This service manual provides instructions for servicing Loadall rough terrain variable reach trucks models 508-66, 509-45, 510-44, and 510-55. It contains original instructions from the manufacturer and covers maintenance of the machine, attachments, body, operator station, engine, fuel system, cooling system, brake system, steering system, driveline, hydraulic system, and electrical system. Users are warned to study the manual before operating or maintaining the machine.
Jcb 531 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
New holland w230 c wheel loader service repair manualfusjfjskekmsme
This document provides instructions for removing the engine from a wheel loader. It outlines 11 steps, which include draining fluids, disconnecting batteries and wiring harnesses, and using lifting straps to raise the hood. The goal is to safely remove the engine while properly marking and draining components to facilitate reinstallation. Key steps include draining the coolant and oil, disconnecting the batteries, and inserting a lifting bar through straps to raise the hood and access the engine.
New holland w110 d zbar tier4b wheel loader service repair manualfusjfjskekmsme
This service manual section provides instructions for removing the engine from a W110 D wheel loader. The key steps include draining fluids, disconnecting battery and wiring harnesses, and removing mounting hardware. Tags and labels are used to identify disconnected parts for reinstallation. Safety precautions are noted, such as using lifting straps when raising components.
New holland ts115 a tractor service repair manualfusjfjskekmsme
The document provides repair and service information for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, and T6070. It contains sections on general safety, product identification, specifications, dimensions, and repair instructions for engine, transmission, brakes, hydraulics and other systems. Safety precautions are highlighted, including wearing proper protective equipment and following maintenance procedures only when the engine is off.
New holland tn85 fa tractor service repair manualfusjfjskekmsme
This document is a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, removal and installation instructions, and procedures for inspection and repair. The manual is intended exclusively for use by trained service technicians.
New holland tm190 tractor service repair manualfusjfjskekmsme
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures specified.
New holland tk90 a tractor service repair manualfusjfjskekmsme
This document appears to be a repair manual for tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections on general instructions, safety procedures, the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulics, steering, suspension, electrical systems, and emissions warranty information. The manual provides guidance on maintenance, repairs, proper installation of seals and bearings, and safety compliance.
New holland td5010 tractor service repair manualfusjfjskekmsme
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
Jcb 531 70 telescopic handler service repair manual sn 2569936 and upujfjjskekkksmem
This document provides instructions for removing and installing a crankshaft. Key steps include: removing components like the flywheel, timing gears, and main bearing caps; cleaning the crankshaft and bearing surfaces; checking the crankshaft dimensions and oil passages; and installing new J-jet nozzles if needed. Precautions are given to handle the heavy crankshaft carefully during removal and installation.
New holland w230 c wheel loader service repair manualfusjfjskekmsme
This document provides instructions for removing the engine from a wheel loader. It outlines 11 steps, which include draining fluids, disconnecting batteries and wiring harnesses, and using lifting straps to raise the hood. The goal is to safely remove the engine while properly marking and draining components to facilitate reinstallation. Key steps include draining the coolant and oil, disconnecting the batteries, and inserting a lifting bar through straps to raise the hood and access the engine.
New holland w110 d zbar tier4b wheel loader service repair manualfusjfjskekmsme
This service manual section provides instructions for removing the engine from a W110 D wheel loader. The key steps include draining fluids, disconnecting battery and wiring harnesses, and removing mounting hardware. Tags and labels are used to identify disconnected parts for reinstallation. Safety precautions are noted, such as using lifting straps when raising components.
New holland ts115 a tractor service repair manualfusjfjskekmsme
The document provides repair and service information for tractor models TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, and T6070. It contains sections on general safety, product identification, specifications, dimensions, and repair instructions for engine, transmission, brakes, hydraulics and other systems. Safety precautions are highlighted, including wearing proper protective equipment and following maintenance procedures only when the engine is off.
New holland tn85 fa tractor service repair manualfusjfjskekmsme
This document is a service manual for TN75FA-TN85FA-TN95FA tractors. It contains sections on general guidelines, the engine, clutch, transmissions, and other systems. Each section provides specifications, diagrams, removal and installation instructions, and procedures for inspection and repair. The manual is intended exclusively for use by trained service technicians.
New holland tm190 tractor service repair manualfusjfjskekmsme
This document is a repair manual that provides instructions for servicing TM120, TM130, TM140, TM155, TM175, and TM190 tractors. It contains sections covering the general information, engine, clutch, transmission, drivelines, front and rear axles, brakes, hydraulics, steering, electrical systems, and cab. Safety precautions and maintenance instructions are provided throughout. The manual is intended solely for use by authorized service technicians according to the repair procedures specified.
New holland tk90 a tractor service repair manualfusjfjskekmsme
This document appears to be a repair manual for tractor models TK75VA, TK80A, TK80MA, TK90A, TK90MA, and TK100A. It contains sections on general instructions, safety procedures, the engine, clutch, transmissions, rear mechanical drive, braking system, hydraulics, steering, suspension, electrical systems, and emissions warranty information. The manual provides guidance on maintenance, repairs, proper installation of seals and bearings, and safety compliance.
New holland td5010 tractor service repair manualfusjfjskekmsme
This document is a service manual for TD series tractor models TD5010 through TD5050. It contains sections covering general information, the engine, clutch, gearbox, transmission, brakes, hydraulics, steering, axles, auxiliary equipment, electrical systems, and the cab. Each section provides specifications, diagrams, troubleshooting information, removal and installation instructions, and repair procedures for the various systems. Safety warnings are provided, noting that maintenance and repair should only be performed by trained technicians using the proper tools and following the instructions carefully.
New holland t6020 tractor service repair manualfusjfjskekmsme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4040 supersteer tractor service repair manualfusjfjskekmsme
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information for the various components.
New holland t9.565 tractor service repair manualfusjfjskekmsme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t9.530 tier 4 b (final) tractor service repair manualfusjfjskekmsme
This document contains safety guidelines for operating agricultural tractors and equipment. It outlines general safety rules regarding slopes, passengers, impaired operation, hitching implements, overhead hazards, and more. Personal protective equipment is recommended. Machine components should be inspected before operation and all guards kept in place. Proper shutdown and parking procedures help prevent injury or accidents.
New holland t9.505 [zcf200001 ] tractor service repair manualfusjfjskekmsme
This document is a service manual for CNH America LLC tractor models T9.390, T9.450, T9.505, T9.560, T9.615, and T9.670 from PIN ZCF200001 and above and PIN ZDF200001 and above. The manual contains safety rules, instructions for servicing and assembly, product identification information, torque specifications, and sections covering the engine, transmission, axles, brakes, hydraulics, electrical systems, and other components of the tractors.
New holland t9.450 [zdf200001 ] tractor service repair manualfusjfjskekmsme
This document is a service manual for Case IH T9.390, T9.450, T9.505, T9.560, T9.615, and T9.670 tractors. It provides instructions for removing and installing the engine and crankcase on the different tractor models, which include 9L tractors, 13L single turbo tractors, and 13L two stage turbocharger tractors. The manual also contains sections on other engine components like air cleaners, cooling systems, and exhaust systems.
New holland t8.350 powershift transmission (pst) tractor service repair manualfusjfjskekmsme
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the harness connectors (1) for the fuel
pump and injectors.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel pump and
injectors. Plug or cap all lines.
RAIL13TR04239AA 16
17. Disconnect the harness connector (
New holland t8.320 tractor service repair manual (pin zfre03123 and above)fusjfjskekmsme
This document is a service manual for CNH Industrial T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM tractors with Powershift Transmissions (PST). The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and drawbars, steering, wheels, tracks and track suspension, cab climate control, and electrical systems. Each section provides detailed information and specifications to service and repair the components.
New holland t4.85 tractor service repair manualfusjfjskekmsme
This document is a service manual for T4.85, T4.95, and T4.105 tractors. It contains over 200 sections covering all major systems of the tractors, including the engine, transmission, brakes, hydraulics, steering, electrical systems, and more. Each section provides information and instructions for servicing and repairing the various components. Safety guidelines are also provided at the beginning to help technicians perform repairs safely.
New holland t4.80 n tractor service repair manualfusjfjskekmsme
This document is a service manual that provides technical specifications and repair/maintenance instructions for various tractor models and components, including the engine, clutch, transmission, four-wheel drive system, front axle system, and other parts. It includes detailed sections on the engine and its systems, the clutch and transmission components, and the four-wheel drive and front axle assemblies. The manual also lists the engine used for each tractor model and market.
New holland ls160 skid steer loader service repair manual valid from serial n...fusjfjskekmsme
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, operating the boom and cab, and craning the skid steer. Overall, the document outlines the organization and contents of the repair manual for servicing and maintaining the LS160 and LS170 skid steer loaders.
Hyster k005 (h5.00 xm europe) forklift service repair manualfusjfjskekmsme
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
Hyster g004 (s120 fts) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. It describes:
- There are two main control valve types - manual and electronic. Both are mounted to the cowl.
- The electronic main control valve incorporates an emergency lowering valve and is divided into steering control, lift/lower, tilt, auxiliary, and outlet sections.
- Removal procedures include disconnecting wiring harnesses and hydraulic hoses, removing the steering control unit, and removing O-rings from the main control valve.
Hyster f019 (h12.00 xm 12ec europe) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for a differential assembly. It describes removing the differential carrier from the axle housing and then disassembling the differential carrier. The main steps are:
1. Removing the differential carrier from the axle housing by draining oil, disconnecting drive shafts and brakes, and removing mounting bolts.
2. Removing the ring gear and main differential assembly from the carrier by taking off the bearing caps, adjusting rings, and thrust screw.
3. Removing the drive pinion and pinion carrier by securing the pinion with a bar, removing the mounting nuts and bolts, and lifting it out along with any shims.
The document provides detailed instructions for each
Hyster d138 (n50 fa) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for single and double reach carriages on lift trucks. It describes the components of the reach carriages including the inner and outer frames connected by scissor linkages. Procedures are provided for replacing components like forks, the load backrest extension, and removing and installing the side-shift frame. Detailed steps are outlined for tasks like disassembling and cleaning the side-shift frame components. Safety warnings and cautions are included throughout.
Hyster d024 (s135 ft) forklift service repair manualfusjfjskekmsme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster c187 (s2.50 xl europe) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for alternators used in lift trucks. It describes two types of alternators - Type A and Type B. Type A alternators have a diode set and diode bridge, while Type B uses zener diodes in the diode bridge. The document includes cautions for repair, descriptions of alternator components and operation, and step-by-step instructions for removal, disassembly, cleaning, and reassembly of the alternators. Diagrams are provided showing views and components of the different alternator types.
Hyster c004 (s70 e) forklift service repair manualfusjfjskekmsme
The document provides descriptions and repair procedures for steering axles on various lift truck models. It describes the components of the steering axle assembly including the axle frame, steering cylinder, and spindle and hub assemblies. The steering axles use either a stub shaft mount or rubber mounts to connect to the lift truck frame. The repair section provides procedures for removing and installing the steering axle based on the type of mount, including disconnecting hydraulic lines, removing mounting hardware, and reinstalling with new seals, bushings, and fittings. Special attention is required when putting lift trucks on blocks or stands during maintenance to ensure stability.
Hyster b454 (w30 zc) forklift service repair manualfusjfjskekmsme
This document provides safety procedures for working near a mast and repair procedures for a reach carriage. When working near a mast, it must be fully lowered or secured with safety chains. Repairs should only be done by trained technicians. The reach carriage can be removed from the mast for repairs. Procedures are provided for removing and replacing parts like the load backrest, forks, and load rollers. Safety precautions are emphasized, including using lifting devices and securing heavy parts to prevent injuries.
Hyster b454 (w25 zc) forklift service repair manualfusjfjskekmsme
This document provides safety procedures for working near a mast on a forklift. Key points include:
- Lower the mast completely or install safety chains if the mast must be raised for repairs. Remove all parts that can move.
- Never put any body part under the mast unless it is fully lowered or chained. Turn off power and remove keys.
- Raise the mast just enough to install safety chains around the inner and outer weldments before working on it.
- Be aware of forks which can be at head height when mast is raised and ensure safe access via ladder when working on mast from the side.
New holland t6020 tractor service repair manualfusjfjskekmsme
The document is a service manual that covers hydraulic, pneumatic, electrical, and electronic systems for tractor models T6010 through T6070. It contains sections on primary and secondary hydraulic power systems, hydraulic command systems, electrical power systems, electronic systems, fault codes, engines, transmissions, axles, brakes, frames, cabs, hitches, and more. Each section contains technical data, functional descriptions, diagnostics, and service procedures.
New holland t4040 supersteer tractor service repair manualfusjfjskekmsme
This document is a service manual for T4020, T4030, T4040, and T4050 tractor models. It contains sections on general guidelines, the engine, clutch, transmissions, drive lines, front and rear mechanical transmissions, power take-off, brakes, hydraulic systems, steering, axle and wheels, cab air conditioning, electrical system, platform/cab/bodywork, and technical support. Each section provides specifications, diagrams, removal and installation instructions, disassembly and assembly procedures, adjustments, and fault finding information for the various components.
New holland t9.565 tractor service repair manualfusjfjskekmsme
This service manual provides information for servicing the engines, fuel systems, air intake systems, cooling systems, exhaust systems, and other components of various tractor models. It includes specifications, maintenance procedures, and troubleshooting information to assist technicians in repairing components. The manual is intended to be used by qualified dealership personnel when performing maintenance and repairs.
New holland t9.530 tier 4 b (final) tractor service repair manualfusjfjskekmsme
This document contains safety guidelines for operating agricultural tractors and equipment. It outlines general safety rules regarding slopes, passengers, impaired operation, hitching implements, overhead hazards, and more. Personal protective equipment is recommended. Machine components should be inspected before operation and all guards kept in place. Proper shutdown and parking procedures help prevent injury or accidents.
New holland t9.505 [zcf200001 ] tractor service repair manualfusjfjskekmsme
This document is a service manual for CNH America LLC tractor models T9.390, T9.450, T9.505, T9.560, T9.615, and T9.670 from PIN ZCF200001 and above and PIN ZDF200001 and above. The manual contains safety rules, instructions for servicing and assembly, product identification information, torque specifications, and sections covering the engine, transmission, axles, brakes, hydraulics, electrical systems, and other components of the tractors.
New holland t9.450 [zdf200001 ] tractor service repair manualfusjfjskekmsme
This document is a service manual for Case IH T9.390, T9.450, T9.505, T9.560, T9.615, and T9.670 tractors. It provides instructions for removing and installing the engine and crankcase on the different tractor models, which include 9L tractors, 13L single turbo tractors, and 13L two stage turbocharger tractors. The manual also contains sections on other engine components like air cleaners, cooling systems, and exhaust systems.
New holland t8.350 powershift transmission (pst) tractor service repair manualfusjfjskekmsme
Plug or cap all ports and lines.
RAIL13TR04235AA 13
14. Remove the two bolts (1) securing the oil cooler
mounting bracket.
RAIL13TR04236AA 14
47794972 10/11/2014
10.1 [10.001] / 6
Engine - Engine and crankcase
15. Disconnect the harness connectors (1) for the fuel
pump and injectors.
RAIL13TR04238AA 15
16. Disconnect the fuel lines (1) from the fuel pump and
injectors. Plug or cap all lines.
RAIL13TR04239AA 16
17. Disconnect the harness connector (
New holland t8.320 tractor service repair manual (pin zfre03123 and above)fusjfjskekmsme
This document is a service manual for CNH Industrial T8.320, T8.350, T8.380, T8.410, T8.380 SmartTraxTM, and T8.410 SmartTraxTM tractors with Powershift Transmissions (PST). The manual contains sections covering the engine, power coupling, transmission, four-wheel drive system, front and rear axle systems, power take-off, brakes and controls, hydraulic systems, hitches and drawbars, steering, wheels, tracks and track suspension, cab climate control, and electrical systems. Each section provides detailed information and specifications to service and repair the components.
New holland t4.85 tractor service repair manualfusjfjskekmsme
This document is a service manual for T4.85, T4.95, and T4.105 tractors. It contains over 200 sections covering all major systems of the tractors, including the engine, transmission, brakes, hydraulics, steering, electrical systems, and more. Each section provides information and instructions for servicing and repairing the various components. Safety guidelines are also provided at the beginning to help technicians perform repairs safely.
New holland t4.80 n tractor service repair manualfusjfjskekmsme
This document is a service manual that provides technical specifications and repair/maintenance instructions for various tractor models and components, including the engine, clutch, transmission, four-wheel drive system, front axle system, and other parts. It includes detailed sections on the engine and its systems, the clutch and transmission components, and the four-wheel drive and front axle assemblies. The manual also lists the engine used for each tractor model and market.
New holland ls160 skid steer loader service repair manual valid from serial n...fusjfjskekmsme
This document provides the table of contents for the repair manual for New Holland LS160 and LS170 skid steer loaders. It lists 10 sections that cover topics like the engine, transmission, brakes, hydraulics, frames, and electrical system. The summary also notes that the manual contains safety precautions and instructions for tasks like supporting the machine, operating the boom and cab, and craning the skid steer. Overall, the document outlines the organization and contents of the repair manual for servicing and maintaining the LS160 and LS170 skid steer loaders.
Hyster k005 (h5.00 xm europe) forklift service repair manualfusjfjskekmsme
This document provides repair instructions for various components of a forklift, including:
1. The counterweight can be removed using lifting eyebolts and a lifting device, taking precautions about stability and weight.
2. The hood can be removed by disconnecting gas cylinders and wiring, and must be properly adjusted upon installation for operator restraint.
3. The overhead guard is removed using lifting devices and fasteners, and its isolators should be inspected. LED backup lights are non-repairable units.
Hyster g004 (s120 fts) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for manual and electronic main control valves used in hydraulic lift trucks. It describes:
- There are two main control valve types - manual and electronic. Both are mounted to the cowl.
- The electronic main control valve incorporates an emergency lowering valve and is divided into steering control, lift/lower, tilt, auxiliary, and outlet sections.
- Removal procedures include disconnecting wiring harnesses and hydraulic hoses, removing the steering control unit, and removing O-rings from the main control valve.
Hyster f019 (h12.00 xm 12ec europe) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for a differential assembly. It describes removing the differential carrier from the axle housing and then disassembling the differential carrier. The main steps are:
1. Removing the differential carrier from the axle housing by draining oil, disconnecting drive shafts and brakes, and removing mounting bolts.
2. Removing the ring gear and main differential assembly from the carrier by taking off the bearing caps, adjusting rings, and thrust screw.
3. Removing the drive pinion and pinion carrier by securing the pinion with a bar, removing the mounting nuts and bolts, and lifting it out along with any shims.
The document provides detailed instructions for each
Hyster d138 (n50 fa) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for single and double reach carriages on lift trucks. It describes the components of the reach carriages including the inner and outer frames connected by scissor linkages. Procedures are provided for replacing components like forks, the load backrest extension, and removing and installing the side-shift frame. Detailed steps are outlined for tasks like disassembling and cleaning the side-shift frame components. Safety warnings and cautions are included throughout.
Hyster d024 (s135 ft) forklift service repair manualfusjfjskekmsme
This document provides instructions for repairing the hydraulic gear pump assembly for various lift truck models. It describes removing the pump from the transmission housing and draining hydraulic fluid from the tank. The pump is then disassembled by removing housings, seals, gears, and plates. Individual parts are cleaned, inspected for wear, and replaced as needed. Reassembly involves installing new seals and plates and reattaching the housings. Finally, the pump is reinstalled on the transmission housing with fittings attached to hydraulic lines.
Hyster c187 (s2.50 xl europe) forklift service repair manualfusjfjskekmsme
This document provides repair procedures for alternators used in lift trucks. It describes two types of alternators - Type A and Type B. Type A alternators have a diode set and diode bridge, while Type B uses zener diodes in the diode bridge. The document includes cautions for repair, descriptions of alternator components and operation, and step-by-step instructions for removal, disassembly, cleaning, and reassembly of the alternators. Diagrams are provided showing views and components of the different alternator types.
Hyster c004 (s70 e) forklift service repair manualfusjfjskekmsme
The document provides descriptions and repair procedures for steering axles on various lift truck models. It describes the components of the steering axle assembly including the axle frame, steering cylinder, and spindle and hub assemblies. The steering axles use either a stub shaft mount or rubber mounts to connect to the lift truck frame. The repair section provides procedures for removing and installing the steering axle based on the type of mount, including disconnecting hydraulic lines, removing mounting hardware, and reinstalling with new seals, bushings, and fittings. Special attention is required when putting lift trucks on blocks or stands during maintenance to ensure stability.
Hyster b454 (w30 zc) forklift service repair manualfusjfjskekmsme
This document provides safety procedures for working near a mast and repair procedures for a reach carriage. When working near a mast, it must be fully lowered or secured with safety chains. Repairs should only be done by trained technicians. The reach carriage can be removed from the mast for repairs. Procedures are provided for removing and replacing parts like the load backrest, forks, and load rollers. Safety precautions are emphasized, including using lifting devices and securing heavy parts to prevent injuries.
Hyster b454 (w25 zc) forklift service repair manualfusjfjskekmsme
This document provides safety procedures for working near a mast on a forklift. Key points include:
- Lower the mast completely or install safety chains if the mast must be raised for repairs. Remove all parts that can move.
- Never put any body part under the mast unless it is fully lowered or chained. Turn off power and remove keys.
- Raise the mast just enough to install safety chains around the inner and outer weldments before working on it.
- Be aware of forks which can be at head height when mast is raised and ensure safe access via ladder when working on mast from the side.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. 15 - Engine
09 - Bedplate
00 - General
15 - 63 9813/9450-1 15 - 63
00 - General
Introduction .................................................... 15-63
Remove and Install ....................................... 15-64
Introduction
The bedplate acts as the main strength component
of the engine. it maintains the correct alignment and
supports the weight of the internal components.
Figure 219.
1
2
1 Bedplate
2 Crankcase
3. 15 - Engine
09 - Bedplate
00 - General
15 - 64 9813/9450-1 15 - 64
Remove and Install
Special Tools
Description Part No. Qty.
Template for Sealant
Bedplate to Crankcase
(4 Cyl)
892/12356 1
Torque Wrench
(10-100Nm)
993/70111 1
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO (Power Take-Off)
device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
5. 15 - Engine
09 - Bedplate
00 - General
15 - 66 9813/9450-1 15 - 66
Remove
1. Remove the bedplate peripheral bolts.
2. Progressively remove the main bearing bolts in
reverse order starting at bolt 10. The bolts MUST
NOT be re-used. Discard the bolts.
3. Install the four temporary lifting bolts. Carefully
separate the bedplate from the crankcase. Use
suitable lifting equipment (if the bedplate is lifted
manually, two people will be required). DO NOT
use a lever to separate the bedplate.
4. Remove and discard the O-ring.
5. Carefully remove the upper bearing shells from
the bedplate, remove the bedplate.
Figure 221.
18
18
18
18
18
T6
T6
T6
18
12
T6
P3
13
11
A (T5)
V
YY P2
51
9
4
8
3
7
62
10
T4
T4
W
P2
B (T5)
Y Y P2
X
1-10 Main bearing bolts 11 Bedplate peripheral bolts (x16)
12 Bedplate 13 Crankcase
18 Lower bearing shells (x5) A Left side template
B Right side template T3 Angle Gauge (obtain locally)
6. 15 - Engine
09 - Bedplate
00 - General
15 - 67 9813/9450-1 15 - 67
T4 Guide pins (x2 obtain locally) T5 Sealant template
T6 Lifting bolts (x4 obtain locally) V Sealant template portion for removal
W Bearing tab X Rear main bearing
Y Bearing location tab P2 Anaerobic sealant
P3 O-ring
7. 15 - Engine
09 - Bedplate
00 - General
15 - 68 9813/9450-1 15 - 68
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Anaerobic sealant will not start to cure
whilst it is open to the atmosphere, however when
air is excluded (for instance when the two parts are
put together) it will immediately start to harden. Make
sure that all the necessary tools, bolts etc. are readily
available prior to assembling the components. The
parts must be installed and tightened to the correct
torque value within 5 minutes (with a maximum
permissible time of 15 minutes).
Important: BEFORE installing the bedplate: DO NOT
rotate the crankshaft. Make sure that the upper main
bearing shells are flush with the bottom face of the
crankcase.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. Install the two guide pins T4 to the crankcase
bedplate fixing holes as shown.
4. Install the four lifting bolts T6 to the bedplate as
shown.
5. Install a new O-ring at the bedplate.
6. Use a suitable degreasing agent to clean both
sides of the lower bearing shells. Assemble the
lower bearing shells into the bedplate. Lubricate
the lower bearing shells with clean engine oil.
Note: Make sure that the location tab W engages
in the slot as shown.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
7. Note: The sealant template T5 is used on
the crankcase, NOT the bedplate. The sealant
template T5 comprises of two pieces, A and B.
Modify the template A by removing portion V.
Special Tool: Template for Sealant Bedplate to
Crankcase (4 Cyl) (Qty.: 1)
8. Locate the holes in the templates A and B using
four fixing bolts at positions Y. Use the templates
as a guide apply beads of sealant P2 around the
crankcase/bedplate mating face as shown to the
dimension specified.
Length/Dimension/Distance: 1.5mm
9. Remove the four fixing bolts at positions Y.
Remove the templates A and B, make sure
you do not smudge the sealant. Discard the
templates.
10. Add beads of sealant P2 around the four bolt
holes at positions Y, so as to join the sealant
beads as shown at X.
11. Make sure that the location guide pins T4 are in
position in the crankcase. Assemble the bedplate
to the crankcase use the alignment guide pins.
12. Note: The bedplate is heavy. Two people will
be required to lift and rotate the bedplate safely
on to the crankcase. Install new main bearing
bolts 1-10. Tighten the bolts to the correct torque
value in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 1st stage pre-
torque.
Special Tool: Torque Wrench (10-100Nm) (Qty.:
1)
13. Install the bedplate peripheral bolts. Tighten the
bolts to the correct torque value.
14. After installation and tightening the bedplate
peripheral bolts, further tighten the main bearing
bolts in pairs, starting in the centre and working
outwards (in sequence 1-10) to the 2nd stage
pre-torque.
15. Finally, angle tighten the main bearing bolts in
pairs, starting in the centre and working outwards
(in sequence 1-10) for the final stage torque. Use
the torque and angle method, refer to Fasteners
and Fixings, General, Introduction (PIL 72-00).
Important: If the parts have not been tightened to the
correct torque value within the maximum 15 minute
time period, then the parts must be separated,
thoroughly cleaned and fresh sealant applied.
After Installation
1. Check that the crankshaft can be freely rotated
by hand. Remove the bedplate lifting bolts T6.
2. Carry out the procedures listed, Before removal
in reverse order.
Table 77. Torque Table
Item Torque Value
1-10 (1st Stage) 50N·m
1-10 (2nd Stage) 115N·m
8. 15 - Engine
12 - Crankshaft
00 - General
15 - 71 9813/9450-1 15 - 71
00 - General
Introduction .................................................... 15-71
Technical Data ............................................... 15-72
Component Identification ............................... 15-73
Operation ....................................................... 15-74
Check (Condition) .......................................... 15-75
Remove and Install ....................................... 15-76
Introduction
For: JCB T4F 4.4 over 55kw Electronic
Dieselmax Turbocharged Aftercooled
Engine, JCB Tier 4F Engine 4 Cyl, JCB Tier
4i /T4F <55kW Engine 4 Cyl ...... Page 15-71
Otherwise .................................. Page 15-71
(For: JCB T4F 4.4 over 55kw Electronic
Dieselmax Turbocharged Aftercooled
Engine, JCB Tier 4F Engine 4 Cyl, JCB
Tier 4i /T4F <55kW Engine 4 Cyl)
Figure 222.
B
A
A Crankcase
B Crankshaft
(Otherwise)
The crankshaft is housed inside the crankcase. It is
connected to the piston via a connecting rod, they
form a simple mechanism that converts reciprocating
motion into rotating motion. Refer to: PIL 15-00-00.
9. 15 - Engine
12 - Crankshaft
00 - General
15 - 72 9813/9450-1 15 - 72
Technical Data
Table 78.
Main bearing journal diameter (x4)
- min 87.98mm
- max 88mm
Main rear bearing journal diameter (x1)
- min 99.98mm
- max 100mm
Connecting rod bearing journal diameter
- min 72.98mm
- max 73mm
Maximum wear and ovality on journals
(1)
Crankshaft induction hardness 55 HRc min on surface
Thrust washer width
- min 2.44mm
- max 2.5mm
Crankshaft end float
- min 0.05mm
- max 0.28mm
(1) No visible damage/wear or marks
10. 15 - Engine
12 - Crankshaft
00 - General
15 - 73 9813/9450-1 15 - 73
Component Identification
Figure 223.
B
A
A Crankcase
B Crankshaft
11. 15 - Engine
12 - Crankshaft
00 - General
15 - 74 9813/9450-1 15 - 74
Operation
Lubrication
Oil is fed from the main gallery via five drillings, one
to each of the main bearings. A groove around the
diameter of the upper main bearing shell allows oil
transfer to cross drillings in the crankshaft to feed
each of the big end bearings. Crankshaft gear is
'splash' lubricated. Front and rear crankshaft oil seals
prevent oil leakage from, and dirt ingress to, the
engine.
Figure 224.
1 Main gallery 2 Drillings (x5)
3 Main bearings 4 Big end bearings
5 Cross drillings 6 Crankshaft gear
7 Crankshaft oil seal 8 Crankshaft oil seal
12. 15 - Engine
12 - Crankshaft
00 - General
15 - 75 9813/9450-1 15 - 75
Check (Condition)
1. Check the main bearing surfaces for damage and
excessive wear.
Figure 225.
A
A Main bearing shells
2. Measure the crankshaft diameters to confirm
they are within service limits, refer to Technical
Data (PIL 15-12).
Figure 226.
B
B Crankshaft
3. Check that the oil-way cross drillings in the
crankshaft are clear and free from debris.
Blocked or restricted oil-ways will cause oil
starvation at the big end bearings.
4. Check that the piston cooling J-jets are clear. If
the J-jets cannot be cleared remove the fixing
screws. Remove theJ-jets and discard them.
5. Install new J-jets.
Figure 227.
D
C
C J-jets
D Fixing screws
13. 15 - Engine
12 - Crankshaft
00 - General
15 - 76 9813/9450-1 15 - 76
Remove and Install
Consumables
Description Part No. Size
Cleaner/Degreaser
- General purpose
solvent based parts
cleaner
4104/1557 0.4L
CAUTION This component is heavy. It must only
be removed or handled using a suitable lifting
method and device.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Remove the engine, refer to (PIL 15-00).
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12).
6. Remove the oil sump, refer to (PIL 15-45).
7. Disconnect and remove the fuel pipes from the
injectors, refer to (PIL 18-96).
8. Remove the rocker cover, refer to (PIL 15-42).
9. Remove the fuel injectors, refer to (PIL 18-18).
10. Remove the rocker assembly including the push
rods, refer to (PIL 15-42).
11. It is not necessary to remove the cylinder head
assembly to remove the crankshaft. If however
the cylinder head needs to be removed for other
reasons (for piston and connecting rod removal
for example) remove it now, refer to (PIL 15-06).
12. Remove the fuel injection pump, refer to (PIL
18-18).
13. Remove the starter motor, refer to (PIL 15-75).
14. Remove the high duty PTO device (if installed).
15. Position the engine upside down in a suitable jig
or fixture, supported at the front of the cylinder
block.
16. Remove the flywheel, refer to (PIL 15-54).
17. Remove the flywheel housing, refer to (PIL
15-54).
18. Remove the fuel injection pump drive gear, refer
to (PIL 15-51).
19. Remove the oil pump, refer to (PIL 15-60).
20. Remove the high duty PTO idler drive gear (if
installed), refer to (PIL 15-51).
21. Remove the crankshaft drive gear, refer to (PIL
15-51).
22. Remove the camshaft, refer to (PIL 15-15).
23. Remove the rear timing case, refer to (PIL
15-51).
24. If the pistons and connecting rods have not been
removed, undo and remove the main bearing
caps, refer to (PIL 15-12).
25. Remove the bedplate, refer to (PIL 15-09).
Remove
1. Remove the thrust washers between the
crankshaft and crankcase rear main bearing.
14. 15 - Engine
12 - Crankshaft
00 - General
15 - 77 9813/9450-1 15 - 77
Figure 228.
C
B
A
A
A Thrust Washers B Crankshaft
C Rear main bearing
2. Put labels on the thrust washers to make sure
that they are installed in the correct positions
during assembly.
3. Use suitable lifting equipment to carefully lift the
crankshaft from the crankcase (if the crankshaft
is lifted manually, two people will be required).
4. Carefully lift out the bearing shells.
Figure 229.
D
D Main bearing shells
5. It is recommended that the bearing shells are
replaced. If however they are to be used again,
put label on the shells to make sure that they
are installed in their original positions during
assembly.
6. Inspect the crankshaft and main bearings etc.
for damage and excessive wear. Refer to Check
Condition (PIL 15-12).
Before Installation
1. Clean off all traces of the old sealant compound
from the crankcase and bedplate mating faces.
2. Use a suitable degreasing agent to carefully
clean the main bearing saddles in the bedplate
and crankcase. Take care not to block the oil
ways or the piston cooling jets.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
Important: Cleanliness is of the utmost importance.
Blocked oil-ways or oil jets will cause engine failure.
Before you install the crankshaft make sure that ALL
oil-ways and jets are clear and free from debris.
Install
1. The installation procedure is the opposite of the
removal procedure. Additionally do the following
steps.
2. Make sure that all items are clean and free from
damage and corrosion.
3. If removed or a new crankcase is being installed
then install cooling J jets as follows:
15. 15 - Engine
12 - Crankshaft
00 - General
15 - 78 9813/9450-1 15 - 78
Figure 230.
F
E
E J jets (x4)
F Fixing screws
3.1. Insert the cooling jets into the crankcase.
3.2. Note: There are different types of cooling
jets installed depending on the engine
application. The jets are colour coded.
3.3. Be sure to install the correct jets. Refer to
the relevant parts catalogue for the correct
cooling jet identification.
3.4. Tighten the retaining screws to the correct
torque value.
4. Install the upper bearing shells as follows:
Figure 231.
D
G
D Main bearing shells
G Bearing location tab
4.1. Use a suitable degreasing agent to make
sure that the surface of the upper bearing
shells are clean.
Consumable: Cleaner/Degreaser - General
purpose solvent based parts cleaner
4.2. Assemble the bearing shells into the
crankcase bearing saddles. Make sure that
the location tab engages into the slot as
shown.
4.3. Important: Make sure that the oil-way holes
in the bearing saddles align with the holes
in the bearing shell. If the holes are even
partially misaligned the piston cooling oil jet
will be restricted, causing the engine to fail.
4.4. Lubricate the upper bearing shells with
clean engine oil.
5. Use suitable lifting equipment (if the crankshaft
is lifted manually, two people will be required), to
carefully lower the crankshaft into the crankcase.
DO NOT rotate the crankshaft, the bearing shells
can become dislodged, refer to step 4.
6. Install the thrust washers as follows:
16. 15 - Engine
12 - Crankshaft
00 - General
15 - 79 9813/9450-1 15 - 79
Figure 232.
C
B
A
A
A
H
A Thrust washers B Crankshaft
C Rear main bearing H Oil slot - thrust washers
6.1. Slide the thrust washers between the
crankshaft and the crankcase rear main
bearing.
6.2. Make sure that they are installed in the
correct positions, with the two slots facing
outwards from the bearing saddle.
6.3. If necessary, push the crankshaft forward
and then backwards to obtain clearance to
install the thrust washers.
6.4. DO NOT rotate the crankshaft, the bearing
shells can become dislodged, refer to step
4.
7. Check that the crankshaft end float is within
service limits, refer to Technical Data (PIL 15-12).
Table 79. Torque Values
Item Nm
F 24
17. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 80 9813/9450-1 15 - 80
03 - Main Bearing
Introduction .................................................... 15-80
Check (Condition) .......................................... 15-81
Remove and Install ....................................... 15-81
Introduction
In a piston engine, the main bearings are the
bearings on which the crankshaft rotates.
The bearings hold the crankshaft in place and
prevent the forces created by the piston and
transmitted to the crankshaft by the connecting rods
from dislodging the crankshaft, instead forcing the
crank to convert the reciprocating movement into
rotation.
Figure 233.
A
B
A Main bearing
B Crankshaft
18. 15 - Engine
12 - Crankshaft
03 - Main Bearing
15 - 81 9813/9450-1 15 - 81
Check (Condition)
1. Check the bearing shell surfaces for signs of
damage and excessive wear.
2. Measure the crank pin diameters to confirm they
are within service limits.
Refer to: PIL 15-12-00.
3. Renew any parts that are worn or not within the
specified tolerances.
Remove and Install
Refer to: PIL 15-12-00.
19. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 82 9813/9450-1 15 - 82
06 - Front Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Front Oil
Seal Installation Tool
892/01157 1
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the drive belt, refer to (PIL 15-18).
5. Remove the crankshaft pulley, refer to (PIL
15-12-12).
Remove
1. Use a suitable lever behind the lip of the
seal, carefully prise out the oil seal from the
counterbore in the crankcase. Take care not
to scratch or damage the counterbore or the
crankshaft hub. Damaged or dirty sealing faces
will cause the oil seal to fail.
Figure 234.
C
A
B
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
Install
1. Make sure that the counterbore and the
crankshaft hub are clean and free from damage
and corrosion. Use a suitable degreasing agent
to clean all traces of oil and grease from the
counterbore. Important: The oil seal has a special
coating and MUST be installed dry without
lubricant.
2. Dismantle the seal installation tool. Bolt the
centre body to the crankshaft hub, using the
bolts. Refer to Figure 235.
Special Tool: Crankshaft Front Oil Seal
Installation Tool (Qty.: 1)
3. Install the oil seal on to the centre body. Make
sure that the seal is installed the correct way
around. Assemble the outer sleeve on to the
centre body and install the screw. Refer to Figure
235.
20. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 83 9813/9450-1 15 - 83
Figure 235.
F D
G
H
B
G
F
C
A
E
A Crankshaft oil seal B Crankcase
C Crankshaft hub D Seal installation tool
E Fixing bolts (x3) F Centre body
G Outer sleeve H Screw
4. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the specified tolerance. Refer to Figure
236.
Dimension: -0.5 -0/+0.5mm
Figure 236.
B
G
F
C
A
A Crankshaft oil seal
B Crankcase
C Crankshaft hub
F Centre body
G Outer sleeve
5. Remove the seal installation tool.
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22. 15 - Engine
12 - Crankshaft
06 - Front Oil Seal
15 - 84 9813/9450-1 15 - 84
After Installation
1. Install the crankshaft pulley, refer to (PIL
15-12-12).
2. Install the drive belt, refer to (PIL 15-18).
23. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 85 9813/9450-1 15 - 85
09 - Rear Oil Seal
Remove and Install
Special Tools
Description Part No. Qty.
Crankshaft Rear Oil
Seal Installation Tool
892/01156 1
Crankshaft Rear Oil
Seal Alignment Tool
892/01158 1
Note: The flywheel hub and crankshaft rear oil seal
need to be replaced as a pair.
Before Removal
1. This procedure requires service parts. Make
sure you have obtained the correct service parts
before you start, refer to Parts Catalogue.
2. Make sure that the engine is safe to work on. If
the engine has been running, let it cool before
you start the service work.
3. Get access to the engine.
4. Remove the flywheel, refer to (PIL 15-54).
Remove
1. Use a suitable lever behind the lip of the seal
to carefully prise out the rear oil seal from the
counterbore in the flywheel housing. Take care
not to scratch or damage the counterbore or the
flywheel hub. Damaged or dirty sealing faces will
cause the oil seal to fail.
Figure 237. 24mm Hub
A
C B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
Figure 238. 15mm Hub
A
C E
B
A Crankshaft rear oil seal
B Flywheel housing
C Flywheel hub
E Fixing bolt
Install (24mm Hub)
1. Make sure that the counterbore and the flywheel
hub are clean and free from damage and
corrosion.
24. 15 - Engine
12 - Crankshaft
09 - Rear Oil Seal
15 - 86 9813/9450-1 15 - 86
Figure 239.
B
A
D
D
C
A Crankshaft rear oil seal B Flywheel housing
C Flywheel hub D Oil seal alignment tool
2. To prevent the seal lip rolling over and becoming
damaged, make sure that you use the oil seal
alignment tool to initially install the oil seal on to
the flywheel hub. Locate the alignment tool over
the end of the hub, then carefully push the oil seal
over the alignment tool and on to the crankshaft
diameter. Make sure that the oil seal is installed
the correct way around.
Special Tool: Crankshaft Rear Oil Seal
Installation Tool (Qty.: 1)
Special Tool: Crankshaft Rear Oil Seal Alignment
Tool (Qty.: 1)
3. Apply lubricant P80 around the seal outer rubber
diameter.
4. Dismantle the oil seal installation tool. Bolt the
centre body to the flywheel hub, using the two
flywheel bolts. Assemble the outer sleeve on to
the centre body and install the screw.
Figure 240.
A
B
C
F
E
F
H
G
J
H
G
A Crankshaft rear oil seal B Flywheel housing
C Outer sleeve E Oil seal installation tool
F Flywheel bolts G Centre body
H Flywheel hub J Screw
5. Turn the screw to push the seal squarely into
the counterbore until the outer sleeve comes
up against the front edge of the counterbore.
When correctly installed, the front face of the seal
should be flush with the edge of the counterbore
within the tolerance specified.
Length/Dimension/Distance: 0.5mm
6. Remove the oil seal installation tool.
Install (15mm Hub)
1. Make sure that the counterbore and the hub are
clean and free from damage.