTT
1104D-44T
1104D-
44TT
Max. power HP(kw)/rpm
72.4 (54)
/ 2,200
89.2 (66.5)
/ 2,200
99.2 (74)
/ 2,200
74.4 (55.5)
/ 2,200
91.2 (68)
/ 2,200
Type
Upright,
4-cylinder,
watercooled
4-cycle, di-
rect injection
type, diesel
Upright, 4-cylinder, watercooled 4-cycle, direct injection type,
turbo diesel
Number of cylinders 4
Bore and stroke mm (in.) 105 x 127 (4.134 x 5.000)
Displacement cc(cu in.)
4,400
(268.5)
4,400 (268.5)(turbo)
Rated revolution
(rpm)
2,200
Injection timing ATDC 0º
Injection sequence from flywheel 1 - 3 - 4 - 2 (1: Closest to cooling fan)
Compression ratio 19.3 : 1 17.5 : 1 18.2:1
Capacity
Fuel tank U.S.gal (ℓ) 125 (33.0)
Engine crankcase U.S.gal (ℓ) 10.5 (2.77)
Engine coolant U.S.gal (ℓ) 13.9 (3.67)
Transmission case U.S.gal (ℓ) 80 (21.1)
Front axle support U.S.gal (ℓ) 4.5 (1.2)
Front axle case U.S.gal (ℓ) LH: 2.2 (0.58), RH: 2.2 (0.58)
Drive
train
Tire size
Front 12.4 - 24, 8 PR
Rear
18.4 - 30,
8 PR
18.4 - 34, 8PR 18.4 - 30, 8 PR
Clutch Wet type, multiple plates
Transmis-
sion
Shuttle Power shuttle
Main 4-gear, synchromesh
Range 4-gear, constant mesh
Speeds F16 x R16
Brake
Driving Wet multi discs with brake fluid
Parking Wet multi discs
capacity
U.S.gal (ℓ/min)
0.47 (0.12), mineral
Hydraulic
system
Hydraulic lift control Position, Draft and Mixed control
Steering Hydrostatic power steering
Pump capacity
U.S.gal (ℓ/min)
Main 48.4 (12.8)
Steering 35.2 (9.3)
3-point hitch Cat.II
Max. lifting capacity kg (lb) 1,940(4,277)
Number of attachable auxiliary
hydraulic valves
2
PTO
Type Independent/Ground, Independent with hydraulic multi disc clutch
PTO shaft SAE 1-3 / 8, 6 splines
Rotation
speed
(PTO rpm/
Engine
rpm)
1st
(rpm)
539/2,200, 540/2,204
2nd
(rpm)
1,073/2,200, 1,000/2,050
Min. turning radius (when not braked) mm (in.) 4,400 (173.2)
Weight (excluding ballast weight) kg (lb)
3,500
(7,716)
3,630 (8,003)
3,500
(7,716)
3,630
(8,003)
GENERAL - SPECIFICATIONS
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5. Driving speed
5.1 Drive train diagram
To calculate the driving speed, the rotating ratios for each gear should be calculated based on the transmission and
the gear arrangement of the rear axle beforehand.
1stN2nd
PTOSHIFT
N
4th1st2nd
MAINSHIFTSUBSHIFT
3rd
ENGINE
C/Damper
72.4,89.2,99.2PS/2200rpm(AU)
74.4,91.2PS/2200rpm(EU)
N
FR
SHUTTLE
41T
20T
12T
33T
PTOSHAFT
49T
37T
8T
56T13T21T
37T
23T
37T
30T34T
20T
43T
31T
20T
37T33T
29T
26T
25T
18T
29T
19T
14T
18T
34T
21T60T
19T
36T30T32T
28T24T
43T
24T
12T
25T
N
1st2nd
N
4th3rd
N
4WD
4WD
N
A80W201A
GENERAL - DRIVING SPEED
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5.1.1 Arrangement of main shift gear and rear axle gears
Shuttle gear Main gear shift gear Range shift gear Spiral bevel Final drive
F:
1
1
1:
24
37
H:
1
1
8
37
13
(13 + 56)
R:
30
26
x
25
36
2:
28
33
M:
20
43
x
24
31
3:
32
29
L:
20
43
x
12
43
4:
36
25
C:
20
43
x
12
43
x
20
37
x
23
34
Example for calculating the rotating speed ratio of rear axle (forward, high speed, 1st gear)•
= Rotating speed of rear axle / engine rpm
Example) Rotating speed of rear axle (at engine speed of 2200 rpm): 2200 x 0.0264236 = 58.1319 RPM
Forward 1st
High
speed
Spiral
bevel pinion
Final drive
1
1
x
24
37
x
1
1
x
8
37
x
13
(13 + 56)
= 0.0264236
5.1.2 Rear tire rolling circumference
* AG: Agricultural
The rear tire specifications and tire circumference
are specified by the tire manufacturer based on
the inflation pressure of the standard tire and the
standard load application. Therefore, the actual cir-
cumference may be different depending on condi-
tions and it is recommended to measure the actual
circumference.
•
Model Tire
Tire specifi-
cation
Rolling circumference
Inch m
DX7510
(AU, EU)
DX9010(EU) AG
18.4 - 30 183 4.6482
DX9010(AU)
DX100(AU)
18.4 - 34 195 4.9530
GENERAL - DRIVING SPEED
M49_02_GENERAL.indd 11 2010-08-30 오후 6:22:17
29. 2-12
DX7510/9010/100
DA80-W00 Aug 2010
SAFETYFIRSTGENERALENGINETRANSMISSIONREARAXLEBRAKEFRONTAXLESTEERINGHYDRAULIC
ELECTRIC
CALIBRATIONCABIN
A/C
HEATERINDEX
5.2 Rotating speed ratio (engine vs. rear axle)
5.2.1 Driving speed
* At rated engine rpm (2,200 rpm) with standard tires.
Driving speed
(km/h)
=
Rear
axle rpm
x
Rolling cir-
cumference of
rear wheels
x
60
1000
=
Engine
rpm
x
Rotating
speed ratio
of rear axle
x
Rolling cir-
cumference of
rear wheels
x
60
1000
Calculation of driving speed
Forward driving speed table (at 2200 rpm)
Item
DX7510(AU,EU)
DX9010(EU)
(AG 18.4 - 30)
DX9010(AU)
DX100(AU)
(AG 18.4 - 34)
km/h MPH km/hr MPH
Creep speed (C)
1st 0.76 0.47 0.81 0.50
2nd 0.99 0.62 1.06 0.66
3rd 1.29 0.80 1.37 0.85
4th 1.69 1.05 1.79 1.11
Low speed
(L)
1st 2.08 1.29 2.21 1.37
2nd 2.72 1.69 2.89 1.80
3rd 3.54 2.20 3.76 2.34
4th 4.62 2.87 4.90 3.04
Mid speed
(M)
1st 5.77 3.59 6.13 3.81
2nd 7.55 4.69 8.02 4.98
3rd 9.82 6.10 10.43 6.48
4th 12.81 7.96 13.61 8.46
High speed (H)
1st 16.02 9.96 17.02 10.58
2nd 20.96 13.02 22.26 13.83
3rd 27.25 16.94 28.95 17.99
4th 35.43 21.97 37.78 23.48
GENERAL - DRIVING SPEED
M49_02_GENERAL.indd 12 2010-08-30 오후 6:22:18
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