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SERVICE MANUAL
Part number 84574094A
English
February 2017
Copyright © 2017 CNH GLOBAL N.V. All Rights Reserved.
SERVICE
MANUAL
1/1
Part number 84574094
TD65F /TD75F /TD85F
Tractor
TD65F
TD75F
TD85F
Tractor
SERVICE MANUAL
TD65F Without cab, 12x12, TD65F Without cab, 20x12, TD65F Without cab,
12x12, Semi Knock-Down Argentina, TD65F Without cab, 20x12, Semi
Knock-Down Argentina, TD75F Without cab, 12x12 , TD75F Without cab,
20x12, TD75F Without cab, 12x12, Semi Knock-Down Argentina, TD75F
Without cab, 20x12, Semi Knock-Down Argentina, TD85F Without cab, 12x12,
TD85F Without cab, 20x12, TD85F Without cab, 12x12, Semi Knock-Down
Argentina, TD85F Without cab, 20x12, Semi Knock-Down Argentina
84574094A 19/10/2016
EN
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
[10.106] Valve drive and gears .............................................................. 10.2
[10.101] Cylinder heads ..................................................................... 10.3
[10.105] Connecting rods and pistons....................................................... 10.4
[10.103] Crankshaft and flywheel............................................................ 10.5
[10.110] Balancer and damper .............................................................. 10.6
[10.114] Pump drives ........................................................................ 10.7
[10.218] Fuel injection system............................................................... 10.8
[10.400] Engine cooling system ............................................................. 10.9
[10.304] Engine lubrication system........................................................ 10.10
[10.102] Pan and covers .................................................................. 10.11
[10.210] Lift pump and lines ............................................................... 10.12
Clutch ....................................................................................... 18
[18.100] Clutch mechanical release control ................................................. 18.1
[18.110] Clutch and components ............................................................ 18.2
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.160] Creeper ............................................................................ 21.2
[21.162] Reverser ........................................................................... 21.3
[21.182] Differential.......................................................................... 21.4
Four-Wheel Drive (4WD) system .................................................. 23
[23.202] Electro-hydraulic control ........................................................... 23.1
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2
[23.314] Drive shaft.......................................................................... 23.3
84574094A 19/10/2016
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
[25.310] Final drives ......................................................................... 25.4
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.5
[25.102] Front bevel gear set and differential ............................................... 25.6
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.7
[25.310] Final drives ......................................................................... 25.8
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.120] Planetary and final drives .......................................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
Brakes and controls .................................................................... 33
[33.220] Trailer brake hydraulic control...................................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
[33.110] Parking brake or parking lock ...................................................... 33.3
Hydraulic systems....................................................................... 35
[35.204] Remote control valves ............................................................. 35.1
[35.114] Three-point hitch control valve ..................................................... 35.2
[35.322] Regulated/Low pressure system ................................................... 35.3
Hitches, drawbars, and implement couplings.................................. 37
[37.110] Rear three-point hitch .............................................................. 37.1
Steering..................................................................................... 41
84574094A 19/10/2016
[41.206] Pump ............................................................................... 41.1
[41.216] Cylinders ........................................................................... 41.2
[41.200] Hydraulic control components...................................................... 41.3
Cab climate control ..................................................................... 50
[50.104] Ventilation .......................................................................... 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.518] Wiper and washer system.......................................................... 55.1
[55.301] Alternator........................................................................... 55.2
[55.201] Engine starting system ............................................................. 55.3
[55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.4
[55.523] Cab hitch controls .................................................................. 55.5
[55.408] Warning indicators, alarms, and instruments ...................................... 55.6
[55.302] Battery.............................................................................. 55.7
[55.100] Harnesses and connectors......................................................... 55.8
Platform, cab, bodywork, and decals............................................. 90
[90.154] Cab doors and hatches ............................................................ 90.1
[90.151] Cab interior......................................................................... 90.2
84574094A 19/10/2016
INTRODUCTION
84574094A 19/10/2016
1
INTRODUCTION
Safety rules
TD65F LA
TD75F LA
TD85F LA
PRECAUTIONARY STATEMENTS
Personal Safety
Throughout this manual and on machine signs, you will find precautionary statements ("DANGER", "WARNING", and
"CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and
those working with you. Please take the time to read them.
DANGER
This word "DANGER" indicates an immediate hazardous situation that, if not avoided, will result in death or
serious injury. The color associated with Danger is RED.
M1169
WARNING
This word "WARNING" indicates a potentially hazardous situation that, if not avoided, could result in death
or serious injury. The color associated with Warning is ORANGE.
M1170
CAUTION
This word "CAUTION" indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is
YELLOW .
M1171
FAILURE TO FOLLOW THE "DANGER", "WARNING", AND "CAUTION" INSTRUCTIONS MAY
RESULT IN SERIOUS BODILY INJURY OR DEATH.
Machine Safety
The precautionary statement ("IMPORTANT") is followed by specific instructions. This statement is intended for ma-
chine safety.
NOTICE: The word "IMPORTANT" is used to inform the reader of something they need to know to prevent minor
machine damage if a certain procedure is not followed.
Information
NOTE: Instructions used to identify and present supplementary information.
LEGAL OBLIGATIONS
This machine may be equipped with special guarding or other devices in compliance with local legislation. Some of
these require active use by the operator. Therefore, check local legislation on the usage of this machine.
ACCIDENT PREVENTION
Most accidents or injuries that occur in workshops are the result of a non compliance to simple and fundamental
safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by foreseeing possible
causes and consequently acting with the necessary caution and care.
Accidents may occur with all types of machines, regardless of how well the machine in question was designed and
built.
84574094A 19/10/2016
10
INTRODUCTION
A careful and informed service technician is the best guarantee against accidents.
Decisive awareness of the most basic safety rule is normally sufficient to avoid many serious accident.
DANGER
Shut down the machine, remove key, be sure all moving parts have stopped and all pressure in the systems
is relieved before cleaning, adjusting or lubricating the equipment. Failure to comply will result in death or
serious injury.
M871
SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY-
DRAULICS (EUROPEAN STANDARD PR EM 982)
Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose
assembly.
Do not weld hydraulic piping.
When flexible hoses or piping are damaged, replace them immediately.
It is forbidden to modify a hydraulic accumulator by machining, welding or any other means.
Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to
zero.
Pressure check on hydraulic accumulators shall be carried out by method recommended by the accumulator manu-
facturer.
Care must be taken not to exceed the maximum allowable pressure of the accumulator. After any check or adjustment
there must be no leakage of gas.
SAFETY RULES
A careful operator is the best operator. Most accidents
can be avoided by observing certain precautions. To
help prevent accidents, read and take the following
precautions before operating this tractor. Equipment
should be operated only by those who are responsible
and instructed to do so.
THE TRACTOR
1. Read the Operator's Manual carefully before using the tractor. Lack of operating knowledge can lead to accidents.
2. Use an approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result in
death or injury. If your tractor is not equipped with a roll bar and seat belt, see your NEW HOLLAND Dealer.
3. Always use the seat belt. The only instance when the seat belt should not be used is if the roll bar has been
removed from the tractor or folding ROPS is in down position.
4. If a front end loader is to be installed, always use a FOPS (Falling Object Protective Structure) canopy to avoid
injury from falling objects.
5. Use the handholds and step plates when getting on and off the tractor to prevent falls. Keep steps and platform
cleared of mud and debris.
6. Do not permit anyone but the operator to ride on the tractor. There is no safe place for extra riders.
7. Keep all safety decals clean of dirt and grime, and replace all missing, illegible, or damaged safety decals. See
the list of decals in the Decal section of this manual.
SERVICING THE TRACTOR
1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove
the cap while the system is hot. Always turn the cap slowly to the first stop and allow pressure to escape before
removing the cap entirely.
2. Keep any type of open flame away from the tractor and do not smoke while refueling.Wait for the engine to cool
before refueling.
3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory con-
dition to ensure your safety and comply with legal requirements.
84574094A 19/10/2016
11
INTRODUCTION
4. Keep open flame or cold weather starting aids away from the battery to prevent fires or explosions. Use jumper
cables according to instructions to prevent sparks which could cause explosion.
5. Stop the engine before performing any service on the tractor.
6. Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. If fluid is injected
into the skin, obtain medical attention immediately or gangrene may result.
• DO NOT use your hand to check for leaks.
• Use a piece of cardboard or paper to search for leaks.
• Stop the engine and relieve pressure before connecting or disconnecting lines.
• Tighten all connections before starting the engine or pressurizing lines.
7. Do not modify or permit anyone else to modify or alter this tractor or any of its components or functions without
first consulting a NEW HOLLAND Dealer.
8. The fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons should
not remove or attempt to adjust a pump, injector, nozzle, or any other part of the fuel injection system. Failure to
follow these instructions can result in serious injury.
9. Continuous long-term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used
engine oil.Wash skin promptly with soap and water.
10. Some components of your tractor, such as gaskets and friction surfaces (brake linings, clutch linings, etc.)
may contain asbestos. Breathing asbestos dust is dangerous to your health. You are advised to have any
maintenance or repair on such components carried out by an authorized NEW HOLLAND Dealer. However,
if service operations are to be undertaken on parts that contain asbestos, the essential precautions listed
below must be observed:
• Work out of doors or in a well ventilated area.
• Dust found on the tractor or produced during work on the tractor should be removed by extraction, not by
blowing.
• Dust waste should be dampened, placed in a sealed container, and marked to ensure safe disposal.
• If any cutting, drilling, etc. is attempted on materials containing asbestos, the item should be dampened and
only hand tools or low speed power tools used.
OPERATING THE TRACTOR
1. Before starting the tractor, apply the parking brake, place the PTO lever in the 'OFF' position, the lift control lever
in the down position, the remote control valve levers in the neutral position, and the transmission in neutral.
2. Always sit in the tractor seat when starting the engine or operating controls. Do not start the engine or operate
controls while standing beside the tractor.
3. Do not bypass the neutral start switches. Consult your NEW HOLLAND Dealer if your neutral start controls
malfunction. Use jumper cables only in the recommended manner. Improper use can result in tractor runaway.
4. Avoid accidental contact with the gear shift lever while the engine is running, as this can cause unexpected tractor
movement.
5. Before getting off the tractor, disengage the PTO, turn the engine off, and apply the parking brake. Never get off
the tractor while it is in motion.
6. Do not park the tractor on a steep incline.
7. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause
death or illness.
8. If the power steering or engine ceases operating, stop the tractor immediately.
9. Pull only from the drawbar or the lower link drawbar in the down position. Use only a drawbar pin that locks in
place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to upset.
10. 1If the front end of the tractor tends to rise when heavy implements are attached to the three-point hitch, install
front end or front wheel weights. Do not operate the tractor with a light front end.
11. Always set the hydraulic selector lever in position control when attaching or transporting equipment. Ensure
hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement
12. Do not leave equipment in the raised position.
84574094A 19/10/2016
12
INTRODUCTION
13. Use the flasher/turn signal lights and SMV signs when traveling on public roads both day and night (unless pro-
hibited by law).
14. When operating at night, adjust lights to prevent blinding oncoming drivers.
DRIVING THE TRACTOR
1. Watch where you are going, especially at row ends, on roads, around trees and low hanging obstacles.
2. To avoid upsets, drive the tractor with care and at a safe speed. Use extra caution when operating over rough
ground, when crossing ditches or slopes, and when turning corners.
3. To provide two-wheel braking, lock tractor brake pedals together when transporting on roads.
4. Do not coast or free wheel down hills. Use the same gear when going downhill as is used when going uphill.
5. Any towed vehicle with a total weight exceeding that of the towing tractor should be equipped with brakes for safe
operation.
6. If the tractor becomes stuck or the tires become frozen to the ground, back up the tractor to prevent upset.
7. Always check overhead clearance, especially when transporting the tractor.
8. When operating at night, adjust lights to prevent blinding oncoming drivers.
OPERATING THE PTO
1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the
tractor and disconnecting the equipment.
2. Do not wear loose clothing when operating the power take-off or when near rotating equipment.
3. When operating stationary PTO driven equipment, always place all gear shift levers in neutral position.
4. To avoid injury, do not clean, adjust, unclog, or service PTO driven equipment when the tractor engine is running.
5. Ensure the PTO master shield is installed at all times. Always replace the PTO shield cap when the PTO is not in
use.
DIESEL FUEL
1. UNDER NO CIRCUMSTANCES should gasoline, alcohol, or blended fuels be added to diesel fuel. These com-
binations can create an increased fire or explosive hazard. Such blends are more explosive than pure gasoline
in a closed container such as a fuel tank. DO NOT USE THESE BLENDS.
2. Never remove the fuel cap or refuel with the engine running or hot.
3. Do not smoke while refueling or when standing near fuel.
4. Maintain control of the fuel filler pipe nozzle when filling the tank.
5. Do not fill the fuel tank to capacity. Allow room for expansion.
6. Wipe up spilled fuel immediately.
7. Always tighten the fuel tank cap securely.
8. If the original fuel tank cap is lost, replace it with a NEW HOLLAND approved cap. A non-approved, proprietary
cap may not be safe.
9. Keep equipment clean and properly maintained.
10. Do not drive equipment near open fires.
11. Never use fuel for cleaning purposes.
12. Arrange fuel purchases so that winter grade fuels are not held over and used in the spring.
SAFETY FRAME (ROPS)
Your NEW HOLLAND tractor is equipped with a safety frame. It must be maintained in a serviceable condition. Be
careful when driving through doorways or working in confined spaces with low headroom.
UNDER NO CIRCUMSTANCES should you:
• Modify, drill, or alter the safety frame in any way. Doing so may render you liable to legal prosecution.
84574094A 19/10/2016
13
SERVICE MANUAL
Engine
TD65F Without cab, 12x12, TD65F Without cab, 20x12, TD65F Without cab,
12x12, Semi Knock-Down Argentina, TD65F Without cab, 20x12, Semi
Knock-Down Argentina, TD75F Without cab, 12x12 , TD75F Without cab,
20x12, TD75F Without cab, 12x12, Semi Knock-Down Argentina, TD75F
Without cab, 20x12, Semi Knock-Down Argentina, TD85F Without cab, 12x12,
TD85F Without cab, 20x12, TD85F Without cab, 12x12, Semi Knock-Down
Argentina, TD85F Without cab, 20x12, Semi Knock-Down Argentina
84574094A 19/10/2016
10
Engine - Engine and crankcase
Engine - Remove
TD65F LA
TD75F LA
TD85F LA
DANGER
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply will result in death or serious injury.
D0076A
1. Disconnect the negative battery cable.
BRAG12TRALL0069 1
2. Drain the oil from the transmission box/gear box.
3. Drain the engine coolant.
4. Remove the fixing nut (1) from the counterweight lock
pin.
BRAG12TRALL0066 2
5. Remove the front counterweight package (1).
BRAG12TRALL0066 3
84574094A 19/10/2016
10.1 [10.001] / 6
Engine - Engine and crankcase
6. Remove the exhaust pipe and remove the hood (1).
LAIL11TL1110A0A 4
7. Disconnect the connections (1) from the headlights (2).
LAIL11TL1107A0A 5
8. Remove the shock absorber (1) from the hood.
BRAG12TRALL0371 6
9. Remove the two fixing bolts (1) from the hood support
articulations.
BRAG12TRALL0371 7
84574094A 19/10/2016
10.1 [10.001] / 7
Engine - Engine and crankcase
10. Disconnect the tachometer cable and remove the re-
taining ring and the cover.
BRAG12TRALL0068 8
11. Remove the throttle control spring (1) and remove the
throttle lever (2).
BRAG12TRALL0366 9
12. Disconnect the electrical connectors (1) .
BRAG12TRALL0073 10
13. Loosen the nut (1) and remove the fuse box.
BRAG12TRALL0073 11
84574094A 19/10/2016
10.1 [10.001] / 8
Engine - Engine and crankcase
14. Remove the clamping tubes (1) from the steering
cylinders.
BRAG12TRALL0074 12
15. Remove the hydraulic hose (1) from the lift pump suc-
tion tube.
16. Remove the lift pump (2) with the relative filter.
BRAG12TRALL0367 13
17. Remove the injection pump fuel tubes, the fuel pump,
and the tube that connects the tank to the sedimenta-
tion filter.
BRAG12TRALL0076 14
18. Remove the complete fuel filter support (1).
BRAG12TRALL0077 15
84574094A 19/10/2016
10.1 [10.001] / 9
Engine - Engine and crankcase
19. Remove the front, central and rear fixing bolts from
the front shaft drive prop shaft and disassemble the
guard.
LAIL11TL1120A0A 16
20. Remove the lock ring (2), and, as shown by the arrow,
move the sleeve (1) to uncouple it from the pinion.
LAIL11TL1121A0A 17
21. Remove the lock ring (2) and, as shown by the arrow,
move the sleeve (1) to uncouple it from the transfer
box shaft.
LAIL11TL1122A0A 18
22. Remove the prop shaft central support fixing bolts (1)
and remove the complete shaft with the support.
LAIL11TL1123A0A 19
84574094A 19/10/2016
10.1 [10.001] / 10
Engine - Engine and crankcase
23. Loosen the two fixing nuts and two bolts from the en-
gine to the transmission. Gain access through the two
split openings.
BRAG12TRALL0078 20
24. Loosen the four lower bolts (1) holding the engine to
the transmission.
BRAG12TRALL0079 21
25. Place the tool (trolley) under the tractor and put two
wedges (1) on the front shaft to prevent swaying.
BRAG12TRALL0080 22
84574094A 19/10/2016
10.1 [10.001] / 11
Engine - Engine and crankcase
26. Place a wooden shim (1) on the contact points be-
tween the trestles and the tractor.
BRAG12TRALL0081 23
27. Place a fixed trestle (1) under the draw bar support
and pull the handbrake.
LAIL11TL1134A0A 24
28. Remove the spacer (1) installed between the engine
and the transmission.
29. Loosen the last four fixing bolts from the engine to the
transmission.
30. Separate the engine from the transmission.
LAIL11TL1137A0A 25
31. Place a fixed trestle (1) under the counterweight cra-
dle and block the front wheels with wooden wedges
(2).
LAIL11TL1138A0A 26
84574094A 19/10/2016
10.1 [10.001] / 12
Engine - Engine and crankcase
32. Insert tool no. 380000292 (1) into the clutch disk.
Loosen the six bolts (2) securing the clutch to the en-
gine flywheel and completely remove the clutch as-
sembly.
LAIL11TL1139A0A 27
33. Remove the radiator fixing bolt (1).
BRAG12TRALL0082 28
34. Hitch the engine to the winch using the chain (1), fixing
it to the existing engine supports.
BRAG12TRALL0083 29
35. Remove the lift pump (1) with its filter by loosening the
four fixing bolts.
BRAG12TRALL0367 30
84574094A 19/10/2016
10.1 [10.001] / 13
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Engine - Engine and crankcase
36. Disconnect all of the electric connectors and remove
the entire cable assembly (1).
BRAG12TRALL0084 31
37. Loosen the clamp and disconnect the intake manifold
hose (1).
BRAG12TRALL0372 32
38. Remove the guard screen (1) from the left-hand en-
gine blower.
BRAG12TRALL0086 33
84574094A 19/10/2016
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Engine - Engine and crankcase
39. Loosen the two bolts (2) that connect the muffler to the
manifold and remove the group.
BRAG12TRALL0365 34
40. Remove the clamp and disconnect the radiator upper
hose (1).
41. Loosen the three nuts securing the manifold and lift
the entire muffler assembly.
BRAG12TRALL0364 35
42. Lift the engine slightly and position the mobile trestle
(1) under the front axle support.
LAIL11TL1147A0A 36
43. Remove the clamp and disconnect the radiator lower
hose (1).
44. Loosen the four engine fixing bolts (2), remove the
engine from the axle support, and prop it on a wooden
block.
LAIL11TL1148A0A 37
84574094A 19/10/2016
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Engine - Engine and crankcase
Engine - Install
TD65F LA
TD75F LA
TD85F LA
WARNING
Avoid injury!
Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec-
tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety
footwear.
Failure to comply could result in death or serious injury.
W0208A
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A
NOTICE: Raise and handle all heavy parts using lifting
equipment with sufficient lifting capacity.
Make sure all the units and parts are supported by appro-
priate belts and hooks.
Make sure that there is no one around the load that is to
be lifted.
Proceed as follows:
1. Fasten the three hooks to the three eye bolts, propping
the engine with an adjustable chain. Lift the engine
from the platform and position it on the front of the front
axle support. Join the two groups by fastening them
with the four fixing bolts.
2. Move the mobile trestle from the front axle to the engine
sump, inserting a molded piece of wood between the
trestle and the sump.
3. Also join the lower flexible pipe from the radiator with
the water pump inlet, through a rubber hose fasten all
the pipes with metal, adjustable clamps.
LAIL11TL1154A0A 1
4. Connect the lower radiator hose to the cooling pump
and fasten both ends with adjustable hose clamps.
5. Reassemble the lift pump (1).
6. Remove the engine chain.
LAIL11TL1141A0A 2
84574094A 19/10/2016
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New holland td85 f tractor service repair manual

  • 1. SERVICE MANUAL Part number 84574094A English February 2017 Copyright © 2017 CNH GLOBAL N.V. All Rights Reserved. SERVICE MANUAL 1/1 Part number 84574094 TD65F /TD75F /TD85F Tractor TD65F TD75F TD85F Tractor
  • 2. SERVICE MANUAL TD65F Without cab, 12x12, TD65F Without cab, 20x12, TD65F Without cab, 12x12, Semi Knock-Down Argentina, TD65F Without cab, 20x12, Semi Knock-Down Argentina, TD75F Without cab, 12x12 , TD75F Without cab, 20x12, TD75F Without cab, 12x12, Semi Knock-Down Argentina, TD75F Without cab, 20x12, Semi Knock-Down Argentina, TD85F Without cab, 12x12, TD85F Without cab, 20x12, TD85F Without cab, 12x12, Semi Knock-Down Argentina, TD85F Without cab, 20x12, Semi Knock-Down Argentina 84574094A 19/10/2016 EN
  • 3. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.106] Valve drive and gears .............................................................. 10.2 [10.101] Cylinder heads ..................................................................... 10.3 [10.105] Connecting rods and pistons....................................................... 10.4 [10.103] Crankshaft and flywheel............................................................ 10.5 [10.110] Balancer and damper .............................................................. 10.6 [10.114] Pump drives ........................................................................ 10.7 [10.218] Fuel injection system............................................................... 10.8 [10.400] Engine cooling system ............................................................. 10.9 [10.304] Engine lubrication system........................................................ 10.10 [10.102] Pan and covers .................................................................. 10.11 [10.210] Lift pump and lines ............................................................... 10.12 Clutch ....................................................................................... 18 [18.100] Clutch mechanical release control ................................................. 18.1 [18.110] Clutch and components ............................................................ 18.2 Transmission.............................................................................. 21 [21.114] Mechanical transmission ........................................................... 21.1 [21.160] Creeper ............................................................................ 21.2 [21.162] Reverser ........................................................................... 21.3 [21.182] Differential.......................................................................... 21.4 Four-Wheel Drive (4WD) system .................................................. 23 [23.202] Electro-hydraulic control ........................................................... 23.1 [23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.2 [23.314] Drive shaft.......................................................................... 23.3 84574094A 19/10/2016
  • 4. Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 [25.310] Final drives ......................................................................... 25.4 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.5 [25.102] Front bevel gear set and differential ............................................... 25.6 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.7 [25.310] Final drives ......................................................................... 25.8 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.120] Planetary and final drives .......................................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.101] Rear mechanical control ........................................................... 31.1 Brakes and controls .................................................................... 33 [33.220] Trailer brake hydraulic control...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 [33.110] Parking brake or parking lock ...................................................... 33.3 Hydraulic systems....................................................................... 35 [35.204] Remote control valves ............................................................. 35.1 [35.114] Three-point hitch control valve ..................................................... 35.2 [35.322] Regulated/Low pressure system ................................................... 35.3 Hitches, drawbars, and implement couplings.................................. 37 [37.110] Rear three-point hitch .............................................................. 37.1 Steering..................................................................................... 41 84574094A 19/10/2016
  • 5. [41.206] Pump ............................................................................... 41.1 [41.216] Cylinders ........................................................................... 41.2 [41.200] Hydraulic control components...................................................... 41.3 Cab climate control ..................................................................... 50 [50.104] Ventilation .......................................................................... 50.1 [50.200] Air conditioning..................................................................... 50.2 Electrical systems....................................................................... 55 [55.518] Wiper and washer system.......................................................... 55.1 [55.301] Alternator........................................................................... 55.2 [55.201] Engine starting system ............................................................. 55.3 [55.051] Cab Heating, Ventilation, and Air-Conditioning (HVAC) controls................... 55.4 [55.523] Cab hitch controls .................................................................. 55.5 [55.408] Warning indicators, alarms, and instruments ...................................... 55.6 [55.302] Battery.............................................................................. 55.7 [55.100] Harnesses and connectors......................................................... 55.8 Platform, cab, bodywork, and decals............................................. 90 [90.154] Cab doors and hatches ............................................................ 90.1 [90.151] Cab interior......................................................................... 90.2 84574094A 19/10/2016
  • 7. INTRODUCTION Safety rules TD65F LA TD75F LA TD85F LA PRECAUTIONARY STATEMENTS Personal Safety Throughout this manual and on machine signs, you will find precautionary statements ("DANGER", "WARNING", and "CAUTION") followed by specific instructions. These precautions are intended for the personal safety of you and those working with you. Please take the time to read them. DANGER This word "DANGER" indicates an immediate hazardous situation that, if not avoided, will result in death or serious injury. The color associated with Danger is RED. M1169 WARNING This word "WARNING" indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury. The color associated with Warning is ORANGE. M1170 CAUTION This word "CAUTION" indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. The color associated with Caution is YELLOW . M1171 FAILURE TO FOLLOW THE "DANGER", "WARNING", AND "CAUTION" INSTRUCTIONS MAY RESULT IN SERIOUS BODILY INJURY OR DEATH. Machine Safety The precautionary statement ("IMPORTANT") is followed by specific instructions. This statement is intended for ma- chine safety. NOTICE: The word "IMPORTANT" is used to inform the reader of something they need to know to prevent minor machine damage if a certain procedure is not followed. Information NOTE: Instructions used to identify and present supplementary information. LEGAL OBLIGATIONS This machine may be equipped with special guarding or other devices in compliance with local legislation. Some of these require active use by the operator. Therefore, check local legislation on the usage of this machine. ACCIDENT PREVENTION Most accidents or injuries that occur in workshops are the result of a non compliance to simple and fundamental safety regulations. For this reason, IN MOST CASES THESE ACCIDENTS CAN BE AVOIDED by foreseeing possible causes and consequently acting with the necessary caution and care. Accidents may occur with all types of machines, regardless of how well the machine in question was designed and built. 84574094A 19/10/2016 10
  • 8. INTRODUCTION A careful and informed service technician is the best guarantee against accidents. Decisive awareness of the most basic safety rule is normally sufficient to avoid many serious accident. DANGER Shut down the machine, remove key, be sure all moving parts have stopped and all pressure in the systems is relieved before cleaning, adjusting or lubricating the equipment. Failure to comply will result in death or serious injury. M871 SAFETY REQUIREMENTS FOR FLUID POWER SYSTEMS AND COMPONENTS - HY- DRAULICS (EUROPEAN STANDARD PR EM 982) Flexible hose assemblies must not be constructed from hoses which have been previously used as part of a hose assembly. Do not weld hydraulic piping. When flexible hoses or piping are damaged, replace them immediately. It is forbidden to modify a hydraulic accumulator by machining, welding or any other means. Before removing hydraulic accumulators for servicing, the liquid pressure in the accumulators must be reduced to zero. Pressure check on hydraulic accumulators shall be carried out by method recommended by the accumulator manu- facturer. Care must be taken not to exceed the maximum allowable pressure of the accumulator. After any check or adjustment there must be no leakage of gas. SAFETY RULES A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To help prevent accidents, read and take the following precautions before operating this tractor. Equipment should be operated only by those who are responsible and instructed to do so. THE TRACTOR 1. Read the Operator's Manual carefully before using the tractor. Lack of operating knowledge can lead to accidents. 2. Use an approved roll bar and seat belt for safe operation. Overturning a tractor without a roll bar can result in death or injury. If your tractor is not equipped with a roll bar and seat belt, see your NEW HOLLAND Dealer. 3. Always use the seat belt. The only instance when the seat belt should not be used is if the roll bar has been removed from the tractor or folding ROPS is in down position. 4. If a front end loader is to be installed, always use a FOPS (Falling Object Protective Structure) canopy to avoid injury from falling objects. 5. Use the handholds and step plates when getting on and off the tractor to prevent falls. Keep steps and platform cleared of mud and debris. 6. Do not permit anyone but the operator to ride on the tractor. There is no safe place for extra riders. 7. Keep all safety decals clean of dirt and grime, and replace all missing, illegible, or damaged safety decals. See the list of decals in the Decal section of this manual. SERVICING THE TRACTOR 1. The cooling system operates under pressure which is controlled by the radiator cap. It is dangerous to remove the cap while the system is hot. Always turn the cap slowly to the first stop and allow pressure to escape before removing the cap entirely. 2. Keep any type of open flame away from the tractor and do not smoke while refueling.Wait for the engine to cool before refueling. 3. Keep the tractor and equipment, particularly brakes and steering, maintained in a reliable and satisfactory con- dition to ensure your safety and comply with legal requirements. 84574094A 19/10/2016 11
  • 9. INTRODUCTION 4. Keep open flame or cold weather starting aids away from the battery to prevent fires or explosions. Use jumper cables according to instructions to prevent sparks which could cause explosion. 5. Stop the engine before performing any service on the tractor. 6. Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. If fluid is injected into the skin, obtain medical attention immediately or gangrene may result. • DO NOT use your hand to check for leaks. • Use a piece of cardboard or paper to search for leaks. • Stop the engine and relieve pressure before connecting or disconnecting lines. • Tighten all connections before starting the engine or pressurizing lines. 7. Do not modify or permit anyone else to modify or alter this tractor or any of its components or functions without first consulting a NEW HOLLAND Dealer. 8. The fuel oil in the injection system is under high pressure and can penetrate the skin. Unqualified persons should not remove or attempt to adjust a pump, injector, nozzle, or any other part of the fuel injection system. Failure to follow these instructions can result in serious injury. 9. Continuous long-term contact with used engine oil may cause skin cancer. Avoid prolonged contact with used engine oil.Wash skin promptly with soap and water. 10. Some components of your tractor, such as gaskets and friction surfaces (brake linings, clutch linings, etc.) may contain asbestos. Breathing asbestos dust is dangerous to your health. You are advised to have any maintenance or repair on such components carried out by an authorized NEW HOLLAND Dealer. However, if service operations are to be undertaken on parts that contain asbestos, the essential precautions listed below must be observed: • Work out of doors or in a well ventilated area. • Dust found on the tractor or produced during work on the tractor should be removed by extraction, not by blowing. • Dust waste should be dampened, placed in a sealed container, and marked to ensure safe disposal. • If any cutting, drilling, etc. is attempted on materials containing asbestos, the item should be dampened and only hand tools or low speed power tools used. OPERATING THE TRACTOR 1. Before starting the tractor, apply the parking brake, place the PTO lever in the 'OFF' position, the lift control lever in the down position, the remote control valve levers in the neutral position, and the transmission in neutral. 2. Always sit in the tractor seat when starting the engine or operating controls. Do not start the engine or operate controls while standing beside the tractor. 3. Do not bypass the neutral start switches. Consult your NEW HOLLAND Dealer if your neutral start controls malfunction. Use jumper cables only in the recommended manner. Improper use can result in tractor runaway. 4. Avoid accidental contact with the gear shift lever while the engine is running, as this can cause unexpected tractor movement. 5. Before getting off the tractor, disengage the PTO, turn the engine off, and apply the parking brake. Never get off the tractor while it is in motion. 6. Do not park the tractor on a steep incline. 7. Do not operate the tractor engine in an enclosed building without adequate ventilation. Exhaust fumes can cause death or illness. 8. If the power steering or engine ceases operating, stop the tractor immediately. 9. Pull only from the drawbar or the lower link drawbar in the down position. Use only a drawbar pin that locks in place. Pulling from the tractor rear axle or any point above the axle may cause the tractor to upset. 10. 1If the front end of the tractor tends to rise when heavy implements are attached to the three-point hitch, install front end or front wheel weights. Do not operate the tractor with a light front end. 11. Always set the hydraulic selector lever in position control when attaching or transporting equipment. Ensure hydraulic couplers are properly mounted and will disconnect safely in case of accidental detachment of implement 12. Do not leave equipment in the raised position. 84574094A 19/10/2016 12
  • 10. INTRODUCTION 13. Use the flasher/turn signal lights and SMV signs when traveling on public roads both day and night (unless pro- hibited by law). 14. When operating at night, adjust lights to prevent blinding oncoming drivers. DRIVING THE TRACTOR 1. Watch where you are going, especially at row ends, on roads, around trees and low hanging obstacles. 2. To avoid upsets, drive the tractor with care and at a safe speed. Use extra caution when operating over rough ground, when crossing ditches or slopes, and when turning corners. 3. To provide two-wheel braking, lock tractor brake pedals together when transporting on roads. 4. Do not coast or free wheel down hills. Use the same gear when going downhill as is used when going uphill. 5. Any towed vehicle with a total weight exceeding that of the towing tractor should be equipped with brakes for safe operation. 6. If the tractor becomes stuck or the tires become frozen to the ground, back up the tractor to prevent upset. 7. Always check overhead clearance, especially when transporting the tractor. 8. When operating at night, adjust lights to prevent blinding oncoming drivers. OPERATING THE PTO 1. When operating PTO driven equipment, shut off the engine and wait until the PTO stops before getting off the tractor and disconnecting the equipment. 2. Do not wear loose clothing when operating the power take-off or when near rotating equipment. 3. When operating stationary PTO driven equipment, always place all gear shift levers in neutral position. 4. To avoid injury, do not clean, adjust, unclog, or service PTO driven equipment when the tractor engine is running. 5. Ensure the PTO master shield is installed at all times. Always replace the PTO shield cap when the PTO is not in use. DIESEL FUEL 1. UNDER NO CIRCUMSTANCES should gasoline, alcohol, or blended fuels be added to diesel fuel. These com- binations can create an increased fire or explosive hazard. Such blends are more explosive than pure gasoline in a closed container such as a fuel tank. DO NOT USE THESE BLENDS. 2. Never remove the fuel cap or refuel with the engine running or hot. 3. Do not smoke while refueling or when standing near fuel. 4. Maintain control of the fuel filler pipe nozzle when filling the tank. 5. Do not fill the fuel tank to capacity. Allow room for expansion. 6. Wipe up spilled fuel immediately. 7. Always tighten the fuel tank cap securely. 8. If the original fuel tank cap is lost, replace it with a NEW HOLLAND approved cap. A non-approved, proprietary cap may not be safe. 9. Keep equipment clean and properly maintained. 10. Do not drive equipment near open fires. 11. Never use fuel for cleaning purposes. 12. Arrange fuel purchases so that winter grade fuels are not held over and used in the spring. SAFETY FRAME (ROPS) Your NEW HOLLAND tractor is equipped with a safety frame. It must be maintained in a serviceable condition. Be careful when driving through doorways or working in confined spaces with low headroom. UNDER NO CIRCUMSTANCES should you: • Modify, drill, or alter the safety frame in any way. Doing so may render you liable to legal prosecution. 84574094A 19/10/2016 13
  • 11. SERVICE MANUAL Engine TD65F Without cab, 12x12, TD65F Without cab, 20x12, TD65F Without cab, 12x12, Semi Knock-Down Argentina, TD65F Without cab, 20x12, Semi Knock-Down Argentina, TD75F Without cab, 12x12 , TD75F Without cab, 20x12, TD75F Without cab, 12x12, Semi Knock-Down Argentina, TD75F Without cab, 20x12, Semi Knock-Down Argentina, TD85F Without cab, 12x12, TD85F Without cab, 20x12, TD85F Without cab, 12x12, Semi Knock-Down Argentina, TD85F Without cab, 20x12, Semi Knock-Down Argentina 84574094A 19/10/2016 10
  • 12. Engine - Engine and crankcase Engine - Remove TD65F LA TD75F LA TD85F LA DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A 1. Disconnect the negative battery cable. BRAG12TRALL0069 1 2. Drain the oil from the transmission box/gear box. 3. Drain the engine coolant. 4. Remove the fixing nut (1) from the counterweight lock pin. BRAG12TRALL0066 2 5. Remove the front counterweight package (1). BRAG12TRALL0066 3 84574094A 19/10/2016 10.1 [10.001] / 6
  • 13. Engine - Engine and crankcase 6. Remove the exhaust pipe and remove the hood (1). LAIL11TL1110A0A 4 7. Disconnect the connections (1) from the headlights (2). LAIL11TL1107A0A 5 8. Remove the shock absorber (1) from the hood. BRAG12TRALL0371 6 9. Remove the two fixing bolts (1) from the hood support articulations. BRAG12TRALL0371 7 84574094A 19/10/2016 10.1 [10.001] / 7
  • 14. Engine - Engine and crankcase 10. Disconnect the tachometer cable and remove the re- taining ring and the cover. BRAG12TRALL0068 8 11. Remove the throttle control spring (1) and remove the throttle lever (2). BRAG12TRALL0366 9 12. Disconnect the electrical connectors (1) . BRAG12TRALL0073 10 13. Loosen the nut (1) and remove the fuse box. BRAG12TRALL0073 11 84574094A 19/10/2016 10.1 [10.001] / 8
  • 15. Engine - Engine and crankcase 14. Remove the clamping tubes (1) from the steering cylinders. BRAG12TRALL0074 12 15. Remove the hydraulic hose (1) from the lift pump suc- tion tube. 16. Remove the lift pump (2) with the relative filter. BRAG12TRALL0367 13 17. Remove the injection pump fuel tubes, the fuel pump, and the tube that connects the tank to the sedimenta- tion filter. BRAG12TRALL0076 14 18. Remove the complete fuel filter support (1). BRAG12TRALL0077 15 84574094A 19/10/2016 10.1 [10.001] / 9
  • 16. Engine - Engine and crankcase 19. Remove the front, central and rear fixing bolts from the front shaft drive prop shaft and disassemble the guard. LAIL11TL1120A0A 16 20. Remove the lock ring (2), and, as shown by the arrow, move the sleeve (1) to uncouple it from the pinion. LAIL11TL1121A0A 17 21. Remove the lock ring (2) and, as shown by the arrow, move the sleeve (1) to uncouple it from the transfer box shaft. LAIL11TL1122A0A 18 22. Remove the prop shaft central support fixing bolts (1) and remove the complete shaft with the support. LAIL11TL1123A0A 19 84574094A 19/10/2016 10.1 [10.001] / 10
  • 17. Engine - Engine and crankcase 23. Loosen the two fixing nuts and two bolts from the en- gine to the transmission. Gain access through the two split openings. BRAG12TRALL0078 20 24. Loosen the four lower bolts (1) holding the engine to the transmission. BRAG12TRALL0079 21 25. Place the tool (trolley) under the tractor and put two wedges (1) on the front shaft to prevent swaying. BRAG12TRALL0080 22 84574094A 19/10/2016 10.1 [10.001] / 11
  • 18. Engine - Engine and crankcase 26. Place a wooden shim (1) on the contact points be- tween the trestles and the tractor. BRAG12TRALL0081 23 27. Place a fixed trestle (1) under the draw bar support and pull the handbrake. LAIL11TL1134A0A 24 28. Remove the spacer (1) installed between the engine and the transmission. 29. Loosen the last four fixing bolts from the engine to the transmission. 30. Separate the engine from the transmission. LAIL11TL1137A0A 25 31. Place a fixed trestle (1) under the counterweight cra- dle and block the front wheels with wooden wedges (2). LAIL11TL1138A0A 26 84574094A 19/10/2016 10.1 [10.001] / 12
  • 19. Engine - Engine and crankcase 32. Insert tool no. 380000292 (1) into the clutch disk. Loosen the six bolts (2) securing the clutch to the en- gine flywheel and completely remove the clutch as- sembly. LAIL11TL1139A0A 27 33. Remove the radiator fixing bolt (1). BRAG12TRALL0082 28 34. Hitch the engine to the winch using the chain (1), fixing it to the existing engine supports. BRAG12TRALL0083 29 35. Remove the lift pump (1) with its filter by loosening the four fixing bolts. BRAG12TRALL0367 30 84574094A 19/10/2016 10.1 [10.001] / 13
  • 20. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 21. Engine - Engine and crankcase 36. Disconnect all of the electric connectors and remove the entire cable assembly (1). BRAG12TRALL0084 31 37. Loosen the clamp and disconnect the intake manifold hose (1). BRAG12TRALL0372 32 38. Remove the guard screen (1) from the left-hand en- gine blower. BRAG12TRALL0086 33 84574094A 19/10/2016 10.1 [10.001] / 14
  • 22. Engine - Engine and crankcase 39. Loosen the two bolts (2) that connect the muffler to the manifold and remove the group. BRAG12TRALL0365 34 40. Remove the clamp and disconnect the radiator upper hose (1). 41. Loosen the three nuts securing the manifold and lift the entire muffler assembly. BRAG12TRALL0364 35 42. Lift the engine slightly and position the mobile trestle (1) under the front axle support. LAIL11TL1147A0A 36 43. Remove the clamp and disconnect the radiator lower hose (1). 44. Loosen the four engine fixing bolts (2), remove the engine from the axle support, and prop it on a wooden block. LAIL11TL1148A0A 37 84574094A 19/10/2016 10.1 [10.001] / 15
  • 23. Engine - Engine and crankcase Engine - Install TD65F LA TD75F LA TD85F LA WARNING Avoid injury! Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal Protec- tive Equipment (PPE) as indicated in this manual, including protective goggles, gloves, and safety footwear. Failure to comply could result in death or serious injury. W0208A WARNING Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply could result in death or serious injury. W0398A NOTICE: Raise and handle all heavy parts using lifting equipment with sufficient lifting capacity. Make sure all the units and parts are supported by appro- priate belts and hooks. Make sure that there is no one around the load that is to be lifted. Proceed as follows: 1. Fasten the three hooks to the three eye bolts, propping the engine with an adjustable chain. Lift the engine from the platform and position it on the front of the front axle support. Join the two groups by fastening them with the four fixing bolts. 2. Move the mobile trestle from the front axle to the engine sump, inserting a molded piece of wood between the trestle and the sump. 3. Also join the lower flexible pipe from the radiator with the water pump inlet, through a rubber hose fasten all the pipes with metal, adjustable clamps. LAIL11TL1154A0A 1 4. Connect the lower radiator hose to the cooling pump and fasten both ends with adjustable hose clamps. 5. Reassemble the lift pump (1). 6. Remove the engine chain. LAIL11TL1141A0A 2 84574094A 19/10/2016 10.1 [10.001] / 16