service repair manual

1. Fig. 1100 MAIN FRAME
DX63-3

2. Fig. 1100 MAIN FRAME
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 160620-00360 FRAME,MAIN - D
1 160620-00312E FRAME,MAIN;CONVENTIONAL 1 1001~1008
1 160620-00312G FRAME,MAIN 1 1009~
1-1 K1033433 BUSH 1
2 110517-00405B COVER,SIDE(L.H) 1
2-10 K1036211 COVER 1
3 110517-00406A COVER,SIDE(R.H) 1 1001~1008 I 110517-00406B 1
3 110517-00406B COVER,SIDE 1 1009~
4 110502-00484C COVER,BAFFLE 1
5 S0575566 BOLT 3
6 2114-1831A WASHER;HARDEN 3
7 2123-2132 PIN;KNOCK 2
8 K1026691 CAP 3
9 S0566066 BOLT 24
10 K1008307 RUBBER 7
11 DS0025032 BOLT;SET 15
12 DS7601050 GROMMET 1
13 K1033835A RUBBER 1
14 K1033835A RUBBER 1
15 K1036269A BUSHING 1
16 K1036662 GROMMET 1
17 180308-00253 RUBBER 2
18 DS7601053 BUSHING;RUBBER 1
19 220214-00046 STRIP,WEATHER 1
20 K1039707A COVER;BATTERY 1
21 DS7603103 GUIDE,RUBBER 1
24 DS7601120 GUIDE,RUBBER 1
25 K1040593 RUBBER 1
26 110502-00801 COVER,BAFFLE 1
27 K1041540 RUBBER 1
28 DS7601107 GUIDE,RUBBER 1
30 DS0025033 BOLT;SET 6
31 180308-00046 RUBBER,PLATE 1
32 DS7603101 GUIDE,RUBBER 1
33 DS7601108 GUIDE,RUBBER 1
34 K1042306A FOAM 1
1DX63-3

3. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
36 111101-00011 GROMMET 1
37 K1041531 RUBBER 1
38 DS7603033 BUSHING;RUBBER 1
41 K1050555 RUBBER;PLATE 1
42 DS7602018 GUIDE,RUBBER 1
43 110901-00057B BAFFLE 1
44 110901-00058A BAFFLE 1
45 DS7602021 GUIDE,RUBBER 1
46 K1049808 BOLT,FLANGE 4
48 DS7601111 GUIDE,RUBBER 1
49 DS7601119 GUIDE,RUBBER 1
50 180308-00459 RUBBER,PLATE 1
2DX63-3

4. Fig. 1110 COUNTER WEIGHT
DX63-3

5. Fig. 1110 COUNTER WEIGHT
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 160702-00439 WEIGHT,COUNTER - D
1 160702-00440C WEIGHT,COUNTER 800kg 1
1DX63-3

6. Fig. 1120 ENGINE ASS'Y - NA
DX63-3

7. Fig. 1120 ENGINE ASS'Y - NA
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 150109-00634 ENGINE ASSY;TIER4 - D
1 150109-00918A ENGINE T-4 1
2 210101-00195 FAN,COOLING 1
3 110935-00173A MAT,GLASS 1
4 110935-00172A MAT,GLASS 1
5 110935-00136A MAT;GLASS 1
6 S8450191 CLAMP;HOSE 5
7 110406-01803B BRACKET 1
10 124-00208D5 CLIP 1
11 420203-00149A PIPE,TAIL 1
12 K1001029 BOLT 1
14 S4012533 NUT;M8 4
15 S5102503 WASHER,SPRING;M8 4
19 DS0025044 BOLT;SET 1
101 310207-02691 HARNESS,JOINT;INTERMEDIATE 1
1DX63-3

8. Fig. 1130 ENGINE ASS'Y - EMEA
DX63-3

9. Fig. 1130 ENGINE ASS'Y - EMEA
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 150109-00635 ENGINE ASSY;TIER3 - D
2 150109-00582B ENGINE T-3 1
3 420203-00148 PIPE,TAIL 1
4 110406-01487 BRACKET 1
5 DS0025032 BOLT;SET 4
6 S4012533 NUT;M8 4
7 S5102503 WASHER,SPRING;M8 4
8 K1045425B MAT;GLASS 1
9 K1045426A MAT;GLASS 1
10 K1045427B MAT;GLASS 1
11 S8450165 CLAMP 3
12 210101-00195 FAN,COOLING 1
1DX63-3

10. Fig. 1140 ENGINE MOUNTING
DX63-3

11. Fig. 1140 ENGINE MOUNTING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 150109-00632 ENGINE ASSY - D
2 K1042122 BRACKET;MOUNTING 1
3 110427-00263B BRACKET,ENGINE MOUNTING 1
4 110427-00262 BRACKET,ENGINE MOUNTING 1
5 K1026769C BRACKET;ENGINE MOUNT 1
7 K1036274 RUBBER;ENGINE MOUNT 8
8 S5110903 WASHER;SPRING 3
16 DS0311008 NUT;LOCK 4
17 K1037250 WASHER 4
18 S0764466 BOLT 4
19 S5010813 WASHER;PLAIN 8
20 S0512266 BOLT M10X1.5X30 22
21 S5102603 WASHER,SPRING;M10 30
37 S2221066 BOLT;SOCKET 3
39 S0512066 BOLT M10X1.5X25 8
40 110508-08449 COVER,PUMP 1
41 K1029882 COUPLING 1
47 S0509066 BOLT 2
48 110406-02340 BRACKET 1
1DX63-3

12. Fig. 1150 RADIATOR MOUNTING
DX63-3

13. Fig. 1150 RADIATOR MOUNTING
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 150109-00632 ENGINE ASSY - D
1 440211-00351B RADIATOR ASS'Y 1
9 S8450006 CLAMP;HOSE 5
10 420109-00253C HOSE,WATER 1
11 420109-00254C HOSE,WATER 1
12 420109-00255B HOSE,WATER 1
13 420211-00233C PIPE 1
14 101582-00164B STAY 1
15 250127-00443 PLATE,MOUNTING 1
22 S0504653 BOLT M6X1.0X16 2
23 S5100303 WASHER;SPRING M6 2
24 S5010313 WASHER 2
26 S8500054 CLAMP 8
27 DS0025033 BOLT;SET 2
28 DS0025041 BOLT;SET 4
30 2185-1247D142 HOSE 1
31 K1001029 BOLT 3
32 124-00208D2 CLIP 4
42 DS0025037 BOLT;SET 3
43 DS0025016 BOLT;SET 1
45 2195-1534 BRACKET 1
46 K1003355B TANK;RESERVE 1
49 DS0025056 BOLT M6x1.0x20 1
1DX63-3

14. Fig. 1160 RADIATOR
DX63-3

15. Fig. 1160 RADIATOR
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 440211-00351B RADIATOR ASS'Y 1
1 440211-00524 RADIATOR 1
2 400206-00456 COOLER,HYDRAULIC OIL 1
7 110948-00139 SHROUD,FAN 1
8 110921-02358 GUARD,FAN 1
11 K1042835 STRIP;WEATHER 1
12 K1042835 STRIP;WEATHER 1
13 DS0025033 BOLT;SET 4
24 410202-00026 COCK,DRAIN 1
25 DS2105102 HOSE;FUEL 765L 1
26 DS2105006 HOSE;FUEL 200L 1
27 400202-00133 COOLER,FUEL 1
28 110406-02608 BRACKET;FUEL COOLER 1
29 110910-00906 CAP,RADIATOR 1
30 DS2105101 HOSE 1415L 1
1DX63-3

16. Fig. 1170 AIR CLEANER - TIER 4
DX63-3

17. Fig. 1170 AIR CLEANER - TIER 4
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 400414-00163 CLEANER ASSY,AIR;TIER-4 - D
1 K1030579 AIR CLEANER 1
1A 474-00024 ELEMENT;OUTER 1
1B 474-00025 ELEMENT;INNER 1
2 110401-00041B BRACKET,AIR CLEANER 1
3 124-00188A CLAMP 1
4 420101-00438 HOSE,AIR 1
5 420101-00440 HOSE,AIR 1
7 420101-00437A HOSE,AIR 1
8 420202-00195A PIPE,AIR 1
9 S8450053 CLAMP;HOSE 6
10 800217-00002 INDICATOR,DUST 1
11 DS0025037 BOLT;SET 2
12 DS0025040 BOLT;SET 2
13 2.182-00021 SILENCER INTAKE 1
14 420101-00619 HOSE,AIR 1
15 420101-00621A HOSE,AIR 1
16 S8500079 CLAMP;HOSE 4
1DX63-3

18. Fig. 1180 AIR CLEANER - TIER 3
DX63-3

19. Fig. 1180 AIR CLEANER - TIER 3
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 400414-00164 CLEANER ASSY,AIR - D
1 420101-00442A HOSE,AIR 1
2 420101-00443B HOSE,AIR 1
3 420101-00438 HOSE,AIR 1
4 K1030579 AIR CLEANER 1
4A 474-00024 ELEMENT;OUTER 1
4B 474-00025 ELEMENT;INNER 1
5 124-00188A CLAMP 1
6 S8450053 CLAMP;HOSE 4
7 800217-00002 INDICATOR,DUST 1
8 DS0025040 BOLT;SET 2
9 S8500079 CLAMP;HOSE 2
1DX63-3

20. Fig. 1190 PUMP MOUNTING - NA
DX63-3

21. Fig. 1190 PUMP MOUNTING - NA
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 400914-00323 PUMP INSTALLATION ASSY - D
1 400914-00237 PUMP,MAIN;NA 1
2 S2215366 BOLT;SOCKET M12X35 2
3 S5110703 WASHER;SPRING 2
4 S5010713 WASHER;PLAIN M12 2
1DX63-3

22. Fig. 1200 PUMP MOUNTING - EMEA
DX63-3

23. Fig. 1200 PUMP MOUNTING - EMEA
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 400914-00326 PUMP INSTALLATION ASSY - D
1 400914-00239 PUMP,MAIN;EMEA 1
2 S2215366 BOLT;SOCKET M12X35 2
3 S5110703 WASHER;SPRING 2
4 S5010713 WASHER;PLAIN M12 2
1DX63-3

24. Fig. 1210 FUEL TANK
DX63-3

25. Fig. 1210 FUEL TANK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 450103-00280 TANK,FUEL - D
1 450103-00025B TANK,FUEL 1
2 110911-00126 CAP,FUEL 1
2A 400504-00045 ELEMENT(FUEL CAP) 1
3 2180-1026D31 O-RING 1
5 K1038548A COVER 1
6 2186-9001 COCK 1
7 K1033060 HOSE;FUEL LEVEL 1
8 114-00450 SHIM 2
9 S8450006 CLAMP;HOSE 2
10 471-00105A FILTER;FUEL STRAINER 1
11 301316-00028 SENSOR,FUEL 1
12 S0511966 BOLT M10X1.5X22 4
13 S5102603 WASHER,SPRING;M10 8
14 S5010613 WASHER,PLAIN;M10 4
15 S0512466 BOLT 4
16 S0514666 BOLT M12X1.75X16 2
18 S3450833 SCREW 6
19 S5100203 WASHER;SPRING 6
20 K1038229 SHIM 4
51 2181-1950D7 PLUG 1
52 S8000181 O-RING 1
1DX63-3

26. Fig. 1220 FUEL PIPING - TIER 4
DX63-3

27. Fig. 1220 FUEL PIPING - TIER 4
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 420212-05775 PIPING,FUEL;TIER-4 - D
1 DS2105113 HOSE 1
2 DS2105107 HOSE,FUEL 1
3 K1001029 BOLT 11
4 DS0025055 BOLT;SET 2
5 S0557366 BOLT 2
6 S5010513 WASHER,PLAIN;M8 2
7 S5102503 WASHER,SPRING;M8 2
9 S8450006 CLAMP;HOSE 11
10 DS2105051 HOSE;FUEL 1
12 110406-01430C BRACKET 1
13 DS0025044 BOLT;SET 2
14 DS2105115 HOSE;FUEL 1
15 DS2105072 HOSE;FUEL 1
16 DS2105102 HOSE;FUEL 765L 1
17 124-00208D2 CLIP 4
18 124-00208D4 CLIP 7
21 S5000313 WASHER;PLAIN 2
22 S0504453 BOLT M6X1.0X12 2
1DX63-3

28. Fig. 1230 FUEL PIPING - TIER 3
DX63-3

29. Fig. 1230 FUEL PIPING - TIER 3
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 420212-05776 PIPING,FUEL;TIER-3 - D
1 DS2105113 HOSE 1
2 DS2105018 HOSE 1
3 DS2105008 HOSE;FUEL 1
4 DS2105073 HOSE;FUEL 1
5 DS2105064 HOSE;FUEL 1
6 124-00208D2 CLIP 4
7 K1001029 BOLT 10
8 124-00208D4 CLIP 6
9 S0556866 BOLT 1
10 S5102503 WASHER,SPRING;M8 1
11 S5010513 WASHER,PLAIN;M8 1
12 DS0025055 BOLT;SET 2
13 DS0025056 BOLT M6x1.0x20 2
14 S8450006 CLAMP;HOSE 11
15 K1036552 BRACKET 1
17 DS2105065 HOSE,FUEL;FEEDING 1
1DX63-3

30. Fig. 1240 OIL TANK
DX63-3

31. Fig. 1240 OIL TANK
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 450105-00305 TANK ASSY,OIL - D
1 450105-00306C TANK,OIL 1 1001~1008 Y 450105-00306E 1
1 450105-00306E TANK,OIL 1 1009~
2 2474-1003A FILTER;RETURN 1
3 2420-6090 VALVE;BYPASS 1
4 2129-1225 SPRING 1
5 S8011100 O-RING 1
6 K1029655A COVER;TANK 1
7 S0511966 BOLT M10X1.5X22 8
8 2426-9017 VALVE;BYPASS 1
9 S8010500 O-RING 1
10 K1029656 COVER;TANK 1
11 S5010313 WASHER 4
12 S5102303 WASHER;SPRING 4
13 S2205266 BOLT;SOCKET 4 1001~1008
13 S2205066 BOLT;SOCKET M6X1.0X25 4 1009~
14 K1029659A PIPE;SUCTION 1
15 S8010850 O-RING 1
16 DS0025058 BOLT M10x1.5x30 4
17 400408-00030 FILTER,SUCTION 1 1001~1008 Y 400408-00030A 1
17 400408-00030A FILTER,SUCTION 1 1009~
17A K1052329 STRAINER;SUCTION 1
18 K1029666A COVER;TANK 1
19 S8011450 O-RING 1
21 K1055553 BREATHER,AIR 1
21A K1029257 ELEMENT;AIR BREATHER 1
21B K9005662 GASKET 1
24 S8000231 O-RING 1
25 DS2901021 PLUG 1
26 119-00027A GAUGE;LEVEL 1
27 K1041535 COVER;BAFFLE 1
28 DS0025033 BOLT;SET 2
33 2120-2196D4 BOLT;SET M10X1.5X30 4
35 S2202766 BOLT 6
36 2160-1004D46 BUSHING;RUBBER 1
37 S5102603 WASHER,SPRING;M10 8
1DX63-3

32. Key No Part No Description Qty S.C Serial No ICA Replacable Qty
38 K1003296 SENSOR;HYD OIL TEMP 1
2DX63-3

33. Fig. 1250 SWING DEVICE
DX63-3

34. Fig. 1250 SWING DEVICE
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 170301-00187 DEVICE ASSY,SWING - D
1 170301-00157B DEVICE,SWING 1
2 S2221666 BOLT;SOCKET 6
3 S5102903 WASHER,SPRING 6
4 2181-1126D115 ADAPTER 2
5 2181-1126D114 ADAPTER 1
6 2181-1126D7 ADAPTER 1
7 2181-1126D102 ADAPTER 2
9 S8000141 O-RING 4
10 S8000111 O-RING 2
1DX63-3

35. Fig. 1260 OIL COOLER PIPING(1)
DX63-3

36. Fig. 1260 OIL COOLER PIPING(1)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 420212-06806 PIPING,OIL COOLER - D
1 420207-01573A PIPE;SUCTION 1
2 410128-00025 VALVE,BYPASS 1
3 DS2087091 HOSE 1
4 DS20551276 HOSE ASSY,HYDRAULIC 1
5 DS2066002 HOSE ASSY,HYDRAULIC 1
6 DS2054422 HOSE 1
7 DS2062026 HOSE PF1-740L 1
14 DS2092307 HOSE PF3/8-890L 1
15 DS2213169 ADAPTER 1
17 2181-1702D5 ELBOW 1
19 2181-1702D73 ELBOW 1
20 2181-1702D74 ELBOW 1
21 DS2281122 ELBOW(90) 1
22 DS2281019 ELBOW(90) 1
23 DS2213177 ADAPTER 1
26 2181-1951D18 TEE 1
28 181-00078D6 ADAPTER 1
30 S8450066 CLAMP;HOSE 4
32 K1001029 BOLT 2
35 DS0021042 BOLT;SOCKET 4
36 124-00208D6 CLIP 2
37 DS2876010 CLIP,HOSE 1
41 DS0402011 WASHER 4
42 121-00010D6 NUT 2
46 S8000141 O-RING 1
49 S8000291 O-RING 5
50 S8040101 O-RING 1
51 S8040121 O-RING 1
52 2180-1026D27 O-RING 1
1DX63-3

37. Fig. 1270 OIL COOLER PIPING(2)
DX63-3

38. Fig. 1270 OIL COOLER PIPING(2)
Key No Part No Description Qty S.C Serial No ICA Replacable Qty
- 420212-06806 PIPING,OIL COOLER - D
8 DS20531212 HOSE PF1/2-2570L 1
9 DS20551302 HOSE PF3/4-1770L 1
11 DS2091271 HOSE ASSY,HYDRAULIC 1
12 DS2093009 HOSE 1
13 DS2093103 HOSE PF3/8-2340L 1
16 2181-1951D31 TEE 1
18 2181-1702D42 ELBOW 1
27 2181-1951D39 TEE 2-PF1/2-PF3/4 1
29 2181-1126D27 ADAPTER 1
32 K1001029 BOLT 4
34 DS0026010 BOLT,STUD 1
36 124-00208D6 CLIP 1
38 124-00208D9 CLIP 1
40 124-00208D5 CLIP 1
46 S8000141 O-RING 2
47 S8000181 O-RING 2
48 S8000241 O-RING 1
54 124-00209D8 CLIP 1
59 2181-1126D7 ADAPTER 1
60 181-00673D4 TEE,UNION 1
1DX63-3

39. Fig. 1280 MAIN PIPING(1) - PUMP
DX63-3

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