8

1. FOREWORD
This Arctic Cat Service Manual contains service and maintenance information for the Model Year 2007 Arctic Cat 4-
Stroke Snowmobiles. The manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. The sections cover specific snowmobile components or systems and, in addition
to the standard service procedures, includes assembling, disassembling, and inspecting instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given con-
dition.
The service technician should become familiar with the operation and construction of the components or systems by
carefully studying the complete manual. This will assist the service technician in becoming more aware of and efficient
with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
All Arctic Cat publications and snowmobile decals display the words Warning, Caution, and Note to emphasize impor-
tant information. The symbol ! WARNING identifies personal safety-related information. Be sure to follow the
directive because it deals with the possibility of severe personal injury or even death. The symbol ! CAUTION
identifies unsafe practices which may result in snowmobile-related damage. Follow the directive because it deals with
the possibility of damaging part or parts of the snowmobile. The symbol  identifies supplementary informa-
tion worthy of particular attention.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs
and illustrations used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and Warranty Department
Arctic Cat Inc.
 


2. TABLE OF
CONTENTS
Click on the red text to go.
Foreword
Section
1. General Information
2. Engine
3. Engine-Related Items
4. Fuel Systems
5. Engine Electrical Systems
6. Chassis Electrical Systems
7. Steering and Body
8. Drive Train and Brake Systems
9. Track/Rear Suspension

3. 
1

TABLE OF
CONTENTS
  
 
  
 
  
  
  
  

  
 
  
 
  

 
 
 
  
  
  
  
  
 
  

4. 










    


      
       






       
     
      



















      










5. 


       
       





       


       







       



       
     
       
      



    

       





       
 



     














       
       





        

 

 
 

6. 



       


Tipped Snowmobile
(660 cc Models)
       

 







        
        

        

 



        

 

        




 
        
      
       

        




Low Oil Pressure
Warning Light
(660 cc/1100 cc Z1 Models)
      


       






        



 


 

       



 



! CAUTION









7. 
1


 
       


 

Check Engine Light
(660 cc/1100 cc Z1 Models)

        

         

        
       

Diagnostic Codes/
Check Engine
(660 cc Models)
       
     

     
       

      
        
      


Diagnostic Codes/
Check Engine
(1100 cc Z1)
       
     



      
      

































































































8. 
Chassis Control Unit
(1100 cc Z1)




  


Diagnostic Codes/
ChassisControlUnit
(1100 cc Z1)
       
     


      
        
      


Preparation
For Storage


     
      



         

      




 
        

 

      


         

        
      

      



     
      

        




       
      


 

        






















































9. 
1
 
    
      

 


     

 

      
    

       
      

 

      




       







Preparation After
Storage

       


      

        


 



 


       
      





 


       
     
       

 

 

 


 

      


 
    
      

        


       


! CAUTION

       


10. 
After Break-In Checkup
(500 Miles)







  


     

 
     
      



         





    

      
      


          



         

        

        



         



      

       

        
       

    
         
        


     


    

       

         
       
      

! WARNING
      
      


11. 
1
After Break-In
Checkup Checklist
























12. 
Torque Conversions 

Tightening Torque
(General Bolts)
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         





 


  
  
  
  

  
  
  
  

13. 
1
Fraction/Decimal
Conversion Chart
Drill Bit Sizes
(Number) Chart
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    
    












       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       
       

14. 
MM/IN. Conversion
Chart
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         
         

15. 
2

TABLE OF
CONTENTS
  
 
 
 
 
 

 

 
 
  
 
 
 
 
 
 
 
 
 
  
 
 
  
 
 
 
 