service repair manual

1. TM10010 - 650DLC Excavator
Foreword
Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are
identified in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the
text of the manual.
CAUTION:
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the
components. Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group
are summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job,
service parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital
information needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.
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2. TM10010 - 650DLC Excavator
Recognize Safety Information
Recognize Safety Information
T133555-UN: Safety Alert Symbols
T133588-19: Safety Alert Symbols
This is the safety alert symbol. When this symbol is noticed on the machine or in this manual, be alert for the
potential of personal injury.
Follow the precautions and safe operating practices highlighted by this symbol.
A signal word — DANGER, WARNING, or CAUTION — is used with the safety alert symbol. DANGER identifies the most
serious hazards.
On the machine, DANGER signs are red in color, WARNING signs are orange, and CAUTION signs are yellow. DANGER
and WARNING signs are located near specific hazards. General precautions are on CAUTION labels.
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3. TM10010 - 650DLC Excavator
Follow Safety Instructions
Follow Safety Instructions
T133556-UN: Follow Safety Instructions
Read the safety messages in this manual and on the machine. Follow these warnings and instructions carefully. Review
them frequently.
Be sure all operators of this machine understand every safety message. Replace operator's manual and safety labels
immediately if missing or damaged.
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4. TM10010 - 650DLC Excavator
Operate Only If Qualified
Operate Only If Qualified
Do not operate this machine unless the operator's manual has been read carefully, and you have been qualified by
supervised training and instruction.
Operator should be familiar with the job site and surroundings before operating. Try all controls and machine functions
with the machine in an open area before starting to work.
Know and observe all safety rules that may apply to every work situation and work site.
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5. TM10010 - 650DLC Excavator
Wear Protective Equipment
Wear Protective Equipment
TS206-UN: Protective Equipment
Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses.
Wear close fitting clothing and safety equipment appropriate to the job.
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection such as earmuffs or earplugs to protect against objectionable or uncomfortable
loud noises.
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6. TM10010 - 650DLC Excavator
Avoid Unauthorized Machine Modifications
Avoid Unauthorized Machine Modifications
Modifications of this machine, or addition of unapproved products or attachments, may affect machine stability or
reliability, and may create a hazard for the operator or others near the machine.
Always contact an authorized dealer before making machine modifications that change the intended use, weight or
balance of the machine, or that alter machine controls, performance or reliability.
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7. TM10010 - 650DLC Excavator
Add Cab Guarding for Special Uses
Add Cab Guarding for Special Uses
T133733-UN: Cab Guarding
Special work situations or machine attachments may create an environment with falling or flying objects. Working near an
overhead bank, doing demolition work, using a hydraulic hammer, or working in a wooded area, for example, may require
added guarding to protect the operator.
FOPS (falling object protective structures) and special screens or guarding should be installed when falling or flying
objects may enter or damage the machine. Contact your authorized dealer for information on devices intended to provide
protection in special work situations.
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8. TM10010 - 650DLC Excavator
Inspect Machine
Inspect Machine
T6607AQ-UN: Inspect Machine
Inspect machine carefully each day by walking around it before starting.
Inspect and Clean the Polycarbonate Windows. See Inspect and Clean Polycarbonate Windows. (Section 4-1.)
Keep all guards and shields in good condition and properly installed. Fix damage and replace worn or broken parts
immediately. Pay special attention to hydraulic hoses and electrical wiring.
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9. TM10010 - 650DLC Excavator
Stay Clear of Moving Parts
Stay Clear of Moving Parts
T133592-UN: Stay Clear Of Moving Parts
Entanglements in moving parts can cause serious injury.
Stop engine before examining, adjusting or maintaining any part of machine with moving parts.
Keep guards and shields in place. Replace any guard or shield that has been removed for access as soon as service or
repair is complete.
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10. TM10010 - 650DLC Excavator
Avoid High-Pressure Oils
Avoid High-Pressure Oils
T133509-UN: Avoid High Pressure Oils
T133840-UN: Avoid High-Pressure Oils
This machine uses a high-pressure hydraulic system. Escaping oil under pressure can penetrate the skin causing serious
injury.
Never search for leaks with your hands. Protect hands. Use a piece of cardboard to find location of escaping oil. Stop
engine and relieve pressure before disconnecting lines or working on hydraulic system.
If hydraulic oil penetrates your skin, see a doctor immediately. Injected oil must be removed surgically within
hours or gangrene may result. Contact a knowledgeable medical source or the Deere & Company Medical Department
in Moline, Illinois, U.S.A.
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12. TM10010 - 650DLC Excavator
Beware of Exhaust Fumes
Beware of Exhaust Fumes
T133546-UN: Beware Of Exhaust Fumes
Prevent asphyxiation. Engine exhaust fumes can cause sickness or death.
If you must operate in an enclosed space, provide adequate ventilation. Use an exhaust pipe extension to remove the
exhaust fumes or open doors and windows to bring outside air into the area.
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13. TM10010 - 650DLC Excavator
Prevent Fires
Prevent Fires
T133552-UN: Handle Fuel Safely
T133553-UN: Clean Machine Regularly
T133554-UN: Carry A Fire Extinguisher
Handle Fuel Safely: Store flammable fluids away from fire hazards. Never refuel machine while smoking or when near sparks or
flame.
Clean Machine Regularly: Keep trash, debris, grease and oil from accumulating in engine compartment, around fuel lines,
hydraulic lines, exhaust components, and electrical wiring. Never store oily rags or flammable materials inside a machine
compartment.
Maintain Hoses and Wiring: Replace hydraulic hoses immediately if they begin to leak, and clean up any oil spills. Examine
electrical wiring and connectors frequently for damage.
Keep A Fire Extinguisher Available: Always keep a multipurpose fire extinguisher on or near the machine. Know how to use
extinguisher properly.
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14. TM10010 - 650DLC Excavator
Prevent Battery Explosions
Prevent Battery Explosions
TS204-UN: Battery Explosions
Battery gas can explode. Keep sparks, lighted matches, and open flame away from the top of battery.
Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer.
Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).
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15. TM10010 - 650DLC Excavator
Handle Chemical Products Safely
Handle Chemical Products Safely
T133580-UN: Handle Chemical Products Safely
Exposure to hazardous chemicals can cause serious injury. Under certain conditions, lubricants, coolants, paints and
adhesives used with this machine may be hazardous.
If uncertain about safe handling or use of these chemical products, contact your authorized dealer for a Material Safety
Data Sheet (MSDS). The MSDS describes physical and health hazards, safe use procedures, and emergency response
techniques for chemical substances. Follow MSDS recommendations to handle chemical products safely.
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