This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes:
1) Attaching lifting brackets and removing mounting bolts to lift the heavy flywheel housing off the engine block.
2) Cleaning the mating surfaces before positioning the housing back on with lifting brackets.
3) Reinstalling the mounting bolts and completing the job by reinstalling the flywheel.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fujsjefksekmfm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation. The document also notes to inspect and replace the oil pan seal if needed.
3) Reinstallation involves cleaning surfaces, attaching lifting tools, and torquing mounting bolts to secure the housing.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It describes:
1) Removing mounting bolts from the top and rear of the flywheel housing and using lifting tools to remove the housing.
2) Cleaning the mating surfaces of the cylinder block and housing before installation.
3) Installing the housing by positioning it on the cylinder block and installing mounting bolts, taking care to keep parts clean of contaminants.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fujsjefksekmfm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...ujdjfjjkskkmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...ufjjdkfkksmme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. It also describes cleaning the mating surfaces and installing the housing by positioning it on dowels and torquing the mounting bolts. The process requires supporting the engine and using lifting brackets to maneuver the heavy housing.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fusjejfjksaekmm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to specification.
Caterpillar cat 438 b backhoe loader (prefix 3kk) service repair manual (3kk0...fjjksekksemm
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the housing which include removing mounting bolts, attaching lifting devices, and separating the housing from the cylinder block. Reinstallation involves cleaning surfaces, installing dowels if needed, and reversing the removal steps by lifting the housing into place and securing with mounting bolts. Torque specifications are provided.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...jskefksmemwe
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended to provide a high-level overview of the key steps and tools involved in the crankshaft pulley removal and installation process for this specific engine model.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fujsjefksekmm
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended only to convey the main steps and should not be used as a replacement for the full instructions.
Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fjjkskekfsxswamem
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. For installation, it instructs cleaning surfaces, applying threadlocker to bolts, tightening bolts to the specified torque in stages, and installing a new locking plate.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fujsjfkkskemme
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg0...fusjejedrfjskekem
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. For the flywheel, the instructions cover removing bolts and washers, lifting the flywheel off, and installing in reverse order. For the crankshaft rear seal, it differentiates between engines using a 14 bolt or 10 bolt housing assembly and outlines cleaning, pressing or placing the seal, and torquing bolts.
DAEWOO DOOSAN MEGA 160TC TIER-II WHEEL LOADER Parts Catalogue Manual.pdfjfkskmmdmdm
The document provides a parts list and diagrams for components of a MEGA 160TC TIER-II engine. It includes lists of cylinder block, timing gear case, flywheel housing, crankshaft, and cylinder head parts with part numbers, descriptions, quantities, serial numbers and replacement part information. The parts are identified by key numbers on diagrams of each engine component.
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
This document provides instructions for disassembling and assembling the final drive of an excavator. The key steps include:
1. Removing the final drive assembly and disassembling its internal components like gears, shafts, and housings.
2. Cleaning all parts thoroughly before assembly to prevent dirt from entering mechanisms.
3. Assembling the components in reverse order and ensuring proper installation of seals and bearings, applying anti-seize compound as needed.
4. Using tools like a press and micrometer to set the bearing preload and determine the correct shim thickness.
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmmdmdm
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmmdmdm
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before positioning the head and torquing the bolts to specifications.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8NL) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmmdmdm
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 325 and 325L excavators powered by 3116 engines. It describes the required tools and outlines the step-by-step procedures for removing and installing exhaust manifolds, removing inlet manifolds, and installing inlet manifolds. It also provides instructions for removing and installing inlet and exhaust valves from the cylinder head assembly.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmmdmdm
This document provides disassembly instructions for travel motors on 325, 325B, and 325L excavators. It describes 24 steps to fully disassemble the travel motor, including removing the head, brake piston, barrel assembly, shoe retainer, piston shoes, shaft assembly, seals, and other components. Special care must be taken to keep components in order and avoid damage during disassembly.
This document provides instructions for removing and installing inlet and exhaust valve guides on a Caterpillar 325 excavator engine. The removal procedure involves using a valve guide driver tool to push the guides out of the cylinder head from the intake/exhaust ports. For installation, new guides are lubricated and driven into the cylinder head with the driver tool. The instructions emphasize keeping parts clean to prevent wear and shortening component life.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmmdmdm
This document provides instructions for removing and installing an exhaust manifold and inlet and exhaust valves on a 325-A FM L EXCAVATOR 7LM. It describes:
1) Removing the bolts, exhaust manifold, and gaskets from the cylinder head to remove the exhaust manifold.
2) Installing new gaskets and mounting the exhaust manifold to the cylinder head, applying anti-seize compound and torqueing bolts.
3) Removing inlet and exhaust valves by compressing springs, removing retainers and springs, and removing seals and valves.
This document provides instructions for installing an inlet manifold on a 325-A excavator engine. It involves installing a new gasket on the cylinder head, positioning the air inlet manifold and installing bolts to secure it, then installing air inlet elbows and connecting the air inlet heater solenoid. The instructions conclude by stating to install the valve mechanism cover by referring to another section of the repair manual.
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This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 diesel engine. It outlines the required tools and steps to remove the mounting bolts and lift the housing off the engine. For installation, it describes cleaning the mating surfaces, checking the oil pan seal and dowels, and lifting the housing into place before reinstalling the mounting bolts and torquing them to the specified value.
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Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...jskefksmemwe
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. When installing the new pulley, the instructions specify tightening the bolts to the specified torque and installing a new locking plate. The summary is intended to provide a high-level overview of the key steps and tools involved in the crankshaft pulley removal and installation process for this specific engine model.
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Caterpillar cat 416 b backhoe loader (prefix 8zk) service repair manual (8zk0...fjjkskekfsxswamem
This document provides instructions for removing and installing the crankshaft pulley on a Caterpillar 3054 engine. It describes using special tools to remove the pulley by loosening bolts and removing a locking plate. For installation, it instructs cleaning surfaces, applying threadlocker to bolts, tightening bolts to the specified torque in stages, and installing a new locking plate.
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This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and steps to remove the flywheel, electric starting motor, and mounting bolts to lift the housing off the engine block. For installation, it describes cleaning mating surfaces, attaching lifting tools to the housing, and reversing the removal steps to lower the housing back onto the engine block dowels. Torque specifications are provided for reinstalling mounting bolts.
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The document provides a parts list and diagrams for components of a MEGA 160TC TIER-II engine. It includes lists of cylinder block, timing gear case, flywheel housing, crankshaft, and cylinder head parts with part numbers, descriptions, quantities, serial numbers and replacement part information. The parts are identified by key numbers on diagrams of each engine component.
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
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This document provides instructions for disassembling and assembling the final drive of an excavator. The key steps include:
1. Removing the final drive assembly and disassembling its internal components like gears, shafts, and housings.
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This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a Caterpillar 325-A excavator engine. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets, and tightening fasteners in a specific sequence using proper torque values. Required tools are listed for each job.
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Website: www.dashrentacarbah.com
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406238
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00546794
Typical Example. Different lifting device shown than what is called out in the Table.
Illustration 2 g00546793
1. Install Tool (A) and a suitable lifting device on flywheel (1) .
2. Remove bolts (3) and bearing housing (4) .
3. Remove six bolts (2) and the washers from the flywheel.
Note: The 3054 and 3056 marine engines used several bolt patterns to attach the flywheel to
the crankshaft. There are drilled holes that are not used in the crankshaft and in the
flywheel.
4. Use the suitable lifting device in order to remove flywheel (1) . The weight of flywheel (1)
and the flywheel ring gear is 53 kg (120 lb).
5. If removal of the flywheel ring gear is necessary, place an index mark on the chamfer of the
flywheel ring gear for the installation process.
Illustration 3 g00546795
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4. 6. Use a hammer and a punch in order to remove flywheel ring gear (5) from flywheel (1) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i04406239
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
Always wear protective gloves when handling parts that have been
heated.
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6. Illustration 1 g00803517
Typical Example. Different Lifting device shown than what is called out in the table.
1. If flywheel ring gear (5) was removed, heat flywheel ring gear (5) to a temperature of 250 °
C (480 °F).
Note: Do not use a torch to heat the flywheel ring gear.
2. Install flywheel ring gear (5) on flywheel (1) .
Note: Ensure that the chamfer of the flywheel ring gear is in the correct position on the
flywheel.
3. Install Tool (A) and a suitable lifting device on flywheel (1) and position flywheel (1) in the
flywheel housing. The weight of flywheel (1) and flywheel ring gear (5) is 53 kg (120 lb).
Illustration 2 g00546793
4. Install six bolts (2) and the washers that hold flywheel (1) in position. Tighten the bolts to a
torque of 105 N·m (77 lb ft).
5. Put bearing housing (4) in position on the flywheel. Install four bolts (3) that fasten bearing
housing (4) to the flywheel.
6. Refer to the Specifications Module, "Flywheel" topic for information on inspecting the
flywheel.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue Dec 8 22:40:42 UTC+0800 2020
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741403
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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8. Engines with 14 Bolt Housing Assembly
Illustration 1 g00632744
The flywheel housing has been removed for photographic purposes only.
1. Remove bolts (1) from housing (3).
2. Remove socket head bolts (2) from housing (3).
3. Remove the crankshaft rear seal, the gasket, and housing (3) from the dowels in the cylinder
block.
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
Illustration 2 g00830867
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9. 1. Remove the bolts in reverse order of the numbered sequence. Refer to Illustration 2.
2. Remove the one-piece housing assembly from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01605362
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6205 Rear Seal Installer 1
1P-0510 Driver Group 1
B FT-2806 Alignment Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Engines with 14 Bolt Housing Assembly
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
2. Clean the areas of the parts that will contact each other.
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11. Illustration 1 g00541839
3. Use Tool (A) and a suitable press to install the crankshaft rear seal into the housing. Make
sure that you install the seal to the correct depth in the housing. Refer to Specifications,
"Crankshaft Seals" for additional information.
4. Lubricate the crankshaft flange and the lip of the crankshaft rear seal with clean engine oil.
5. Install Tool (A) onto the crankshaft flange.
6. Put the new gasket for the housing in position on the dowels in the cylinder block.
Illustration 2 g00606404
7. Carefully place housing (3) and crankshaft rear seal (4) over Tool (A) .
8. Position housing (3) on the dowels in the cylinder block.
9. Remove Tool (A) .
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12. Illustration 3 g00606340
The flywheel housing has been removed for photographic purposes only.
10. Install bolts (1) and socket head bolts (2) that fasten housing (3) to the cylinder block.
11. Tighten all of the bolts to a torque of 22 N·m (16 lb ft).
Engines with 10 Bolt Housing Assembly
Note: The 10 bolt housing assembly is manufactured as a one-piece assembly. The 10 bolt
housing assembly is NOT adaptable to engines that have the 14 bolt housing assembly.
1. Ensure that all parts and surfaces of the engine block are clean and free from oil, grease, and
dirt.
Illustration 4 g00831176
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13. Note: The crankshaft rear seal is lubricated. There is no need to lubricate the seal or the
crankshaft flange before installation.
2. Place housing assembly (3) on crankshaft flange (1) until the housing assembly contacts the
cylinder block face. Plastic sleeve (2) will push out of the housing assembly. Discard the
plastic sleeve after the housing assembly is installed.
3. Place Tool (B) over housing assembly (3). This will center the housing assembly onto the
crankshaft flange.
Illustration 5 g00830867
4. Install the bolts with Tool (B) in position in order to fasten housing assembly (3) to the
cylinder block. Tighten bolts 1 and 2 to a torque of 22 N·m (16 lb ft).
5. Remove Tool (B). Tighten the remaining bolts in sequence to a torque of 22 N·m (16 lb ft).
End By: Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 8 22:42:34 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01741450
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
b. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Support the engine with blocks or with a suitable lifting device on a flat level surface.
Illustration 1 g00541891
Typical example
2. Remove mounting bolts (1) from the top of flywheel housing (2).
Illustration 2 g00541892
Typical example
3. Attach Tooling (A) and a suitable lifting device to flywheel housing (2).
4. Remove mounting bolts (3) that attach the flywheel housing to the cylinder block.
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16. 5. Remove flywheel housing (2). If necessary, hit flywheel housing (2) with a soft faced
hammer in order to separate flywheel housing (2) from the cylinder block. The weight of
flywheel housing (2) is approximately 32 kg (70 lb).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7574 Link Bracket 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the rear face of the cylinder block and the mating surface of the flywheel housing.
Inspect the felt seal on the rear flange of the engine oil pan. Replace the felt seal, if
necessary. Inspect the dowels in the cylinder block that align the flywheel housing. Replace
the dowels, if necessary.
Illustration 3 g00541892
2. Use Tooling (A) and a suitable lifting device to position flywheel housing (2) on the dowels
that are on the cylinder block. The weight of flywheel housing (2) is approximately 32 kg
(70 lb).
3. Install mounting bolts (3).
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17. Illustration 4 g00541891
Typical example
4. Install mounting bolts (1) that attach flywheel housing (2) to the cylinder block.
Tighten the bolts for an aluminum flywheel housing to a torque of 70 N·m (52 lb ft).
Tighten the cast iron flywheel housing bolts to the following torque:
M10 "8.8" ... 44 N·m (33 lb ft)
M10 "10.9" ... 63 N·m (46 lb ft)
M12 "8.8" ... 75 N·m (55 lb ft)
M12 "10.9" ... 115 N·m (85 lb ft)
5. Remove Tooling (A) from the flywheel housing.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 8 22:43:30 UTC+0800 2020
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01461242
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Start By:
A. Remove the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Illustration 1 g00553762
Typical example
1. Remove three bolts (2) that hold thrust block (3) in position.
2. Remove thrust block (3) from the end of the crankshaft. The thrust block holds the
crankshaft pulley in position on the end of the crankshaft.
3. Remove crankshaft pulley (1) from the engine.
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19. Note: Some engines have a water immersion seal that is placed on the front cover. The seal has a
flexible lip on the front. The plastic mandrel that is supplied with the seal must be installed in the
seal when the crankshaft pulley is removed. This will ensure that the lip maintains the correct
shape.
Installation Procedure
Illustration 2 g00553762
Typical example
1. Remove the plastic mandrel, if necessary.
2. Put crankshaft pulley (1) in position on the crankshaft.
3. Apply 9S-3263 Thread Lock Compound to the threads of three bolts (2) .
4. Put thrust block (3) in position and align the holes with the holes in the end of the
crankshaft.
Note: It may be necessary to keep the crankshaft from rotating while you torque bolts (3).
Use the appropriate tools in order to keep the crankshaft from rotating.
5. Install three bolts (2) that hold the thrust block in position. Tighten bolts (2) to a torque of
115 N·m (85 lb ft).
End By: Install the V-Belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 8 22:44:25 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742537
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-8145 Drill Bit 1
B 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00541748
Typical example
1. Use Tooling (A) to drill three evenly spaced holes in crankshaft front seal (1).
2. Place Tooling (B) in the holes in order to remove crankshaft front seal (1). Use Tooling (B)
in each of the three holes to evenly remove the crankshaft front seal.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
NOTICE
Ensure that the main lip is used in order to remove the crankshaft
front seal. Do not damage the edge of the housing for the crankshaft
front seal.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 317 N EXCAVATOR 9SR
Configuration: 317 & 317N Excavators 9SR00001-UP (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01742545
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6210 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Clean the housing for the crankshaft front seal and inspect the housing for damage.
2. Lubricate the lip of the crankshaft front seal with clean engine oil.
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24. Illustration 1 g00541748
3. Place crankshaft front oil seal (1) into the housing.
NOTICE
Ensure that the lip of the crankshaft front seal that is spring loaded is
facing toward the inside of the front housing and that it is square with
the bore of the housing for the crankshaft front seal.
Illustration 2 g00622033
4. Use Tooling (A) to install crankshaft front oil seal (1).
5. Apply clean engine oil on the area of the crankshaft pulley that will be in contact with
crankshaft front seal (1).
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Tue Dec 8 22:46:17 UTC+0800 2020
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