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QUICK REFERENCE INDEX
A GENERAL INFORMATION GI General Information
B ENGINE EM Engine Mechanical
LU Engine Lubrication System
CO Engine Cooling System
EC Engine Control System
FL Fuel System
EX Exhaust System
ACC Accelerator Control System
C TRANSMISSION/
TRANSAXLE
CL Clutch System
MT Manual Transaxle
AT Automatic Transaxle
CVT CVT
D DRIVELINE/AXLE FAX Front Axle
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension
WT Road Wheels & Tires
F BRAKES BR Brake System
PB Parking Brake System
BRC Brake Control System
G STEERING PS Power Steering System
STC Steering Control System
H RESTRAINTS SB Seat Belts
SRS Supplemental Restraint System (SRS)
I BODY BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
RF Roof
EI Exterior & Interior
IP Instrument Panel
SE Seat
J AIR CONDITIONER MTC Manual Air Conditioner
K ELECTRICAL SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
BCS Body Control System
LAN LAN System
AV Audio Visual, Navigation & Telephone System
ACS Auto Cruise Control System
PG Power Supply, Ground & Circuit Elements
L MAINTENANCE MA Maintenance
M INDEX IDX Alphabetical Index
Edition: June 2006
Revision: June 2006
Publication No. SM7E-1C11U0
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© 2006 NISSAN NORTH AMERICA, INC.
All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan North America Inc.
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This manual contains maintenance and repair procedures for the
2007 NISSAN VERSA.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicle’s safety will be jeopardized by the service
method selected.
QUICK REFERENCE CHART: VERSA 2007
QUICK REFERENCE CHART: VERSA PFP:00000
Engine Tune-Up Data ELS00252
GENERAL SPECIFICATIONS
DRIVE BELT
SPARK PLUG
Unit: mm (in)
Front Wheel Alignment (Unladen*1) ELS00253
Engine type MR18DE
Cylinder arrangement In-line 4
Displacement cm3 (cu in) 1,797 (109.65)
Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings
Compression 2
Oil 1
Compression ratio 9.9
Compression pressure
kPa (bar, kg/cm2
, psi) / 250 rpm
Standard 1,500 (15.0, 15.3, 217.6)
Minimum 1,200 (12.0, 12.2, 174)
Differential limit between cylinders 100 (1.0, 1.0, 15)
Tension of drive belt Auto adjustment by auto-tensioner
Plug type Iridium-tipped TYPE
Make DENSO
Standard type FXE20HR11
Spark plug gap Nominal: 1.1 (0.043)
Camber
Degree minute (Decimal degree)
RH
Minimum - 1° 05′ (- 1.08°)
Nominal - 0° 20′ (- 0.33°)
Maximum 0° 25′ (0.42°)
LH
Minimum - 0° 55′ (- 0.92°)
Nominal - 0° 10′ (- 0.17°)
Maximum 0° 35′ (0.58°)
Left and right difference
(RH - LH)
Minimum -0° 45′ (-0.75°) or less
Nominal -0° 12′ (-0.20°) or less
Maximum 0° 21′ (0.35°) or less
Caster
Degree minute (Decimal degree)
RH
Minimum 4° 05′ (4.08°)
Nominal 4° 50′ (4.83°)
Maximum 5° 35′ (5.58°)
LH
Minimum 3° 55′ (3.92°)
Nominal 4° 40′ (4.67°)
Maximum 5° 25′ (5.42°)
Left and right difference
(RH - LH)
Minimum -0° 21′ (-0.35°) or less
Nominal 0° 12′ (0.20°) or less
Maximum 0° 45′ (0.75°) or less
2007
QUICK REFERENCE CHART: VERSA
Rear Wheel Alignment (Unladen*) ELS00254
Wheelarch Height (Unladen*) ELS00255
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
Kingpin inclination
Degree minute (Decimal degree)
Minimum 9° 10′ (9.17°)
Nominal 9° 55′ (9.92°)
Maximum 10° 40′ (10.67°)
Total toe-in
Distance (A - B)
Minimum 0 mm (0 in)
Nominal 1 mm (0.04 in)
Maximum 2 mm (0.08 in)
Angle (left or right, each side)
Degree minute (Degree)
Minimum 0° 0′ (0°)
Nominal 0° 3′ (0.05°)
Maximum 0° 6′ (0.10°)
SFA234AC
Camber
Degree minute (Decimal degree)
Minimum – 2° 01′ (– 2.02°)
Nominal – 1° 31′ (– 1.52°)
Maximum – 1° 01′ (– 1.02°)
Total toe-in
Distance (A - B)
Minimum 1.0 mm (0.039 in)
Nominal 5.0 mm (0.197 in)
Maximum 9.0 mm (0.354 in)
Angle (A - B)
Minimum 0° 3′ (0.05°)
Nominal 0° 14′ (0.23°)
Maximum 0° 24 (0.41°)
Applied model 185/65R15
Front (Hf) 686 mm (26.97 in)
Rear (Hr) 684 mm (27.01 in)
LEIA0085E
QUICK REFERENCE CHART: VERSA
2007
2007
Brake ELS00256
Front Brake Repair Limits
Unit: mm (in)
Rear Brake Repair Limits
Unit: mm (in)
Brake Pedal
Unit: mm (in)
Front brake Brake model CLZ25VA
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness
115.0 mm × 41.0 mm × 9.5 mm
(4.528 in × 1.614 in × 0.374 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20D
Cylinder bore diameter 15.87 mm (0.625 in)
Lining
Length × width × thickness
194.1 mm × 30.0 mm × 4.0 mm
(7.642 in × 1.181 in × 0.157 in)
Drum outer diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid
Genuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US
FMVSS No. 116)
Brake model CLZ22VA
Brake pad
Standard thickness (new) 9.5 (0.374)
Repair limit thickness 2.0 (0.079)
Disc rotor
Standard thickness (new) 24.0 (0.945)
Repair limit thickness 22.0 (0.866)
Runout limit 0.04 (0.0016)
Maximum uneven wear (mea-
sured at 8 positions)
0.02 mm (0.0008 in) or less
Brake model LT20D
Brake lining
Standard thickness (new) 4.0 (0.157)
Repair limit thickness 1.5 (0.059)
Drum
Standard inner diameter (new) 228.6 (9.000)
Repair limit inner diameter 230.0 (9.055)
Brake pedal free height (from dash panel top surface)
A/T, CVT model 172.4 - 182.4 (6.79 - 7.18)
M/T model 162.3 - 172.3 (6.39 - 6.78)
Brake pedal depressed height
[under a force of 490 N (50 kg-f, 110 lb-f) with the engine running]
A/T, CVT model 98 (3.86) or more
M/T model 90 (3.54) or more
Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772)
Pedal play 3 - 11 (0.12 - 0.43)
2007
QUICK REFERENCE CHART: VERSA
Refill Capacities ELS00257
Description
Capacity (Approximate)
Liter US measure Imp measure
Fuel 50.0 13 1/4 gal 11 gal
Engine oil
Drain and refill
With oil filter change 3.9 4 1/8 qt 3 3/8 qt
Without oil filter change 3.7 3 7/8 qt 3 1/4 qt
Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt
Cooling system
(with reservoir at max level)
6.8 7 1/4 qt 6 qt
Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt
Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt
CVT fluid 8.3 8 3/4 qt 7 1/4 qt
Brake and clutch fluid — — —
Multi-purpose grease — — —
Windshield washer fluid 4.5 4 3/4 qt 4 qt
Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb
Air conditioning system oil
Type 1 120 m 4.1 fl oz 4.2 fl oz
Type 2 100 m 3.4 fl oz 3.5 fl oz
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
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PRECAUTIONS .....................................................
..... 3
Description ..........................................................
..... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .............................................................
..... 3
PrecautionsforNATS(NISSAN ANTI-THEFTSYS-
TEM) ...................................................................
..... 3
PrecautionsNecessaryforSteeringWheelRotation
After Battery Disconnect .....................................
..... 3
OPERATION PROCEDURE ............................
..... 4
General Precautions ...........................................
..... 4
Precautions for Three Way Catalyst ....................
..... 5
Precautions for Fuel (Unleaded Regular Gasoline
Recommended) ...................................................
..... 6
Precautions for Multiport Fuel Injection System or
Engine Control System .......................................
..... 6
Precautions for Hoses .........................................
..... 6
HOSE REMOVAL AND INSTALLATION ..........
..... 6
HOSE CLAMPING ...........................................
..... 7
Precautions for Engine Oils .................................
..... 7
HEALTH PROTECTION PRECAUTIONS ........
..... 7
Precautions for Air Conditioning ..........................
..... 7
HOW TO USE THIS MANUAL ..............................
..... 8
Description ..........................................................
..... 8
Terms ..................................................................
..... 8
Units ....................................................................
..... 8
Contents ..............................................................
..... 8
Relation between Illustrations and Descriptions .
..... 9
Components ........................................................
... 10
SYMBOLS ........................................................
... 10
How to Follow Trouble Diagnoses .......................
....11
DESCRIPTION .................................................
....11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ............................................
....11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................
... 12
KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................
... 13
How to Read Wiring Diagrams ............................
... 15
CONNECTOR SYMBOLS ................................
... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - .......
... 16
DESCRIPTION .................................................
... 17
Abbreviations .......................................................
... 23
SERVICE INFORMATION FOR ELECTRICALINCI-
DENT ......................................................................
... 24
How to Check Terminal ........................................
... 24
CONNECTOR AND TERMINAL PIN KIT .........
... 24
HOW TO PROBE CONNECTORS ...................
... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................
... 27
WORK FLOW ...................................................
... 27
INCIDENT SIMULATION TESTS .....................
... 27
CIRCUIT INSPECTION ....................................
... 30
Control Units and Electrical Parts ........................
... 35
PRECAUTIONS ...............................................
... 35
CONSULT-II CHECKING SYSTEM .......................
... 37
Description ...........................................................
... 37
Function and System Application ........................
... 37
Nickel Metal Hydride Battery Replacement .........
... 38
Checking Equipment ...........................................
... 38
CONSULT-II Start Procedure ...............................
... 38
CONSULT-II Data Link Connector (DLC) Circuit .
... 40
INSPECTION PROCEDURE ...........................
... 41
LIFTING POINT ......................................................
... 42
Special Service Tools ..........................................
... 42
Garage Jack and Safety Stand and 2-Pole Lift ....
... 42
Board-On Lift .......................................................
... 43
TOW TRUCK TOWING ..........................................
... 44
Tow Truck Towing ................................................
... 44
TOWING AN AUTOMATIC TRANSAXLE
MODEL WITH FOUR WHEELS ON GROUND... 44
Vehicle Recovery (Freeing a Stuck Vehicle) ........
... 44
TIGHTENING TORQUE OF STANDARD BOLTS .
... 45
Tightening Torque Table ......................................
... 45
RECOMMENDED CHEMICAL PRODUCTS AND
SEALANTS ............................................................
... 46
Recommended Chemical Products and Sealants... 46
IDENTIFICATION INFORMATION .........................
... 47
Model Variation ....................................................
... 47
IDENTIFICATION NUMBER .............................
... 48
GI-2
Revision: June 2006 2007 Versa
VEHICLE IDENTIFICATION NUMBER
ARRANGEMENT ..............................................
... 48
IDENTIFICATION PLATE .................................
... 49
ENGINE SERIAL NUMBER .............................
... 49
AUTOMATIC TRANSAXLE NUMBER ..............
... 49
MANUAL TRANSAXLE NUMBER ....................
... 49
CVT NUMBER ..................................................
...50
Dimensions ..........................................................
...50
Wheels & Tires .....................................................
...50
TERMINOLOGY .....................................................
...51
SAE J1930 Terminology List ................................
...51
PRECAUTIONS
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PRECAUTIONS PFP:00001
Description EAS001Z6
Observe the following precautions to ensure safe and proper servicing. These precautions are not
described in each individual section.
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER” EAS001Z7
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SRS and SB section of
this Service Manual.
WARNING:
● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for NATS (NISSAN ANTI-THEFT SYSTEM) EAS0021M
NATS will immobilize the engine if someone tries to start it without the registered key of NATS.
Both of the originally supplied ignition key IDs have been NATS registered.
The security indicator is located on the instrument panel. The indicator blinks when the immobilizer system is
functioning.
Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system.
● When NATS detects trouble, the security indicator lamp lights up while ignition switch is in "ON" position.
This lighting up indicates that the anti-theft is not functioning, so prompt service is required.
● When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary.
Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT-
II operation manual, NATS.
Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly con-
fidential to maintain the integrity of the anti-theft function.
● When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS
ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to
receive all keys from vehicle owner. A maximum of four or five key IDs can be registered into NATS.
● When failing to start the engine first time using the key of NATS, start as follows.
1. Leave the ignition key in "ON" position for approximately 5 seconds.
2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds.
3. Repeat step 1 and 2 again.
4. Restart the engine while keeping the key separate from any others on key-chain.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect
EAS0021O
NOTE:
● This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT
SYSTEM).
● Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK″ position.
● Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing
work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
GI-4
PRECAUTIONS
Revision: June 2006 2007 Versa
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery power is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of all control units using CONSULT-II.
General Precautions EAS001ZA
● Do not operate the engine for an extended period of time without
proper exhaust ventilation.
Keep the work area well ventilated and free of any flammable
materials. Special care should be taken when handling any flam-
mable or poisonous materials, such as gasoline, refrigerant gas,
etc. When working in a pit or other enclosed area, be sure to
properly ventilate the area before working with hazardous mate-
rials.
Do not smoke while working on the vehicle.
● Before jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before working
on the vehicle.
These operations should be done on a level surface.
● When removing a heavy component such as the engine or tran-
saxle/transmission, be careful not to lose your balance and drop
them. Also, do not allow them to strike adjacent parts, especially
the brake tubes and master cylinder.
● Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
● If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
● Battery posts, terminals and related accessories contain lead
and lead compounds. Wash hands after handling.
SGI285
SGI231
SEF289H
PRECAUTIONS
GI-5
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● To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
● Dispose of or recycle drained oil or the solvent used for cleaning
parts in an appropriate manner.
● Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
● Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
● Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
● Replace inner and outer races of tapered roller bearings and needle bearings as a set.
● Arrange the disassembled parts in accordance with their assembled locations and sequence.
● Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
● After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
● Use only the fluids and lubricants specified in this manual.
● Use approved bonding agent, sealants or their equivalents when required.
● Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
● When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
● Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness
connectors which are related to the engine control system and TCM (transmission control module)
system. The connectors should be disconnected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
Precautions for Three Way Catalyst EAS001ZB
If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To
prevent this, follow the instructions.
● Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst.
● When checking for ignition spark or measuring engine compression, make tests quickly and only when
necessary.
SGI233
PBIC0190E
SGI234
GI-6
PRECAUTIONS
Revision: June 2006 2007 Versa
● Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to
the catalyst.
Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three
way catalyst.
Precautions for Fuel (Unleaded Regular Gasoline Recommended) EAS00209
Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research
octane number 91).
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission control devices and systems, and could
also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control System EAS001ZD
● Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
● Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
● Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for Hoses EAS001ZE
HOSE REMOVAL AND INSTALLATION
● To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
● To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SMA019D
SMA020D
PRECAUTIONS
GI-7
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HOSE CLAMPING
● If old rubber hose is re-used, install hose clamp in its original
position (at the indentation where the old clamp was). If there is
a trace of tube bulging left on the old rubber hose, align rubber
hose at that position.
● Discard old clamps; replace with new ones.
● After installing plate clamps, apply force to them in the direction
of the arrow, tightening rubber hose equally all around.
Precautions for Engine Oils EAS001ZF
Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact
with used oil.
If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.
HEALTH PROTECTION PRECAUTIONS
● Avoid prolonged and repeated contact with oils, particularly used engine oils.
● Wear protective clothing, including impervious gloves where practicable.
● Do not put oily rags in pockets.
● Avoid contaminating clothes, particularly underpants, with oil.
● Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu-
larly.
● First aid treatment should be obtained immediately for open cuts and wounds.
● Use barrier creams, applying them before each work period, to help the removal of oil from the skin.
● Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa-
rations containing lanolin replace the natural skin oils which have been removed.
● Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin.
● If skin disorders develop, obtain medical advice without delay.
● Where practical, degrease components prior to handling.
● Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face
shields; in addition an eye wash facility should be provided.
Precautions for Air Conditioning EAS0021N
Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to
MTC section "HFC-134a (R-134a) Service Procedure", "REFRIGETANT LINES" for specific instructions.
SMA021D
SMA022D
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GI-8
HOW TO USE THIS MANUAL
Revision: June 2006 2007 Versa
HOW TO USE THIS MANUAL PFP:00008
Description EAS001ZH
This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag-
noses”.
Terms EAS001ZI
● The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal
injury and/or damage to some part of the vehicle.
WARNING indicates the possibility of personal injury if instructions are not followed.
CAUTION indicates the possibility of component damage if instructions are not followed.
BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information.
Standard value:Tolerance at inspection and adjustment.
Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjust-
ment.
Units EAS001ZJ
● The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about
the standard tightening torque.
“Example”
Range
Standard
Contents EAS001ZK
● ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and
page you are searching for.
● A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find
the first page of each section by matching it to the section's black tab.
● THE CONTENTS are listed on the first page of each section.
● THE TITLE is indicated on the upper portion of each page and shows the part or system.
● THE PAGE NUMBER of each section consists of two or three letters which designate the particular sec-
tion and a number (e.g. “BR-5”).
● THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks
of work and hidden or tricky steps which are not shown in the previous large illustrations.
Assembly, inspection and adjustment procedures for the complicated units such as the automatic tran-
saxle or transmission, etc. are presented in a step-by-step format where necessary.
Outer Socket Lock Nut : 59 - 78 N-m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
Drive Shaft Installation Bolt : 44.3 N-m (4.5 kg-m, 33 ft-lb)
HOW TO USE THIS MANUAL
GI-9
C
D
E
F
G
H
I
J
K
L
M
B
GI
Revision: June 2006 2007 Versa
Relation between Illustrations and Descriptions EAS001ZL
The following sample explains the ralationship between the part description in an illustration, the part name in
the text and the service procedures.
SAIA0519E

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2007 NISSAN VERSA Service Repair Manual.pdf

  • 1. -1 QUICK REFERENCE INDEX A GENERAL INFORMATION GI General Information B ENGINE EM Engine Mechanical LU Engine Lubrication System CO Engine Cooling System EC Engine Control System FL Fuel System EX Exhaust System ACC Accelerator Control System C TRANSMISSION/ TRANSAXLE CL Clutch System MT Manual Transaxle AT Automatic Transaxle CVT CVT D DRIVELINE/AXLE FAX Front Axle RAX Rear Axle E SUSPENSION FSU Front Suspension RSU Rear Suspension WT Road Wheels & Tires F BRAKES BR Brake System PB Parking Brake System BRC Brake Control System G STEERING PS Power Steering System STC Steering Control System H RESTRAINTS SB Seat Belts SRS Supplemental Restraint System (SRS) I BODY BL Body, Lock & Security System GW Glasses, Window System & Mirrors RF Roof EI Exterior & Interior IP Instrument Panel SE Seat J AIR CONDITIONER MTC Manual Air Conditioner K ELECTRICAL SC Starting & Charging System LT Lighting System DI Driver Information System WW Wiper, Washer & Horn BCS Body Control System LAN LAN System AV Audio Visual, Navigation & Telephone System ACS Auto Cruise Control System PG Power Supply, Ground & Circuit Elements L MAINTENANCE MA Maintenance M INDEX IDX Alphabetical Index Edition: June 2006 Revision: June 2006 Publication No. SM7E-1C11U0 B D © 2006 NISSAN NORTH AMERICA, INC. All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission of Nissan North America Inc. A C E F G H I J K L M
  • 2. -2 This manual contains maintenance and repair procedures for the 2007 NISSAN VERSA. In order to assure your safety and the efficient functioning of the vehicle, this manual should be read thoroughly. It is especially important that the PRECAUTIONS in the GI section be completely understood before starting any repair task. All information in this manual is based on the latest product information at the time of publication. The right is reserved to make changes in specifi- cations and methods at any time without notice. IMPORTANT SAFETY NOTICE The proper performance of service is essential for both the safety of the technician and the efficient functioning of the vehicle. The service methods in this Service Manual are described in such a manner that the service may be performed safely and accurately. Service varies with the procedures used, the skills of the technician and the tools and parts available. Accordingly, anyone using service procedures, tools or parts which are not specifically recommended by NISSAN must first be completely satisfied that neither personal safety nor the vehicle’s safety will be jeopardized by the service method selected.
  • 3. QUICK REFERENCE CHART: VERSA 2007 QUICK REFERENCE CHART: VERSA PFP:00000 Engine Tune-Up Data ELS00252 GENERAL SPECIFICATIONS DRIVE BELT SPARK PLUG Unit: mm (in) Front Wheel Alignment (Unladen*1) ELS00253 Engine type MR18DE Cylinder arrangement In-line 4 Displacement cm3 (cu in) 1,797 (109.65) Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192) Valve arrangement DOHC Firing order 1-3-4-2 Number of piston rings Compression 2 Oil 1 Compression ratio 9.9 Compression pressure kPa (bar, kg/cm2 , psi) / 250 rpm Standard 1,500 (15.0, 15.3, 217.6) Minimum 1,200 (12.0, 12.2, 174) Differential limit between cylinders 100 (1.0, 1.0, 15) Tension of drive belt Auto adjustment by auto-tensioner Plug type Iridium-tipped TYPE Make DENSO Standard type FXE20HR11 Spark plug gap Nominal: 1.1 (0.043) Camber Degree minute (Decimal degree) RH Minimum - 1° 05′ (- 1.08°) Nominal - 0° 20′ (- 0.33°) Maximum 0° 25′ (0.42°) LH Minimum - 0° 55′ (- 0.92°) Nominal - 0° 10′ (- 0.17°) Maximum 0° 35′ (0.58°) Left and right difference (RH - LH) Minimum -0° 45′ (-0.75°) or less Nominal -0° 12′ (-0.20°) or less Maximum 0° 21′ (0.35°) or less Caster Degree minute (Decimal degree) RH Minimum 4° 05′ (4.08°) Nominal 4° 50′ (4.83°) Maximum 5° 35′ (5.58°) LH Minimum 3° 55′ (3.92°) Nominal 4° 40′ (4.67°) Maximum 5° 25′ (5.42°) Left and right difference (RH - LH) Minimum -0° 21′ (-0.35°) or less Nominal 0° 12′ (0.20°) or less Maximum 0° 45′ (0.75°) or less
  • 4. 2007 QUICK REFERENCE CHART: VERSA Rear Wheel Alignment (Unladen*) ELS00254 Wheelarch Height (Unladen*) ELS00255 *: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions. Kingpin inclination Degree minute (Decimal degree) Minimum 9° 10′ (9.17°) Nominal 9° 55′ (9.92°) Maximum 10° 40′ (10.67°) Total toe-in Distance (A - B) Minimum 0 mm (0 in) Nominal 1 mm (0.04 in) Maximum 2 mm (0.08 in) Angle (left or right, each side) Degree minute (Degree) Minimum 0° 0′ (0°) Nominal 0° 3′ (0.05°) Maximum 0° 6′ (0.10°) SFA234AC Camber Degree minute (Decimal degree) Minimum – 2° 01′ (– 2.02°) Nominal – 1° 31′ (– 1.52°) Maximum – 1° 01′ (– 1.02°) Total toe-in Distance (A - B) Minimum 1.0 mm (0.039 in) Nominal 5.0 mm (0.197 in) Maximum 9.0 mm (0.354 in) Angle (A - B) Minimum 0° 3′ (0.05°) Nominal 0° 14′ (0.23°) Maximum 0° 24 (0.41°) Applied model 185/65R15 Front (Hf) 686 mm (26.97 in) Rear (Hr) 684 mm (27.01 in) LEIA0085E
  • 5. QUICK REFERENCE CHART: VERSA 2007 2007 Brake ELS00256 Front Brake Repair Limits Unit: mm (in) Rear Brake Repair Limits Unit: mm (in) Brake Pedal Unit: mm (in) Front brake Brake model CLZ25VA Cylinder bore diameter 57.2 mm (2.252 in) Pad Length × width × thickness 115.0 mm × 41.0 mm × 9.5 mm (4.528 in × 1.614 in × 0.374 in) Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in) Rear brake Brake model LT20D Cylinder bore diameter 15.87 mm (0.625 in) Lining Length × width × thickness 194.1 mm × 30.0 mm × 4.0 mm (7.642 in × 1.181 in × 0.157 in) Drum outer diameter 228.6 mm (9.000 in) Master cylinder Cylinder bore diameter 22.22 mm (0.875 in) Control valve Valve model Electric brake force distribution Brake booster Booster model C255 Diaphragm diameter 255 mm (10.04 in) Recommended brake fluid Genuine NISSAN Super Heavy Duty Brake Fluid, or equivalent DOT 3 (US FMVSS No. 116) Brake model CLZ22VA Brake pad Standard thickness (new) 9.5 (0.374) Repair limit thickness 2.0 (0.079) Disc rotor Standard thickness (new) 24.0 (0.945) Repair limit thickness 22.0 (0.866) Runout limit 0.04 (0.0016) Maximum uneven wear (mea- sured at 8 positions) 0.02 mm (0.0008 in) or less Brake model LT20D Brake lining Standard thickness (new) 4.0 (0.157) Repair limit thickness 1.5 (0.059) Drum Standard inner diameter (new) 228.6 (9.000) Repair limit inner diameter 230.0 (9.055) Brake pedal free height (from dash panel top surface) A/T, CVT model 172.4 - 182.4 (6.79 - 7.18) M/T model 162.3 - 172.3 (6.39 - 6.78) Brake pedal depressed height [under a force of 490 N (50 kg-f, 110 lb-f) with the engine running] A/T, CVT model 98 (3.86) or more M/T model 90 (3.54) or more Clearance between brake pedal lever and the threaded end of stop lamp switch 0.74 - 1.96 (0.0291 - 0.0772) Pedal play 3 - 11 (0.12 - 0.43)
  • 6. 2007 QUICK REFERENCE CHART: VERSA Refill Capacities ELS00257 Description Capacity (Approximate) Liter US measure Imp measure Fuel 50.0 13 1/4 gal 11 gal Engine oil Drain and refill With oil filter change 3.9 4 1/8 qt 3 3/8 qt Without oil filter change 3.7 3 7/8 qt 3 1/4 qt Dry engine (engine overhaul) 4.9 5 1/8 qt 4 3/8 qt Cooling system (with reservoir at max level) 6.8 7 1/4 qt 6 qt Manual transaxle fluid (MTF) 2.0 4 1/4 pt 3 1/2 pt Automatic transaxle fluid (ATF) 7.9 8 3/8 qt 7 qt CVT fluid 8.3 8 3/4 qt 7 1/4 qt Brake and clutch fluid — — — Multi-purpose grease — — — Windshield washer fluid 4.5 4 3/4 qt 4 qt Air conditioning system refrigerant 0.45 ± 0.05 kg 0.99 ± 0.11 lb 0.99 ± 0.11 lb Air conditioning system oil Type 1 120 m 4.1 fl oz 4.2 fl oz Type 2 100 m 3.4 fl oz 3.5 fl oz
  • 7. GI-1 GENERAL INFORMATION A GENERAL INFORMATION CONTENTS C D E F G H I J K L M B GI SECTION GI Revision: June 2006 2007 Versa PRECAUTIONS ..................................................... ..... 3 Description .......................................................... ..... 3 Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TEN- SIONER” ............................................................. ..... 3 PrecautionsforNATS(NISSAN ANTI-THEFTSYS- TEM) ................................................................... ..... 3 PrecautionsNecessaryforSteeringWheelRotation After Battery Disconnect ..................................... ..... 3 OPERATION PROCEDURE ............................ ..... 4 General Precautions ........................................... ..... 4 Precautions for Three Way Catalyst .................... ..... 5 Precautions for Fuel (Unleaded Regular Gasoline Recommended) ................................................... ..... 6 Precautions for Multiport Fuel Injection System or Engine Control System ....................................... ..... 6 Precautions for Hoses ......................................... ..... 6 HOSE REMOVAL AND INSTALLATION .......... ..... 6 HOSE CLAMPING ........................................... ..... 7 Precautions for Engine Oils ................................. ..... 7 HEALTH PROTECTION PRECAUTIONS ........ ..... 7 Precautions for Air Conditioning .......................... ..... 7 HOW TO USE THIS MANUAL .............................. ..... 8 Description .......................................................... ..... 8 Terms .................................................................. ..... 8 Units .................................................................... ..... 8 Contents .............................................................. ..... 8 Relation between Illustrations and Descriptions . ..... 9 Components ........................................................ ... 10 SYMBOLS ........................................................ ... 10 How to Follow Trouble Diagnoses ....................... ....11 DESCRIPTION ................................................. ....11 HOW TO FOLLOW TEST GROUPS IN TROU- BLE DIAGNOSES ............................................ ....11 HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION .................................... ... 12 KEY TO SYMBOLS SIGNIFYING MEASURE- MENTS OR PROCEDURES ............................ ... 13 How to Read Wiring Diagrams ............................ ... 15 CONNECTOR SYMBOLS ................................ ... 15 SAMPLE/WIRING DIAGRAM - EXAMPL - ....... ... 16 DESCRIPTION ................................................. ... 17 Abbreviations ....................................................... ... 23 SERVICE INFORMATION FOR ELECTRICALINCI- DENT ...................................................................... ... 24 How to Check Terminal ........................................ ... 24 CONNECTOR AND TERMINAL PIN KIT ......... ... 24 HOW TO PROBE CONNECTORS ................... ... 24 How to Perform Efficient Diagnosis for an Electrical Incident ................................................................ ... 27 WORK FLOW ................................................... ... 27 INCIDENT SIMULATION TESTS ..................... ... 27 CIRCUIT INSPECTION .................................... ... 30 Control Units and Electrical Parts ........................ ... 35 PRECAUTIONS ............................................... ... 35 CONSULT-II CHECKING SYSTEM ....................... ... 37 Description ........................................................... ... 37 Function and System Application ........................ ... 37 Nickel Metal Hydride Battery Replacement ......... ... 38 Checking Equipment ........................................... ... 38 CONSULT-II Start Procedure ............................... ... 38 CONSULT-II Data Link Connector (DLC) Circuit . ... 40 INSPECTION PROCEDURE ........................... ... 41 LIFTING POINT ...................................................... ... 42 Special Service Tools .......................................... ... 42 Garage Jack and Safety Stand and 2-Pole Lift .... ... 42 Board-On Lift ....................................................... ... 43 TOW TRUCK TOWING .......................................... ... 44 Tow Truck Towing ................................................ ... 44 TOWING AN AUTOMATIC TRANSAXLE MODEL WITH FOUR WHEELS ON GROUND... 44 Vehicle Recovery (Freeing a Stuck Vehicle) ........ ... 44 TIGHTENING TORQUE OF STANDARD BOLTS . ... 45 Tightening Torque Table ...................................... ... 45 RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS ............................................................ ... 46 Recommended Chemical Products and Sealants... 46 IDENTIFICATION INFORMATION ......................... ... 47 Model Variation .................................................... ... 47 IDENTIFICATION NUMBER ............................. ... 48
  • 8. GI-2 Revision: June 2006 2007 Versa VEHICLE IDENTIFICATION NUMBER ARRANGEMENT .............................................. ... 48 IDENTIFICATION PLATE ................................. ... 49 ENGINE SERIAL NUMBER ............................. ... 49 AUTOMATIC TRANSAXLE NUMBER .............. ... 49 MANUAL TRANSAXLE NUMBER .................... ... 49 CVT NUMBER .................................................. ...50 Dimensions .......................................................... ...50 Wheels & Tires ..................................................... ...50 TERMINOLOGY ..................................................... ...51 SAE J1930 Terminology List ................................ ...51
  • 9. PRECAUTIONS GI-3 C D E F G H I J K L M B GI Revision: June 2006 2007 Versa PRECAUTIONS PFP:00001 Description EAS001Z6 Observe the following precautions to ensure safe and proper servicing. These precautions are not described in each individual section. Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER” EAS001Z7 The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. Information necessary to service the system safely is included in the SRS and SB section of this Service Manual. WARNING: ● To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be per- formed by an authorized NISSAN/INFINITI dealer. ● Improper maintenance, including incorrect removal and installation of the SRS, can lead to per- sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see the SRS section. ● Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors. Precautions for NATS (NISSAN ANTI-THEFT SYSTEM) EAS0021M NATS will immobilize the engine if someone tries to start it without the registered key of NATS. Both of the originally supplied ignition key IDs have been NATS registered. The security indicator is located on the instrument panel. The indicator blinks when the immobilizer system is functioning. Therefore, NATS warns outsiders that the vehicle is equipped with the anti-theft system. ● When NATS detects trouble, the security indicator lamp lights up while ignition switch is in "ON" position. This lighting up indicates that the anti-theft is not functioning, so prompt service is required. ● When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS ignition key IDs), CONSULT-II hardware and CONSULT-II NATS software is necessary. Regarding the procedures of NATS initialization and NATS ignition key ID registration, refer to CONSULT- II operation manual, NATS. Therefore, CONSULT-II NATS software (program card and operation manual) must be kept strictly con- fidential to maintain the integrity of the anti-theft function. ● When servicing NATS (trouble diagnoses, system initialization and additional registration of other NATS ignition key IDs), it may be necessary to re-register original key identification. Therefore, be sure to receive all keys from vehicle owner. A maximum of four or five key IDs can be registered into NATS. ● When failing to start the engine first time using the key of NATS, start as follows. 1. Leave the ignition key in "ON" position for approximately 5 seconds. 2. Turn ignition key to "OFF" or "LOCK" position and wait approximately 5 seconds. 3. Repeat step 1 and 2 again. 4. Restart the engine while keeping the key separate from any others on key-chain. Precautions Necessary for Steering Wheel Rotation After Battery Disconnect EAS0021O NOTE: ● This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYSTEM). ● Remove and install all control units after disconnecting both battery cables with the ignition knob in the ″LOCK″ position. ● Always use CONSULT-II to perform self-diagnosis as a part of each function inspection after finishing work. If DTC is detected, perform trouble diagnosis according to self-diagnostic results. For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech- anism is adopted on the key cylinder.
  • 10. GI-4 PRECAUTIONS Revision: June 2006 2007 Versa For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and steering wheel rotation will become impossible. If steering wheel rotation is required when battery power is interrupted, follow the procedure below before starting the repair operation. OPERATION PROCEDURE 1. Connect both battery cables. NOTE: Supply power using jumper cables if battery is discharged. 2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC″ position. At this time, the steering lock will be released. 3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated. 4. Perform the necessary repair operation. 5. When the repair work is completed, return the ignition switch to the ″LOCK″ position before connecting the battery cables. (At this time, the steering lock mechanism will engage.) 6. Perform a self-diagnosis check of all control units using CONSULT-II. General Precautions EAS001ZA ● Do not operate the engine for an extended period of time without proper exhaust ventilation. Keep the work area well ventilated and free of any flammable materials. Special care should be taken when handling any flam- mable or poisonous materials, such as gasoline, refrigerant gas, etc. When working in a pit or other enclosed area, be sure to properly ventilate the area before working with hazardous mate- rials. Do not smoke while working on the vehicle. ● Before jacking up the vehicle, apply wheel chocks or other tire blocks to the wheels to prevent the vehicle from moving. After jacking up the vehicle, support the vehicle weight with safety stands at the points designated for proper lifting before working on the vehicle. These operations should be done on a level surface. ● When removing a heavy component such as the engine or tran- saxle/transmission, be careful not to lose your balance and drop them. Also, do not allow them to strike adjacent parts, especially the brake tubes and master cylinder. ● Before starting repairs which do not require battery power: Turn off ignition switch. Disconnect the negative battery terminal. ● If the battery terminals are disconnected, recorded memory of radio and each control unit is erased. ● Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling. SGI285 SGI231 SEF289H
  • 11. PRECAUTIONS GI-5 C D E F G H I J K L M B GI Revision: June 2006 2007 Versa ● To prevent serious burns: Avoid contact with hot metal parts. Do not remove the radiator cap when the engine is hot. ● Dispose of or recycle drained oil or the solvent used for cleaning parts in an appropriate manner. ● Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire. ● Clean all disassembled parts in the designated liquid or solvent prior to inspection or assembly. ● Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new ones. ● Replace inner and outer races of tapered roller bearings and needle bearings as a set. ● Arrange the disassembled parts in accordance with their assembled locations and sequence. ● Do not touch the terminals of electrical components which use microcomputers (such as ECM). Static electricity may damage internal electronic components. ● After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection. ● Use only the fluids and lubricants specified in this manual. ● Use approved bonding agent, sealants or their equivalents when required. ● Use hand tools, power tools (disassembly only) and recom- mended special tools where specified for safe and efficient ser- vice repairs. ● When repairing the fuel, oil, water, vacuum or exhaust systems, check all affected lines for leaks. ● Before servicing the vehicle: Protect fenders, upholstery and carpeting with appropriate cov- ers. Take caution that keys, buckles or buttons do not scratch paint. WARNING: To prevent ECM from storing the diagnostic trouble codes, do not carelessly disconnect the harness connectors which are related to the engine control system and TCM (transmission control module) system. The connectors should be disconnected only when working according to the WORK FLOW of TROUBLE DIAGNOSES in EC and AT sections. Precautions for Three Way Catalyst EAS001ZB If a large amount of unburned fuel flows into the catalyst, the catalyst temperature will be excessively high. To prevent this, follow the instructions. ● Use unleaded gasoline only. Leaded gasoline will seriously damage the three way catalyst. ● When checking for ignition spark or measuring engine compression, make tests quickly and only when necessary. SGI233 PBIC0190E SGI234
  • 12. GI-6 PRECAUTIONS Revision: June 2006 2007 Versa ● Do not run engine when the fuel tank level is low, otherwise the engine may misfire, causing damage to the catalyst. Do not place the vehicle on flammable material. Keep flammable material off the exhaust pipe and the three way catalyst. Precautions for Fuel (Unleaded Regular Gasoline Recommended) EAS00209 Use unleaded regular gasoline with an octane rating of at least 87 AKI (Anti-Knock Index) number (Research octane number 91). CAUTION: Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel other than that specified could adversely affect the emission control devices and systems, and could also affect the warranty coverage validity. Precautions for Multiport Fuel Injection System or Engine Control System EAS001ZD ● Before connecting or disconnecting any harness connector for the multiport fuel injection system or ECM: Turn ignition switch to “OFF” position. Disconnect negative battery terminal. Otherwise, there may be damage to ECM. ● Before disconnecting pressurized fuel line from fuel pump to injectors, be sure to release fuel pressure. ● Be careful not to jar components such as ECM and mass air flow sensor. Precautions for Hoses EAS001ZE HOSE REMOVAL AND INSTALLATION ● To prevent damage to rubber hose, do not pry off rubber hose with tapered tool or screwdriver. ● To reinstall the rubber hose securely, make sure that hose inser- tion length and orientation is correct. (If tube is equipped with hose stopper, insert rubber hose into tube until it butts up against hose stopper.) SGI787 SMA019D SMA020D
  • 13. PRECAUTIONS GI-7 C D E F G H I J K L M B GI Revision: June 2006 2007 Versa HOSE CLAMPING ● If old rubber hose is re-used, install hose clamp in its original position (at the indentation where the old clamp was). If there is a trace of tube bulging left on the old rubber hose, align rubber hose at that position. ● Discard old clamps; replace with new ones. ● After installing plate clamps, apply force to them in the direction of the arrow, tightening rubber hose equally all around. Precautions for Engine Oils EAS001ZF Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible. HEALTH PROTECTION PRECAUTIONS ● Avoid prolonged and repeated contact with oils, particularly used engine oils. ● Wear protective clothing, including impervious gloves where practicable. ● Do not put oily rags in pockets. ● Avoid contaminating clothes, particularly underpants, with oil. ● Heavily soiled clothing and oil-impregnated footwear should not be worn. Overalls must be cleaned regu- larly. ● First aid treatment should be obtained immediately for open cuts and wounds. ● Use barrier creams, applying them before each work period, to help the removal of oil from the skin. ● Wash with soap and water to ensure all oil is removed (skin cleansers and nail brushes will help). Prepa- rations containing lanolin replace the natural skin oils which have been removed. ● Do not use gasoline, kerosene, diesel fuel, gas oil, thinners or solvents for cleaning skin. ● If skin disorders develop, obtain medical advice without delay. ● Where practical, degrease components prior to handling. ● Where there is a risk of eye contact, eye protection should be worn, for example, chemical goggles or face shields; in addition an eye wash facility should be provided. Precautions for Air Conditioning EAS0021N Use an approved refrigerant recovery unit any time the air conditioning system must be discharged. Refer to MTC section "HFC-134a (R-134a) Service Procedure", "REFRIGETANT LINES" for specific instructions. SMA021D SMA022D
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  • 15. GI-8 HOW TO USE THIS MANUAL Revision: June 2006 2007 Versa HOW TO USE THIS MANUAL PFP:00008 Description EAS001ZH This volume explains “Removal, Disassembly, Installation, Inspection and Adjustment” and “Trouble Diag- noses”. Terms EAS001ZI ● The captions WARNING and CAUTION warn you of steps that must be followed to prevent personal injury and/or damage to some part of the vehicle. WARNING indicates the possibility of personal injury if instructions are not followed. CAUTION indicates the possibility of component damage if instructions are not followed. BOLD TYPED STATEMENTS except WARNING and CAUTION give you helpful information. Standard value:Tolerance at inspection and adjustment. Limit value:The maximum or minimum limit value that should not be exceeded at inspection and adjust- ment. Units EAS001ZJ ● The UNITS given in this manual are primarily expressed as the SI UNIT (International System of Unit), and alternatively expressed in the metric system and in the yard/pound system. Also with regard to tightening torque of bolts and nuts, there are descriptions both about range and about the standard tightening torque. “Example” Range Standard Contents EAS001ZK ● ALPHABETICAL INDEX is provided at the end of this manual so that you can rapidly find the item and page you are searching for. ● A QUICK REFERENCE INDEX, a black tab (e.g. ) is provided on the first page. You can quickly find the first page of each section by matching it to the section's black tab. ● THE CONTENTS are listed on the first page of each section. ● THE TITLE is indicated on the upper portion of each page and shows the part or system. ● THE PAGE NUMBER of each section consists of two or three letters which designate the particular sec- tion and a number (e.g. “BR-5”). ● THE SMALL ILLUSTRATIONS show the important steps such as inspection, use of special tools, knacks of work and hidden or tricky steps which are not shown in the previous large illustrations. Assembly, inspection and adjustment procedures for the complicated units such as the automatic tran- saxle or transmission, etc. are presented in a step-by-step format where necessary. Outer Socket Lock Nut : 59 - 78 N-m (6.0 - 8.0 kg-m, 43 - 58 ft-lb) Drive Shaft Installation Bolt : 44.3 N-m (4.5 kg-m, 33 ft-lb)
  • 16. HOW TO USE THIS MANUAL GI-9 C D E F G H I J K L M B GI Revision: June 2006 2007 Versa Relation between Illustrations and Descriptions EAS001ZL The following sample explains the ralationship between the part description in an illustration, the part name in the text and the service procedures. SAIA0519E