service repair manual

1. Part number 51617596
English
September 2019
SERVICE MANUAL
9090X
Grape Harvester
Printed in U.S.A.
© 2017 CNH Industrial Italia S.p.A. All Rights Reserved.
New Holland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.

2. Link Product / Engine
Product Market Product Engine
9090X Olive Olive harvester with
Tier 4B engine [770085001 - ]
North America F4HFE6139*B004
9090X Side Conveyor T4B - MY18
[770096001 - ]
North America F4HFE6139*B004
9090X Olive Side Conveyor Olive
harvester TIER 4B Side Conveyor
version
North America F4HFE6139*B004
9090X Dual T4B - MY18
[770090001 - ]
North America F4HFE6139*B004
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3. Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.216] Fuel tanks .......................................................................... 10.2
[10.310] Aftercooler.......................................................................... 10.3
[10.400] Engine cooling system ............................................................. 10.4
[10.500] Selective Catalytic Reduction (SCR) exhaust treatment ........................... 10.5
[10.254] Intake and exhaust manifolds and muffler ......................................... 10.6
[10.414] Fan and drive ...................................................................... 10.7
[10.304] Engine lubrication system.......................................................... 10.8
[10.206] Fuel filters .......................................................................... 10.9
[10.400] Engine cooling system ........................................................... 10.10
[10.202] Air cleaners and lines ............................................................ 10.11
[10.304] Engine lubrication system........................................................ 10.12
Hydrostatic drive......................................................................... 29
[29.218] Pump and motor components...................................................... 29.1
[29.202] Hydrostatic transmission ........................................................... 29.2
[29.204] Reservoir, cooler, and lines ........................................................ 29.3
Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes ........................................................... 33.1
Hydraulic systems....................................................................... 35
[35.948] Frame positioning extending ....................................................... 35.1
[35.000] Hydraulic systems.................................................................. 35.2
[35.104] Fixed displacement pump.......................................................... 35.3
[35.300] Reservoir, cooler, and filters........................................................ 35.4
[35.610] Machine leveling control system ................................................... 35.5
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4. [35.706] Fruit repartition system............................................................. 35.6
[35.902] Harvesting hopper hydraulic system ............................................... 35.7
[35.903] Shaking hydraulic system .......................................................... 35.8
[35.904] Cleaning hydraulic system ......................................................... 35.9
[35.952] Destemmer system .............................................................. 35.10
[35.930] Conveyor receiver system ....................................................... 35.11
[35.310] Distributor and lines .............................................................. 35.12
[35.106] Variable displacement pump ..................................................... 35.13
[35.204] Remote control valves ........................................................... 35.14
Frames and ballasting ................................................................. 39
[39.100] Frame .............................................................................. 39.1
Steering..................................................................................... 41
[41.101] Steering control .................................................................... 41.1
Wheels...................................................................................... 44
[44.000] Wheels ............................................................................. 44.1
[44.520] Rear wheels........................................................................ 44.2
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
[50.300] Cab pressurizing system ........................................................... 50.3
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.2
[55.100] Harnesses and connectors......................................................... 55.3
[55.640] Electronic modules ................................................................. 55.4
[55.019] Hydrostatic drive control system ................................................... 55.5
[55.512] Cab controls........................................................................ 55.6
[55.924] Cab fruit harvesting controls ....................................................... 55.7
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5. [55.927] Shaking control system ............................................................ 55.8
[55.928] Fruit conveyor control system...................................................... 55.9
[55.404] External lighting .................................................................. 55.10
[55.408] Warning indicators, alarms, and instruments .................................... 55.11
[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.12
[55.302] Battery............................................................................ 55.13
[55.101] Chassis harness ................................................................. 55.14
[55.201] Engine starting system ........................................................... 55.15
[55.DTC] FAULT CODES.................................................................. 55.16
Fruit harvester shaking................................................................ 56
[56.300] Shaking frame...................................................................... 56.1
[56.301] Shaking control..................................................................... 56.2
[56.304] Connecting rods, front plates, and shakers ........................................ 56.3
Product feeding .......................................................................... 60
[60.320] Fruit harvester conveyor belts...................................................... 60.1
[60.324] Fruit harvester conveyor frame .................................................... 60.2
[60.304] Noria ............................................................................... 60.3
[60.308] Noria frame and guides ............................................................ 60.4
Cleaning.................................................................................... 74
[74.200] Upper extractors ................................................................... 74.1
[74.204] Lower extractors ................................................................... 74.2
Secondary cleaning/Destemmer................................................... 76
[76.200] Sorting table (Opti-grape™)........................................................ 76.1
[76.660] Destemmer......................................................................... 76.2
Crop storage / Unloading............................................................. 80
[80.300] Fruit conveying system............................................................. 80.1
[80.310] Fruit unloading ..................................................................... 80.2
Accessories ............................................................................... 88
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6. [88.100] Accessories ........................................................................ 88.1
[88.740] Fruit harvester telescopic arm...................................................... 88.2
Tools ......................................................................................... 89
[89.165] Water kit............................................................................ 89.1
Platform, cab, bodywork, and decals............................................. 90
[90.105] Machine shields and guards ....................................................... 90.1
Residue handling........................................................................ 73
[73.500] Stalk chopper ...................................................................... 73.1
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7. INTRODUCTION
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8. INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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9. INTRODUCTION
Safety rules - Ecology and the environment
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule the
treatment of some of the substances that advanced technology requires, sound judgment should govern the use and
disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you understand this
legislation. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, anti-freeze,
cleaning agents, etc., with regard to the effect of these substances on man and nature and how to safely store, use,
and dispose of these substances.
Helpful hints
• Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks. Such delivery systems
may cause considerable spillage.
• In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain substances
that may be harmful to your health.
• Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems.
• Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid, brake fluid,
etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely until you can dispose of
the fluids in a proper way that complies with all local legislation and available resources.
• Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
• The air-conditioning system contains gases that should not be released into the atmosphere. Consult an air-condi-
tioning specialist or use a special extractor to recharge the system properly.
• Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
• Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
• Protect hoses during welding. Penetrating weld splatter may burn a hole or weaken hoses, allowing the loss of oils,
coolant, etc.
Battery recycling
Batteries and electric accumulators contain several substances that can have a harmful
effect on the environment if the batteries are not properly recycled after use. Improper
disposal of batteries can contaminate the soil, groundwater, and waterways. NEW
HOLLAND strongly recommends that you return all used batteries to a NEW HOLLAND
dealer, who will dispose of the used batteries or recycle the used batteries properly. In
some countries, this is a legal requirement.
Mandatory battery recycling
NOTE: The following requirements are mandatory in Brazil.
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such as lead,
CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when you replace any
batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
• Accept the return of your used batteries
• Store the returned batteries in a suitable location
• Send the returned batteries to the battery manufacturer for recycling
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10. INTRODUCTION
Safety rules
PRECAUTIONARY STATEMENTS
Personal Safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible injury or death.
Throughout this manual , you will find the signal words DANGER, WARNING, and CAUTION followed by special
instructions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
NOTICE: Install new decals if the old decals are destroyed, lost painted over or cannot be read. When parts are
replaced that have decals make sure you install a new decal with each new part.
MACHINE SAFETY
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
INFORMATION
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
ACCIDENT PREVENTION
WARNING
Avoid injury! Always do the following before lubricating, maintaining, or servicing the machine.
1. Disengage all drives.
2. Engage parking brake.
3. Lower all attachments to the ground, or raise and engage all safety locks.
4. Shut off engine.
5. Remove key from key switch.
6. Switch off battery key, if installed.
7. Wait for all machine movement to stop.
Failure to comply could result in death or serious injury.
W0047A
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11. SERVICE MANUAL
Engine
Extra High Capacity TIER 4B
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12. Engine - Engine and crankcase
Engine and crankcase - Overview - of the engine frame - 9090L
and 9090X
The engine is held in a frame that rests on an engine mount.
The engine mount provides a connection between the machine chassis and the engine.
On 9090X models, the 6-cylinder engine does not vibrate. The frame has no silent blocks, the engine is directly
screwed onto its supports.
COIL17GR03405TA 1
The frame surrounds the engine. The frame supports various components such as the radiators, the engine fan, the
emission control system, etc.
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13. Engine - Engine and crankcase
Engine and crankcase - Detailed view - Servo belt
Check the rotation of the tensioners (1) every year.
The servo belt should be replaced every 1200 h.
The servo belt drives:
• The water pump
• The alternator
COIL16GR03959QA 1
Replacing the belt/water pump Water pump pulley - Replace (10.414)
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14. Engine - Engine and crankcase
Engine and crankcase - Detailed view - The flex disc
The junction between the engine and the H1P 130 (9000MLX) or H1P 115 (7030M/7030L/8030L) pump or Rexroth
pump (9080N) is provided by a flex disc.
COIL15GR01228PA 1
NOTE: On the flex disc, the marking (2) ( mounted long side) must be directed towards the engine flywheel.
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15. Engine - Engine and crankcase
Engine and crankcase - Overview - GENERAL COMBUSTION
ENGINE
COIL17GR03400TA 1
1 Cooling system Engine cooling system - Overview - General specifications -
Engine coolant (10.400)
2 Exhaust gas after treatment - SCR Selective Catalytic Reduction (SCR) exhaust treatment -
Overview (10.500)
3 Engine – General specifications Engine - Detailed view (10.001)
4 Air cleaner Air cleaner - Detailed view (10.202)
5 Servo belt Engine - Detailed view - Servo belt (10.001)
6 Engine stand Engine and crankcase - Overview - of the engine frame - 9090L
and 9090X (10.001)
7 Pumps Engine and crankcase - Detailed view - Pumps (10.001)
8 Fuel system Fuel tank - Overview (10.216)
9 Flector Engine and crankcase - Detailed view - The flex disc (10.001)
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16. Engine - Engine and crankcase
Engine and crankcase - Detailed view - Pumps
There are four pumps on the engine:
• The forward-travel pumps (1), the cleaning pump (2) and the shaker pump (3) are flanged to the engine flywheel.
• The tandem pump (4) which supplies the lift, the steering, the noria in washing mode and the engine fan (with or
without reverse control), spacing of the shaker frame and the grand export arm. The tandem pump is on the inner
surface of the engine.
COIL17GR03401TA 1
The hydraulic oil temperature sensor (5) is on the tandem pump.
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17. Engine - Engine and crankcase
Engine - Detailed view
Location of components
COIL17GR03410TA 1
COIL17GR03411TA 2
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18. Engine - Engine and crankcase
DESCRIPTION
1 Engine oil dipstick
2 Fuel filter
3 ECU
4 Servo belt
5 Exhaust flap
6 Alternator
7 Oil filter
9090X grape harvesters are equipped with a 6-cylinder and 134.0 kW (182.2 Hp) engine.
Oil is added on the engine side (inside the machine)
Oil filter
The oil filter is located on the inner face of the engine. It should be replaced every 600 h or every year.
Engine breather filter
The breather filter is made of foam. It should be replaced every 1500 h. To replace this filter, remove the rocker cover.
Preservation
Change the engine breather filter Air cleaner - Replace (10.202)
Replacing the fuel filters Fuel filters - Replace - 9090X models (10.206)
Draining and replacing the engine oil filter Draining and replacing the engine oil filter (6
cylinders) (10.304)
Checking the engine oil level Engine lubrication system - Check (10.304)
Adjusting the spacing between the engine valve rockers Engine - Check (10.400)
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19. Engine - Engine and crankcase
Engine - Detailed view - Servo belt
COIL17GR03412TA 1
Check the rotation of the tensioners (1) every year.
The servo belt should be replaced every 1200 h.
The servo belt drives:
• The water pump
• The alternator
• The blower fan
Preservation
Replacing the alternator belt/water pump Water pump pulley - Replace (10.414)
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20. Engine - Engine and crankcase
Engine - Replace
The breather filter and pressure regulator are located
inside the valve rocker cover.
The filter and pressure regulator should be cleaned or
replaced by your authorized NEW HOLLAND dealer.
COIL15GR00344AA 1
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21. Engine - Engine and crankcase
Engine - Check
The valve-to-tappet clearances are located inside the
valve rocker cover.
The valve-to-tappet clearances should be checked and
adjusted by your authorized dealer.
COIL15GR00344AA 1
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22. Engine - Engine and crankcase
Engine - Remove
WARNING
Hot surface possible!
Wait for all components to cool before performing any operation.
Failure to comply could result in death or serious injury.
W0251A
Prior operation:
Recover the air conditioning system, see Air conditioning - Recover (50.200).
Prior operation:
Remove the cooling pack assembly, see Engine cooling system - Remove (10.400).
NOTICE: Emissions sensors mounted in the exhaust stream are sensitive to extreme vibrations. Use of tools that
generate extreme vibrations, such as impact wrenches and hammers, will result in damage to emission sensors.
Avoid using these tools during any service procedure in close proximity of emission sensors. If the use of these tools
cannot be avoided, remove the sensors using extreme caution prior to performing any service procedure.
7030M and 8030L models
1. Disconnect the negative (–) terminal from machine’s
battery.
COIL15GR00843AA 1
9070L model
2. Disconnect the negative (–) terminal from machine’s
battery.
COIL16GR01309AA 2
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23. Engine - Engine and crankcase
All models
3. 1. Detach the clamp (2).
2. Remove the cooling pipe (1).
COIL14GR00223AC 3
4. 1. Disconnect the starter motor electrical connectors
(1).
2. Detach the relay bracket (2).
3. Disconnect the earth strap (3).
COIL14GR00224AC 4
5. 1. Disconnect the alternator electrical connectors (2).
2. Reposition the wiring harness to one side.
3. Disconnect the coolant hose (1).
COIL14GR00225AC 5
6. Remove the engine side panel retaining bracket.
COIL14GR00226AB 6
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24. Engine - Engine and crankcase
7. 1. Detach the wiring harness (1).
2. Disconnect the electrical connector (2).
COIL16GR01455AA 7
8. 1. Disconnect the electrical connector (1).
2. Detach the wiring harness (2).
COIL16GR01456AA 8
9. 1. Disconnect the engine breather hose (1).
2. Disconnect the turbo supply hose (2).
COIL14GR00227AC 9
10. Remove the drive belt guard.
COIL15GR00427AA 10
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25. Engine - Engine and crankcase
11. 1. With the aid of another person, support the air
filter and frame assembly.
2. Remove the air filter and frame assembly.
COIL14GR00230AB 11
12. Disconnect the air conditioning compressor pipes.
NOTICE: Seal all open air conditioning connections with
clean blanking caps.
COIL14GR00231AB 12
13. 1. Disconnect the Engine Control Unit (ECU) fuel/
cooling pipe (1).
2. Disconnect the electrical connector (2).
3. Disconnect the fuel filter housing fuel hose (3).
COIL14GR00232AC 13
14. 1. Cut the cable ties (1).
2. Disconnect the ECU lower connector (2).
3. Disconnect the electrical connectors (3).
4. Position the wiring harness to one side.
COIL14GR00233AC 14
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27. Engine - Engine and crankcase
15. 1. Cut the cable tie (1).
2. Re-position the wiring harness (2).
COIL14GR00234AC 15
16. Disconnect the tandem pump hydraulic hoses.
COIL14GR00235AC 16
17. Remove the fuel pipe.
COIL14GR00236AB 17
18. Using suitable lifting equipment, support the engine.
NOTE: Only lift the engine using the lifting brackets
mounted on the engine.
COIL14GR00237AC 18
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28. Engine - Engine and crankcase
19. Remove the engine front retaining bolts.
COIL14GR00238AB 19
20. Remove the engine right-hand rear bracket retaining
bolt.
COIL14GR00239AB 20
21. Remove the engine left-hand rear bracket retaining
bolt.
COIL14GR00240AB 21
22. Using a suitable piece of wood, support the rear of the
forward control pump.
COIL14GR00241AB 22
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29. Engine - Engine and crankcase
23. Remove the engine right-hand rear bracket.
COIL14GR00242AB 23
24. Remove the engine left-hand rear bracket.
COIL14GR00243AB 24
25. With the aid of another person, remove the engine
rear upper frame left-hand bracket.
COIL14GR00436AB 25
26. Disconnect the hydraulic oil hoses.
COIL14GR00244AD 26
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