1. Installation & Maintenance guide
Roll-O-Matic
Automatic renewable
media air filter
AAF Manufacturing Sdn. Bhd.
Lot 6, Jln Pengapit,
15/19, Seksyen 15,
40000 Shah Alam

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ROLL-O-MATIC ISOMETRIC VIEW

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CONTENTS
1 DESCRIPTION 4
1.1 ROM Specification 5
1.2 Excluded equipment 6
1.3 Weight (kg) 7
1.4 Dimensions 8
2 INSTALLATION 10
2.1 Principle 10
2.2 Assembly of each section arrgt 1-3-4 «STANDARD Air Flow» 12
2.3 Assembly of each section arrgt 1-3-4 «REVERSE Air Flow» 12
2.4 Assembly of each section arrangement 2 «STANDARD
Air Flow»,«REVERSE Air Flow» 13
2.5 Duct connections 15
3 WIRING DIAGRAM 16
3.1 Control with pressure switch 16
3.2 Control with auto sensor 16
3.3 Control with timer 16
3.4 Electrical connections 16
4 CONTROL ARRANGEMENTS 16
4.1 Pressure control 16
4.2 Auto Sensor Control 16
4.3 Timer Control 16
4.4 Manual control 16
4.5 Auto Control 17
4.6 End of media 17
5 GUARANTY 17
6 MAINTENANCE 18
6.1 Lubrication 18
6.2 ROLL-O-MAT media replacement 18
6.3 Procurement of the ROLL-O-MAT media roll 18
7 ROLL-O-MATIC G5 SPARES 18
7.1 Advisable spare parts –1st
year 18
7.2 Advisable spare parts – 2nd
year 18
8 Appendix

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1 DESCRIPTION
The ROLL-O-MATIC model G5 is an automatic roll filter that uses a renewable roll filter
media.
The ROLL-O-MATIC filter basically consists of the filter curtain made of Roll-O-Mat
and various mechanical parts to keep the media in place and renew the media.
The Roll-O-Mat media consists of a large number of continuous glass fibres that are
bounded together by a thermal setting resin binder through which the media gets a
high mechanical strength.
The media has a progressive density and the fibres become thinner in the direction of
the air stream (40-20 microns).
The media is impregnated with a special non-flammable jell-like viscosine adhesive.
The media can be used in temperatures up to 80 degrees C.
ARRANGEMENTS :
Arrangement 1 : Vertical roll-filter.
Arrangement 2 : Filter installed on its right-hand side.
Arrangement 3 : Filter installed flat on its back on the floor
Arrangement 4 : Filter installed flat against the ceiling.

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The Roll-O-Matic filter is designed to operate in either of the two following air flow
arrangements :
1.1 ROM Specification
Each standard Module comprises of the following:
• Motor with reducer 0.18kw -220/440V-3ph-50Hz, IP 55 Class: F
• Compression bar
• Pressure Control
• Media Run Out Switch (End of Media Switch)
• Top Cover
• Bottom Cover
• Top Blank off Plate
• Bottom Blank off plate
• Initial Fill of M94 Media
• Factory Assembled
1.2 Excluded equipment
The duct connections with service access doors.
The electrical cables between motor, control box and media run-out switch of the drive
section.
The required wiring and controls to connect the filter with the main fan.
Motor protection and starter.

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1.3Weight(kg)
WIDTH
HEIGHT
3456789101112131415161718192021222324252627282930
40818896106169176184192202212272280288298308318376384394404414424480490500510520530
50859199109176182190198208218281289297307317327388396406416426436495505515525535545
608995103113184190198206216226293301309319329339404412422432442452515525535545555565
709298106116190196204212222232302310318328338348416424434444454464530540550560570580
8095101109119196202210218228238311319327337347357428436446456466476545555565575585595
9099105113123204210218226236246323331339349359369444452462472482492525575585595605615
100103109117127212218226234244254335343351361371381460468478488498508585595605615625635
110107113121131220226234242252262347355363373383393476484494504514524605615625635645655
120111117125135228234242250260270359367375385395405492500510520530540625635645655665675
130115121129139236242250258268278371379387397407417508516526536546556645655665675685695
140119125133143244250258266276286383391399409419429524532542552562572665675685695705715
150123129137147252258266274284294395403411421431441540548558568578588685695705715725735

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1.4Dimensions(mm)

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Dimensions (continued)

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2 INSTALLATION
The ROLL-O-MATIC model G5 should be assembled on a flat surface.
The following tools are required :
- 1-10 mm wrench and box spanner,
- 1-13 mm wrench and box spanner,
- 1- Allen key Set,
- 1 adjustable spanner
- 1 screwdriver medium size
- 1 screwdriver small size,
2.1 Principle
The G5 ROLL-O-MATIC filter can be built from 1 to 5 sections with one motor
reducer driving 2 sections maximum.
The left section equipped with the driving system is called «drive section» and the
right one «slave section» as it is without motor-reducer. Locate the sections
perfectly in line, as shown on the following sketches.
For 1 or 2 sections installed on the side (arrgt 2) see the floor location on above
sketch.

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SKETCHES FOR SOME LOCAL ARRANGEMENTS

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2.2 INSTALLING THE MEDIA ROLL «STANDARD Air Flow»
2.2.1 LOADING
a) Remove the Roll-O-Mat media from its carton.
b) Take the media pins for the top roll and place them in the roll.
c) Install the roll between the side panels and let it slide into place. It
automatically blocks.
d) Pull the paper leader over the top media turning reel and guide it
down between the media guide rods, then go underneath the
bottom turning reel.
e) Stick the paper leader into the empty spool according to the sketch
«Standard air flow» page 5. Media dirty air side should roll from the
lower side of the spool. The tension wires of the media are then
located at the back.
f) Wind 20 cm of media by pressing push bottom on the junction box.
2.3 INSTALLING THE MEDIA ROLL «REVERSE Air Flow»
2.3.1 LOADING
Identical to standard air flow paragraph 2.2. a) until d).
e) Stick the paper leader as shown on sketch «Reverse air flow»
page 4
The tension wires of the media are then located downstream.
f) Wind 20 cm of media by pressing the push button.

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2.4 Duct connections
Holes are punched on top, bottom and side panels (Dia. 10,5 – spaced 101,6 mm).
See general arrangement sketch –page 8.
Bolt the duct to the top section and both sides of the filter.
Then seal the duct and the filter with sealing material.

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3 WIRING DIAGRAM
3.1 Control with pressure switch
See drawing no. M5100-000-001.
3.2 Control with auto sensor
See drawing no. M5100-000-002
3.3 Control with timer
See attachment M5100-000-003
3.4 Electrical connections
The ROLL-O-MATIC model G5 can be supplied for various supply voltages.
The contractor should check whether the equipment supplied is complying to the
site voltage.
Pay attention to the motor rotation direction. (Standard air flow or reverse air flow)
see page 5.
4 CONTROL ARRANGEMENTS
4.1 Pressure control
The media unwinding is control by a pressure switch, scale 30 to 400 Pascals,
recommended setting 140 to 200 Pa.
Connect pressure tips up and downstream the filter
Unwinding is stopped when the pressure drop has reached 120 Pa.
For more information on pressure switch, see pertaining bulletin.
4.2 Auto Sensor Control
The media unwinding is control by a light and a photocell calibrated to activate the
drive as dirt accumulates. (Work independently from airflow or time cycles.) ideal
for both VAV Systems and constant volume systems.
4.3 Timer Control
The media unwinding is control by PLC to set the timer. Additional pressure switch
can be utilized to override the timer for temporary heavy dust loads, or it may be
applied as a media economizer which will not allow the timer to operate until a
preset pressure drop is attained.
4.4 Manual Control
a) Turn the on/off selector switch to on position to turn on the power.
b) Turn the auto/manual selector switch to manual to manually start the motor.
This switch is also used for installing a new roll or rewinding completely a used
roll.

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4.5 Auto Control
a) Turn the on/off selector switch to on position to turn on the power.
b) Turn the auto/manual selector switch to auto for differential pressure switch
control/photo sensor control/ Timer Control.
4.6 End of media
In the top section is located a media run out switch, which will block the transport
of new media into the air stream when the roll has ended.
In this case, the signal lamp will light and an optional sound alarm can be added
(excluded from AAF supply).
5 GUARANTY
Guaranty can only be granted if media is AAF ROLL-O-MAT.

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6 MAINTENANCE
6.1 Lubrication
Reducer is lubricated with synthetic oil : no maintenance is necessary as it is life
lubricated.
Periodically check that exterior surfaces are clean.
6.2 ROLL-O-MAT media replacement
Rewind completely the ROLL-O-MAT roll and the paper Kraft end using the
manual drive selector switch on the junction box.
To remove the dirty media roll press the spring located in the roll pin opposite to
the square drive.
Remove the upper empty media spool and install it at the bottom of the filter.
Follow the instructions of the chapter 2.2.1 « STANDARD Air Flow » or chapter
2.3.1 « REVERSE Air Flow » to install the clean media spool in the upper part of
the Roll-O-Matic filter.
Disposal of the used roll is to be done according to the home regulations.
6.3 PROCUREMENT OF THE MEDIA
The initial ROLL-O-MAT media roll is supply with the filter.
When the pilot light of cycle complete on the junction box is on, proceed to the
replacement of the ROLL-O-MAT media roll(s).
It is advisable to have ready at hand, one media roll per ROLL-O-MATIC section.
To order new media rolls, please contact the nearest AAF Office or contact AAF
Malaysia at +603-50397777 to know your AAF local representative.

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7 ROLL-O-MATIC G5 SPARES
7.1 Advisable spare parts – 1ST
YEAR
Description Reference number
Upper LEFT pin
. Standard air
. Reverse air
. 792875301
. 792874502
Upper RIGHT pin
. Standard air
. Reverse air
. 792874501
. 792875302
Lower LEFT pin . 79915439
Lower RIGHT pin (control side) . 7928823
Media run out switch . 79971028
M94 ROLL-O-MAT roll 3’-wide . 6200100003
M94 ROLL-O-MAT roll 4’-wide . 6200100004
M94 ROLL-O-MAT roll 5’-wide . 6200100005
M94 ROLL-O-MAT roll 6’-wide . 6200100006
7.2 Advisable spare parts – 2nd YEAR
Description Reference number
Motor- reducer 0.18 kW 220/400 3-Ph . 79919332
11-tooth pinion . 796867801
48-tooth sprocket . 79915397
Roll chain . 79918888
Pressure switch control panel . 79004
M94 ROLL-O-MAT roll 3’-wide . 6200100003
M94 ROLL-O-MAT roll 4’-wide . 6200100004
M94 ROLL-O-MAT roll 5’-wide . 6200100005
M94 ROLL-O-MAT roll 6’-wide . 6200100006