The document provides safety information and instructions for servicing a vehicle. It emphasizes that safety should be the top priority when working on the vehicle. The document outlines different safety labels and symbols used throughout the service manual to call out important safety messages. It also provides instructions for how to properly use the service manual for repairs and maintenance.
2002 honda civic si hatchback service repair manualfjkskemdmkem
The document provides safety information and instructions for servicing the vehicle. It discusses important safety messages found throughout the manual in various forms, including safety labels on the vehicle, safety messages preceded by a safety alert symbol and signal words, and instructions on how to service the vehicle correctly and safely. The document also provides an overview of how the service manual is organized, including sections, tables of contents, exploded views, procedures, inspections, testing, repairs, adjustments, and specifications. Safety is emphasized as the most important consideration when servicing the vehicle.
This document provides specifications and service limits for various components of the 2002-2003 Acura RSX, including the engine, transmission, steering, suspension, and brakes. It lists specifications such as ignition coil voltage, spark plug type and gap, ignition timing settings, and alternator output. Service limits are provided for measurements such as cylinder head warpage, engine block deck surface, clutch plate thickness, and brake pad lining thickness. Illustrations show the locations of various components referred to in the specifications.
2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manualuekmmmd
This document is a workshop manual for Isuzu vehicles produced between 1999-2002. It provides information on maintenance, repairs, and specifications for various vehicle systems. The manual is organized into sections covering general information, engine, transmission, brakes, suspension, body, restraints and other systems. It includes notes on safety, required tools, torque specifications and other details needed for vehicle service.
This manual is divided into multiple sections covering various vehicle systems. Each section includes parts disassembly/assembly procedures, inspection steps, testing/troubleshooting instructions, and repair procedures. Safety messages are provided throughout to warn technicians of hazards. The underhood emission control label displays information about the vehicle's emission certification and components. The vehicle can be lifted using the specified lift points to perform service safely.
This document provides instructions for using the iCarsoft diagnostic tool or CR Plus. It outlines safety precautions, explains diagnostic functions like reading and clearing codes, and provides guidance on connecting the tool, navigating menus, updating software, and diagnosing vehicle systems.
This is the user manual of iCarsoft CR+.
>> READ MORE: https://www.obdadvisor.com/icarsoft-por-ii/
Here is a detailed review of the scan tool based on my own experience, including:
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This is the user manual of iCarsoft MBII.
>> READ MORE: https://www.obdadvisor.com/icarsoft-por-ii/
Here is a detailed review of the scan tool based on my own experience, including:
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1994 Acura Integra Service Repair Manual.pdfxiebi56949651
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
2002 honda civic si hatchback service repair manualfjkskemdmkem
The document provides safety information and instructions for servicing the vehicle. It discusses important safety messages found throughout the manual in various forms, including safety labels on the vehicle, safety messages preceded by a safety alert symbol and signal words, and instructions on how to service the vehicle correctly and safely. The document also provides an overview of how the service manual is organized, including sections, tables of contents, exploded views, procedures, inspections, testing, repairs, adjustments, and specifications. Safety is emphasized as the most important consideration when servicing the vehicle.
This document provides specifications and service limits for various components of the 2002-2003 Acura RSX, including the engine, transmission, steering, suspension, and brakes. It lists specifications such as ignition coil voltage, spark plug type and gap, ignition timing settings, and alternator output. Service limits are provided for measurements such as cylinder head warpage, engine block deck surface, clutch plate thickness, and brake pad lining thickness. Illustrations show the locations of various components referred to in the specifications.
2002 ISUZU TROOPER RODEO AMIGO VEHICROSS AXIOM Service Repair Manualuekmmmd
This document is a workshop manual for Isuzu vehicles produced between 1999-2002. It provides information on maintenance, repairs, and specifications for various vehicle systems. The manual is organized into sections covering general information, engine, transmission, brakes, suspension, body, restraints and other systems. It includes notes on safety, required tools, torque specifications and other details needed for vehicle service.
This manual is divided into multiple sections covering various vehicle systems. Each section includes parts disassembly/assembly procedures, inspection steps, testing/troubleshooting instructions, and repair procedures. Safety messages are provided throughout to warn technicians of hazards. The underhood emission control label displays information about the vehicle's emission certification and components. The vehicle can be lifted using the specified lift points to perform service safely.
This document provides instructions for using the iCarsoft diagnostic tool or CR Plus. It outlines safety precautions, explains diagnostic functions like reading and clearing codes, and provides guidance on connecting the tool, navigating menus, updating software, and diagnosing vehicle systems.
This is the user manual of iCarsoft CR+.
>> READ MORE: https://www.obdadvisor.com/icarsoft-por-ii/
Here is a detailed review of the scan tool based on my own experience, including:
- Compatibility
- Hardware and Design
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using this scanner.
This is the user manual of iCarsoft MBII.
>> READ MORE: https://www.obdadvisor.com/icarsoft-por-ii/
Here is a detailed review of the scan tool based on my own experience, including:
- Compatibility
- Hardware and Design
- Features and Functions
- Pros and Cons
Check it out to get the REVIEW and some NOTES about using this scanner.
1994 Acura Integra Service Repair Manual.pdfxiebi56949651
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1995 Acura Integra Service Repair Manual.pdfxiebi56949651
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1997 Acura Integra Service Repair Manual.pdfkongqiangtuo11
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1996 Acura Integra Service Repair Manual.pdfxiebi56949651
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1996 Acura Integra Service Repair Manual.pdfzhijingxingnai
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1994 Acura Integra Service Repair Manual.pdfzhijingxingnai
This document provides an introduction to how to use the service manual. It is divided into 23 sections with tabs corresponding to each section. Each section contains parts disassembly/assembly procedures, inspection steps, testing/troubleshooting instructions, repair procedures, and adjustments. Special labels are used to indicate dangers, cautions, and helpful notes. Warnings are provided about the supplemental restraint system and handling airbag components safely. Location diagrams show where identification numbers, warning labels, and other important indicators are found on the vehicle.
1995 Acura Integra Service Repair Manual.pdfzhijingxingnai
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains parts disassembly/assembly procedures and tools needed, inspection instructions, testing/troubleshooting steps, repair procedures, and adjustments. Special labels are used to indicate dangers, cautions, and helpful notes. The supplemental restraint system (SRS) is also discussed, noting that special precautions are required when servicing components marked with an asterisk.
1997 Acura Integra Service Repair Manual.pdfzhijingxingnai
This document provides an introduction to how to use the service manual. It is divided into 23 sections with black tabs corresponding to each section. Each section contains: a table of contents, disassembly/assembly procedures and tools, inspection, testing/troubleshooting, repair, and adjustments. Special symbols are used and warnings/cautions are provided regarding safety and working on SRS components. Locations of labels with warnings and cautions are also listed.
1994 Acura Integra Service Repair Manual.pdfanmeng5037
This document is an introduction section from an automotive service manual. It provides instructions on how to use the manual, which is divided into 23 sections indexed with tabs. Each section covers disassembly/assembly procedures, inspection, testing, repair, and adjustments. The introduction notes safety symbols used and cautions that some service methods could cause injury if not followed properly. It also provides the copyright and publishing information for the manual.
This manual provides instructions for servicing a vehicle. It is divided into 23 sections covering topics like maintenance, engine, brakes, and electrical systems. Each section includes components, torque specifications, procedures, inspections, and other relevant information. Safety labels are located throughout the vehicle warning of dangers from the supplemental restraint system and proper service procedures.
1993 Honda Prelude Service Repair Manual.pdff8usejdkdmdm
This manual provides instructions for servicing a vehicle. It is divided into 23 sections covering topics like maintenance, engine, brakes, and electrical systems. Each section includes components, torque specifications, procedures, inspections, and other relevant information. Safety labels are located throughout the vehicle warning of dangers from the supplemental restraint system and proper service procedures.
1993 Honda Prelude Service Repair Manual.pdf8ufksjdkdmd
This manual provides instructions for servicing a vehicle. It is divided into 23 sections covering topics like maintenance, engine, brakes, and electrical systems. Each section includes components, torque specifications, procedures, inspections, and other relevant information. Safety labels are located throughout the vehicle warning of dangers from the supplemental restraint system and proper service procedures.
1993 Honda Prelude Service Repair Manual.pdff7isejkddmmd3e
This manual provides instructions for servicing a vehicle. It is divided into 23 sections covering topics like maintenance, engine, brakes, and electrical systems. Each section includes components, torque specifications, procedures, inspections, and other relevant information. Safety labels are located throughout the vehicle warning of dangers from the supplemental restraint system and proper service procedures.
This workshop manual provides service and repair information for the Rodeo vehicle. It includes notes on special procedures, service data, precautions and identification information. The manual is divided into sections covering general information, heating and air conditioning, steering, suspension, drivetrain, brakes, engine, transmission, body accessories, restraints and control systems. Repair instructions cover lifting points, torque specifications and anti-theft labeling requirements for major components.
1993 honda prelude service repair manualfjksekmdme
This manual provides instructions for servicing a vehicle. It is divided into 23 sections covering topics like the engine, brakes, steering, and electrical systems. Each section includes components, torque specifications, procedures, inspections, and other relevant information. Safety labels are located throughout the vehicle warning of risks involved with servicing supplemental restraint systems.
This parts manual provides information for maintenance personnel to service various components of the RT3010 truck series. It contains sections on lubrication, electrical diagrams, hydraulics, covers, drive units, cylinders, and other parts. Each section provides diagrams and part numbers to aid in repairs. Safety notes at the beginning emphasize the importance of following maintenance procedures and using qualified personnel to ensure safe operation.
2008 Kawasaki KFX450R (KSF450A8F) Service Repair Manual.pdffujsekm8didd
The document promotes clicking a link to get more information. It thanks the reader for their time and directs them to click a link for additional details. The summary is brief and highlights the key points that the document encourages clicking a link and obtaining further information.
2008 Suzuki Swift Sport RS416 Service Repair Manual.pdffujsekm8didd
This document provides a service manual for the Suzuki Swift Sport (RS416) from 2004-2008. The summary includes:
1) The manual contains diagnostic, repair and installation procedures to properly service the vehicle.
2) Users are warned to read the manual carefully to avoid injury and follow all warnings.
3) Only qualified Suzuki technicians should perform services using the proper tools and equipment. Improper repair could damage the vehicle or injure people.
Bobcat Toolcat 5600 Utility Work Machine Service Repair Manual SN A00211001 A...fujsekm8didd
The document promotes clicking a link to get more information. In a concise 3 sentences, it asks the reader to thank them for reading and then click a link for additional details. The full content of the document is only a request to click a link with no other context provided.
2008 Pontiac Montana SV6 Service Repair Manual.pdffujsekm8didd
The document promotes clicking a link to get more information. In a single short sentence, it thanks the reader for reading and directs them to click a link for additional details. The summary focuses on the key points of thanking the reader and directing them to click a link.
Kioti Daedong CK22 Tractor Service Repair Manual.pdffujsekm8didd
The document is a short request to thank the reader for reading and asks them to click a link to get more information on a topic. It is brief and does not provide much context outside of encouraging the reader to follow a link for additional details.
2008 Suzuki LT-A750XK8 KingQuad Service Repair Manual.pdffujsekm8didd
This manual provides instructions for inspection, service, and overhaul of the main components of the Suzuki LT-A750X/P motorcycle. It is intended to help mechanics perform reliable service to assure customers of fast repairs. Safety precautions are outlined, and mechanics should only perform services for which they have proper knowledge, skills, tools, and equipment. The manual contents cover the engine, suspension, driveline, brakes, transmission, steering, wiring, lighting, instruments, exterior parts, and body structure.
BOBCAT T35120SL TELESCOPIC HANDLER Service Repair Manual SN A8GJ11001 and Abo...fujsekm8didd
The document promotes clicking a link to get more information. In a single short paragraph, it thanks the reader for reading and prompts them to click a link for additional details. The summary focuses on the key points of prompting the reader to click a link and get more information in an otherwise sparse document.
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2003 Honda Civic Si Hatchback Service Repair Manual.pdf
1.
2. INTRODUCTION
Safety
Yoursafety,
andthe satetyof others,isvery important.
To help
you makeinformeddecisions,
we haveprovidedsafety
messages,
andothersafetyinformation
throughoutthis manual.
Of course,
it is not practical
or possible
to warn you aboutallthe
hazards
associated
with servicing
thisvehicle.
You must use
your own goodjudgment.
You will find impoftantsafetyinformationin a varietyof forms
including:
. SatetyLabels
- on the vehicle.
. Satetv Messages precededby a salety alert symbol A and
oneof threesignalwords,DANGEF,
WARNING,
or CAUTION.
Thesesignalwordsmean:
tmEnEErily;,:
H,lli":5*i5"?;r
sE
R
IousLY
H
uBrir
E$EEEE ys,:
f#,ff ,:hl:3,:JjERrousLY
HURT
ir
tlGtltT]llilll YoucAN b€HUBT
if voudon'tfollow
. lnstructions
- howto service
thisvehicle
correctlv
andsafelv.
All information
contained
in this manualis basedon the latest
productinformation
available
at thetime of printing.
We reserve
the rightto makechanges
at anytimewithoutnotice.No partof
this Oublication
maVbe reDrodLrced,
or storedin a retrieval
system,or transmitted,
in anyform by any means,electronic,
mechanical,
photocopying,
recording,
or otherwise,
withoutthe
priorwrittenpermission
o{the publisher.
Thisincludes
text,
figures,
andtables-
As vou readthis manual,vou will tind information
thatis
preceded
by a @ symbol.The purposeof this message
is
to helppreventdamageto your vehicle,
other property,
or the
environment,
*Body z-tl!
^ t l
FirstEdition
8/20021,168
pages HONDA
MOTOR
CO..LTD.
All RightsReserved ServicePublication
Office
Specifications
applyto U.S.A.
andCanada
As seclion3with *inclode SRScomoonentsi
special precautionsare required when servicing.
How to Use This Manual -
Thismanualis dividedinto23sections.
Thefirstpageof each
seclionis markedwith a blacktabthat linesup with its
corresponding
thumb indextab on this pageandthe backcover.
Youcanquicklyfindthefirstpageof eachsectionwithout
lookingthrougha full tableof contents.
Thesymbolsprintedat
thetop cornerof eachpagecanalsobe usedas a quick
re{erence
system.
Eachsectionincludes:
1. A tableof contents,
or an exploded
view indexshowingl
. Partsdisassembly
sequence.
. Bolttorquesandthreadsizes.
. Pagereferences
to descriptions
in text.
Disassembly/assembly
procedures
andtools.
Inspefiron.
Testing/troubleshootin
g.
Repair.
Adjustments.
2.
3.
4.
5.
6.
Specifications 1)ll:{l+'
Maintenance
Emissions
*Restraints
4. GeneralInformation
Chassis
andPaintCodes- 2OO2
Model
Vehicle
ldentffi
cationNumber
S H H E P 3
3 5 ' 2 U 3 0 0 0 0 1
[[tttrtF
c d e f g h
a. Manufacturer, Make and Type of Vehicle
SHH; HONDAOFTHE
U.K.MFG.,LTD.U.K.
HONDAPassenger
vehicle
b. Line,Bodyand EngineType
EP3: CIVIC/K20A3
c. Body Type and Transmission Type
3: 2-doorHatchbacUs-speed
Manual
d. VehicleGradelSeries)
5:Si {U.S.}
5;SiR(Canada)
6: Si with sideairbagsystem(U,S.)
6: SiRwith sideairbagsystem(Canada)
e. CheckDigit
l. ModelYear
2i 2002
g. Factory Code
U: Hondaof U.K.Manufacturing
in Swindon,
England
h. SerialNumber
U.S,:
300001
-
1 -
V€hicle ldentification Numbo.
and FederalMotor Vehicle
Safety Standard Certification/
Color Label.
1-2
I
1700001
K2OA3
a
a. EngineType
K20A3: 2.00 DOHCVTECSequentialMultiport
Fuel-injected
engine
b. Serial Number
Engine
Number
Transmission
Number
PaintCode
Code Color u.s. Canada
B-92P Niqhthawk
Black
Pearl
NH-578 TaffetaWhite
NH-623M SatinSilverlvletallic
R-81 MilanoRed
Y-62P EuroYeliowPearl
NBH3
I
a
Transmission
Type
NRH3;s-sDeed
Manual
1000001
t
0
5. Chassis
andPaintCodes- 2003Model
Vehicle
ldentif
icationNumber
S H H E P 3
3 5 * 3 U 4 0 0 0 0 1
[--t-rlF
c d e f g h
G.
d.
Manufacturer, Make and Type of Vehicle
SHH: HONDAOFTHE
U.K.MFG.,
LTD.U.K.
HONDAPassenger
vehicle
Line.Bodyand EngineType
EP3: CIVIC/K20A3
Body Type and TransmissionType
3: 2-doorHatchbacldS-speed
Manual
Vehicle Grade (Series)
5:Si (U.S.)
5:SiR(Canada)
6: Si with sideairbagsystem(U.S.)
6: SiRwith sideairbagsystem(Canada)
CheckDigir
Model Year
3: 2003
Factory Code
U: Hondaof U.K.Manufacturing
in Swindon,
England
SerialNumber
U.S.:400001
f.
:700001
Vehicleldentification
Number
and FederalMotor Vehicle
Saletv Standard Certification/
ColorLabel.
)_.
2700001
K2OA3
I
a
a. EngineType
K20A3: 2.00 DOHCVTECSequentialMultiport
Fuel-injected
engine
b. SerialNumber
EngineNumber
Transmission
Number
NRH3
I
a
Transmission
Type
NRH3:5-speed
Manual
Serial
Number
- 2000001
PaintCode
Code Color U,S. Canada
B-92P Niohthawk
Black
Pearl
B-520P VividBluePearl
NH-578 Taffeta White
NH-623M SatinSilverN4etallic
R-81 MilanoRed
Y-62P EuroYellow Pearl
1-3
10. General
Information
Lift andSupportPoints
NOTE:If you are goingto removeheavycomponents
suchassuspensionor the fueltankfrom the rearof the
vehicle,firstsupportthefront ofthe vehiclewith tall
safetystands.When substantialweightis removed
from the rearof the vehicle,the centerof gravitycan
changeand causethe vehicleto tip forwardon the hoist.
FrameHoist
1. Positionthe hoistlift blocks(A),or safetystands,
underthe vehicle'sfront supportpoints(B)and rear
supportpoints(C).
2. Raisethe hoista few inches,and rockthe vehicle
gentlyto be sureit is firmly supported.
3. Raisethe hoistto full height,and inspectthelift
pointsfor solidcontactwith the lift blocks.
Safety Stands
To supportthe vehicleon safetystands.usethe same
suppon points(Band C)asfor a frame hoist,Always
usesatetystandswhen workingon or underany
vehiclethat is supportedonly by a jack.
1-8
FloorJack
1. Setthe parkingbrake.
2. Blockthe wheelsthatare not beinglifted.
3. When liftingthe rearof the vehicle.put the
gearshiftIeverin reverse.
4. Positionthe floor jackunderthe front jacking
bracket(A)or rearjackingbracket(B),centerthe
jackingbracketin thejacklift ptatform(C),andjack
up the vehiclehighenoughto fit the safetystands
underit.
c
Positionthe safetystandsunderthesupportpoints
and adjustthem sothe vehiclewill tevet.
Lowerthe vehicleontothe stands.
0
J t
11. Towing
lf the vehicleneedsto betowed,calla professional
towing service.Nevertow the vehiclebehindanother
vehiclewith just a ropeor chain.lt is very dangerous.
Emergency
Towing
Therearethreepopular
methods
of towinga vehicle.
Flat-bedEquipment The operatorloadsthe vehicle
on the backof a truck.This is the bestway of
transportingthe vehicle.
To accommodate
flat-bedequipment.the vehicleis
equippedwith towing hooks(A)andtie down hooks{B).
Thetowing hookcan be usedwith a winchto pullthe
vehicleontothe truck,andthe tie down hooksslotscan
be usedto securethe vehicleto truck.
1-9
WheelLift Equipment Thetow truck usestwo
pivotingarmsthat go underthe tires (frontor rear)and
liftsthem off the ground.The othertwo wheelsremain
on the ground.This is an acceptable
way of towingthe
vehicle.
Sling-typeEquipment Thetow truckusesmetal
cables
with hookson theends.
Thesehooksgo around
partsof the frameor suspensionandthe cablesliftthat
endof thevehicle
offtheground.
Thevehicle's
suspension
andbodycanbe seriously
damaged
ifthis
methodof towing is attemPted.
lf the vehiclecannotbetransportedby flat-bed,it
shouldbetowed with the front wheelsoff the ground lf
dueto damage,the vehiclemust betowed with the
front wheelson the ground,do the following:
. Release
the parkingbrake.
. shiftthetransmission
in Neutral.
It is bestto tow the vehicleno fartherthan 50 miles(80
km),and keepthe speedbelow35 mph (55km/h).
. lmproper
towingpreparation
will damage
the
transmission.
Followthe aboveprocedureexactly.lf
you cannotshiftthe transmission,
the vehiclemust
betransDorted
on a flat-bed.
. Tryingto lift or tow the vehicleby the bumperswill
causeserious
damage,
Thebumpers
arenot
designedto supportthe vehicle'sweight.
12. GeneralInformation
PartsMarking
To detervehicletheft,certainmajorcomponentsare markedwith the vehicleidentification
number(VlN).Original
partshaveself-adhesive
labels.Replacement
body partshavegenericself-adhesive
labels.The originalengrneor
transmissionVIN plateistransferredlo a replacement
engineor transmissionand attachedwith break-offbolts.
NOTE:Becarefulnotto damagethe partsmarkinglabelsduring body repair.Maskthe labelsbeforerepairingthe part.
r a
1-10
14. ne
Item Measurement Oualification Standard or New Service Limit
lgnition
coil Rated voltage
Firingorder
12V
1 3 - 4 2
NGK:
tZFB6K11
DENSO:
SKJ20DR-M11
1.0 1.1mm(0.039
0.043
in.) 1.3mm(O.OS1
in.)
Spark
plug Type
Gap
lgnitiontiming At idle (checkrhe in neutral:
8t2' ETDC
at650150rpm
Alternator Output At 13.5
V and
normalengine
temperature
80A
2.2 3.0A
Coillrotor)resistance At 68.F(20'C)
5|lp flng u.u. 14.4
mm {0_57
in.) 14.0
mm (0.55
in.)
Brushlength 10.5
mm (0.41
in.l 1.5mm {0.06
in.)
Brushspring
tension 2.9 3.5N (0.30 0.36kgf,0.7-0.8tbs)
Starter Output
Commutator
micadepth 0.50 0.80mm (0.020-0.031
in.) 0.20mm 1O.OO8
in.)
Commutator
tunout o:BlalqryL4i) max o.o5
mm(0.002
in.)
Commutator
O.D. 28.0
mm (1.10
in.) 27.0
mm (1.06
in.)
Brushlength 14.0 14.5
mm {0.55 0.57in.) 9.0mm {0.35
in.)
(
I
Standards
andService
Limits
EnqineElectrical
E
e _
.l
nqtne
Item Measurement Oualification Standard or New Service Limit
Compression Pressure
checkat 250rpm with wide
openthroftle.(SeeDesignSpecsfor
rato,
Minimum 930kPa(9.5
kgflcmr,
135psi)
Maximum
vanatton
200kPa{2.0kgf/cm',28
psi)
2-2
15. L
v
l o
2-3
a ead
o
nderH
Item Measur6ment Oualification Standard or New Service Limit
Head Warpage 0.05mm {0.002
in.)
Height
'103.95104.05
mm
(4.093 4.096
in.)
Camshaft Endplay 0.05 0.20mm (0.002 0.008
in.) 0.4mm (0.02
in.)
Camshaftto holderoil clearance N o . l j o u r n a l 0.030 0.069
mm
{0.001 0.003
in.)
0.15
mm{0.006
in.)
N o . 2 , 3 ,4 , 5
journals
0.060 0.099
mm
(0.002-0.004
in.)
0.15mm (0.006
in.)
Totalrunout 0.03mrn(0.001
in.)max. 0.04mm {0.002
in.)
Cam lobe height Intake,
primary 33.925
mm (1.3356
in.)
Intake, 29.638
mm (l.1668
in.)
Exhaust 34.092
mm (1.3422
in.)
clearance
(cold) lntake 0.21 0.2smm 10.0080.010
in.)
Exhaust 0.28 0.32mm (0.011 0.013
in.)
StemO.D- lnlaKe 5.475 5.485
mm 10.21560.2159
in.) 5.445
mm (0.214
in.)
Exhaust 5.450 5.460
mm (0.21460.2150
in ) 5.42
mm(0.213
in.)
Stem-to-gLride
clearance lntake 0.030 0.055
mm (0.00120.0022in.| 0.08mm (0.003
in.)
Exhaust 0.055 0.080
mm (0.00220.0031
in ) 0.11mm (0.004
in.)
lntake 1.25 1.55
mm (0.049 0.061
in.) 2.00mm {0.079
in.)
Exhaust 1.25 1.55
mm (0.049 0.061
in.) 2.00mm {0.079
in.)
steminstalled
height lntake 40.8-41.0
mm (1.6061.614in.)
Exhaust 54.6 54.8
mm (2.1502.157
in.)
Valve
springs Free
length lntake 47.61
mm (1.874
in.)
Exhaust 49.64
mm (1.954
in.)
Valveguides LD. Intake 5.515 5.530
mm
|.0.21710.2117
4n.1
5.55mm (0.219
in.)
Exhaust 5.515 5.530
mm
0.21110.2177
in.l
5.55
mm{0.219
in.)
Installedheight lntaKe 15.2"16.2
mm (0.5980.638in.)
Exhaust 15.5 16.5
mm (0.610 0.650
in.)
Rocker
arms Arm-to-shaft
clearance lntaKe 0.025 0.052
mm
(0.00'10
0.0020
in.)
0.08mm (0.003
in.)
Exhaust 0.018 0.056
mm
(0.00070.0022
in.)
0.08mm (0.003
in.)
16. nqtne
Item Measurement Oualification Standardor New ServiceLimir
Block
Piston
I Warpage
of deck 0.07mm (0.003
in.)max. foro.. (ulur^^-"1
tsore
diameter A o r i
B o r l l
(3.38583.3862
in.)
85.980 85.990
mm (3.38503.3854
in.)
l-il?0 €s.980r"i33846
86.010 86.020
mm
(3.3862 3.3866in.)
86.000 86.010
mm
86.070
mm (3.3886
in.)
86.070
mm (3.3886
in.)
0 . 0 5m m ( 0 . 0 0 2
I n . J
85.920
mm (3.3827
in.)
0.25
mm (00l in.)
85.930
mm (3.383'l
in.)
Reboringlrmit
SkirtO.D.
at 11mm (0.4in.)from
bottomof skirt
F"
btt"'"' A
LetterB
0.020 0.040
mm (00008 0.0016
in.) 0.05mm {0.002
in.)
Top 1.220 1.230
mm (0.04810.0484
in.) 1.25
mm 10.049
rn)
Second 1 . 2 2 0 1 . 2 3 0
m m ( 0 . 0 4 8 1 0 0 a 8 4 I n . ) 1.25
mm 10.049
in.)
Piston
ring
lFis,.€-"'"
",";"*
L-
Ringendgap
o.D.
i 2.005 2.025
mm (0.07890.0797
in.)
fo.o:s o.oto.rn
lo.oora
o.ooza
i.'.f
EO3t 0056
rn. {OJ01r
OOO2
i")
?.09rrl9.091lt
)
0.13mm (0.005
in )
0.13
mm(0.005
in.)
Second
(FEDEHAL
I4OGUL)
Top
0.025 0.060
mm (0.00100.0024
in.) 0.13mm (0.005
in )
0.20 0.35mm (0.008 0.014
in.) 0.60mm (0.024
in.)
Second 0.40 0.55mm {0.016 0.022
in.) 0.70mm (0.028
in.)
OiI(REKEN)
21.961 21.965
mm {0.86460.8648
in.)
0.25 0.65mm (0.010 0.026
in.)
0 20 0.70mm i0.008 0.028
in.)
0.75mm (0.030
in.)
OiI(FEDERAL
I4OG
UL)
0.80mm 10.031
in.)
Piston
pin
21.953mm l0 8643in
Pin'to-piston
clearance 0.005-*0.002
mm( 0.00020
+
0.00008
in.)
0.005
mm (0.0002
in.)
Connecting
rod Pin to-rod clearance 0.005 0.015
mm (0.00020.0006
in.) 0.02mm lO0OO8
in I
Small end bore diameler 21.970 21.976
mm (0.86500.8652
in.)
Large-endbore diameter(Normal) 48.0
mm (1.89
in.)
Endplayinslalled
oncrankshaft 0.15 0.30mm (0.006 0.012
in.) 0.40
mm (0.016
in.)
Crankshaft Main journal diameter
Rodjournal diameter
No.l journal
No.2 journal
No.4journal
No.5journal
No.3 journal
s4.e84 s5.008
mm (2.1648=16illl
54.97655.000
mm (2.1644
2-1654in)
44.976 45.000mm (1.1707 1.1717in.l
Rod/main 0.005
mm 10.0002
in.)max. 0.010
mm (0.0004
in.)
Rod/main
iournal
outof,round 0.005
mm (0.0002
in.)max. 0.010
mm (0.0004
in.)
Endplay 0.10 0.35mm (0.004 0.0'14
in.) 0.45
mm10.018
in.)
Runout
. . - ' . : - - ' +
0.03mm (0.0012
in.)max. 0.04mm {0.0016
in.)
Deaflngs
Marnoear,n9-toJournat
ottctearance No.l journal
No.2journal
No.4journal
N o . 5
No.3 journa/
0.017 0.041
mm (0.00070.0016
in.)
q0rr034, -rn {O'o010
0-o01r|"tl
0.050
mm (0.0020
in.)
0.055
mm (0.0022
in.)
Bodbearing
clearance 0.021 0.049
mm (0.00080.0019
in.) 0.060
mm (0.0024
in.)
StandardsandServiceLimits
Enqine
Block
_ f
c _
2-4
-
17. L
v
2-5
o i Lubrication
a
a
nqlne
|tem Measurement Oualificalion Standerdor New ServiceLimil
Engine
oil Capacity 5.30 (5.6USqt)forengine
overhaul
4.20 (4.4USqt)foroilchange,
including
filter
4.00(4.2USqt)foroilchange,
withoutfilter
Oilpump lnner-to
outerrotorclearance 0.02 0.16mm {0.001 0.006
in.) 0.20mm (0.008
in.)
Pumphousing
to outerrotor
clearance
0-15 0.21mm {0.006-0.008
in.) 0.23mm (0.009
in.)
Pumphousing-to-rotor
axial
clearance
0.02 0.07mm (0.001 0.003
in.) 0.12mm (0.005
in.)
Balancer
shafts,
journal
diameter No.1journal,
front
shaft
19.938 19.950
mm 10.78500.7854
in.) 19.92
mm (0.784
in.)
No 1 journal,rearshaft 23.938 23.950
mm (0.94240.9429
in.) 23.92
mm (0.942
in.)
No.2 journal,
frontand
rearshaft
32.949 32.961
mm 11.29121.2911
in.l 32.93
mm (1.296
in.)
Ealancer
shafts,
journal
taper 0.005
rnm(0.0002
in.)max.
Balancer
shafts,
endplay Front 0.070 0.135
mm (0.00280.0053
in.) 0.15mm (0.006
in.)
Rear 0.070 0.135
mm (0.00280.0053
in.) 0.15mm (0.006
in.)
Balancer
shatts,shaft-to'bear;ng
clearance
No.1iournal,
front
shaft
0.050 0.082
mm (0.00200.0032
in.) 0.10
mm(0.004
in.)
No. 1 Journal,rearshaft 0.050 0.082
mm (0.00200.0032
in.) 0.10mm (0.004
in.i
No. 2 journal,front and
rear shafl
0.060-0.120
mm (0.00240.0047
in.) 0.15mm (0.006
in.)
Balancer
shaftbearings,
LD. No.1journal,
front
shaft
No.1iournal,
rearshaft
20.000 20.020
mm (0.18140.7442
in.l
Z+.OOO
ZI.OZO
m- tOSa+e-
OSa57
ir'.)
20.03
mm (0.789
in.)
24.03
mm (0.946
in.)
No.2 journal,
frontand
rearshaft
33.021 33.069
mm (1.3000 1.3019
in.) 33.09
mm {1.303
in.)
Reliefvalve,oil pressurewith oil
temperatureat 176'F(80"C)
At idle 70 kPa(0.7kq?cm , 10 psr)min.
At3,000
rpm 300kPa{3.1
ksf/cm',44
psi)min.
Standardor New ServiceLimit
6.7L (7.1
US
Coolant
capacity
{includes
engine,
heater,
hoses,
andreservoir)
0.53L (0.56
US
93 123kPa(0.95 1.25
kqtcm, 14 18psi)
't69 176'F
(76 80'C)
Thermostat OPeningtemPerature
8.0mm {0.31
in.)min.
TurnsOFF Subtract
5 15'F(3 8"C)from
actual
ON
18. Item Measulement Oualification Standardor New ServiceLimit
Fuelpressure
regulator
Pressure
with fuelpressure
gauge
connected
320-370kPa13.3-'3.8
kgtcm',47 52psi)
Fueltank Capacity 504 (13.2
USgali
Engine
idle ldlespeed
withheadlights
andradiator
fanoff
Neutral 750 50rpm
Fastidle Neutral 1,600150
rpm
StandardsandServiceLimits
FuelandEmissions f
.
r a
Clutch
Item Mea3urem€nl Oualification Slandardor New ServiceLimit
Clutch
pedal Height
fromthefloor 193mm (7.60
in.)
Stroke 130 140
mm15.1 5.5in.)
10 16mm (0.39 0.63in.)
Disengagementheightfrom the floor 1'15
mm (4.53
in.)
min.
Bunout
onclutch
matingsurface 0.05mm 10.002
in.)max. 0.15mm (0.006
in.)
Clutch
disc Bivetheaddepth 1.65 2.25mm (0.065 0.089
in.) 0.7mm {0.03
in.)
Ihickness 8.3 8.9mm (0.33 0.35in.) 6.0mm (0.24
in.)
Pressure
plate Warpage 0.03mm (0.001
in.)max. 0.15
mm(0.001
in.)
Heightof diaphragm spring fingers Measured
with
specialtool
and
feeler
gauge
0.6mm (0.02
in.)max. 0.8mm (0-03
in.)
2-6
< c
19. L
v
2-7
O E
a
o
nualTransmission
andM/T Differential
Item M€asurement Oualification Standardor New Se.viceLimit
Transmission
fluid
Capacity Forfluidchange:
1.50 (1.6USqt)
Foroverhaul:
1.7
011.8
USqt)
Mainshaft Endplav 0.1
'l -0.17mm(0.0040.007in.) Adiust
Diameter
of bushing
surface 20.80 20.85
mm {0.819 0.821
in.) 20.75
mm 10.817
in.)
Diameterof distancecollar 31.984-32.000
mm (1.2594 1.2598
in.) 3'1.93
mm (1.257
in.)
Diameter
of ballbearing
contact
area
(clutch
housing
side)
27.97727s90
mm1.1015
- 1.1020
in.) 27.92
mm (1.099
in.)
Diameter
of needle
bearing
contact
area
38.984 39.000
mm (1.5348'1.5354
in.) 38.93
mm (1.533
4n.)
Diameter
of ballbearing
contact
area
(transmission
housing
side)
27.987 28.000
mm (1.10'191.1024
in.) 27.93
mm{1.100
in.)
Runout 0.02mm (0.001
in.)max. 0.05mm (0.002
in.)
Mainshaft
3rd,
4thandsth
gears
t.D. 44.009 44.025
mm 11.73261.7333
in.) 44.08
mm (1.735
in.)
Endplay 0.06 0.16mm {0.002 0.006;n.) 0.25
mm (0.010
in.)
Thickness 23.92 23.97
mm (0.94'10.944
in.) 23.80
mm (0.937
in.)
Countershaft Diameterof needlebearingcontact
area(clutch
housing
side)
35.000-35.015
mm (1.3780'1.3785
in.) 34.95
mm (1.376
in.)
Diameter
of distance
collarcontact
alea
39.937 39950mm (1.5723 1.512ain.| 39.88
mm (1.570
in.)
Diameterof ball bearingcontactarea
(transmissionhousingside)
30.020-30.033
mm (1.1819-
1.1824
in.) 29.97
mm (1.180
in.)
Runout 0.02mm {0.001
in.)max. 0.05mm (0.002
in.)
35mm shim-to'bearing
innerrace
clearance
0.04 0.10mm (0.00160.0039
in.) Adjust
Countershaft LD. 52.010 52.029
mm (2.0476-2.0484
in.i 52.08
mm (2.050
in.)
End play 0.06 0.16mm (0.002 0.006
in.) 0.25
mm10.010
in.)
Thickness 22.92 22.91
$m 10.902
-0.904in.) 22.87
mm (0.900
in.)
Countershaft
2ndgear
t.D. 52.010 52.029
mm (2.04762.0484
in.) 52.08
mm {2.050
in.}
Endplay 0.06 0.16mm (0.002 0.006
in.) 0.25mm 10.010
4n.)
Thickness 21.92 27.91
mtn1.099 1.101
in.) 27.87
mm 11.097
in.)
Countershaft
'lst gear
distance
collar
LD. 39.95 39.96
mm (1.572a1.5132
in.) 39.97
mm (1.574
in.)
o.D. 46.989-47.000
mm (1.8499-
1.8504
in.) 46.94
mm (l.848in.)
Length 23.03 23.08
mm (0.907-0.909
in.i
Countersha{l
2ndgear
distance
coliar
l.D. 39.95 39.96
mm {1.5728'-
1.5732
in.l 39.97
mm (1.574
in.)
o.o. 46.989 47.000
mm (1.8499 1.8504
in.) 46.94
mm (1.848
in.)
Length 28.03 28.08
mm (l.104 1.106in.)
20. anuatIransm cont'
Item Measutemenl Oualification Standardor New ServiccLimit
Nlainshaft
4th
and5thgears
distance
collar
LD. 32.00-32.01
mm (1.2598 1.2602
in.) 32.02
mm (1.261
in.)
o.D. 38.989 39.000
mm (1.5350 1.5354
in.) 38.94
mm (1.533
in.)
Length 51.95 52.05
mm (2.045 2.049
in.)
B 24.03 24.08
mm (0.946-0.947
in.)
MBSdistance LD. 28.00 28.01mm
(1.102 1.103
in.) 28.02
mm(1.103
in.)
Len9th 23.95 24.05
mm (0.943 0.947
in.)
Reverse
idler
gear
t.D. 20.016 20.043
mm (0.78800.7891
in.) 20.90
mm (0.832
in.)
Gear lo reversegear shaficlearance 0.036 0.08a
mm (0.00140.0033
in.) 0.16
mm{0.006
in.)
Synchro
ring Bingto'gearclearance Ringpushed
against
gear
0.70 1.49
mm (0.028 0 059in ) 0.4mm (0.016
4n.)
Triple
cone Outer
synchro
ring-to
synchro
cone
clearance
Ringpushed
against
qear
0.70- '1.19
mm {0.028 0.047
in.) 0.3mm (0.012
in.)
Synchro
cone-to-gear
clearance Ringpushed
against
gear
0.50 1.04
mm (0.020 0.041
in.) 0.3mm (0.012
in.)
Outersynchro
ring-to-gear
cone
clearance
Ringpushed
against
gear
0.95 1.68
mm (0.037 0.066
in.) 0.6mm (0.024
in.)
Shiftfork Finger
thickness 7.4 7.6mm 10.29 0.30in.)
Forkto-synchro
sleeve
clearance 0.35 0.65mm (0.014 0.026
in.i 1.0mm (0.039
in.)
Reverse
shift
fork
Finger
thinkness 13.4 13.7
mm (0.527 0.539
in.)
Fork-to-reverse
idlergear clearance 0.20 0.59mm (0.007 0.024
in.) 1.3mm (0.051
in.)
Shiftarm t.D. 13.973 '14.000
mm (0.55010.5512
in.)
Shift fork diameterat conlactarea 16.9 '17.0
mm (0.665 0.669
in.)
Shift arm'to-shiftleverclearance 0.2 0.5mm (0.008 0.020
in.) 0.62
mm (0.024
in.)
Select
lever Finger
width 14.85 '14.95
mm (0.585 0.589
in.)
Shiftlever Shaft
-to-select
leverclearance 0.05 0.25mm (0.002 0.010
in.) 0.50mm (0.020
in.)
Groove{toselectlever) 15.00 15.10
mm {0.591 0.594
in.)
Shaftto shiftarmclearance 0.013 0.07mm (0.00050.003
in.) 0.1mm {0.004
in.)
Mfi
differential
carrier
Pinionshaftcontactareal.D. 18.010 18.028
mm (0.70910.7098
in.)
Carrier-to-pinion
shaftclearance 0.027 0.057
mm (0.00110.0022
in.) 0.1mm (0.004
in.l
Driveshaft
contactareaLD. 28.025 28.045
mm (1.1033 1.1041
in.)
Mfi
differential
pinionqear
Backlash 0.05 0.15mm {0.002 0.006
in.)
t.D. 18.04218.066
mm (0.71030.7113in.)
Piniongearto pinion shaftclearance 0.059 0.095
mm (0.00230.0037
in.) 0.15mm (0.006
in.)
80mm shim 80mm shimto-bearing
outerrace
clearance
intransmission
housing
0 0.10mm (0 0.0039
in.) Adjust
StandardsandServiceLimits
ManualTransmission
andDifferential
?
L O
2-8
-
21. Y
2-9
o
o
a
0 10mm (0 0.39in.)
Rotational
olavmeasured
at outside
29N (3.0
kgf.6.6lbs)
Starting
loadmeasured
at outside
Angle of rackguide screw loosened
n
Item Measurement Oualitication Standardor New ServiceLimit
Wheelalignment
Camber Front 0'00' 45'
Rear 0'45'- 45
Caster Front 1"33' 11"
TotalToe lrytt
Rear
0-3 mm(0::0.12
in.)
lN2 ' , mm (0.08"' ,, in.)
Frontwheel
turningangle lnsidewheel 37'40'-2'
Outside
wheel 29'50'(Reference)
Aluminum
wheelrunout Axial 0 0.7mm (0 0.03in.) 2.0mm (0.08
in.)
R a d i a l 0 - 0.7mm (0 0.03in.) l.5mm{0.06in.)
Wheelbearing Endplay Front 0 0.05mm (0 0.002
in.)
Rear 0 0.05mm (0 0.002
in.)
22. Item M€asurement Oualification Standardor New ServiceLimit
Parking
brake
lever
Distance
traveled
whenleverpulled
with 196N (20kgf,44lbs)ol force
7 8 clicks
Brake
pedal Pedal
height
(carpet
removed) 1 8 4m m ( 74 / 1 6i n . )
Freeplay 0.4 3.0mm (0016 0 '118
in.)
Master
cylinder Piston-to-pushrod
clearance 0 0.4mm (0 0.02in.)
Erake
disc Thickness Front 21.0
mm (0.83
in.) 19.00
mm (0.75
in.)
Rear 9.0mm {0.35
in.) 8-0mm (0.31
in.i
Runout Front 0.10mm (0.004
in.)
Rear 0.10mm (0.004
in.)
Parallelism Frontandrear 0.015
mm (0.0006
in.)
Brake
pads Thickness Front 10.0
mm (0.39
in.) 1.6
mm (0.06
in.)
llear 9.0mm {0.35
in.) 1.6
mm (0.06
in.)
StandardsandServiceLimits
Brakes
a
e -
AirGonditionin
Item Moasurement Oualilication Standard or New Service Limit
Refrige.ant Tvpe HFC134
a (B-134
a)
Capacity
of system 500 550g 117.6 19.4
oz)
Refrigerant
oil Type SP1O
(P/N
38897-P13-A01AH
or38899-P13-A01
)
Capacity
ofcomponents Condenser 25 m0,15/6fl ozl
Evaporator 45mA111/2fl ozt
Eachlineand
hose
10m0(1/3
fl or)
Compressor 130 150
m014
1/3 5floz)
Compressor Startercoil resistance At 68"F(20"C) 3.05 3.350
Pulley-to-pressure
plate
clearance 0.35 0.6mm (0.014 0.024
in.)
Drivebelt Autotensioner
lneeds
noadjustment)
2-10
q
23. L
v
2-11
Design
Specifications
O
o
o
|tem Measurement Oualification Specilication
DIMENSIONS Overalllength 4,210
mm{165.8
in.)
Overallwidth 1,695
mm 166.7
in.)
O v e r a l l h e i g h t 1,440
mm (56.7
in.)
2,570
mm (101.2
in.)
Track rront 1,470
mm (57.9
in.)
Rear '1,470
mm (57.9
in.i
Ground
clearance 152mm (5.98
in.)
Seatingcapacity four{4)
wEtGt-iT
{u.s.A.) GrossVehicleWeight Rating
(GVWR)
3,660
rbs
WEIGHT
(CANADA)
Gross
Vehicle
WeightRating
{GVWR)
1,660
kg
ENGINE Tvpe Watercooled.
4 stroke
DOHC
V-ECengin(
Cylinder
arrangement Inline
4'cylinder,
transverse
Boreandstroke 86x 86mm (3.39
x 3.39in.)
Displacement 1,998
cm'(122
cuin.)
Compression
ratio 9.8
Valve
train Chain
drive.DOHC
VTEC
4valves
percylinder
Lubrication
system Forced,
wetsump,
withtrochoid
pumP
Oilpumpdisplacement At 6,000
engine
rpm
54.30 (57.4
USqo/minute
Waterpumpdisplacement At 3,400
engine 820 (87USqt)/minute
F!elrequired UNLEADED
gasoline
with86pumpoctane
number
or higher
STARTER Tvpe Gearreduction
Normaloutput
Nominalvoltage 12V
Hourrating 30seconds
Direction
of rotation Clockwiseas vieweclfrom gear end
CLUTCH Clutchtvpe Sinqle platedry, diaphragmspring
Clutch
friction
material
surface
area 174
cm'{26.97
sqin.)
I,1AN
UAL
TRANSMISSION
Tvpe Svnchronized,
s-speed
forward,1reverse
Primarv
reduction Direct
1:1
Gearratio lst 3.062
2nd 1.769
3rd 1.212
4th 0.921
5th 0.738
Reverse 3.583
Finalreduction Type Sinole
helicalgear
Gearratio 4.164
24. cont'
Item Measuremeni Oualification Specilication
STEERING Type Electric,
Powerassisted
rackandpinion
Overall
ratio 15.1
Turns,lock
to-lock
Steering
wheeldiameter 360mm (14.2
in)
SUSPENSION Type Independentsrrul with stabiliTer.
coil spring
Rear Doublewishbone
Shock
absorber Front Telescopic,
hydraulic.
nitrogen
gas-frlled
Rear Telescopic,
hydraulic,
nitrogen
gas,filled
WHEEL
ALIGNMENT
Camber Front 0"00'
Bear 0.45'
Caster Front 1'33'
Totaltoe Front 0 mm (0in.)
Rear I n2 m m ( 1 / 1 6
i n . )
BRAKES Typeof servicebrake Front Powerassistedself-adjusling
ventilateddisc
Bear Power-assisted
self-adjusting
soliddisc
Typeof parkingbrake Mechanical
actuating,
rearwheels
Padfrictionsurfacearea Front 45cm'(7.0
sqin.)x2
Rear 28cm'(4.3
sqin.)
x 2
TIRES Sizeoffrontandreartires Pl95/60
81588V
Sizeo{sparetire T125r0D1595M
AIR
CONDITIONING
Compressor Type Scroll
Numberof
cylinders
Capacity 85.7m015.23
cuin.)/rev.
Maximumspeed 12,000
rpm
Lubricantcapacity 130m0{41/3floz)
Lubricanttype SP-10
(P/N
38897'P13-A01AH
or38899-P13
A01)
Condenser Type Corrugated
fin
Evaporator Tvpe Corrugated
fin
Blower Type Siroccofan
Motortype 220Wl12 V
Speed control 4 Speeo
Maximum capacity 480m"116.900
cuft)/h
Temperaturecontrol Airmixtype
Compressor
clutch Tvpe Dry,single
plate,
poly-V
beltdrive
Electricalpower
cons!mptron
at
68"F(20.C)
42W maximum
at 12V
Refrigerant Type HFC134a
(R-134a)
Capacity 500 550g (17.6 19.4
oz)
DesignSpecifications
C
a
L
2-12
../a
25. t
v
2-13
o
o
a
Item Measurement Oualilication Specitication
ELECTRICAL
RATINGS
Battery 12V 36AH/5
hours
Starter 12V-.1.1
kW,1.2
kW
Alternator 12V 95A,90A
Fuses Under-hood
fuse 80A,60A, 50A,40A,30A,20A, 15A, 10A,7.5A
Under'dash
Iuse 304,20a, 15A,10A,7.5
A
Lightbulbs Headlight
high
beam
'12
v.' 60w
Headlight
low
beam
1 2 V 5 5 W
Frontturn
signal
liqhts
12V 21W
Front parlinq lights 1 2 V 5 W
Bear
turnsignal
lights
12V" 21W
FronVrear
side
marker
lights
1 2 V 5 W
Brale/taillighls 12V 21/5W
High moLrntbrake
light
1 2 V 5 W
Backuplights 12V 21W
License
platelight 1 2 V 5 W
Ceiling
light '12
v'.8 w
Cargoarea light 1 2 V 5 W
Spotlights 1 2 V 5 W
Gaugelights
Indicatorlights LED
Sideturnsignal
light
1 2 V 5 W
27. I
t
. 4
Maintenance
Lubricants
andFluids
Maintenance
Schedule
for Normal
Conditions
Listedby Distance/Time
Maintenance
Schedule
for Severe
Gonditions
Listedby Distance/Time
Maintenance
Schedule
Listed
by Maintenance
ltemfor Normal
Conditions ...................
3-8
Listedby Maintenance
ltemfor Severe
Conditions ...................3-9
28. Lubricants
andFluids
Fordetailsof lubricationpointsandtype of lubricants
to be applied,referto the illustratedindexandvariouswork
ures{such
asAssem overhaul.
lnstallation.
etc.)
contained
in eachsection.
NO. LUBBICATION
POINTS LUBBICANT
1 Engine HondaMotor Oil (P/N08798-9023).
The oil container
must disolavthe APICenification
sealshownbelow.
Makesureit says"ForGasoline
Engines."
SAE
Viscositv:Seechartbelow.
2 Transmission Honda
MTF*'(P/N
08798-9016)
3 Brakesvstem(includes
ABS line) HondaDOT3 BrakeFluid*'(P/N08798-9008)
4 Clutchline
5
6
Release
fork(manual
transmissionl
Throftlecableend (throttleIink)
SuperHighTempUreaGrease
{P/N08798-9002)
7
I
Shiftand selectcableends(manual
transmission)
Throttlecableend (dashboard
lower panelhole)
Silicone
grease
9
1 0
1 1
1 '
1 4
1 6
1 7
Brakeboosterclevis
CIutchboosterclevis
Shift leverpivot
Pedallinkage
Batteryterminals
Fuelfilldoor
Hoodhingesandhoodlatch
Hatchhinges
Doorhinoes,
uoDer
andlower
Multi-purpose
grease
1 8 Caliperpistonboot,caliperpinsand boots HondaCaliDer
Grease(P/N08C30-80234lvl)
1 9 Airconditioning
compressor Compressoroil:
SP-10
(P/N38897-P13-A01AH
or
38899-P'13-A01)
Forrefriqerant;
HFC'134
a (R-134
a)
I
Recommond6dEngineOil
Engine
oilviscosily
for ambenttemperalure
fanges
-30 -20 -10 0 t0 20
* 1 :
"2:
Always useHondaManualTransmission
Fluid(MTF).Usingmotor oii cancausestiffershiftingbecauseit does
not containthe Drooeradditives.
AlwaysuseHondaDOT3 BrakeFluid.Usinga non-Hondabrakefluid cancausecorrosionanddecrease
the lifeof
the system.
3-2
30. Maintenance
Schedule
Listedby Distance/Time
for NormalConditions
Thistwo pagel/lanitenance
Schedule
outlines
theminimunrequired
maintenance.
Service
attheindicated
distance
ortime,whichever
comes
first.usethelvlaintenance
Schedule
forSevere
conditions
ifthevehicle
meets
anyofthequalifiers
intheSevere
Conditions
schedule
or ifthe
vehicle
isnormally
driven
in Canada.
Inspect
valveclearance.
(cold)
(see
page6-321r
Intake:
0.21-0.25mm (0.008 0.010
in.)Exhaust:
0.28 0.32mm (0.011 0.013
in.)
Replace
spark
plugs.UseIZFR6K'11
(NGK)
orSKJ20DR-M11
(DENSO).
1.0 1.1mm
! Do itemsin A,B,alqq.,
120,000
mi/ 192,000
km/6 years
I Replace
transmission
fluid.UseHonda
MTF(see
page13-3).
/ / Y vcdrs
120,000
mil 192,000
Beplace
coolant
(see
page106).Capacity:
5.00 (5.3USqt).UseHonda
AllSeason
Antifreeze/Coolant
Type2.
According
to state
andlederal
regulations,
tailure
to dothemaintenance
itemsmarked
withanasterisk
{*)willnotvoidthecustomer's
emissions
warranties,
However,
Honda
recommends
thatallmaintenance
services
bedoneattherecommended
interval
to ensure
long-term
reliability.
I
3-4
31. Dotheitemsin partsA,B,C,D,andEasrequired
formileage/time
interval
listed.
A
Replace
engine
oillseepage8-5i. Capacity
withoutlilterchange:
4.0S(4.2USqt,3.5lmpqt)
Rotate
tires.
Follow
thepattern
shownintheOwner's
Manual Checktire
information
andcondition.
B
Replace
engine
oilfilterlseepage8-6). Capacity
withfilterchange:
4.20
(4.4USqt,3.7lmpqt)
Inspect
frontandrearbrakes
(see
page193i.
. Check
padsanddjscs
forwear(thickness),
damage,
andcracks.
' Check
calipers
tordamage,
leaks,
andtjghtness
ot mountbolts.
Check
parking
brake
adjustment.
ShouldbeIullyapplied
within7 to I clicks.
Inspect
tie rodends,
steering
gearbox,
andboots{seepage175).
. Check
rack
grease
andsteering
linkage.
. Check
bootsfordamage
andleaking
grease
. Chack
fluidline{ordamage
andleaks.
lnspectsuspension
components.
. Chock
boltsfor tightness.
. Check
condition
of balliointboots
lor deterioration
anddamage.
Inspect
driveshaftboots.Checkbootsfor cracksandbootbandsfor tightness(seepage16-3).
Insp€ct
brake
hoses
andlines{including
ABS). Checkthe
mastercylinder,
proponioning
control
valve,
andABSmodulator{or
damage
andleakage.
Check
allfluidlevels
andcondition
ottluids;
check
forleaks.
lf necessary,
addMTFlseepage13'3),
engioe
coolant,
brake
fluid,and
L
windshield
washer
fluid.
lnspectexhaust
system*.
Check
catalytic
converter
heatshield,
exhaust
pipeandmufflerfordamage,leaks,
andtightness
{soepage9,8).
lnspect
{uellinesandconnections*.
Check
for loose
connections,
cracks
anddeterioration;
retighten
loose
connoctions
andreplace
damaged
parts(s€epage11146).
InsDect
andadiust
drivebelt.
. Lookforcracks
anddamage,
andinspect
autotensioner
(needs
noadjustment).
Replace
thedustandpollen
lilter(see
page2139).
. Replacethe
dustandpollen
filterwhenever
airflowlromtheheating
andcooling
system
islessthan
normal.
Replace
aircleaner
element
every30,000
miles(48,000
km)(independent
of time).
l
D
E
i I Replace
brake
fluidevery3 years(independent
oI mileage).
According
to state
andfederal
regulations,
failure
to dothemaintenance
itemsmarked
withasterisk(
* ) willnotvoidcustomer's
emissions
warranties.
However,
Honda
recommends
thatallmaintsnance
service
bedoneattherecommended
interval
to ensure
longtermreliability.
Y
3-5
32. Maintenance
Schedule
Listedby Distance/Time
for SevereConditions
Service
attheindicated
distance
ortime,whichever
comes
first.Usethisschedule
ifthevehicle
isdrivenMAINLY
inCanada
or inanyof the
tollowing
conditions;
il onlyOCCASIONALLY
driven
inthese
conditions,
usetheNormal
Conditions
schedule
(seepage3-4).
SevereDrivingConditions
. Driving
less
than5 miles{8km)pertripor,infreezing
temperatures,
drivingless
than10miles(16km)pertrip
. Driving
inextremely
hot(over
90"F/32"C)
conditions
. Extensive
idl;ng
or longperiods
of stopandgodriving,
suchasa taxior a commercial
delivery
vehicle.
. Trailer
towing,driving
witha car-top
carrier,
ordrivinginmountainous
conditions.
. Driving
onmuddy,
dusty,
or de'iced
roads
Replacetransmissionfluid.Use HondaMTF {seepage 13 3).
Inspect
valveclearance.
(cold)
(seepage6 32):lntake:
0.21 0.25mm (0.008 0.010
in.)Exhaust:
0.28 0.32mm (0.011 0.013
in.)
Replace
sparkplugs.Use
IZFR6K
11(NGK)or SKJ20DR'M
11{DENSO)
km/ 6 years
Replace
transmissionfluid. Use Honda MTF (seepage 13 3).
mil 192,000
km/10years,
thenevery60,000
mi/96,000
km/5 years
Replace
coolant(seepage10-6).
Capacity:
5.0015.3
USqt)UseHonda
AllSeason
Antifreeze/coo
lantType2.
3-6
33. L
A
I
Dotheitemsin parts
A, B,C,D,E,F,andG asrequired
for mileage/time
interval
listed.
Feplace
engine
oil(seepageS5). Capacity
withoutlilter
change:4.0
q (4.2USqt,3.5lmpqt)
Replace
engjne
oilfilter(seepageI 6). Capacity
withfilterchange:
4.2014.4
USqt,3.7lmpqt)
Insoect
frontandrearbrakes,
. Check
padsanddiscsforwearlthickness),
damage,
andcracks.
. Check
calipers
fordamage,
leaks,
andtightness
of mountbolts.
Lubricate
doorlocks,
latches
andhinges
withHonda
whitelithiumgrease.
Rotate
tires,ifthevehicle
hasbeendriven
thedistance
listed.
Follow
thepattern
shownintheOwner's
Manual-Check
tireinflaronaoo
condition,
Inspecttie
rodends,
steering
gearbox,
andboots(seepage17,5).
. Check
rackgrease
andsteering
linkage.
. Check
bootsfordamage
andleaking
grease.
. Checklluid
linefordamage
andleaks.
Inspect
suspensron
components
. Check
boltsfortightness.
. Check
condition
of balljointbootsfordeterioration
anddamage.
Inspect
driveshaft
boots.
Check
bootsforcracks
andbootbands
fortightness
(seepage16-3).
Check
parking
brake
adjustment.
Should
befullyapplied
within7 to 9 clicks.
Insp€ct
brake
hoses
andlioes.
(including
ABS). Check
themaster
cylinder,
proportioning
control
valve,
andABSmodulator
fordamage
andleakage
(seepage19-24).
Check
allfluidlevels
andcondition
otlluids;check
forleaks.
lf necessary,
addMTF(see
page133),engine
coolant,
brake
fluid,and
windshield
washer
fluid.
Inspect
exhaust
system*.
Check
catalytic
converter
heatshield,
exhaust
pipeandmuffler
fordamage,
leaks,
andtightness
(see
page9 8).
Inspect
fuellines
andconnections*.
Check
forlooseconnections,
cracks
anddeterioration;
retighten
loose
connections
andreplace
damaged
pans(seo
page11'146).
Check
alllights.
Checkfunction
otallinterior
andexterior
lights,
andtheposition
oftheheadlights
(seepage22-68).
Inspect
thev€hicle
underbody.
Check
thepaintfordamage,
scratches,
stonechippin0,
anddents.
L
D
E
F
H
InsDect
andadiustdrivebelt.
. Looktorcracks
anddamage,
andinspect
autotensioner
{needs
noadjustment).
Reolace
dustandoollen
filter.
Replace
aircleaner
element
every15,000
miles124,000
km)industvcondition
{independent
ol timeiotherwise
useNormal
Conditions
scredule
(seepage11-162).
lReplaceaircleanerelementevery30,000miles(48,000km)(independento{timei(seepagell-162).
Replace
brake
fluidevery3 years(independent
oJmileagei.
Replacethe
dustandpollen
Iilterevery15,000
milesifvehicle
isdrivenmostlywhere
airhashighconcentration
olsootfromindustryand
dieselpowered
vehiclesj
alsoreplace
thedustandpollen
filteranytime
aarflow
isless
thanussal(seepags21-39).
Accordingto stateand federalregulations,
failureto do the maintenanceitems markedwith asterisk(*) will not void customer'semissions
warranties.However,Hondarecommendsthat all maintenanceservicesbe done at the recommendedintervalto ensurelong-termreliability,
3-7
34. Maintenance
Schedule
Service
attheindicated
distance
ortime,
whichever
comes
first.
milesx 1,000 t0 20 30 40 50 70 80 90 100 110 r20
km x 1,000 16 32 48 64 80 96 112 128 144 160 192
months 12 24 3 48 60 12
Replace
engine
oil o o o o a o o a a o O a
Rotatetires
{Checktire intlationand conditionat leastonce per month)
Replace
engine
oilfilter o o a a a a
Inspect
frontandrearbrakes
Checkparkingbrakeadjustment
Visually
inspect
thefollowing
items:
. Tie-rod
ends,steering
gearbox
andboots
. Suspension
components
. Driveshaft
boots
. Brake
hoses
andlines(including
ABSi
. Allfluidlevels
andcondition
of{luids
. Exhaust
system*
. Fuellinesandconnections*
Inspect
andadjust
drivebelt a a a a
Replace
dustandpollen
filter
Reolace
transmission
fluid
Servicethefollowingitemsat the recommended
intervals
a
Replaceair cleanerelement Every
30,000
miles
(48,000
km)
Replace
sparkplugs Every
110,000
miles
(176,000
Lm)
Inspect
valveclearance Inspect
every
110,000
miles
{176,000
km),
otherwise
adiusl
only
ifnoisy.
Inspectidlespeed* Every
160.000
mres1256,000
km)
or8years
Replaceenginecoolant At120,000
miles
(192,000
km)
or10years,
then
every
60,000
miles
(96,000
km)
or5
Replace
brake
fluid Every
3years
Listedby Maintenance
ltem for NormalConditions
Follow
theNormalSchedule
ifthesevere
driving
conditions
specified
inthelMaintenance
Schedule
for Severe
Conditions
onthenextpagedo
notapply,
andif onlyOCCASIONALLY
drivenin severe
driving
conditions.
Follow
theSevere
Conditions
schedule
ifthevehicle
isdrivenMAINLY
in Canada.
* : According
to state
andlederal
regulations,
failure
to dothemaintenance
itemsmarked
withasterisk
(*)willnotvoidcustomer's
emissions
warranties.
However,
Honda
recommends
thatallmaintenance
service
bedoneattherecommended
interval
to ensure
long-term
reliability-
c
3-8
35. Listedby Maintenance
ltem for SevereConditions
Usethisschedule
ifthevehicle
isdrivenMAINLY
inCanada
or in anvof thefollowina
conditions.
NOTE:
itonlyOCCASIONALLY
driveninthese
conditions,
usetheNormal
Conditions
schedute.
SovereDrivingConditions
. Driving
less
than5 miles(8km)pertripor,inlreezing
temperatures,
drivingless
than
. Driving
inextremely
hotover90"F132
'C)conditions.
10miles(16km)pertrip.
. Extensive
idling,
or longperiods
ot stop-and-go-driving,
suchasataxiora commercial
delivery
vehicle.
. Trailer
towing,driving
withacartopcarrier,
or drivingin mountainous
conditions.
. Driving
onmuddy,
dusty,
orde icedroads.
Service
attheindicated
distance
ortime,
whichever
comes
first.
milesx 1,000 10 20 30 40 50 60 70 80 90 100 110 120
km x 1,000 16 48 64 80 96 112 128 144 160 176 192
months 12 24 36 48 60 72
Replace
engine
oil Replace
every
5,000
miies
18,000
km)or
6months
Rotate
tires
{Checktire
intlation
andcondition
atleastonce
permonthi
a o a a o a a o a a a o
Replaceengineoil fiher
Inspect
frontandrearbrakes
Lubricateall locks,hinges,and latches
Visually
inspect
thefollowing
items:
. Tierodends,
steering
gearbox
andboots
. Suspension
components
' Driveshaft
boots
Checlparking
braleadjuslment a a O a o a
Visually
inspect
thefollowing
items:
. Brake
hoses
andlines
{including
ABSi
. Allfluidlevels
andcondition
oflluids
. Exhaust
system*
. Fuellines
andconnections*
. Lights
andcontrols,
vehicle
underbody
Inspect
andadjust
drivebeh o a o a
Replacedust and pollenfilter"o't'
Replace
transmission
lluid a a
Service
the followingitemsatthe recommended
interuals
Replace
aircleaner
element Every
15,000
miies
(24,000
km)industy
conditions,
otheMise
usenormal
schedule.
Replace
spark
plugs Every
110,000
miles
(176,000
km)
Inspect
valveclearance Inspect
every
110,000
miles
(176,000
km),
otheMise
adiust
only
ifnoisy.
Inspectidlespeed' Every
160,000
miles
(256,000
km)or8
vears
Replace
engine
coolant At120,000
miles
(192,000
km)
of10years,lhen
every
60,000
miles
(96,000
km)or
5
Replace
brake
fluid Every
3years
* : Accordingto stateand federalregulations,
failureto do the maintenanceitems markedwith asterisk1*)will not void customer'semissions
warranties.However,Honda recommendsthat all maintenanceservicebe done at the recommendedintervalto ensurelong{erm reliabilitv.
NOTE1:Replacethe dust and pollenfilter at 15,000miles/24,000
km if the vehicleis driven mostly in urban areasthat havehigh concentrations
of soot in the air from industrvand diesel-Dowered
vehicles.
t ,
3-9