This service manual provides instructions for maintaining and repairing excavators models JS210 and JS230. It contains sections covering the machine components, safety procedures, and a description of the machine. The manual instructs technicians on safety during maintenance, operating procedures, and working on job sites. It also includes diagrams and specifications for repairs and replacements.
Jcb 1 cx compact backhoe loader service repair manual sn 1743000 and upfusefjjskekemm
This service manual provides instructions for maintenance and repair of a JCB backhoe loader model 1CX and 1CXT. It contains sections covering the entire machine systems and components. Safety must always be the top priority when operating or servicing the machine. Only properly trained personnel should work on the machine.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...fusoelskemfm
The document provides step-by-step instructions for removing and installing a differential on a 140G Motor Grader. It begins by listing 27 steps to remove the differential and concludes with 37 steps to reinstall it. Key components that must be removed include the carrier, housing, gears, discs, pinion, bearings and seals. Proper heating and installation of bearings is emphasized. Clearance measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fusoelskemfm
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fusoelskemfm
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js130 excavator service repair manual sn 2397429 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting tension or replacing worn components. Technical specifications are also included for measuring track pitch, bush diameter, and link height to assess wear.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical specifications and instructions for servicing engine components like the valves, connecting rods, pistons, and more. Safety notices are included to warn technicians to read the manual before operating or servicing the machine.
Jcb 1 cx compact backhoe loader service repair manual sn 1743000 and upfusefjjskekemm
This service manual provides instructions for maintenance and repair of a JCB backhoe loader model 1CX and 1CXT. It contains sections covering the entire machine systems and components. Safety must always be the top priority when operating or servicing the machine. Only properly trained personnel should work on the machine.
Caterpillar cat 140 g motor grader (prefix 72v) service repair manual (72v103...fusoelskemfm
The document provides step-by-step instructions for removing and installing a differential on a 140G Motor Grader. It begins by listing 27 steps to remove the differential and concludes with 37 steps to reinstall it. Key components that must be removed include the carrier, housing, gears, discs, pinion, bearings and seals. Proper heating and installation of bearings is emphasized. Clearance measurements and torque specifications are provided to ensure correct assembly.
Caterpillar cat 140 g motor grader (prefix 5md) service repair manual (5md000...fusoelskemfm
This service repair manual provides instructions for disassembling and assembling various components of a 140G motor grader, including:
1) Removing and installing brake and wheel spindle housings, which includes releasing air pressure and removing nuts, guards, and air lines.
2) Removing and installing tandem housings, which are attached to the final drive housing with nuts.
3) Removing and installing drive sprockets by removing nuts with a tool and ensuring proper preload on bearings.
Jcb js210, js230 excavator service repair manual (from 2453501 to 2453750)fusoelskemfm
This document is a service manual for excavator models JS210 and JS230 that contains instructions for maintenance and repair. It includes sections on machine components, safety procedures, descriptions of systems, and troubleshooting guides. Safety is emphasized, with warnings about operating or working on the machine without understanding the manual and ensuring proper training, protective equipment, and safety practices are followed.
Jcb js130 excavator service repair manual sn 2397429 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting tension or replacing worn components. Technical specifications are also included for measuring track pitch, bush diameter, and link height to assess wear.
Jcb js115 t3 excavator service repair manual sn 2397465 and upfusoelskemfm
The document provides service information for excavator tracks. It includes sections on track components, checking track condition, adjusting track tension, removing and installing tracks, and storing tracks. The main components described are the steel track chain, pins, bushes, links, and tensioning/idler wheel assembly. Instructions are given on inspecting wear of these parts and taking corrective actions such as adjusting, replacing, or turning the track pins and bushes. Technical specifications are also included for measuring track tension and wear limits of pins, bushes, and links.
Jcb 540 v180 telescopic handler service repair manual sn from 2460601 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical data and instructions for servicing parts like the valves, connecting rods, pistons, and more. Proper safety procedures and use of specialized tools are emphasized throughout.
Jcb 540 v140 telescopic handler service repair manual sn from 2902000 onwardsfusoelskemfm
This service manual provides instructions for servicing the Loadall rough terrain variable reach truck. It contains sections on the machine body and framework, operator station, engine, fuel and exhaust, cooling, brake, steering, hydraulic and electrical systems. The engine section provides technical specifications and instructions for servicing engine components like the valves, connecting rods, pistons, and more. Safety notices are included to warn technicians to read the manual before operating or servicing the machine.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fusoelskemfm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fusoelskemfm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Liebherr ta240 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Liebherr ta230 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fusoelskemfm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides instructions for servicing components of an excavator, including removing and installing the engine drive belt and oil filter. It outlines safety procedures and identifies belt and filter components. Steps are provided to check belt tension, adjust tension on original and alternate belt configurations, and remove and install the belt. Removing and installing the oil filter is also described, including draining oil first, removing the filter cartridge, replacing seals, and reinstalling the filter assembly.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides service information for an excavator including:
- It contains original instructions for 100 C-1, 85 Z-1, 86 C-1, and 90 Z-1 excavator models.
- Users must study the operator's manual to safely operate and maintain the machine.
- The manual is divided into sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrics, and other components.
Jcb 9 tft dumper service repair manual sn from grm0011 to grm9989fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx wastemaster eco backhoe loader service repair manual sn from 2509500...fusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and properly positioning the thrust washers between the crankshaft and rear main bearing. Technicians must follow all removal and installation procedures carefully to ensure the crankshaft and related components are correctly serviced.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual document provides instructions for servicing components of a backhoe loader, including the crankshaft. The summary discusses removing and installing the crankshaft front oil seal:
- The front oil seal is removed using a lever to carefully pry it out of the crankcase counterbore. A special tool is used to install the new seal by pushing it squarely into place until flush with the counterbore edge.
- Cleaning the counterbore and crankshaft hub is important before installation to ensure the seal's coating is not damaged. The seal must be installed dry without lubricant.
- Proper installation of the seal using the special tool is required to prevent oil leakage
Jcb 3 cx compact backhoe loader service repair manual (sn from 2454201 and up)fusoelskemfm
This service manual provides instructions for removing and installing the bedplate on a 3CX Compact backhoe loader engine. The summary removes the bedplate by removing 17 peripheral bolts and 10 main bearing bolts, then separating the bedplate from the crankcase using lifting equipment. Proper cleaning of mating surfaces is required before installing the bedplate by applying an anaerobic sealant and tightening the bolts to the specified torques within 15 minutes for the sealant to cure correctly.
Jcb 536 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 536 70 tier 4 telescopic handler service repair manual sn from 2336575 on...fusoelskemfm
This document provides service and repair instructions for fuel injectors in JCB Loadall vehicles. It describes injector components and identification, includes a check procedure using diagnostic tools, and outlines removal and installation steps. Special tools are required for tasks like leak testing and installing injector seals. Torque specifications are provided for tightening injector clamps and sleeves.
Jcb 536 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Jcb 536 60 tier 4 telescopic handler service repair manual sn from 2902000 on...fusoelskemfm
The document provides instructions for servicing fuel injectors and related components on JCB Loadall vehicles. It begins with an introduction to fuel injectors and their purpose. The main sections include checking injector operation using leak-off tests, removing and installing individual injectors, removing and installing injector seals, and removing and installing the common fuel rail assembly. Torque specifications are provided for reinstallation.
Jcb 536 60 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides instructions for servicing Loadall rough terrain variable reach trucks. It contains sections on machine systems including the engine, fuel system, cooling system, brakes, hydraulics, and electrical systems. The manual provides removal and installation instructions, torque specifications, and other technical details needed for repair and maintenance.
Liebherr ta240 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive groups, cooling systems, hydraulics, steering, brakes, electrical systems, axles, working equipment, cab features, lubrication and software/hardware options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 535 t95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 535 95 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 533 105 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Liebherr ta230 articulated truck service repair manualfusoelskemfm
The document is a technical manual that provides an overview of various systems for a piece of machinery. It includes sections on technical data, maintenance, drive systems, cooling, hydraulics, steering, brakes, electrical, axles, working equipment, cab features, lubrication, software, hardware, and options. The document encourages the reader to click on a link for the complete manual or download the PDF.
Jcb 531 t70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 531 70 telescopic handler service repair manual sn 2336575 and upfusoelskemfm
This service manual provides information for servicing and repairing Loadall rough terrain variable reach trucks. It contains instructions for machine components, attachments, body and framework, operator station, heating and air conditioning, engine, fuel and exhaust systems, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. The manual instructs technicians on removal and installation of components like the engine, and provides torque specifications and other technical details.
Jcb 250 skid steer loader service repair manual sn from 2476302 to 2477300fusoelskemfm
The document provides instructions for removing and installing a crankshaft on an engine. Key steps include: removing the bedplate, flywheel, gears and other components; cleaning the crankcase and crankshaft; checking bearing surfaces and journal diameters; and installing in reverse order while applying a sealant and torquing bolts correctly. Technical specifications are provided for crankshaft dimensions and clearances. The crankshaft lubricates engine components through drilled oil passages.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides instructions for servicing components of an excavator, including removing and installing the engine drive belt and oil filter. It outlines safety procedures and identifies belt and filter components. Steps are provided to check belt tension, adjust tension on original and alternate belt configurations, and remove and install the belt. Removing and installing the oil filter is also described, including draining oil first, removing the filter cartridge, replacing seals, and reinstalling the filter assembly.
Jcb 100 c 1, 85z-1, 86c-1, 90z-1 mini excavator service repair manual from 27...fusoelskemfm
The document provides service information for an excavator including:
- It contains original instructions for 100 C-1, 85 Z-1, 86 C-1, and 90 Z-1 excavator models.
- Users must study the operator's manual to safely operate and maintain the machine.
- The manual is divided into sections covering the machine, attachments, body, operator station, HVAC, engine, fuel/exhaust, cooling, driveline, hydraulics, electrics, and other components.
Jcb 9 tft dumper service repair manual sn from grm0011 to grm9989fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 9 tft dumper service repair manual sn from frm7139 to frm8868fusoelskemfm
This service manual provides instructions for servicing the braking system of dumpers. It contains information on health and safety when working on the brakes, technical specifications, component identification, troubleshooting, and bleeding the brakes. The braking system uses mineral oil and contains separate front and rear brake circuits for safety. Adjustment is generally not needed as the brakes are self-adjusting, but bleeding may be required if the brake lines leak fluid.
Jcb 5 cx wastemaster eco backhoe loader service repair manual sn from 2509500...fusoelskemfm
This service manual provides instructions for servicing the crankshaft on a backhoe loader. The crankshaft is a core component that connects the pistons to the flywheel. Key steps in servicing the crankshaft include cleaning the crankcase and bearings, checking crankshaft dimensions, installing new piston cooling jets, and properly positioning the thrust washers between the crankshaft and rear main bearing. Technicians must follow all removal and installation procedures carefully to ensure the crankshaft and related components are correctly serviced.
Jcb 4 cx backhoe loader service repair manual sn from 2509500 and upfusoelskemfm
This service manual document provides instructions for servicing components of a backhoe loader, including the crankshaft. The summary discusses removing and installing the crankshaft front oil seal:
- The front oil seal is removed using a lever to carefully pry it out of the crankcase counterbore. A special tool is used to install the new seal by pushing it squarely into place until flush with the counterbore edge.
- Cleaning the counterbore and crankshaft hub is important before installation to ensure the seal's coating is not damaged. The seal must be installed dry without lubricant.
- Proper installation of the seal using the special tool is required to prevent oil leakage
Jcb 3 cx compact backhoe loader service repair manual (sn from 2454201 and up)fusoelskemfm
This service manual provides instructions for removing and installing the bedplate on a 3CX Compact backhoe loader engine. The summary removes the bedplate by removing 17 peripheral bolts and 10 main bearing bolts, then separating the bedplate from the crankcase using lifting equipment. Proper cleaning of mating surfaces is required before installing the bedplate by applying an anaerobic sealant and tightening the bolts to the specified torques within 15 minutes for the sealant to cure correctly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
5. 01 - Machine
03 - Safety
03 - Safety - Yours and Others
01 - 3 9813/8000-1 01 - 3
03 - Safety - Yours and Others
Introduction
All machinery can be hazardous. When a machine
is correctly operated and maintained, it is a safe
machine to work with. When it is carelessly operated
or poorly maintained it can become a danger to you
(the operator) and others.
In this manual and on the machine you will find
warning messages, read and understand them. They
inform you of potential hazards and how to avoid
them. If you do not fully understand the warning
messages, ask your employer or JCB dealer to
explain them.
Safety is not just a matter of responding to the
warnings. All the time you are working on or with the
machine you must be thinking of what hazards there
might be and how to avoid them.
Do not work with the machine until you are sure that
you can control it.
Do not start any work until you are sure that you and
those around you will be safe.
If you are not sure of anything, about the machine or
the work, ask someone who knows. Do not assume
anything.
Remember:
• Be careful
• Be alert
• Be safe.
6. 01 - Machine
03 - Safety
06 - Safety Warnings
01 - 4 9813/8000-1 01 - 4
06 - Safety Warnings
Introduction
In this manual and on the machine, there are safety
notices. Each notice starts with a signal word. The
signal word meanings are given below.
The signal word 'DANGER' indicates a hazardous
situation which, if not avoided, will result in death or
serious injury.
The signal word 'WARNING' indicates a hazardous
situation which, if not avoided, could result in death
or serious injury.
The signal word 'CAUTION' indicates a hazardous
situation which, if not avoided, could result in minor
or moderate injury.
The signal word 'Notice' indicates a hazardous
situation which, if not avoided, could result in
machine damage.
The safety alert system (shown) also helps to identify
important safety messages in this manual and on the
machine. When you see this symbol, be alert, your
safety is involved, carefully read the message that
follows, and inform other operators.
Figure 1. The safety alert system
7. 01 - Machine
03 - Safety
09 - General Safety
01 - 5 9813/8000-1 01 - 5
09 - General Safety
Introduction
Training
To operate the machine safely you must know the
machine and have the skill to use it. You must abide
by all relevant laws, health and safety regulations
that apply to the country you are operating in. The
operator's manual instructs you on the machine, its
controls and its safe operation; it is not a training
manual. If you are a new operator, get yourself
trained in the skills of using a machine before trying
to work with it. If you don't, you will not do your job
well, and you will be a danger to yourself and others.
In some markets and for work on certain jobsites you
may be required to have been trained and assessed
in accordance with an operator competence scheme.
Make sure that you and your machine complies
relevant local laws and jobsite requirements - it is
your responsibility.
Care and Alertness
All the time you are working with or on the machine,
take care and stay alert. Always be careful. Always
be alert for hazards.
Clothing
You can be injured if you do not wear the correct
clothing. Loose clothing can get caught in the
machinery. Keep cuffs fastened. Do not wear a
necktie or scarf. Keep long hair restrained. Remove
rings, watches and personal jewellery.
Alcohol and Drugs
It is extremely dangerous to operate machinery when
under the influence of alcohol or drugs. Do not
consume alcoholic drinks or take drugs before or
while operating the machine or attachments. Be
aware of medicines which can cause drowsiness.
Feeling Unwell
Do not attempt to operate the machine if you are
feeling unwell. By doing so you could be a danger to
yourself and those you work with.
Mobile Phones
Switch off your mobile phone before entering an
area with a potentially explosive atmosphere. Sparks
in such an area could cause an explosion or fire
resulting in death or serious injury.
Switch off and do not use your mobile phone when
refuelling the machine.
Lifting Equipment
You can be injured if you use incorrect or faulty lifting
equipment. You must identify the weight of the item to
be lifted then choose lifting equipment that is strong
enough and suitable for the job. Make sure that lifting
equipment is in good condition and complies with all
local regulations.
Raised Equipment
Never walk or work under raised equipment unless
it is supported by a mechanical device. Equipment
which is supported only by a hydraulic device can
drop and injure you if the hydraulic system fails
or if the control is operated (even with the engine
stopped).
Make sure that no-one goes near the machine while
you install or remove the mechanical device.
Raised Machine
Never position yourself or any part of your body
under a raised machine which is not correctly
supported. If the machine moves unexpectedly you
could become trapped and suffer serious injury or be
killed.
Lightning
Lightning can kill you. Do not use the machine if there
is lightning in your area.
Machine Modifications
This machine is manufactured in compliance with
prevailing legislative requirements. It must not be
altered in any way which could affect or invalidate its
compliance. For advice consult your JCB dealer.
8. 27 - Driveline
36 - Track
03 - Steel Track
27 - 12 9813/8000-1 27 - 12
03 - Steel Track
Adjust ............................................................ 27-12
Remove and Install ....................................... 27-13
Store and Recommission .............................. 27-15
Adjust
Notice: Always make sure that the track tension
measurement is not less than specified or severe
strain to the track will result.
WARNING When opening the check valve always
stand to one side and loosen a little at a time until
grease starts to come out. If you over-loosen too
much grease could spurt out or the valve cover fly
out and cause serious injury.
Track Tension
1. Stop the machine on solid, level ground
2. Move the machine backwards and forwards
several times, then move the machine forwards
and stop it on level ground.
3. Stop the engine.
4. Check the track tension.
4.1. Place a long, stiff and straight piece of steel
or wood on top of the tracks touching above
the front idler and the top roller.
Figure 381.
A
A Track tension - measurement
5. Make sure the track tension is within the specified
limits.
Refer to: Driveline > Track > General
(Page 27-11).
6. If necessary, adjust the track tension.
6.1. To adjust the track tension, inject or release
grease from the check valve.
9. 27 - Driveline
36 - Track
03 - Steel Track
27 - 13 9813/8000-1 27 - 13
Figure 382.
6.2. Inject grease to increase the tension.
6.3. Release grease to decrease the tension.
6.4. When you open the check valve, always
stand to one side and loosen it a slowly until
the grease starts to release.
6.5. Do not loosen the check valve too much,
grease can spurt out or the cover of the
check valve can come off and cause serious
injury.
7. Never attempt to disassemble the check valve or
try to remove the grease point from the check
valve.
8. If there is a clearance between the idler wheel
shaft and the track frame, use pressure to apply
the grease.
9. If there is no clearance after the application of
grease the grease cylinder or recoil assembly
may be faulty.
10. Do not tension the tracks too much, this will
cause the track rail to wear the drive rollers and
sprocket.
11. Always make sure you adjust the track tension to
the specified limits. Incorrect tension can cause
wear to the drive sprocket and the track rail.
12. Repeat the procedure for the other track.
Remove and Install
WARNING When opening the check valve always
stand to one side and loosen a little at a time until
grease starts to come out. If you over-loosen too
much grease could spurt out or the valve cover fly
out and cause serious injury.
WARNING Stand clear and to one side of the
track while you remove the master pin. When the
master pin is removed the track could fall forward
and injure you.
Remove
1. Make the machine safe.
Refer to: Machine > Safety (Page 01-1).
2. Move the track link until the master pin is over
the take-up roller in the position shown, place
a wooden block under the track shoe. Refer to
Figure 383.
Figure 383.
3. Slacken the check valve to bleed out the grease.
Figure 384.
4. Disconnect the track link by removing the locking
pin and knocking out the master pin as follows:
4.1. Remove bolts and lift off the track shoe
plates adjacent to the master pin.
10. 27 - Driveline
36 - Track
03 - Steel Track
27 - 14 9813/8000-1 27 - 14
Figure 385.
4.2. Position a suitable hydraulic press so that
its ram aligns with the master pin.
Figure 386.
4.3. Insert the spacer bar between the master
pin and the hydraulic ram.
4.4. Slowly operate the press hydraulic ram and
press out the master pin.
4.5. Remove the seal rings from each side of the
chain link.
5. Operate the track drive motor to remove the
track.
6. Lift the lower frame clear of the track.
Figure 387.
6.1. Support the lower frame with wooden
blocks.
6.2. Using suitable equipment pull the track
clear of the machine.
Install
1. Position the lower frame on the track.
2. Move the track link.
Figure 388.
3. Clean the seal ring housing in the chain link.
Insert the seal rings and clamp into position.
Figure 389.
4. Using a plastic hammer, tap the upper link down
to align holes.
4.1. As the links overlap, the seal rings will be
held in position. Remove the clamps.
5. Insert the pointed guide pin from the inner face
and tap through its full length.
11. 27 - Driveline
36 - Track
03 - Steel Track
27 - 15 9813/8000-1 27 - 15
Figure 390.
6. Position a suitable hydraulic press so that its ram
aligns with the guide pin.
7. Insert the master pin into its locating hole.
8. Slowly operate the hydraulic press ram to press
the master pin into position.
Figure 391.
9. Install the track shoe plates.
Refer to: Driveline > Track > Shoe Plate
(Page 27-17).
10. Adjust the track tension.
Refer to: Driveline > Track > Steel Track
(Page 27-12).
Store and Recommission
During storage, or non continuous work periods in
wet environmental conditions, the track link joints can
seize.
Figure 392.
When the machine is used, wear occurs between the
pin and bush in the track link. This results in the gap
between the pin and bushes increasing.
Figure 393.
C
B
E
F
B Traction
C Gap increase
E Pitch elongation
F Wear
The metal particles worn from the pin and bush can
accumulate in the bush leading to seizure of the link
joint.
To help prevent seizure make sure to complete the
following steps.
1. Operate the machine (making sure that the
machine travels on its tracks) at least once per
week to keep the link joints flexible.
2. Do the undercarriage basic maintenance before
you stop the machine (washing and mud
cleaning).
12. 27 - Driveline
36 - Track
03 - Steel Track
27 - 16 9813/8000-1 27 - 16
3. Avoid allowing the machine to stand for long
periods in a wet environment (such as in wet soil
or water).
4. Do a regular check of the track tension to avoid
excessive joint wear (excessive track tension
affects joint internal wear).
Refer to: Driveline > Track > Steel Track
(Page 27-12).
13. 27 - Driveline
36 - Track
04 - Shoe Plate
27 - 17 9813/8000-1 27 - 17
04 - Shoe Plate
Check (Condition) .......................................... 27-17
Remove and Install ....................................... 27-18
Check (Condition)
If a track shoe plate is used when it is loose, it
may fail. Immediately tighten the track plate bolts
whenever they are found to be loose.
To check the track shoe plate bolts proceed as
follows:
1. Torque tighten the bolts in the sequence shown
and check that the nuts and shoe are closely
installed to the link joining surface.
Figure 394.
2. Start the engine and move the machine forwards
or backward to get access to the next set of track
bolts. Stop the engine.
3. Do the step 1 again.
4. Repeat the above procedures until all the track
bolts have been checked.
Table 175. Track Shoe Plate
Bolts - Checking Torques
Machines Checking Torque N·m
JS200 Series 756-801
14. 27 - Driveline
36 - Track
04 - Shoe Plate
27 - 18 9813/8000-1 27 - 18
Remove and Install
Remove
1. Start the engine and move the machine forwards
or backward to get access to the applicable set
of track shoe plate bolts. Stop the engine.
2. Remove the bolts followed by the track shoe
plate.
Install
1. Check that the track shoe plate and its fixing nuts
are closely installed to the link joining surface.
2. Torque tighten the bolts to the specified torque in
the sequence shown. Refer to Table 176.
Figure 395.
Table 176. Track Shoe Plate
Bolts - Tightening Torques
Machines Torque N·m
JS200 Series 840-890
15. 27 - Driveline
36 - Track
12 - Gearbox Sprocket
27 - 19 9813/8000-1 27 - 19
12 - Gearbox Sprocket
Remove and Install
Consumables
Description Part No. Size
JCB Threadseal 4102/1951 0.05L
WARNING When opening the check valve always
stand to one side and loosen a little at a time until
grease starts to come out. If you over-loosen too
much grease could spurt out or the valve cover fly
out and cause serious injury.
WARNING Stand clear and to one side of the
track while you remove the master pin. When the
master pin is removed the track could fall forward
and injure you.
Remove
1. Slacken the check valve to bleed out grease.
Figure 396.
2. Disconnect the track link.
Figure 397.
3. Lift the side of the undercarriage high enough
to permit drive sprocket removal. Support with
wooden blocks.
Figure 398.
4. Support the drive sprocket, remove the bolts and
lever it away from the gearbox unit.
Figure 399.
Install
1. Support the sprocket and position it on the
gearbox.
1.1. Install the bolts and washers, using sealant
on the bolt threads.
Consumable: JCB Threadseal
1.2. Tighten the bolts in a diagonal sequence to
the specified torque. Refer to Table 177.
16. 27 - Driveline
36 - Track
12 - Gearbox Sprocket
27 - 20 9813/8000-1 27 - 20
Figure 400.
A
A Bolt
2. Remove the wooden blocks. Connect the track
link.
3. Apply grease through the check valve to adjust
the track tension.
Refer to: Driveline > Track > Steel Track
(Page 27-12).
Figure 401.
Table 177. Torque Settings
Item A - Bolt size Torque N·m
M14 165
M16 290
M20
(1)
415
M20
(2)
506
(1) JS100 series machines
(2) JS300 series machines
17. 27 - Driveline
36 - Track
18 - Idler Wheel
27 - 21 9813/8000-1 27 - 21
18 - Idler Wheel
Remove and Install ....................................... 27-21
Disassemble and Assemble .......................... 27-23
Remove and Install
WARNING When opening the check valve always
stand to one side and loosen a little at a time until
grease starts to come out. If you over-loosen too
much grease could spurt out or the valve cover fly
out and cause serious injury.
WARNING Stand clear and to one side of the
track while you remove the master pin. When the
master pin is removed the track could fall forward
and injure you.
Remove
1. Slacken the check valve to bleed out grease.
Figure 402.
2. Disconnect the track link. Move the idler
wheel and recoil assembly to the end of the
undercarriage using a bar.
Figure 403.
3. Fasten a sling around the idler wheel and recoil
assembly and remove it from the undercarriage.
18. 27 - Driveline
36 - Track
18 - Idler Wheel
27 - 22 9813/8000-1 27 - 22
Figure 404.
4. Remove the bolts and remove the idler wheel
from the recoil unit.
Figure 405.
Install
1. Before fitting the idler wheel, check the oil level
at position A. If required, top up with the specified
oil. Assemble the idler wheel to the recoil unit and
fit the mounting bolts.
Figure 406.
2. Fasten a sling around the idler wheel and recoil
assembly and enter it into the undercarriage.
Figure 407.
3. Position the idler wheel in the undercarriage
using a bar.
Figure 408.
4. Connect the track link. Apply grease through the
check valve to adjust the track tension.
Refer to: Driveline > Track > Steel Track
(Page 27-12).
Figure 409.
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20. 27 - Driveline
36 - Track
18 - Idler Wheel
27 - 23 9813/8000-1 27 - 23
Disassemble and Assemble
Disassemble
1. Clean the idler wheel with a suitable solvent.
Remove the plug from the hub and drain the oil.
Figure 410.
B A
A Plug
B Hub
2. On one side of the unit only, remove the wire clip
or roll pin (later machines) and separate the hub
from the shaft.
Figure 411.
G D C E
C Hub
D Shaft
E Wire clip
G Idler wheel
3. Remove the O-ring from the shaft. Pull out the
shaft from the idler wheel.
Figure 412.
F
C D G
C Hub
D Shaft
F O-ring
4. Remove the wire clip or roll pin (later machines)
and separate the hub from shaft. Remove the O-
ring from the shaft.
Figure 413.
D
F
E C
C Hub
D Shaft
E Wire clip
F O-ring
5. Remove the floating seal from each hub using a
pry bar.
5.1. Remove the floating seal from each side of
the idler wheel using a pry bar.
21. 27 - Driveline
36 - Track
18 - Idler Wheel
27 - 24 9813/8000-1 27 - 24
Figure 414.
J
J
C
C
G
C Hub
G Idler wheel
J Floating seals
6. If badly worn or damaged, remove the bushes
from the idler wheel using a press or puller.
6.1. Protect parts from moisture and dust if left
dismantled for some time.
Figure 415.
K
K
G
G Idler wheel
K Bushes
Assemble
1. Clean all parts thoroughly in a suitable solvent.
Dry the shaft and bore of the idler wheel using
compressed air in a place free of dust and
moisture.
2. Check components for wear. Polish out
scratches and roughness using an oil stone.
Apply a coat of engine oil to all parts.
3. Carefully drive new bushes into the idler wheel,
using a suitable dolly.
Figure 416.
K
K
G
G Idler wheel
K Bushes
4. Apply a coating of grease and install a new
floating seal into each side of the idler wheel and
hub.
4.1. Ensure that the floating seals are fitted
correctly.
22. 27 - Driveline
36 - Track
18 - Idler Wheel
27 - 25 9813/8000-1 27 - 25
Figure 417.
J
J
C
C
CG
J J
G
C Hub
G Idler wheel
J Floating seals
5. Grease a new O-ring and install at one end of the
shaft. Install the shaft into the hub. Fit a new wire
clip or roll pin (later machines).
Figure 418.
D
F
E C
C Hub
D Shaft
E Wire clip
F O-ring
6. Coat the shaft with grease. Clean the metallic
face of the floating seal and coat it with engine
oil. Insert the shaft into the idler wheel.
Figure 419.
F
C D G
C Hub
D Shaft
F O-ring
G Idler wheel
7. Apply grease to a new O-ring and install it on the
shaft.
7.1. Clean the metallic face of the floating seal
and coat it with engine oil.
7.2. Install the hub onto the shaft. Fit new wire
clip or roll pin (later machines).
7.3. Wrap sealing tape around the plug with
one thread remaining uncovered. Insert this
plug but leave the other one out until after
testing.