2. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.001
REFERENCE DESCRIPTION
A LIGHT CHANNEL PROFILE
B CIELING PANEL
C LATERAL SHEET METAL
D ASSEMBLED FLAP
X RUBBER HINGE
PIC.002
2

3. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.003
REFERENCE DESCRIPTION CODE AND LENGTH QTY
3

4. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
A FRONT RIGHT Y203010202-05 L=5520mm 1
FRONT LEFT Y203010202-07 L=5520mm 1
REAR RIGHT Y203010202-06 L=5573mm 1
REAR LEFT Y203010202-08 L=5573mm 1
B STANDARD CIELING PANEL Y203010202-09 L=2400mm 3
REMOVEBLE A/C CIELING PANEL Y203010202-10 L=2400mm 1
STANDARD CIELING PANEL Y203010202-11 L=1395mm 1
C DRAWING OF LATERAL SHEET METAL SET G50600365S000 1 KIT
D COMPLETE PART Y203010202-01 L=1380mm 2
COMPLETE PART Y203010202-02 L=2064mm 6
COMPLETE PART Y203010202-03 L=1595mm 2
COMPLETE PART Y203010202-04 L=1902mm 2
X RUBBER HINGE 3140030 25mt
STIRRUP G40900176-001 8
HEADER FRONT V50600366A002 2
HEADER CENTRAL V50600366A001 2
COVER FOR SCREWS 3420161 28 mt
REAR HEADER A70400343A001 1
FRONT HEADER Y203010001-00 1
PIC.004
4

5. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
LIGHT
PROFILE
LIGHT
PROFILE
REMOVE
THE
LIGHT LIGHT
DIFFUSER DIFFUSER
PIC.005 PIC.006
SLIDE THE PVC IN
THE GUIDE
USING VASELINE
LIGHT
PROFILE
HINGE
PIC.007
PROFILE PIC.008
PVC BLACK
COD.3140030 5

6. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
LIGHT
PROFILE
INSERT HINGE PVC
BLACK PROFILE
COD.3140030 LEAVE
PIC.009 100mm LIGHT
EXTRA ON PROFILE
BOTH SIDE
PIC.010
NOTE:
6

7. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.011
FLAPS
ASSEMBLED
PIC.012
CODE AND LENGTH CODE AND FLAP
LENGTH
QUANTITY 2 Y203010202-01 L=1380mm
QUANTITY 6 Y203010202-02 L=2064mm
QUANTITY 2 Y203010202-03 L=1595mm
QUANTITY 2 Y203010202-04 L=1902mm
FLAPS
ASSEMBLED
7

8. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.013 PIC.014
DETAIL OF
THE SCREWS
REMOVE THE
THREE
SCREWS
REMOVE THE
CLOSING
PROFILE
PARTICULAR
THE CLOSED
PIC.015
PROFILE
PIC.016
8

9. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.018
PIC.017
LIGHT
PROFILE
CLOSING
PROFILE
HINGE PVC BLACK
PROFILE
COD.3140030
LENGTH CLOSED PROFILE
QUANTITY 2 L=1372mm PIC.019
QUANTITY 6 L=2056mm
QUANTITY 2 L=1587mm
QUANTITY 2 L=1894mm
9

10. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.020
LIGHT
PROFILE
CLOSING HINGE PVC
PROFILE BLACK
PROFILE
PIC.021
LIGHT
PROFILE
HINGE PVC
BLACK 10
PROFILE

11. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
CLOSING
PROFILE
1° CLOSING 2° CLOSING 3° CLOSING
PROFILE PROFILE PROFILE
L=1372mm L=2056mm L=2056mm
PIC.022
LIGHT
SECTION PROFILE
PROFILE L=5520mm
DRIVE DIRECTION
LIGHT
SECTION
PROFILE
PROFILE
L=5520mm
PIC.023
1° CLOSING 2° CLOSING 3° CLOSING
PROFILE PROFILE PROFILE
L=1372mm L=2056mm L=2056mm
11

12. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
1° CLOSING 2° CLOSING 3° CLOSING
PROFILE PROFILE PROFILE
L=1587mm L=2056mm L=1894mm
PIC.023
LIGHT
SECTION PROFILE
PROFILE L=5573mm
DRIVE DIRECTION
LIGHT
SECTION
PROFILE
PROFILE
L=5573mm
PIC.024
1° CLOSING 2° CLOSING 3° CLOSING
PROFILE PROFILE PROFILE
L=1587mm L=2056mm L=1894mm
12

13. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PROFILES
RESPONSBILITY
CUSTOMERS
G40900108-001
PROFILES PROFILES
RESPONSBILITY RESPONSBILITY
CUSTOMERS CUSTOMERS
G40900107-001 G40900107-001
START FOR THE
INSTALLATION OF
THE LUGGAGE
RACK ZERO POINT
(PAG.16)
13

14. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.025
FIXED ONLY FIXED ONLY
THAT PROFILE THAT PROFILE
PIC.026
COD: COD:
Y203010202-06 Y203010202-07
Y203010202-08
CHECK OUT THE
DETAIL FOR THE
PIC.027 ASSEMBLY
MESUREMENT
(PAG.15)
14

15. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.028
LIGHT PROFILE
CORRECT
3 –USE SELF POSITTION
THREADING SCREWS
2 - USE SELF
THREADING SCREWS
1 - USE SELF
THREADING SCREWS
PIC.029
15

16. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
LEFT
1° FIX THE PROFILE
COD:Y203010202-08
PIC.030
3° FIX THE PROFILE 2° FIX THE PROFILE
RIGHT
COD:Y203010202-06 COD:Y203010202-07
DRIVE DIRECTION
TO IMPROVE THE
PROFILES
COUPLING
COMPETENCE
IRAN KHODRO
16

17. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
FIXED SET
LATERAL SHEET
PIC.032
METAL
G
USE SELF
THREADING
SCREWS (PAG.13)
FOR THE ZERO
PIC.033 POINT (PAG.19)
17

18. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.034
18

19. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
LEFT
POS. 004 POS. 003
PIC.035
DRIVE DIRECTION
RIGHT POS. 002 POS. 005 POS. 001 POS. 006
19

20. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.036
STANDARD CIELLING PANNEL QUANTITY 3 Y203010202-09 L=2400mm
MOVABLE CIELLING PANNEL A-C QUANTITY 1 Y203010202-10 L=2400mm
STANDARD CIELLING PANNEL QUANTITY 1 Y203010202-11 L=1395mm
20

21. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.037
CIELING
PANEL
SLIDING IN THE
GUIDE
PIC.038
CIELING PANEL
INSERT
21

22. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.039
PIC.039
PAY ATTENTION TO THE
CORRECT DIRECTION OF
THE PROFILE
LEFT
RIGHT TO SLIDE CIELING PANEL PIC.040
CIELING PANEL
COD.Y203010202-11
COD.Y203010202-09
22

23. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
CIELING PANEL PIC.041
CIELING PANEL
COD.Y203010202-11
COD.Y203010202-09
DRIVE DIRECTION
PIC.042
23

24. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.043
2°- INSERT THE 2 CEILING 3°-FIX THE PROFILE 1°-PUT THE 2 CEILING
PANELS IN THE LIGHT (PAG.15) PANELS COD.Y203010202-09
PROFILES COD. Y203010202-05 IN THE LIGHT PROFILE
RESULT
COD.Y203010202-09
PIC.044
24

25. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.045
PUT THE SPECIAL PANEL
COD.Y203010202-10
DRIVE DIRECTION
CIELING PANEL
CIELING PANEL CIELING PANEL CIELING PANEL PIC.046
COD.Y203010202-11
COD.Y203010202-09 COD.Y203010202-09 COD.Y203010202-09
25

26. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
ASSEMBLE THE
FLAPS WITH
SCREWS REMOVED
(PAG.8)
ASSEMBLE THE FLAPS
TO THE CLOSING
PROFILE PIC.047
PIC.048
ASSEMBLE THE
PIC.050
PIC.049 FLAPS WITH
SCREWS REMOVED
(PAG.8)
26

27. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.052
PAGE 8 SCREW
DETAIL
INSERT 3
SCREWS
FOR EACH
FLAP
PIC.051
PIC.053 FINAL RESULT
27

28. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.054 PIC.054
-ATTENTION: THE GASKETS BETWEEN FLAPS MUST TOUCH THEM SELVES, BEFORE FIXING THE SCREWS OUT AND SLIDE
THE PROFILE.
FLAP FLAP FLAP FLAP FLAP FLAP
LEFT
COD.Y203010202-01 COD.Y203010202-02 COD.Y203010202-02 COD.Y203010202-03 COD.Y203010202-02 COD.Y203010202-04
DRIVING DIRECTION
RIGHT
FLAP FLAP FLAP FLAP FLAP FLAP
COD.Y203010202-01 COD.Y203010202-02 COD.Y203010202-02 COD.Y203010202-03 COD.Y203010202-02 COD.Y203010202-04
RIGHT
PIC.055
28

29. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
WIRING HARNESS REAR
WIRING HARNESS FRONT
GROUNDING
PIC.056
LIGHT
PROFILE
LIGHT
PROFILE
ASSEMBLED
THE LIGHT
PIC.057 LIGHT PIC.058
DIFFUSER
DIFFUSER
29

30. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.059
PUT THE FLAPS ON THE SIDE STIRRUP
ACCORDING TO THE FLAP PROFILE HOLE DRILL
PIC.060
30

31. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
DRILL ACCORDING
WITH THE FLAP
PROFILE HOLE
USE SELF THREATED
SCREWS
PIC.061
31

32. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
FIX ALL THE FLAPS EXCEPT THE
COD. Y203010202-01-Y203010202-03
PIC.062
32

33. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
FLAP FLAP FLAP FLAP FLAP FLAP
LEFT COD.Y203010202-01 COD.Y203010202-02 COD.Y203010202-02 COD.Y203010202-03 COD.Y203010202-02 COD.Y203010202-04
FLAP FOR DOOR FLAP FLAP FLAP FOR DOOR FLAP FLAP
COD.Y203010202-01 COD.Y203010202-02 COD.Y203010202-02 COD.Y203010202-03 COD.Y203010202-02 COD.Y203010202-04
DRIVING DIRECTION
RIGHT
PIC.063
33

34. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
HEADER ASSEMBLING HOLE
HEADER ASSEMBLING HOLE
HEADER ASSEMBLING HOLE
HEADER ASSEMBLING HOLE
PIC.064
34

35. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
USE SLOT SCREW FROM
ELLAMP KIT COD.310062
PIC.065
USE SLOT SCREW FROM
ELLAMP KIT PART NUMBER
COD.310062
PIC.066
35

36. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.067
FIX THE FLAP DOOR ON
LATERAL SHEET METAL
AFTER THE FIXIN HEADER
ON BOTH SIDES
PIC.068
36

37. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
ALL FLAPS ASSEMBLED IN
THE FINAL RESULT
PIC.069
37

38. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
REAR HEADER
COD.A70400343A001
PIC.070
USE SELF THREATED
SCREWS
PIC.071
38

39. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.072
PIC.073 PIC.074
39

40. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
FRONT HEAD
COD.Y203010001-00
PIC.075
40

41. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
USE SELF THREATED
SCREWS
PIC.076
PIC.077
41

42. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
CEILING PANEL COD.
Y203010202-10
PIC.078
42

43. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PUT THE CEILING
PANEL IN THE
LOCATION
PIC.079
43

44. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
CIELING PANEL
FIXING HOLE
SIGN POSITION OF THE 6
HOLES(3EACH SIDE) ON
THE LIGHT PROFILE WITH A
PANCIL
PIC.080
PIC.081
44

45. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
PIC.082
STIRRUP
G40900176-001
PIC.083
USE SELF
THREATED
SCREWS
TO DRILL PIC.085
PIC.084
PIC.086
45

46. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
46

47. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
47

48. CITYBUS IRAN KHODRO MO 457 ASSEMBLY INSTRUCTION
48