This document provides instructions for disassembling and assembling the final drive of an excavator. The key steps include:
1. Removing the final drive assembly and disassembling its internal components like gears, shafts, and housings.
2. Cleaning all parts thoroughly before assembly to prevent dirt from entering mechanisms.
3. Assembling the components in reverse order, applying anti-seize compound and seals properly. Precise alignment and torque specifications are required.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Cleanliness is emphasized throughout to prevent dirt contamination. Components are to be cleaned, inspected, and new parts replaced if worn. Proper torque and alignment marks are important for reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Proper cleaning and lubrication of parts is emphasized. Torque specifications and alignment marks are noted to ensure correct reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Cleanliness is emphasized throughout to prevent dirt contamination. Components are to be cleaned, inspected, and new parts replaced if worn. Proper torque and alignment marks are important for reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shim thickness is determined to set proper bearing preload. Seals are installed using a special tool. Anti-seize compound is applied to surfaces.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f7fujksekmdm8u
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps for disassembly, removing components like gears, shafts, seals and housings. It then lists 7 steps for assembly, including installing bearings, determining the correct shim thickness to preload the bearings, and reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout and tools including various link brackets and eyebolts are listed.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Cleanliness is emphasized throughout to prevent dirt contamination. Components are to be cleaned, inspected, and new parts replaced if worn. Proper torque and alignment marks are important for reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Proper cleaning and lubrication of parts is emphasized. Torque specifications and alignment marks are noted to ensure correct reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The multi-step process involves removing components like gears, shafts, seals and housings. Special tools are used to remove retaining rings and install new seals. Cleanliness is emphasized throughout to prevent dirt contamination. Components are to be cleaned, inspected, and new parts replaced if worn. Proper torque and alignment marks are important for reassembly.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings in the main housing and motor housing using a press to apply the proper preload. Shims are used to take up any clearance between the housings. Duo-Cone seals are installed in the housings using a special tool. Cleanliness is emphasized throughout the assembly process.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...fhhsjdkmem
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shim thickness is determined to set proper bearing preload. Seals are installed using a special tool. Anti-seize compound is applied to surfaces.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f7fujksekmdm8u
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps for disassembly, removing components like gears, shafts, seals and housings. It then lists 7 steps for assembly, including installing bearings, determining the correct shim thickness to preload the bearings, and reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout and tools including various link brackets and eyebolts are listed.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...jdkskmdmdm
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shims are used to set proper clearance. Seals are installed using a special tool. Anti-seize compound is applied to surfaces. Proper torque values are specified for fasteners.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...8ufjsekddm8u
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps for disassembly, removing components like gears, shafts, seals and housings. It then lists 7 steps for assembly, including pressing bearings into place, determining the correct shim thickness, and installing seals and other components. Cleanliness is stressed as important throughout the process. Required tools include link brackets, retaining ring pliers, and a duo-cone seal installer.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual Instant D...rishang96299
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...ufjksemd8ujd
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual Instant D...shanruliu7360
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual Instant D...kubei069369925
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps to fully disassemble the final drive, removing components like gears, shafts, carriers, and housings. It then lists 10 steps to reassemble the final drive, including pressing bearings into place, measuring shim thickness, and installing seals using special tools. Cleanliness is emphasized throughout to prevent damage during reassembly.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f8uesjdkdmdm
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...prmy389342
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps to fully disassemble the final drive, removing components like gears, shafts, carriers, and housings. It then lists 10 steps to reassemble the final drive, including pressing bearings into place, measuring clearances, installing seals, and reattaching housings and gears. Cleanliness is emphasized throughout and special tools are listed.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...udjdkdkdmm
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The assembly procedure involves 37 steps and requires various tools. Key steps include pressing bearings into housings, measuring bearing preload, installing seals using special tools, and applying anti-seize compound to surfaces. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...km7seydwuhdw
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. The multi-step process involves removing components such as gears, shafts, seals and housings. Cleanliness is emphasized. Tools including link brackets and seal installers are listed. Bearings are pressed into place and shim thickness is determined to set proper bearing preload. Seals are installed using a special tool. Anti-seize compound is applied to surfaces.
Caterpillar cat 324 d l excavator (prefix pyt) service repair manual (pyt0000...jfksekmmdme
This document provides instructions for assembling the final drive of a 324D L excavator. It outlines 30 steps, including installing bearings and seals, determining the correct shim thickness, and joining the main housing to the motor housing. Cleanliness is emphasized throughout the assembly process to prevent contamination. Various tools are required, and components should be lubricated before assembly.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools is required to reassemble the final drive.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings and seals, determining the correct shim thickness, and reassembling components like the main housing, motor housing, and coupling gear. Cleanliness is emphasized throughout to prevent contamination.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools are required to reassemble the final drive.
This document provides instructions for assembling the final drive of an excavator model 329D L. It lists the required tools and parts. The procedure involves installing bearings and seals, determining the correct shim thickness, and reassembling components like the main housing, motor housing, and coupling gear. Cleanliness is emphasized throughout to prevent contamination.
The document provides instructions for disassembling and assembling the final drive of an excavator. It lists the necessary tools and parts. The 27 step disassembly process removes components like gears, shafts, seals and housings. The 36 step assembly process installs these components in reverse order, noting that cleanliness is important and new seals and shims should be used. Precise alignment of parts and use of press tools is required to reassemble the final drive.
Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
The document provides instructions for disassembling and assembling the final drive of a 325D FM LL EXCAVATOR. It describes removing over 30 individual parts in 16 steps for disassembly. The assembly section lists 11 steps and references tools needed. It instructs cleaning threads on the locknut and installing the locknut to complete assembly of the main housing and motor housing.
This document provides instructions for disassembling and assembling the final drive of an excavator. It lists the required tools and parts. The procedure involves removing components such as gears, shafts, seals and housings. Cleanliness is important during disassembly and assembly to prevent dirt from entering internal mechanisms. O-rings and seals should always be replaced. Bearings are pressed into place and shims are used to set the proper preload.
Caterpillar Cat 325C L Excavator (Prefix CSJ) Service Repair Manual (CSJ00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep components aligned using identification marks.
Caterpillar Cat 325C MOBILE HYD POWER UNIT (Prefix MSG) Service Repair Manual...jfkskmdmmdd
The document provides instructions for removing and installing a crankshaft gear on a 3126B engine. It lists the required tools and steps to remove the crankshaft first before removing the gear using a bearing puller. The installation procedure is not described.
Caterpillar Cat 325D L MOBILE HYD POWER UNIT (Prefix H3N) Service Repair Manu...jfkskmdmmdd
This service manual document provides instructions for removing and installing engine components on a 325D L Mobile Hydraulic Power Unit including:
- Removing and installing inlet and exhaust valves
- Removing and installing inlet and exhaust valve guides
- Removing and installing inlet and exhaust valve seat inserts
- Removing the engine oil filter base and oil cooler
- Disassembling the engine oil filter base
The document describes the required tools, removal and installation procedures, and safety notices for each component. Illustrations are provided to supplement the text instructions.
Caterpillar Cat 325D L Excavator (Prefix PKE) Service Repair Manual (PKE00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of an excavator. Key steps include:
1. Removing the final drive assembly and marking parts for reinstallation.
2. Using lifting devices and tools to remove gears, shafts, bearings, and housings.
3. Cleaning all parts thoroughly before assembly. The assembly process involves pressing bearings into place, installing seals and gears, and adjusting shims to set proper bearing preload.
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Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...jdkskmdmdm
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Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f8uesjdkdmdm
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Caterpillar Cat 325D FM LL EXCAVATOR (Prefix C9M) Service Repair Manual (C9M0...jfkskmdmmdd
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Caterpillar Cat 325C L Excavator (Prefix CSJ) Service Repair Manual (CSJ00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of 325C excavator models. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, springs and seals. The assembly procedure consists of 26 steps and requires applying sealant and hydraulic oil, and ensuring components like keys and locating pins are correctly installed. Special care must be taken to avoid damage and keep components aligned using identification marks.
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This service manual document provides instructions for removing and installing engine components on a 325D L Mobile Hydraulic Power Unit including:
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- Disassembling the engine oil filter base
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Caterpillar Cat 325D L Excavator (Prefix PKE) Service Repair Manual (PKE00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the final drive of an excavator. Key steps include:
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2. Using lifting devices and tools to remove gears, shafts, bearings, and housings.
3. Cleaning all parts thoroughly before assembly. The assembly process involves pressing bearings into place, installing seals and gears, and adjusting shims to set proper bearing preload.
Caterpillar Cat 325C L Excavator (Prefix CRB) Service Repair Manual (CRB00001...jfkskmdmmdd
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates, and lubricating components before assembly. Proper installation of keys and preventing the cam plate from sliding out of position are noted.
This document provides instructions to disassemble and assemble the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, brake piston, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying sealant, installing seals and plates in the correct orientation, and using a string to correctly position components during assembly. Proper identification and positioning of parts is emphasized to ensure correct reassembly.
This document provides instructions for removing and servicing components of the rocker shaft and cylinder head on a 325B and 325B LN Excavator powered by a 3116 engine. The procedures include removing the rocker shaft assembly, disassembling the rocker shaft, inspecting components, assembling the rocker shaft, installing the rocker shaft and pushrods, and removing the cylinder head. Detailed steps are outlined along with required tools and safety notices to properly complete the tasks and prevent contamination of parts.
The document provides instructions for removing and installing the camshaft on a Caterpillar 3126B engine used in 325C excavators. The summary is:
1) Remove the lifter group and front cover to access the camshaft. Wire the valve lifters away from the camshaft. Remove the camshaft retainer plate and bolts, then remove the camshaft.
2) Install the camshaft, ensuring the timing marks are aligned. Install the camshaft retainer plate and bolts. Install the lifter group and front cover.
3) The document provides step-by-step instructions for removing and installing the camshaft, camshaft gear
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached pipes or solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the new inlet manifold, position it on the engine and secure it with bolts, reattaching any pipes or solenoids. Ensure all components are clean and torque bolts to specification.
Caterpillar Cat 325B L Excavator (Prefix 1GS) Service Repair Manual (1GS00001...jfkskmdmmdd
The document provides disassembly and assembly instructions for the final drive of a 325B L excavator. It details 33 steps to disassemble the final drive components including removing carriers, gears, seals and bearings. It also outlines 28 steps for reassembling the final drive, including pressing in bearings, determining the correct shim thickness, installing seals and gears, and torquing bolts. Tools and torque specifications are provided. The purpose is to provide maintenance technicians with a procedure to fully disassemble and reassemble the excavator's final drive system.
Caterpillar Cat 325B L Excavator (Prefix 6DN) Service Repair Manual (6DN00001...jfkskmdmmdd
This document provides instructions for removing and installing an inlet manifold on a Caterpillar 325B L excavator engine. It describes:
- Disconnecting air inlet piping and removing bolts to detach the manifold
- Installing a new gasket and reattaching the manifold using bolts torqued to 28 Nm
- Reconnecting any disconnected components at the end of the process
Caterpillar Cat 325B L EXCAVATOR (Prefix 1HS) Service Repair Manual (1HS00001...jfkskmdmmdd
This document provides instructions for disassembling and assembling the travel motor of a 325B L excavator. It outlines 27 steps for disassembly, which include removing various components like the head, brake piston, barrel assembly, cam plate, and shaft assembly. It then outlines 28 steps for reassembly, instructing technicians to thoroughly clean parts, apply lubricants, and reinstall components in the reverse order of disassembly while ensuring proper alignment and torque specifications. Cautions are provided about handling components carefully and ensuring correct installation of parts like the cam plate.
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This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 325-A excavator powered by a 3116 engine. It describes the required tools and gives step-by-step procedures and illustrations for removing the governor, installing a new governor, removing the fuel injection control linkage, and installing the fuel injection control linkage. Safety notices are provided to keep parts clean and contain fluids.
This document provides instructions for removing and installing inlet manifold components on a Caterpillar 325B excavator engine. The summary is:
1. Remove the valve mechanism cover and disconnect any attached lines and solenoids from the inlet manifold.
2. Remove bolts securing the inlet manifold and remove the manifold and gasket.
3. To install the inlet manifold, position a new gasket and manifold on the engine and secure with bolts, reconnecting any lines and solenoids.
This document provides instructions for removing and installing a cylinder head on an excavator. It begins by listing other components that must first be removed, such as the fuel filter base, governor, fuel linkage, and manifolds. The removal procedure then instructs technicians to attach a lifting device to the cylinder head and remove bolts holding it to the cylinder block before removing the gasket. The installation procedure lists cleaning the mating surfaces and applying lubricant to the gasket before installing the new gasket and bolting the cylinder head back into place. Technicians are advised to keep parts clean and contain fluids properly during the work.
Caterpillar Cat 325-A TRACK TYPE EXCAVATOR (Prefix 8JG) Service Repair Manual...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold on a 325-A excavator. The removal procedure involves removing bolts and gaskets from the cylinder head assembly. The installation procedure describes applying anti-seize compound, installing new gaskets and bolts, and tightening the bolts in a specific sequence. Tools required are also listed.
Caterpillar Cat 325-A FM L EXCAVATOR (Prefix 7LM) Service Repair Manual (7LM0...jfkskmdmmdd
This document provides instructions for removing and installing an exhaust manifold, inlet manifold, valves, and valve guides on a 325-A FM L EXCAVATOR 7LM. The procedures include removing bolts and studs, applying anti-seize compound and sealer, installing gaskets and locking tabs, and torquing bolts to the specified values. Tools required are also listed.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
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The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
Start By:
a. Start by removing the final drive. Refer to Disassembly and Assembly, "Final Drive -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
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3. Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
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4. Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
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5. Illustration 8 g00892975
11. Remove carrier assembly (16).
Illustration 9 g01389804
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
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6. 13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
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7. Illustration 14 g00893043
17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
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8. Illustration 17 g01842974
21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
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9. Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
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10. 27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
28. Remove bolts (37) from coupling gear (38).
Illustration 24 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly in
order to loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
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11. Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
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12. Illustration 28 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jun 19 10:58:39 UTC+0800 2020
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D EXCAVATOR PKE
Configuration: 325D L & LN Excavator PKE00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03949150
Final Drive - Assemble
SMCS - 4050-016
S/N - A3R1-UP
S/N - AZP1-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CZF1-UP
S/N - DBH1-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC1-UP
S/N - GBR1-UP
S/N - GPB1-UP
S/N - GPK1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG1-UP
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15. A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
D 138-7574 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H 5P-3931 Anti-Seize Compound
F 1U-8846 Gasket Sealant
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counterbore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
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16. Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8818.5 lb) on
the bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2204.6 ± 220.5 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y) .
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17. Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of the coupling gear (26) .
Take measurements at several different locations around the gear. Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
g. The thickness of the shims is equal to (X - Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18) . Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
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18. Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28) .
Illustration 7 g00708214
9. Apply Tooling (H) to the surfaces that contact pins (30) .
10. Install alignment pins (30) .
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26) .
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19. Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
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20. Illustration 10 g00708187
13. Install gear (26) .
14. Install bolts (25) in gear (26) . Install the bolts in an even pattern until the gear is seated
against the bearing. Tighten bolts (25) in a crisscross pattern.
Illustration 11 g00708186
15. Install O-ring seal (24) to main housing (18) .
Illustration 12 g00708175
16. Assemble carrier assembly (15) , as follows.
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21. Illustration 13 g00708220
a. Install bearings (22) in planetary gear (23) .
b. Install thrust washers (21) and planetary gear (23) in the carrier assembly.
c. Use a deburring tool in order to remove the metal burr from the openings in the
carrier. Install planetary shaft (19) in the carrier assembly.
d. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
Illustration 14 g00513451
e. Orient the split in spring pin (20) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
17. Repeat Steps 16.a through 16.e in order to install the remaining planetary gears in the carrier
assembly.
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22. Illustration 15 g00708172
18. Install a lifting sling through the middle of carrier assembly (15) . Fasten a 12.7 mm (0.50
inch) shackle to the suitable lifting device.
19. Install carrier assembly (15) on the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Remove the shackle and the suitable lifting device.
Illustration 16 g00713148
21. Apply Tooling (F) to the mating surface of ring gear (17b) .
22. Install ring gear (17a) on ring gear (17b) .
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23. Illustration 17 g00708184
23. Fasten a suitable lifting device to ring gears (17) , as shown. Install the ring gears to main
housing (18) . The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 18 g00708325
24. Install spacer (16) in the carrier assembly.
Illustration 19 g00708162
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24. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
25. 25. Install sun gear (14) in carrier assembly (15) .
Illustration 20 g01304883
Illustration 21 g00708218
26. Assemble carrier assembly (7) , as follows.
a. Install bearing (12) in planetary gear (13) .
b. Install thrust washers (11) and planetary gear (13) in the carrier assembly.
c. Install planetary shaft (9) in the carrier assembly.
d. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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26. Illustration 22 g00513451
e. Orient the split in spring pin (10) vertically to the carrier. Align the split in the spring
pin to the top or to the bottom. Make a stake mark on each side of the spring pin hole
in the carrier. Each stake mark should be approximately 1.50 mm (0.059 inch) from
the outside diameter of the spring pin hole.
27. Repeat Steps 26.a through 26.e in order to install the remaining planetary gears in the carrier
assembly.
Illustration 23 g00708092
28. Install carrier assembly (7) in the ring gear. The weight of carrier assembly (7) is
approximately 14 kg (30 lb).
29. Install sun gear (8) in carrier assembly (7) .
30. Install spacer (6) in carrier assembly (7) .
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27. Illustration 24 g00708235
31. Install new O-ring seals (5) on plugs (4) that were in the cover.
Illustration 25 g00708091
32. Install plugs (4) in cover (2) . Tighten plugs (4) to a torque of 80 ± 10 N·m (59 ± 7 lb ft).
33. Install thrust plate (3) in cover (2) .
34. Apply Tooling (F) to the mating surface of the ring gear.
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