JCB 3CX-2 Sitemastr BACKOHE LOADER Parts Catalogue Manual (Serial Number 00290001-00305999).pdf

Product Catalog CONSTRUCTION CONSTRUCTION / INDUSTRIAL BACKHOE LOADER
3CX,4CX,5CX,214,215,217 3CX-2 Sitemastr 00290001-00305999 9802/8000 K ENGINE, BLMC 4.98NT K04 COOLING
SYSTEM
9802/8000 K4-2-1 RADIATOR FITTINGS & MOUNTINGS
NAT/ASPIRATED
Item Part # Change No Description Usage Code QTY
1 923/00400 Radiator assembly P/Ex 1
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2 :816/80009 Tap Drain 1
3 120/71700 <M292892 Cowling 1
3 121/35100 Cowling 1
4 120/31200 Annulus 1
5 111/15705 Guard left hand 1
6 111/15704 Guard right hand 1
7 111/15703 Bracket Top 1
8 111/19000 Bracket left hand Bottom 1
9 111/19100 Superseded Bracket 1
9 121/29100 Bracket 1
10 826/00537 Nut J'Retainer 6
11 1305/1606 Bolt 6
12 1410/0002 Washer 8
13 1416/0005 Washer 8
14 1412/0002 Washer 5
15 1305/0105 Bolt 2
16 1305/0206 Bolt 8
17 1410/0003 Washer 8
18 1340/0204 Nut 8
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SYSTEM
9802/8000 K4-3-1 RADIATOR HOSES & FITTINGS
NAT/ASPIRATED
1 834/00112 Hose top 1
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2 2201/0011 Clip Worm Drive 40/64mm 2
3 120/89300 Tube Filler 1
4 120/71401 Cap 1
5 02/300043 Hose by-pass L shaped 1
6 2201/0009 Clip Jubilee 1
7 ****
'See Remark'
Water Pump, SEE INDEX
1
8 834/00108 Superseded Hose 1
8 834/00131 Hose 1
10 120/46900 Bottle expansion 1
11 :120/46902 Cap filler 1
12 120/26402 Tube 1
13 2201/0002 Clip jubilee 1
14 02/300002 Belt drive 1
15 120/29501 Fan 1
15 120/29507 Fan puller 1
16 120/52502 Plug 1
17 2201/0006 Clip Jubilee, 17/32mm 1
18 152/17600 Bracket retaining expansion bottle 1
19 1340/0103 Nut 2
20 648/00705
Hose suction 152mm
55mm Length required
0
21 817/00439 Label coolant warning 1
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SYSTEM
9802/8000 K4-3-2 RADIATOR HOSES & FITTINGS TURBO
1 834/00119 Hose top 1
3 120/89300 Tube Filler 1
4 120/71401 Cap 1
5 02/300043 Hose by-pass L shaped 1
6 2201/0009 Clip Jubilee 1
8 834/00120 Superseded Hose 1
8 834/00132 Hose 1
10 120/46900 Bottle expansion 1
11 120/46902 Cap filler 1
12 120/26402 Tube 1
13 2201/0002 Clip jubilee 1
14 02/300002 Belt drive 1
15 121/36603 Fan 1
16 120/52502 Plug 1
17 2201/0006 Clip Jubilee, 17/32mm 1
18 152/17600 Bracket retaining expansion bottle 1
19 1340/0103 Nut 2
20 648/00700
Hose
55mm Length required
0
21 817/00439 Label coolant warning 1
22 121/36604 Spacer distance piece 1
23 02/301243 Hose 1
24 02/301244 Hose 1
25 2201/0007 Clip Wormdrive 4
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SYSTEM
9802/8000 K4-4-1 THERMOSTAT, HOUSING INLET &
OUTLET
1 02/300055 Connector Outlet 1
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2 813/00212 Gasket 1
3 02/300056 Thermostat 82 degree C 1
3 02/300057
Thermostat 74 degree C
Hot Climates
1
4 02/300058 Housing thermostat 1
5 1305/0106 Bolt 2
6 1416/0005 Washer 2
7 813/00213 Gasket 1
8 1305/3124 Bolt 2
9 1305/3126 Bolt 2
10 1416/0005 Washer 4
11 816/80018 <E.TBA Plug 1
11 02/300909 Plug 1
12 1406/0018
Washer Bonded (1/2" BSP)
Used only with 816/80018
1
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3CX,4CX,5CX,214,215,217 3CX-2 Sitemastr 00290001-00305999 9802/8000 K ENGINE, BLMC 4.98NT K05
LUBRICATION SYSTEM
9802/8000 K5-1-0 ENGINE BUILD IDENTIFICATION
1 ****
'See Remark'
ALWAYS CHECK ENGINE BUILD AND SERIAL NUMBERS
1
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LUBRICATION SYSTEM
9802/8000 K5-1-1 SUMP, OIL
1 02/300059 Sump 1
2 813/00214 Gasket 1
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3 1305/0109 Bolt 13
4 1305/3122 Bolt long 1
5 1416/0005 Washer 16
6 1411/0002 Washer 16
7 1305/3140 Bolt 2
8 826/00577 Stud 2
9 1340/0101 Nut 2
10 823/00213 Washer 2
11 816/80019 Plug drain, magnetic 1
12 AED172 Washer 1
13 02/300060 Dipstick 1
14 02/300061 Tube guide 1
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LUBRICATION SYSTEM
9802/8000 K5-2-1 PUMP, OIL
1 02/300600 <E81977
Pump oil
Use with items 9 & 20
1
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1 02/301600
Pump oil
Use with items 9A & 20A
1
2 :02/300601 Valve 1
3 :02/300602 Spring 1
4 :02/300603 Plug 1
5 :02/300604 Washer tab 1
6 02/300062 Shim .002in (0.51mm) 0
7 02/300063 Shim .003in.(.076mm) 0
8 02/390007 Gear 1
9 2401/0201 O Ring 1
9A 02/301304 Seal bush 1
10 1340/0405 Nut 1
11 02/300064 Pipe suction 1
11A 02/300920 Pipe oil suction c/w strainer 1
12 813/00215 Gasket 1
13 1305/0106 Bolt 2
14 823/00213 Washer 2
15 1416/0005 Washer 2
16 02/300065 Strainer 1
17 1305/0002 Bolt 3
18 1411/0001 Washer 3
19 1416/0004 Washer 3
20 02/300066 Pipe delivery 1
20A 02/301248 Pipe delivery 1
21 1305/0104 Bolt 1
21 1305/3116 Bolt 1
21 813/00216 Gasket 1
23 1416/0005 Washer 1
24 02/300921 Pipe oil suction 1
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LUBRICATION SYSTEM
9802/8000 K5-2-2 PUMP, OIL
1 02/301300 Superseded Pump oil 1
Multi Supersession
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1 M.S.S
See TI.K106/H, K101/E.
See Note 1
1
1A 02/301600 Pump oil 1
2 :02/301301 Valve 1
3 :02/301303 Superseded Spring 1
3 :02/300602 Spring 1
4 :02/301302 Plug 1
5 :02/301305 Superseded Circlip 1
5 :2203/1021 Circlip 1
6 **** None serviced part 1
7 :02/301304 Seal bush 1
8 02/300062 Shim .002in (0.51mm) 0
9 02/300063 Shim .003in.(.076mm) 0
10 02/300064 Pipe suction 1
11 813/00215 Gasket 1
12 1305/0106 Bolt 2
13 823/00213 Washer 2
14 1416/0005 Washer 2
15 02/300065 Strainer 1
16 1305/0002 Bolt 3
17 1411/0001 Washer 3
18 1416/0004 Washer 3
19 02/300066 Pipe delivery 1
20 813/00216 Gasket 1
21 1305/0104 Bolt 1
21 1305/3116 Bolt 1
22 1416/0005 Washer 2
Note 1: Part No Longer Available, Use Item 1A with 1 off 02/301304,02/390007,1340/0405 & 02/301248
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LUBRICATION SYSTEM
9802/8000 K5-3-1 FILTER, OIL
1 N.S.P. <E504/1212
None serviced part
See Note 1
1
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2 :02/300701 <E504/1212 Bolt 1
3 :02/300702 <E504/1212 Collar 1
4 :02/300703 <E504/1212 Seal 1
5 :02/300704 <E504/1212 Container 1
6 :02/300705 <E504/1212 Spring 1
7 :02/300706 <E504/1212 Valve 1
8 :02/300707 <E504/1212 Clip 1
9 :988/00038 <E504/1212 Element oil filter 1
10 ::02/300709 <E504/1212 Seal 1
11 :02/300710 Superseded Head 1
11 02/301259 Head filter assembly 1
11A 02/301259 >E504/1213 Head filter assembly 1
12 :813/00217 Gasket 1
13 826/00578 Stud 1
14 826/00578 Stud 1
15 1340/0301 Nut 2
16 1411/0004 Washer 2
17 1416/0007 Washer 2
18 02/301217 >E504/1213 Element Spin-on canister 1
Note 1: USED ON ALL 2066 BUILDS AND 504 UP TO ENGINE SERIAL NUMBER LISTED.
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LUBRICATION SYSTEM
9802/8000 K5-4-1 OIL FEED PIPEWORK
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1 823/00210 Washer Small 1
2 02/300067 Pipe overflow 1
3 823/00214 Washer Large 1
4 816/75004 Pin banjo 1
6 816/80014 <E.TBA Plug 1
6 02/300912 Plug 1
8 02/300068 Superseded Pipe 1
8 M.S.S
Multi Supersession
Part N.L.A use 8A with items 8B & 8C
1
8A 02/300204 Pipe 1
8B 02/300205 Bolt banjo 2
8C 1406/0008 Seal Washer 4
11 816/75005 Pin banjo 2
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LUBRICATION SYSTEM
9802/8000 K5-5-1 COOLER OIL FILTER TURBOCHARGER
PIPEWORK
1 02/301206 Pipe turbo oil feed 1
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2 813/00256 Gasket 1
3 02/301226 Bolt 4
4 823/00213 Washer 4
5 02/301207 Hose turbo oil feed 1
6 02/301208 <E3042 Pipe turbo oil drain 1
6 02/301253 Pipe turbo oil drain 1
7 813/00257 Gasket 1
8 02/301209 Hose turbo oil drain 1
9 2201/0006 Clip Jubilee, 17/32mm 2
10 02/301210 Adapter 1
11 02/301211 Adapter 1
12 823/00244 Washer 1
13 813/00217 Gasket 2
14 822/00117 Stud 2
15 823/00245 Washer 2
16 1416/0007 Washer 2
17 1340/0301 Nut 2
18 02/301213 Superseded Head 1
18 02/301259 Head filter assembly 1
19 02/301214 O Ring 1
20 02/301215 Cooler oil 1
21 02/301216 Adapter 1
22 02/301217 Superseded Element Spin-on canister 1
22 02/130142 Element oil filter 1
23 ****
'See Remark'
See frame K4-3-2 Items 23 & 24
1
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3CX,4CX,5CX,214,215,217 3CX-2 Sitemastr 00290001-00305999 9802/8000 K ENGINE, BLMC 4.98NT K06 FUEL
SYSTEM
9802/8000 K6-1-0 ENGINE BUILD IDENTIFICATION
1 ****
'See Remark'
ALWAYS CHECK ENGINE BUILD AND SERIAL NUMBERS
1
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SYSTEM
9802/8000 K6-1-1 FUEL SYSTEM
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1 988/00092 Pipe No.1 cylinder 1
5 02/300073 Clamp 2
6 1305/0004 Bolt 2
7 1416/0004 Washer 2
8 1340/0002 Nut 2
9 988/00181 Pipe 0
10 826/00183 <M290845 Nut female 1
11 816/00374 <M290845 Nipple 1
12 816/70003 Banjo 2
13 816/70004 Banjo 3
14 816/75006 Bolt Banjo 1
15 816/75007 Bolt Banjo 1
16 823/00215 Washer 9
17 816/70005 Banjo 1
18 816/75008 Bolt Banjo 1
19 823/00215 Washer 2
20 02/300074 Pipe nylon 1
20A 13H5138 Nut 1
20B 02/301615 Olive 1
21 02/300075 Clip 1
22 816/75009 Bolt Banjo 1
25 02/300099 Pipe 1
26 02/300098 Pipe 1
27 :826/00590 Nut 2
28 :826/00591 Olive 2
29 649/06300 Hose diesel fuel 1
30 649/06400 Hose 1
31 816/00361 Adapter 1
32 1403/0002 Washer 2
33 816/75003 Bolt Banjo 3
34 823/00107 Washer 2
34A 02/310159 Washer 4
35 1606/0001 <M290845 Adapter 1
36 1406/0008 <M290845 Seal Washer 1
37 02/301242 Pipe 1
38 816/60020 Adapter 1
39 816/30002 Adapter 1
40 1406/0011 Washer Bonded (1/4") 1
40 1406/0011 Washer Bonded (1/4") 1
41 121/20901 Tap 1
42 02/301249
Sleeve support
Used only with item 20, 5/16" O/D Pipe
1
42 02/301250
Sleeve support
Used only with items 25 & 26, 1/4" O/D Pipe
1
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SYSTEM
9802/8000 K6-2-1 PUMP, FUEL INJECTION INSTALLATION
1 17/100200 <E85632
Pump fuel injection
4.98NT NAT/ASPIRATED
P/Ex 1
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1 17/100700 Pump Injection P/Ex 1
1 17/100200R <E85632 Pump injection 1
1 17/100700R
Pump injection
Service exchange parts are for the UK only
1
1A 17/100400
Pump Injection
4.98TT TURBO
P/Ex 1
1A 17/100400R Pump fuel injection 1
1B 17/104500
Pump fuel injection
4.98NT NAT ASPIRATED
1
1C 17/104600
Pump fuel injection
4.98TT TURBO
1
2 02/300077 Bracket Support 1
3 1358/0201 Nut 4
4 1414/0011 Washer 4
5 1416/0003 Washer 4
6 02/300078 Plug 1
7 02/390008 Gear 1
7A 02/390010 Gear 1
7B 02/301603 Nut 1
7C 02/301240 Clip 1
8 02/300079 Hub 1
9 1305/0105 Bolt 6
10 1416/0005 Washer 6
11 02/300080 Housing 1
12 826/00448 Stud 3
13 1340/0101 Nut 3
13 02/301606 Washer 1
14 1411/0002 Washer 3
15 813/00218 Gasket 1
16 1305/0206 Bolt 4
17 1416/0006 Washer 4
18 826/00579 Stud 2
19 1340/0101 Nut 2
20 1416/0005 Washer 2
21 813/00219 Gasket 1
22 916/03400 Bearing 2
23 02/300081 Spacer distance piece Distance 1
24 2203/1059 Circlip 1
25 2203/0036 Circlip 1
26 02/300082 Indicator 1
27 1360/0202 Bolt 2
28 1414/0011 Washer 2
29 1416/0003 Washer 2
30 02/300083 Plunger 1
31 02/300084 Spring 1
32 02/300085 Sleeve 1
33 02/300086 Connector 1
34 826/00585 Bolt 1
35 826/00320 Nut Adjusting 1
36 826/00123 Nut 1
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SYSTEM
9802/8000 K6-3-1 INJECTORS, FUEL
1 17/100300 <E85632
Injector assembly
4.98NT NAT/ASPIRATED
4
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JCB 3CX-2 Sitemastr BACKOHE LOADER Parts Catalogue Manual (Serial Number 00290001-00305999).pdf

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JCB 3CX-2 Sitemastr BACKOHE LOADER Parts Catalogue Manual (Serial Number 00290001-00305999).pdf